Automatic feeding system for UV-CIPP lined hose stacking production

By designing an automated UV-CIPP lined hose stacking production system, efficient replacement of material rolls is achieved, solving the problems of low efficiency and safety hazards in traditional methods, and improving production efficiency and safety.

CN119637588BActive Publication Date: 2025-09-30ANHUI PULUOLAN PIPELINE REPAIR TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411840963.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-09-30
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

Traditional UV-CIPP lined hose production suffers from inefficient reel changes, increased labor requirements, and safety risks.

Method used

Abstract: An automatic loading system for the stacking production of UV-CIPP lined hoses was designed. It includes a mounting plate, a track, a mobile trolley, an angle assembly, a material rack mechanism, and a pick-and-place assembly. The automatic replacement and suspension of the rolls are achieved through a spline rod, an inclined block, and a motor drive. The direction is switched by an angle motor and a chain drive. The precise placement of the rolls is achieved by combining pneumatics and a threaded rod.

Benefits of technology

It improves the efficiency of material roll replacement, reduces the demand for manual labor, reduces safety risks, and ensures the stable suspension and reliable pick-up and placement of the roll during the transmission process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119637588B_ABST
    Figure CN119637588B_ABST
Patent Text Reader

Abstract

The present invention provides an automatic feeding system for the stacking production of UV-CIPP lined hoses, comprising a mounting plate; a track is mounted on the top surface of the mounting plate, a moving trolley is mounted above the track, an angle assembly is mounted on the top surface of the moving trolley, a material rack mechanism and a material pick-up and discharge assembly are mounted on the top surface of the angle assembly, a stacking platform is mounted on the top surface of the mounting plate and on one side of the track; the material roller assembly comprises a reel, a reel is suspended in the suspension assembly, and both ends of the outer surface of the reel are fixedly connected to an I-shaped ring; the suspension assembly comprises a bend, one end of the bottom surface of the stacking platform is fixedly connected to the bend, and one end of the bend is fixedly connected to a flat plate. The present invention can remove the material roller assembly from the suspension assembly through the mutual cooperation of the moving trolley, the angle assembly, the material rack mechanism and the material pick-up and discharge assembly, and install the reel with fabric on the suspension assembly, thereby realizing the replacement of the reel.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of automatic feeding of UV-CIPP materials, in particular to an automatic feeding system for the production of stacked UV-CIPP lined hoses. Background Art

[0002] UV-CIPP is a technology used to repair existing pipelines without excavation. This method repairs the pipeline by installing a new pipe inside the existing pipe.

[0003] Currently, when producing UV-CIPP lined hoses, workers first install the materials needed for production into the laying device. After installation, the laying equipment begins to lay the materials layer by layer on the stacking platform. After all the materials are laid, workers begin to fold the laid materials and apply water to the joints of the materials to make them stick together, so that a piece of flat material forms a ring-shaped hose. After the first layer of material is turned over and stuck together, the next layer of material begins to be folded and stuck together. After multiple layers of folding and sticking are completed, the initial production of UV-CIPP lined hoses is completed.

[0004] Because, when the traditional laying device replaces the material roll, first, the staff moves the supporting device to the bottom of the material roll to be replaced and supports it. After supporting, the staff uses tools to remove the material roll from the laying device. After disassembly, the staff will move the material roll out from under the laying device by moving the supporting device. After moving out, the staff will use the lifting equipment to remove the empty material roll from the supporting device and move the material roll with material to the supporting device. At this time, the supporting device is moved to the bottom of the laying device and installed to realize the replacement of the material roll. However, this replacement method is not only inefficient and affects the later production, but also increases the labor of the staff. At the same time, during disassembly or installation, it is easy for the material roll to detach from the supporting device or the laying device, causing personal injury to the staff. Summary of the Invention

[0005] In view of the deficiencies in the prior art, the present invention provides an automatic feeding system for the stacking production of UV-CIPP lined hoses, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] The automatic feeding system for the stacking production of UV-CIPP lined hoses includes a mounting plate; a track is mounted on the top surface of the mounting plate, a mobile trolley is mounted above the track, an angle assembly is mounted on the top surface of the mobile trolley, a material rack mechanism and a material pick-up and discharge assembly are mounted on the top surface of the angle assembly, a stacking platform is mounted on the top surface of the mounting plate and on one side of the track, three groups of stacking platforms are mounted, a suspension assembly is mounted at one end of the bottom surface of each group of stacking platforms, a material roller assembly is hung in the suspension assembly; the material roller assembly includes a winding roller, a winding roller is hung in the suspension assembly, both ends of the outer surface of the winding roller are fixedly connected with I-rings, fabric is wound on the outer surface of the winding roller and located between the two groups of I-rings, and the outer surface of the winding roller is located between the two groups of I-rings. The top surface of the bracket is provided with a placement groove, and the I-ring is located in the placement groove, and a winding roller is installed between the two groups of brackets through the placement groove, and a first dovetail groove and a second dovetail groove are respectively provided at two ends of one side of the flat plate, and a driving component is installed in the first dovetail groove, and the output end of the driving component is connected to the winding roller through a spline hole, and an auxiliary connecting component is installed in the second dovetail groove, and one end of the auxiliary connecting component is connected to the other end of the winding roller through the spline hole.

[0008] Furthermore, the driving component includes a first movable plate, a first movable plate is slidably connected in the first dovetail groove, a first reset damping rod is fixedly connected to one side of the first movable plate and located between the inner cavity wall of the first dovetail groove, a driving motor is fixedly connected to one side of the first movable plate, an output shaft end of the driving motor is connected to a first T-shaped turntable through a worm and a worm wheel, a first spline rod is fixedly connected to the middle of one side of the first T-shaped turntable, and one end of the first movable plate is fixedly connected to a first bevel block.

[0009] Furthermore, the auxiliary connecting component includes a second movable plate, a second movable plate is slidably connected in the second dovetail groove, a second reset damping rod is fixedly connected to one side of the second movable plate and located between the inner cavity wall of the second dovetail groove, a second T-shaped turntable is rotatably connected in the second movable plate, a second spline rod is fixedly connected to the middle of one side of the second T-shaped turntable, and one end of the second movable plate is fixedly connected to a second bevel block.

[0010] Furthermore, the angle assembly includes an angle motor, and the bottom surface of the mobile trolley is fixedly connected to the angle motor. The output shaft end of the angle motor is connected to the angle shaft through a worm and a worm gear. One end of the angle shaft passes through the mobile trolley and is connected to the mobile trolley for rotation. The top surface of the angle shaft is fixedly connected to the angle plate, and the top surface of the angle plate is respectively installed with a material rack mechanism and a material picking and placing assembly.

[0011] Furthermore, the material rack mechanism includes side panels, and the top surface of the angle plate and the two sides of the material picking and placing assembly are fixedly connected to the side panels. One side of the side panel is fixedly connected to a loading motor, and the output shaft end of the loading motor is rotatably connected to a main sprocket through a worm and a worm wheel. The two ends of the other side of the side panel are rotatably connected to a main sprocket and a slave sprocket, and the main sprocket is rotatably connected to the slave sprocket through a transmission chain. Hook components are installed at equal intervals between the two groups of transmission chains.

[0012] Furthermore, the material rack mechanism also includes a support rod, one side of the side plate is fixedly connected to the support rod, and one end of the support rod is fixedly connected to a C-shaped wedge block.

[0013] Furthermore, the hook component includes a round rod, which is rotatably connected between the two groups of transmission chains, and the two ends of the outer surface of the round rod are respectively fixedly connected with a ring plate and a hook, the outer surface of the round rod and one side of the hook is slidably connected with a docking plate, one side of the docking plate is fixedly connected with a third spline rod, one side of the ring plate and a spring damping rod is fixedly connected between the docking plates, and the other side of the docking plate is fixedly connected with a disc, the disc is located on the surface of the round rod and slides, and one side of the disc is in contact with the C-shaped wedge block.

[0014] Furthermore, the material picking and releasing assembly includes a forward extending component, the top surface of the angle plate is equipped with the forward extending component, the top surface of the forward extending component is equipped with the material picking and releasing component, the top surface of the forward extending component and the two sides of the material picking and releasing component are fixedly connected with vertical poles, and the upper part of one side of the vertical pole is fixedly connected with an extrusion bevel block, and one side of the extrusion bevel block is in contact with one side of the first bevel block and the second bevel block respectively.

[0015] Furthermore, the forward extension component includes a dual-axis motor and a forward track, and the top surface of the angle plate is fixedly connected to the dual-axis motor and the forward track respectively. The output shaft end of the dual-axis motor is connected to a translation threaded rod through a worm and a worm gear. The translation threaded rod is rotatably connected inside the forward track, and the outer surface of the translation threaded rod is threadedly connected to the translation plate.

[0016] Furthermore, the material taking and unloading component includes a reciprocating motor and a reciprocating track, the top surface of the translation plate is fixedly connected to the reciprocating motor and the reciprocating track respectively, a reciprocating threaded rod is rotatably connected in the reciprocating track, the output shaft end of the reciprocating motor is rotatably connected to the reciprocating threaded rod through a worm and a worm gear, the outer surface of the reciprocating threaded rod is threadedly connected to a U-shaped movable sleeve, a Y-shaped rod is slidably connected in the U-shaped movable sleeve, one side of the U-shaped movable sleeve is fixedly connected to a lifting pneumatic rod, and the output end of the lifting pneumatic rod is fixedly connected to the Y-shaped rod.

[0017] The present invention provides an automatic loading system for the production of UV-CIPP lined hose stacks. Compared with the existing technology, it has the following advantages:

[0018] 1. The first spline rod and the second spline rod are plugged into the spline hole, so that the winding roller can be driven by the driving motor to rotate to realize material unloading. At the same time, the first inclined block and the second inclined block cooperate with each other to facilitate the removal of the unloading assembly so that the first spline rod and the second spline rod can be separated from the spline hole, so that the winding roller can be replaced conveniently.

[0019] 2. The angle motor drives the angle shaft and angle plate to rotate, thereby driving the material rack mechanism and the material loading and unloading assembly to rotate and switch directions. On the one hand, it is convenient to replace the material roller assembly on the hanging frame assembly. On the other hand, it is convenient to remove the empty roll on the material rack mechanism and install the rolled roll on the material rack mechanism at a later time.

[0020] 3. The two ends of the roller are suspended by two sets of hooks. After suspension, the docking plate and the third spline rod cooperate with each other to ensure that the roller is still on the hook when the transmission chain is running, thus preventing the roller from being separated from the hook. At the same time, the C-shaped wedge can squeeze the disc to disengage the third spline rod from the spline hole, making it easy to remove the material unloading component from the hook.

[0021] 4. The translation plate is driven to move toward the suspension frame assembly by the translation threaded rod. At this time, the material picking and placing component can be moved to the bottom of the suspension frame assembly. At the same time, the extrusion bevel block will also squeeze the first bevel block and the second bevel block, so that the first spline rod and the second spline rod are disengaged from both sides of the roller. After disengagement, the roller is picked up and placed under the action of the Y-rod and the lifting pneumatic rod. At the same time, under the action of the reciprocating motor and the reciprocating threaded rod, the Y-rod is switched between the suspension frame assembly and the material rack mechanism to achieve the replacement of the roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 Shows a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 Shows a schematic structural diagram of the present invention from another perspective;

[0025] Figure 3 Shows a schematic structural diagram of the material roller assembly of the present invention;

[0026] Figure 4 Shows a schematic structural diagram of the suspension frame assembly and the material roller assembly of the present invention;

[0027] Figure 5 Shows a schematic structural diagram of the suspension assembly of the present invention;

[0028] Figure 6 Shows a structural schematic diagram of the suspension assembly of the present invention from another perspective;

[0029] Figure 7 Shows a schematic diagram of the overall local structure of the present invention;

[0030] Figure 8 Shows a schematic structural diagram of the hook component of the present invention;

[0031] Figure 9 A partial enlarged structural diagram of the material rack mechanism of the present invention is shown;

[0032] Figure 10 Shows a schematic structural diagram of the angle assembly of the present invention;

[0033] Figure 11 Shows a schematic structural diagram of the material taking and placing assembly of the present invention;

[0034] Figure 12 It shows a schematic structural diagram of the material taking and placing component of the present invention;

[0035] As shown in the figure: 1. Mounting plate; 2. Track; 3. Moving trolley; 4. Angle assembly; 41. Angle motor; 42. Angle shaft; 43. Angle plate; 5. Material rack mechanism; 51. Side plate; 52. Loading motor; 53. Main sprocket; 54. Slave sprocket; 55. Transmission chain; 56. Hook component; 561. Round rod; 562. Ring plate; 563. Hook; 564. Docking plate; 565. Third spline rod; 566. Spring damping rod; 567. Disc; 57. Support rod; 58. C-type wedge; 6. Material pick-up and discharge assembly; 61. Forward extension component; 611. Dual-axis motor; 612. Forward track; 613. Translation threaded rod; 614. Translation plate; 62. Material pick-up and discharge component; 621. Reciprocating motor; 622. Reciprocating track; 623. Reciprocating threaded rod; 6 24. U-shaped movable sleeve; 625. Y-shaped rod; 626. Lifting pneumatic rod; 63. Vertical rod; 64. Extrusion oblique block; 7. Stacking platform; 8. Suspension frame assembly; 81. Bending frame; 82. Flat plate; 83. Bracket; 84. Placement groove; 85. First dovetail groove; 86. Second dovetail groove; 87. Driving component; 871. First movable plate; 872. First reset damping rod; 873. Driving motor; 874. First T-shaped turntable; 875. First spline rod; 876. First oblique block; 88. Auxiliary connecting component; 881. Second movable plate; 882. Second reset damping rod; 883. Second T-shaped turntable; 884. Second spline rod; 885. Second oblique block; 9. Material roller assembly; 91. Winding roller; 92. I-ring; 93. Unloading ring; 94. Spline hole. DETAILED DESCRIPTION

[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0037] Example 1

[0038] In order to solve the technical problems in the background technology, the following automatic feeding system for the production of UV-CIPP lined hose stacking is provided:

[0039] Combine Figures 1-12As shown, the automatic feeding system for the stacking production of UV-CIPP lined hoses provided by the present invention includes a mounting plate 1; a track 2 is installed on the top surface of the mounting plate 1, a moving trolley 3 is installed above the track 2, an angle assembly 4 is installed on the top surface of the moving trolley 3, a material rack mechanism 5 and a material taking and placing assembly 6 are respectively installed on the top surface of the angle assembly 4, a stacking platform 7 is installed on the top surface of the mounting plate 1 and located on one side of the track 2, and the stacking platform 7 is installed with 3 groups, and a suspension assembly 8 is installed at one end of the bottom surface of each group of stacking platforms 7, and a material roller assembly 9 is suspended in the suspension assembly 8; the material roller assembly 9 includes a winding roller 91, and a winding roller 91 is suspended in the suspension assembly 8, and the two ends of the outer surface of the winding roller 91 are respectively fixedly connected with I-rings 92, and the outer surface of the winding roller 91 and the cloth are wound between the two groups of I-rings 92, and the outer surface of the winding roller 91 and the I-ring 92 are located. One side is fixedly connected with a blanking ring 93, and spline holes 94 are respectively provided at both ends of the winding roller 91; the suspension frame assembly 8 includes a bent frame 81, one end of the bottom surface of the stacking platform 7 is fixedly connected with the bent frame 81, one end of the bent frame 81 is fixedly connected with a flat plate 82, and both ends of one side of the flat plate 82 are respectively fixedly connected with brackets 83, and the top surface of the bracket 83 is provided with a placement groove 84, and the I-ring 92 is located in the placement groove 84, and the winding roller 91 is installed between the two groups of brackets 83 through the placement groove 84, and the first dovetail groove 85 and the second dovetail groove 86 are respectively provided at both ends of one side of the flat plate 82, and a driving component 87 is installed in the first dovetail groove 85, and the output end of the driving component 87 is connected to the winding roller 91 through a spline hole 94, and an auxiliary connecting component 88 is installed in the second dovetail groove 86, and one end of the auxiliary connecting component 88 is connected to the other end of the winding roller 91 through a spline hole 94.

[0040] Through the mutual cooperation of the I-ring 92, the unloading ring 93 and the spline hole 94 on the winding roller 91, the loading and unloading of the winding roller 91 by the material taking and unloading assembly 6 and the suspension and fixation of the material rack mechanism 5 and the suspension frame assembly 8 can be facilitated.

[0041] In order to enable the driving component 87 to drive the winding roller 91 to rotate to realize unloading, the present embodiment provides the following technical solutions:

[0042] In this embodiment, the driving component 87 includes a first movable plate 871, which is slidably connected to the first movable plate 871 in the first dovetail groove 85, and a first reset damping rod 872 is fixedly connected to one side of the first movable plate 871 and located between the inner wall of the first dovetail groove 85. A driving motor 873 is fixedly connected to one side of the first movable plate 871, and the output shaft end of the driving motor 873 is connected to the first T-shaped turntable 874 through a worm and a worm gear. The middle part of one side of the first T-shaped turntable 874 is fixedly connected to the first spline rod 875. One end of the plate 871 is fixedly connected to the first inclined block 876, and the auxiliary connecting part 88 includes a second movable plate 881, and the second movable plate 881 is slidingly connected in the second dovetail groove 86. A second reset damping rod 882 is fixedly connected to one side of the second movable plate 881 and located between the inner cavity walls of the second dovetail groove 86. A second T-shaped turntable 883 is rotatably connected in the second movable plate 881, and a second spline rod 884 is fixedly connected to the middle of one side of the second T-shaped turntable 883. One end of the second movable plate 881 is fixedly connected to the second inclined block 885.

[0043] By plugging and fitting the first spline rod 875 and the second spline rod 884 into the spline hole 94, the winding roller 91 can be driven to rotate by the driving motor 873 to realize material discharge. At the same time, the mutual cooperation between the first bevel block 876 and the second bevel block 885 facilitates the later removal of the material discharge component 6 so that the first spline rod 875 and the second spline rod 884 are disengaged from the spline hole 94, which facilitates the later replacement of the winding roller 91.

[0044] Example 2

[0045] like Figures 1-12 As shown, based on the above embodiment, this embodiment further provides the following content:

[0046] In order to facilitate the loading and unloading of the material roller assembly 9 in the material rack mechanism 5 in the later stage, the present embodiment will provide the following technical solutions:

[0047] The angle assembly 4 includes an angle motor 41, and the bottom surface of the mobile trolley 3 is fixedly connected to the angle motor 41. The output shaft end of the angle motor 41 is connected to the angle shaft 42 through a worm and a worm gear. One end of the angle shaft 42 passes through the mobile trolley 3 and is rotatably connected to the mobile trolley 3. The top surface of the angle shaft 42 is fixedly connected to the angle plate 43, and the top surface of the angle plate 43 is respectively installed with the material rack mechanism 5 and the material picking and placing assembly 6.

[0048] The angle motor 41 drives the angle shaft 42 and the angle plate 43 to rotate, thereby driving the material rack mechanism 5 and the material taking and placing assembly 6 to rotate and switch directions. On the one hand, it is convenient to replace the material roller assembly 9 on the suspension frame assembly 8. On the other hand, it is convenient to remove the empty roll 91 on the material rack mechanism 5 at a later time and install the rolled roll 91 on the material rack mechanism 5.

[0049] Example 3

[0050] like Figures 1-12 As shown, based on the above embodiment, this embodiment further provides the following content:

[0051] In order to enable the material rack mechanism 5 to store the material roller assembly 9 and later take and put the material of the material assembly 6, this embodiment will provide the following technical solutions:

[0052] The rack mechanism 5 includes side panels 51, which are fixedly connected to the top surface of the angle plate 43 and located on both sides of the material loading and unloading assembly 6. A loading motor 52 is fixedly connected to one side of the side panel 51. The output shaft end of the loading motor 52 is rotatably connected to a main sprocket 53 through a worm and a worm gear. The other ends of the side panel 51 are rotatably connected to the main sprocket 53 and a slave sprocket 54. The main sprocket 53 is rotatably connected to the slave sprocket 54 through a transmission chain 55. Hook components 56 are installed at equal intervals between the two sets of transmission chains 55. The rack mechanism 5 also includes a support rod 57, which is fixedly connected to one side of the side panel 51. A C-shaped wedge 58 is fixedly connected to one end of the support rod 57. The hook component 56 includes a round rod 561, which is rotatably connected between the two sets of transmission chains 55, and the two ends of the outer surface of the round rod 561 are respectively fixedly connected with a ring plate 562 and a hook 563, and the outer surface of the round rod 561 and one side of the hook 563 are slidably connected with a docking plate 564, one side of the docking plate 564 is fixedly connected to a third spline rod 565, one side of the ring plate 562 and between the docking plates 564 is fixedly connected to a spring damping rod 566, and the other side of the docking plate 564 is fixedly connected to a disc 567, which slides on the surface of the round rod 561, and one side of the disc 567 is in contact with the C-shaped wedge block 58.

[0053] The two ends of the winding roller 91 are suspended by two sets of hooks 563. After the suspension, the docking plate 564 and the third spline rod 565 cooperate with each other to ensure that when the transmission chain 55 is running in the later stage, the winding roller 91 is still on the hook 563, thereby avoiding the separation of the winding roller 91 and the hook 563. At the same time, the C-shaped wedge block 58 can squeeze the disc 561 so that the third spline rod 565 is separated from the spline hole 94, so that the material discharging component 6 can be easily removed from the hook 563.

[0054] In order to enable the material taking and placing assembly 6 to remove or install the roller 91 on the material rack mechanism 5 or the hanging rack assembly 8, the present embodiment provides the following technical solutions:

[0055] In this embodiment, the material picking and unloading assembly 6 includes a forward extension component 61, the forward extension component 61 is mounted on the top surface of the angle plate 43, the forward extension component 61 is mounted on the top surface of the forward extension component 61, and the material picking and unloading component 62 is mounted on the top surface of the forward extension component 61. Vertical rods 63 are fixedly connected to the top surface of the forward extension component 61 and on both sides of the material picking and unloading component 62. An extrusion bevel 64 is fixedly connected to the upper portion of one side of the vertical rod 63. One side of the extrusion bevel 64 contacts one side of the first bevel 876 and the second bevel 885. The forward extension component 61 includes a dual-axis motor 611 and a forward track 612. The dual-axis motor 611 and the forward track 612 are fixedly connected to the top surface of the angle plate 43. The output shaft end of the dual-axis motor 611 is rotatably connected to a translation threaded rod 613 through a worm gear and a worm wheel. The translation threaded rod 613 is rotatably connected to the forward track 612, and the outer surface of the translation threaded rod 613 is threadedly connected to the translation plate 614. The material taking and discharging component 62 includes a reciprocating motor 621 and a reciprocating track 622. The top surface of the translation plate 614 is fixedly connected to the reciprocating motor 621 and the reciprocating track 622 respectively. A reciprocating threaded rod 623 is rotatably connected inside the reciprocating track 622. The output shaft end of the reciprocating motor 621 is rotatably connected to the reciprocating threaded rod 623 through a worm and a worm gear. The outer surface of the reciprocating threaded rod 623 is threadedly connected to a U-shaped movable sleeve 624. A Y-shaped rod 625 is slidably connected inside the U-shaped movable sleeve 624. A lifting pneumatic rod 626 is fixedly connected to one side of the U-shaped movable sleeve 624. The output end of the lifting pneumatic rod 626 is fixedly connected to the Y-shaped rod 625.

[0056] By driving the translation plate 614 toward the suspension frame assembly 8 through the translation threaded rod 613, the material picking and placing component 62 can be moved to the bottom of the suspension frame assembly 8. At the same time, the extrusion bevel block 64 will also squeeze the first bevel block 876 and the second bevel block 885, so that the first spline rod 875 and the second spline rod 884 are disengaged from both sides of the winding roller 91. After disengagement, the winding roller 91 is picked up and placed under the action of the Y-shaped rod 625 and the lifting pneumatic rod 626. At the same time, under the action of the reciprocating motor 621 and the reciprocating threaded rod 623, the Y-shaped rod 625 is switched between the suspension frame assembly 8 and the material rack mechanism 5 to achieve the replacement of the winding roller 91.

[0057] The working principle and use process of the present invention:

[0058] In use:

[0059] When in use, first, the device is moved to one side of the stacking platform 7 by moving the trolley 3. At this time, the dual-axis motor 611 is started. When the dual-axis motor 611 works, it will drive the translation threaded rod 613 to rotate. When the translation threaded rod 613 rotates, it will drive the translation plate 614 to move forward. When the translation plate 614 moves forward, it will drive the vertical rod 63, the extrusion inclined plate 64 and the material taking and releasing component 62 to move forward as a whole. When the extrusion inclined block 64 moves forward, The first inclined block 876 and the second inclined block 855 are squeezed respectively. When the first inclined block 876 moves, it drives the first movable plate 871 to move. When the first movable plate 871 moves, it drives the first T-shaped turntable 874 and the first spline rod 875 to move. When the second inclined block 855 moves, it drives the second movable plate 881 and the second spline rod 884 to move, so that the first spline rod 875 and the second spline rod 884 are respectively separated from the spline holes 94 at both ends of the winding roller 91.After the detachment, the lifting pneumatic rod 626 is started. When the lifting pneumatic rod 626 works, the Y-shaped rod 625 is driven to move upward, thereby taking out the empty winding roller 91 from the placement slot 84 on the bracket 83. After taking it out, the reciprocating motor 621 is started. When the reciprocating motor 621 works, the reciprocating threaded rod 623 is driven to rotate. When the reciprocating threaded rod 623 rotates, the U-shaped movable sleeve 624, the Y-shaped rod 625 and the empty winding roller 91 are driven to move. When the hollow winding roller 91 moves to the hook 56, the U-shaped movable sleeve 624 and the Y-shaped rod 625 are driven to move upward. At this time, the lifting pneumatic rod 626 drives the Y-shaped rod 625 to retract downward. When the Y-shaped rod 625 moves downward, the winding roller 91 can be hung on the hook 563. At this time, the feeding motor 52 is started. When the feeding motor 52 works, it will drive the main sprocket 53 to rotate. When the main sprocket 53 rotates, it will drive multiple hook components 56 to rotate under the action of the slave sprocket 54 and the transmission chain 55. When the hanging empty winding roller 91 moves, the disc 567 will be separated from the C-shaped wedge 58. After separation, at this time, The spring damping rod 566 will drive the docking plate 564 and the third spline rod 565 to move, so that the third spline rod 565 can be inserted into the spline hole 94 and fixed on the hook 563. As the transmission chain 55 rotates, the lower group of rollers 91 that drive the fabric will move to the C-shaped wedge 58. At this time, the disc 567 will contact the C-shaped wedge 58, so that the third spline rod 565 will be disengaged from the spline hole 94. After disengagement, the feeding motor 52 will stop working and the lifting pneumatic rod 626 will be started. When the lifting pneumatic rod 626 is lifted, the feeding motor 52 will stop working and the lifting pneumatic rod 626 will be started. When the pneumatic rod 626 is in operation, the reel hook 91 on the hook 563 can be removed. After removal, the reel 91 with the fabric is mounted on the bracket 83 under the action of the reciprocating motor 621. At this time, the dual-axis motor 611 is activated to retract the material loading and unloading assembly 6 and the material rack mechanism 5 from one side of the suspension assembly 8. At this time, the first spline rod 875 and the second spline rod 884 are reinserted into the spline hole 94 under the action of the first return damping rod 872 and the second return damping rod 882, thus realizing the loading and unloading of the reel 91.

[0060] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0061] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. Automatic feeding system for UV-CIPP lined hose stacking production, characterized by: It includes a mounting plate; a track is mounted on the top surface of the mounting plate, a mobile trolley is mounted above the track, an angle assembly is mounted on the top surface of the mobile trolley, a material rack mechanism and a material pick-up and placement assembly are mounted on the top surface of the angle assembly, a stacking platform is mounted on the top surface of the mounting plate and on one side of the track, three groups of stacking platforms are mounted, a suspension assembly is mounted on one end of the bottom surface of each group of stacking platforms, and a material roller assembly is suspended in the suspension assembly; The material roller assembly includes a winding roller, the winding roller is suspended in the suspension frame assembly, the two ends of the outer surface of the winding roller are respectively fixedly connected to the I-shaped ring, the outer surface of the winding roller is located between the two groups of I-shaped rings and the cloth is wound, the outer surface of the winding roller is located on one side of the I-shaped ring and is fixedly connected to the feeding ring, and the two ends of the winding roller are respectively provided with spline holes; The suspension frame assembly includes a bent frame, one end of the bottom surface of the stacking platform is fixedly connected to the bent frame, one end of the bent frame is fixedly connected to a flat plate, and both ends of one side of the flat plate are fixedly connected to brackets, a placement groove is provided on the top surface of the bracket, the I-shaped ring is located in the placement groove, and a roller is installed between the two groups of the brackets through the placement groove, and a first dovetail groove and a second dovetail groove are respectively provided at both ends of one side of the flat plate, a driving component is installed in the first dovetail groove, the output end of the driving component is connected to the roller through a spline hole, and an auxiliary connecting component is installed in the second dovetail groove, and one end of the auxiliary connecting component is connected to the other end of the roller through the spline hole; The driving component includes a first movable plate, a first movable plate slidably connected in the first dovetail groove, a first reset damping rod fixedly connected to one side of the first movable plate and located between the inner cavity walls of the first dovetail groove, a driving motor fixedly connected to one side of the first movable plate, an output shaft end of the driving motor is rotatably connected to a first T-shaped turntable through a worm and a worm gear, a first spline rod fixedly connected to the middle of one side of the first T-shaped turntable, and a first oblique block fixedly connected to one end of the first movable plate; The auxiliary connecting component includes a second movable plate, a second movable plate slidably connected in the second dovetail groove, a second reset damping rod fixedly connected to one side of the second movable plate and located between the inner wall of the second dovetail groove, a second T-shaped turntable rotatably connected in the second movable plate, a second spline rod fixedly connected to the middle of one side of the second T-shaped turntable, and a second oblique block fixedly connected to one end of the second movable plate; The material taking and releasing assembly includes a forward extension component, the forward extension component is installed on the top surface of the angle plate, the material taking and releasing component is installed on the top surface of the forward extension component, the top surface of the forward extension component and the two sides of the material taking and releasing component are fixedly connected with vertical rods, the upper part of one side of the vertical rod is fixedly connected with an extrusion oblique block, and one side of the extrusion oblique block is in contact with one side of the first oblique block and the second oblique block respectively; The forward extension component includes a dual-axis motor and a forward track. The top surface of the angle plate is fixedly connected to the dual-axis motor and the forward track respectively. The output shaft end of the dual-axis motor is connected to a translation threaded rod through a worm and a worm gear. The translation threaded rod is rotatably connected in the forward track, and the outer surface of the translation threaded rod is threadedly connected to the translation plate.

2. The automatic feeding system for the stacking production of UV-CIPP lined hoses according to claim 1 is characterized by: The angle assembly includes an angle motor, and the bottom surface of the mobile trolley is fixedly connected to the angle motor. The output shaft end of the angle motor is connected to the angle shaft through a worm and a worm gear. One end of the angle shaft passes through the mobile trolley and is connected to the mobile trolley for rotation. The top surface of the angle shaft is fixedly connected to the angle plate, and the top surface of the angle plate is respectively installed with a material rack mechanism and a material picking and placing assembly.

3. The automatic feeding system for the stacking production of UV-CIPP lined hoses according to claim 2, characterized in that: The material rack mechanism includes side plates, and the top surface of the angle plate and the two sides of the material picking and placing assembly are fixedly connected to the side plates. One side of the side plate is fixedly connected to the feeding motor, and the output shaft end of the feeding motor is rotatably connected to the main sprocket through a worm and a worm wheel. The two ends of the other side of the side plate are rotatably connected to the main sprocket and the slave sprocket, and the main sprocket is rotatably connected to the slave sprocket through a transmission chain. Hook components are installed at equal intervals between the two groups of transmission chains.

4. The automatic feeding system for the stacking production of UV-CIPP lined hoses according to claim 3 is characterized by: The material rack mechanism also includes a support rod, one side of the side plate is fixedly connected to the support rod, and one end of the support rod is fixedly connected to a C-shaped wedge block.

5. The automatic feeding system for the stacking production of UV-CIPP lined hoses according to claim 4, characterized in that: The hook component includes a round rod, and a round rod is rotatably connected between the two groups of transmission chains. Both ends of the outer surface of the round rod are fixedly connected with a ring plate and a hook respectively. The outer surface of the round rod and one side of the hook are slidably connected with a docking plate, one side of the docking plate is fixedly connected with a third spline rod, one side of the ring plate and a spring damping rod is fixedly connected between the docking plates, and the other side of the docking plate is fixedly connected with a disc, which slides on the surface of the round rod, and one side of the disc is in contact with the C-shaped wedge.

6. The automatic feeding system for the stacking production of UV-CIPP lined hoses according to claim 1, characterized in that: The material taking and unloading component includes a reciprocating motor and a reciprocating track. The top surface of the translation plate is fixedly connected to the reciprocating motor and the reciprocating track respectively. A reciprocating threaded rod is rotatably connected in the reciprocating track. The output shaft end of the reciprocating motor is rotatably connected to the reciprocating threaded rod through a worm and a worm gear. The outer surface of the reciprocating threaded rod is threadedly connected to a U-shaped movable sleeve. A Y-shaped rod is slidably connected in the U-shaped movable sleeve. A lifting pneumatic rod is fixedly connected to one side of the U-shaped movable sleeve, and the output end of the lifting pneumatic rod is fixedly connected to the Y-shaped rod.

Citation Information

Patent Citations

  • Automatic paper changing system of automatic paper receiving machine

    CN115806209A

  • Batching system for specialty cable production

    WO2022148063A1