Node structure for large-size line and assemblable installation method
The aluminum alloy support frame is constructed through aluminum square tubes and the use of closed cavity profile connectors solves the problem of weakening node strength and installation complexity in the processing of large-size line nodes by traditional angle code connection methods, achieving higher node connection strength and installation efficiency.
Patent Information
- Application Number
- CN202510053798.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-03-18
AI Technical Summary
When dealing with large-size line nodes, traditional angle code connection methods have problems such as weakening node strength, high construction complexity and large installation errors.
The aluminum alloy support frame is constructed using aluminum square tubes, and the square frame is formed through aluminum square tube C and connector A, and the aluminum profile rod is fixed by nailing, so as to improve the node connection strength by using closed cavity profile connectors.
Improves node connection strength, simplifies the installation process, and improves the assembly accuracy and overall performance of the aluminum frame.
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Figure CN119640947A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of node structure assembly, and in particular to a node structure for large-size lines and an assemblable installation method. Background Art
[0002] The traditional angle bracket connection method has various specifications for special-shaped structures with various angles, which requires high process precision. The small stiffness of the angle bracket causes the weakening of the node strength. The connection between the aluminum profile rod and the angle bracket opening requires precise on-site adjustment, which increases the complexity and process of construction and installation. Therefore, generally, the angle bracket or node plate connection is suitable for simple truss structures and is low in cost.
[0003] However, when using angle brackets or node plates for connection, if the joint gap is too large, it may affect the accuracy and stability of the structure. The stiffness of the angle bracket is greatly reduced compared to the rod, resulting in weakened node strength. Although the connection nodes of cast aluminum alloy profiles can achieve more complex geometric shapes and high connection strength requirements, the mold cost of aluminum castings is relatively high. Extruded aluminum profiles with rectangular tubes or other shaped sections can be manufactured into sections of different shapes as needed. The joint gap at the corner of the aluminum frame is too large, and the installation error is large.
[0004] In summary, it is necessary to propose a large-size line node structure and an assemblable installation method to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a large-size line node structure and an assemblable installation method to solve the problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A large-size line node structure, comprising:
[0008] Three aluminum square tubes B;
[0009] Six aluminum square tubes A, which are respectively arranged on both sides of the aluminum square tube B;
[0010] Six aluminum square tubes C, two of which are arranged on both sides of one of the aluminum square tubes B, and the other four are arranged between every two aluminum square tubes A that need to be connected, to form an aluminum alloy support frame.
[0011] Preferably, the two aluminum square tubes B and aluminum square tubes A on the same side are arranged in a square frame shape, and every two aluminum square tubes B and aluminum square tubes A are arranged opposite to each other, and the upper and lower ends of the aluminum square tube A on the same side of the square frame are connected to another inclined aluminum square tube A through an aluminum square tube C and a connecting piece A, and the ends of the two inclined aluminum square tubes A on the same side are installed on another aluminum square tube C through the aluminum square tube C and the connecting piece A and are fixed by the aluminum square tube B to form a large-size line node frame.
[0012] Preferably, the angle between the two inclined aluminum square tubes A is 60°, wherein the aluminum square tube A located above forms an angle of 30° with the horizontal plane, and wherein the aluminum square tube A located below forms an angle of 330° with the horizontal plane.
[0013] Preferably, two connecting column mounts are installed at the upper and lower ends of the other side of the square frame, each connecting column mount is provided with an adapter B inside, and the adapter B and the connecting column mount are installed and fixed by bolt group A and bolt group B.
[0014] Based on the above-mentioned large-size line node structure, the present invention also proposes an assembly installation method for a large-size line node structure, according to any one of the claims, comprising the following steps:
[0015] S1. Aluminum square tube frame construction:
[0016] First, six aluminum square tubes A are respectively arranged on both sides of three aluminum square tubes B to form a basic frame structure, so that every two aluminum square tubes B and aluminum square tubes A are arranged opposite to each other to form a square frame;
[0017] Aluminum square tubes C are used as connectors, two of which are arranged on both sides of one of the aluminum square tubes B, and the other four are arranged between every two aluminum square tubes A that need to be connected, so as to strengthen the stability of the frame and form a complete aluminum alloy support frame;
[0018] Connect the aluminum square tube A and the connector A by nailing to ensure a firm connection and accurate position;
[0019] S2. Frame connection and tilt setting:
[0020] Connect two inclined aluminum square tubes A on the same side to another aluminum square tube C through an aluminum square tube C and a connector A, and make the angle between the two aluminum square tubes A be 60°. Specifically, the aluminum square tube A located on the upper side should be at an angle of 30° to the horizontal plane, while the aluminum square tube A located on the lower side should be at an angle of 330° to the horizontal plane.
[0021] Through this tilted setting, a part of the node framework of large-size lines with a specific angle is formed;
[0022] S3.Frame fixing and bracket installation:
[0023] Install two column mounts at the upper and lower ends of the other side of the square frame. These mounts will be used to connect with adapter B.
[0024] Place adapter B into the column mount and use bolt group A to initially fix it, so that the connection between adapter B and the column mount is tight and stable;
[0025] Fine-tune the frame by adjusting bolt group A and bolt group B to make it accurate and stable. This step is crucial to the accuracy and stability of the entire large-size line node frame.
[0026] S4. Final inspection and adjustment:
[0027] After all connections and fixes are completed, the entire large-size line node frame is finally inspected to ensure that all connection points are firm and correct, and the overall frame is stable and meets the design requirements.
[0028] Preferably, the connector A is a closed-cavity profile connector with a fisheye hole, the bolt group A is a hanging bolt and a left and right limit bolt group, and the bolt group B is an upper and lower limit bolt.
[0029] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention adopts closed-cavity profiles with fisheye holes as connecting nodes, and only needs to be fixed by nailing on the outside of the aluminum profile rod. The aluminum profile rods are connected into one by the closed-cavity profile, which ensures the integrity of the main force-bearing node position, greatly enhances the node connection strength, and is beneficial to improving the assembly accuracy and overall performance of the aluminum frame. Direct multi-angle profile mold opening can achieve multi-angle precise connection of aluminum alloy frames, simplify the connection process, and improve installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 The overall structural schematic diagram of the large-size line node structure of the present invention is shown;
[0031] Figure 2 An exploded view of the installation structure of the aluminum square tube of the large-size line node structure of the present invention is shown.
[0032] Figure 3 It shows the overall structural side view of the large-size line node structure of the present invention;
[0033] Figure 4 Shows Figure 3 Enlarged view of point A in the middle;
[0034] In the figure:
[0035] 1. Aluminum square tube A; 2. Connector A; 3. Adapter B; 4. Bolt group A; 5. Column bracket; 6. Bolt group B; 7. Aluminum square tube B; 8. Aluminum square tube C. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] Example 1
[0038] See also Figure 1 , Figure 2 , Figure 3 as well as Figure 4 The present invention proposes a large-size line node structure, comprising:
[0039] Three aluminum square tubes B7;
[0040] Six aluminum square tubes A1, which are respectively arranged on both sides of the aluminum square tube B7;
[0041] Six aluminum square tubes C8, two of which are arranged on both sides of one of the aluminum square tubes B7, and the other four are arranged between every two aluminum square tubes A1 that need to be connected, to form an aluminum alloy support frame.
[0042] In the present embodiment, it should also be noted that the two aluminum square tubes B7 and aluminum square tube A1 on the same side are arranged in a square frame shape, and every two aluminum square tubes B7 and aluminum square tubes A1 are arranged opposite to each other, and the upper and lower ends of the aluminum square tube A1 on the same side of the square frame are connected to another inclined aluminum square tube A1 through an aluminum square tube C8 and a connector A2, and the two ends of the two inclined aluminum square tubes A1 on the same side are installed on another aluminum square tube C8 through the aluminum square tube C8 and the connector A2 and are fixed by the aluminum square tube B7 to form a large-size line node frame.
[0043] In this embodiment, it should also be noted that the angle between the two inclined aluminum square tubes A1 is 60°, wherein the upper aluminum square tube A1 forms an angle of 30° with the horizontal plane, and the lower aluminum square tube A1 forms an angle of 330° with the horizontal plane.
[0044] In this embodiment, it should also be noted that two connecting column mounts 5 are installed at the upper and lower ends of the other side of the square frame, and each connecting column mount 5 is provided with an adapter B3 inside. The adapter B3 and the connecting column mount 5 are installed and fixed by bolt group A4 and bolt group B6.
[0045] Example 2
[0046] Based on the above large-size line node structure, in practical applications, an assembly method for large-size line node structure can be used, specifically, including the following steps:
[0047] S1. Aluminum square tube frame construction:
[0048] First, six aluminum square tubes A1 are respectively arranged on both sides of three aluminum square tubes B7 to form a basic frame structure, so that every two aluminum square tubes B7 and aluminum square tubes A1 are arranged opposite to each other to form a square frame;
[0049] Aluminum square tubes C8 are used as connectors, two of which are arranged on both sides of one of the aluminum square tubes B7, and the other four aluminum square tubes C8 are arranged between every two aluminum square tubes A1 that need to be connected, so as to strengthen the stability of the frame and form a complete aluminum alloy support frame;
[0050] Connect the aluminum square tube A1 and the connector A2 by nailing to ensure a firm connection and accurate position;
[0051] S2.Frame connection and tilt setting:
[0052] Connect two inclined aluminum square tubes A1 on the same side to another aluminum square tube C8 through an aluminum square tube C8 and a connector A2, and make the angle between the two aluminum square tubes A1 be 60°. Specifically, the aluminum square tube A1 located on the upper side should be at an angle of 30° to the horizontal plane, while the aluminum square tube A1 located on the lower side should be at an angle of 330° to the horizontal plane.
[0053] Through this tilted setting, a part of the node framework of large-size lines with a specific angle is formed;
[0054] S3.Frame fixing and bracket installation:
[0055] Two connecting column mounts 5 are installed at the upper and lower ends of the other side of the square frame. These mounts will be used to connect with the adapter B3;
[0056] Place the adapter B3 into the column mount 5 and use the bolt group A4 to preliminarily fix it, so that the connection between the adapter B3 and the column mount 5 is tight and stable;
[0057] By adjusting bolt group A4 and bolt group B6, fine-tune the frame to make it accurate and stable. This step is crucial to the accuracy and stability of the entire large-size line node frame;
[0058] S4. Final inspection and adjustment:
[0059] After all connections and fixes are completed, the entire large-size line node frame is finally inspected to ensure that all connection points are firm and correct, and the overall frame is stable and meets the design requirements.
[0060] In this embodiment, it should also be noted that the connecting member A2 is a closed-cavity profile connecting member with a fisheye hole, the bolt group A4 is a hanging bolt and a left and right limit bolt group, and the bolt group B6 is an upper and lower limit bolt.
[0061] Through the above steps S1 to S4, the present invention is conducive to improving the assembly accuracy and overall performance of the aluminum frame. Directly performing multi-angle profile mold opening can achieve precise connection of multi-angle aluminum alloy frames. By using closed-cavity profile connection, the aluminum profile rods can be connected into one by simply nailing the outer side of the aluminum profile rods. This method simplifies the connection process and improves installation efficiency.
[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A large-size line node structure, characterized in that: include: Three aluminum square tubes B (7); Six aluminum square tubes A (1), the aluminum square tubes A (1) are respectively arranged on both sides of the aluminum square tube B (7); Six aluminum square tubes C (8), two of which are arranged on both sides of one of the aluminum square tubes B (7), and the other four aluminum square tubes C (8) are arranged between every two aluminum square tubes A (1) that need to be connected, to form an aluminum alloy support frame.
2. A large-size line node structure according to claim 1, characterized in that: The two aluminum square tubes B (7) and the aluminum square tube A (1) on the same side are arranged in a square frame shape, and each two aluminum square tubes B (7) and the aluminum square tube A (1) are arranged opposite to each other. The upper and lower ends of the aluminum square tube A (1) on the same side of the square frame are connected to another inclined aluminum square tube A (1) through an aluminum square tube C (8) and a connecting piece A (2). The ends of the two inclined aluminum square tubes A (1) on the same side are installed on another aluminum square tube C (8) through the aluminum square tube C (8) and the connecting piece A (2) and are fixed by the aluminum square tube B (7) to form a large-size line node frame.
3. A large-size line node structure according to claim 2, characterized in that: The angle between the two inclined aluminum square tubes A (1) is 60°, wherein the aluminum square tube A (1) located on the upper side forms an angle of 30° with the horizontal plane, and the aluminum square tube A (1) located on the lower side forms an angle of 330° with the horizontal plane.
4. A large-size line node structure according to claim 3, characterized in that: Two connecting column hangers (5) are also installed at the upper and lower ends of the other side of the square frame. Each connecting column hanger (5) is provided with an adapter B (3) inside. The adapter B (3) and the connecting column hanger (5) are installed and fixed by a bolt group A (4) and a bolt group B (6).
5. An assemblable installation method for a large-size line node structure, according to any one of claims 1 to 4, characterized in that: The following steps are involved: S1. Aluminum square tube frame construction: First, six aluminum square tubes A (1) are respectively arranged on both sides of three aluminum square tubes B (7) to form a basic frame structure, so that every two aluminum square tubes B (7) and aluminum square tubes A (1) are arranged opposite to each other to form a square frame; Aluminum square tubes C (8) are used as connecting parts, wherein two aluminum square tubes C (8) are arranged on both sides of one of the aluminum square tubes B (7), and the other four aluminum square tubes C (8) are arranged between every two aluminum square tubes A (1) to be connected, so as to strengthen the stability of the frame and form a complete aluminum alloy support frame; The aluminum square tube A (1) is connected to the connecting piece A (2) by nailing, so that the connection is firm and the position is accurate; S2. Frame connection and tilt setting: The two inclined aluminum square tubes A (1) on the same side are connected to another aluminum square tube C (8) through an aluminum square tube C (8) and a connecting piece A (2), and the angle between the two aluminum square tubes A (1) is 60 degrees. Specifically, the aluminum square tube A (1) located on the upper side should form an angle of 30 degrees with the horizontal plane, while the aluminum square tube A (1) located on the lower side should form an angle of 330 degrees with the horizontal plane. Through this tilted setting, a part of the node framework of large-size lines with a specific angle is formed; S3.Frame fixing and bracket installation: Two connecting column mounts (5) are installed at the upper and lower ends of the other side of the square frame. These mounts will be used to connect with the adapter B (3); Place the adapter B (3) into the column mount (5) and use the bolt group A (4) to preliminarily fix it, so that the connection between the adapter B (3) and the column mount (5) is tight and stable; By adjusting bolt group A (4) and bolt group B (6), fine-tune the frame to ensure that its position is accurate and stable. This step is crucial to ensure the accuracy and stability of the entire large-size line node frame. S4. Final inspection and adjustment: After all connections and fixes are completed, the entire large-size line node frame is finally inspected to ensure that all connection points are firm and correct, and the overall frame is stable and meets the design requirements.
6. A method for large-size line node construction and assembly according to claim 5, characterized in that: The connecting member A (2) is a closed-cavity profile connecting member with a fisheye hole, the bolt group A (4) is a hanging bolt and a left and right limit bolt group, and the bolt group B (6) is an upper and lower limit bolt.