Self-adaptive buried butterfly valve and machining device thereof

By designing an adaptive buried butterfly valve, using technical means such as turbo reducer, switch assembly, valve position opening wheel and anti-theft card, it solves multiple problems existing in the use of existing buried butterfly valves, and realizes the effects of adaptive installation, anti-theft, intuitive switching status display and efficient processing.

CN119641978AInactive Publication Date: 2025-03-18NINGBO YIJI VALVE MFG CO LTD
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Patent Information

Application Number
CN202411864811.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During use, existing underground butterfly valves have problems such as easy loss of manhole covers, inability to adapt to the settlement of road hardened layer, large space for valve installation, long construction period, high construction cost, valves are susceptible to accumulated water and soil corrosion, inability to intuitively judge the switch status, and valves are directly subject to ground pressure to easily deform.

Method used

An adaptive buried butterfly valve is designed, using technical means such as turbo reducer, switch assembly, valve position opening wheel and anti-theft card, which realizes adaptive road hardening layer settlement, anti-theft function, intuitive switching status display and corrosion resistance design. At the same time, the processing device is used for efficient processing of butterfly valves.

Benefits of technology

It solves problems such as easy loss of manhole covers, inability to adapt to road changes, high construction costs, and easy corrosion of valves, and achieves the effects of adaptive installation, anti-theft, intuitive switching status display and efficient processing.

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Abstract

The invention provides a self-adaptive buried butterfly valve and a machining device thereof, and relates to the technical field of valve production, the butterfly valve comprises a turbine reduction gearbox, the turbine reduction gearbox is in bolted connection to one side of a main valve body, a switch assembly is arranged on one side of the turbine reduction gearbox, a valve box assembly is arranged above the switch assembly, a valve position opening wheel is arranged in the switch assembly, and a valve position opening wheel is arranged in the valve box assembly; the outer sides of a square upper transmission rod and a lower transmission sleeve of the switch assembly are sleeved with the protection pipe assembly, an upper valve box of the valve box assembly is installed on a lower valve box in a floating mode, an anti-theft clamping piece is arranged in the valve box assembly, and the left end and the right end of a butterfly plate of the main valve body are hinged to the valve body. The design of the anti-theft card prevents the well lid from being stolen, the floating design of the upper valve box ensures that the valve box can be self-adaptive to settlement and height change of a road hardened layer, the protection pipe assembly ensures that a transmission mechanism cannot be corroded by soil, the design of the valve position opening wheel can visually know the opening degree of the valve, and the hinge integrated design of the butterfly plate ensures the safety of the valve. And the ellipse change resistance and the stability of the valve body are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of valve production, in particular to an adaptive buried butterfly valve and a processing device thereof. Background Art

[0002] In the urban water supply network, underground laying of pipelines and underground installation of butterfly valves are a common installation type, which saves urban space, beautifies urban layout, saves construction and maintenance costs, and provides protection for residents' water use. The butterfly valve is a valve that uses a disc-type opening and closing member to reciprocate by about 90 degrees to open, close or adjust the flow of the medium. The butterfly valve is not only simple in structure, small in size, light in weight, saves material consumption, small in installation size, small in driving torque, easy and quick to operate, but also has good flow regulation function and closing and sealing characteristics at the same time. The butterfly valve is widely used; However, during the years of use and operation, many problems have been exposed and need to be solved urgently: 1. Since the manhole cover has no anti-theft components, it is easy to lose the manhole cover, which can easily cause a series of safety accidents and endanger the safety of people's travel; 2. Since the valve box is usually a fixed design, it cannot adapt to the settlement and height changes of the road hardening layer, resulting in the valve box often protruding or concave on the road surface, causing travel problems; 3. Usually the valve is installed in the valve well, which has the problems of large space occupation, long construction period and high construction cost. At the same time, the water in the valve well is easy to submerge the valve, and the accumulated water and soil will corrode the valve for a long time, which is easy to cause the valve transmission system to rust; 4. Unable to intuitively judge the valve switch status; 5. The valve is directly affected by the ground pressure, which is prone to valve deformation. In addition, the valve needs to be opened again to switch it when the valve is buried directly underground, which is very costly. Summary of the invention

[0003] The present invention provides an adaptive buried butterfly valve and a processing device thereof, which are used to solve at least one of the technical problems mentioned above.

[0004] In order to solve the above technical problems, the present invention discloses an adaptive buried butterfly valve, including a turbine reduction box, which is bolted to one side of a main valve body, a switch assembly is provided on one side of the turbine reduction box, a valve box assembly is provided above the switch assembly, a valve position opening wheel is provided in the switch assembly, and the valve position opening wheel is used to synchronously indicate the opening of the butterfly valve, a protective tube assembly is provided on the outer side of the square upper transmission rod and the lower transmission sleeve of the switch assembly, the upper valve box of the valve box assembly is floatingly installed on the lower valve box, an anti-theft card is provided in the valve box assembly, and the left and right ends of the butterfly plate of the main valve body are hinged to the valve body.

[0005] Preferably, the protective tube assembly of the switch assembly includes a lower protective tube and an upper protective tube, one end of the lower protective tube is connected to a limit sleeve by bolts, the limit sleeve is fixed on the turbine reducer, the other end of the lower protective tube is slidably connected to the upper protective tube, a valve position opening mechanism is bolted to the top of the upper protective tube, a lower transmission sleeve is provided in the lower protective tube, the lower transmission sleeve is nested and connected to the worm of the turbine reducer through an open pin, a square upper transmission rod with an open pin is slidably connected to the top of the lower transmission sleeve, and the valve position opening mechanism is connected to the top of the square upper transmission rod.

[0006] Preferably, the valve position opening mechanism includes a valve switch shaft, which is nested and connected to the square upper transmission rod through a cotter pin, a turntable is keyed on the valve switch shaft, a planetary gear is rotatably connected to the turntable, the turntable passes through and is rotatably connected to the transmission gear cap, the transmission gear cap is fixed to the top of the upper protective tube by bolts, a cap is bolted to the top of the transmission gear cap, a valve position opening wheel is passed through and rotatably connected to the center of the cap, the valve position opening wheel is slidably connected to the transmission gear cap, the planetary gear and the valve position opening wheel are meshed with each other, and a valve box assembly is provided outside the valve position opening mechanism.

[0007] Preferably, the valve box assembly includes a lower valve box, an upper valve box is slidably connected inside the lower valve box, a valve box cover is nested and connected to the top of the upper valve box, a limit screw is fixed on one side of the valve box cover, the limit screw passes through and is slidably connected to the seat of the upper valve box, an anti-theft bolt is threadedly connected to the other side of the valve box cover, a nut is threadedly connected to the bottom of the anti-theft bolt, an anti-theft card is sleeved on the anti-theft bolt and clamped between the nuts, and the anti-theft card and the seat of the valve box cover cooperate with each other.

[0008] Preferably, the main valve body includes a valve body, a butterfly plate is arranged in the valve body, an upper end cover and a lower end cover are bolted to the left and right sides of the valve body respectively, the upper valve shaft passes through and is rotatably connected to the upper end cover and the left side of the valve body, the lower valve shaft passes through the right side of the valve body and is rotatably connected to the lower end cover, and split clamping rings are arranged between the upper and lower valve shafts and the valve body, the split clamping rings are sleeved on the upper and lower valve shafts, the centripetal ends of the upper and lower valve shafts are fixed to the left and right sides of the butterfly plate by pins, and a sealing pair is provided on the water inlet of the valve body.

[0009] Preferably, the sealing pair includes an elastic stainless steel sealing ring, which is sleeved in the water inlet of the valve body, a rubber ring is provided between the valve body and the elastic stainless steel sealing ring, the fixed sleeve and the elastic stainless steel sealing ring are nested with each other, the fixed sleeve is fixed in the water inlet of the valve body by bolts, and the butterfly plate and the elastic stainless steel sealing ring cooperate with each other.

[0010] An adaptive buried butterfly valve processing device comprises a processing lathe, a processing fixture is arranged on the processing lathe, and a cutting chip recovery device is arranged under the processing fixture; The processing fixture includes a placement plate, a center rotating wheel is fixed under the placement plate, three driving wheels are arranged in a ring around the center rotating wheel, the center rotating wheel and the driving wheels are both rotatably connected in the driving box, and the center rotating wheel and the driving wheels are meshed with each other, a slide rail 1 is symmetrically fixed on the placement plate, an electric lead screw is rotatably connected in the slide rail 1, a pressure rod is threadedly connected on the electric lead screw, a bearing platform is fixed on the top of the pressure rod, a hydraulic telescopic rod is fixed on the bearing platform, a rotating structure is fixed on the working end of the hydraulic telescopic rod, and a top fixing rod is fixed at the center of the rotating structure.

[0011] Preferably, the rotating structure includes a rotating box, which is fixed at the working end of the hydraulic telescopic rod, a rotating shaft passes through and is fixed at the center of the rotating box, a driven wheel is rotatably connected to the rotating shaft, a boss is fixed on the end face of the driven wheel, the boss passes through and is rotatably connected to the rotating box, a top fixing rod is fixed on the other end face of the boss, the driven wheel is meshed with a gear, the gear is fixed on one end of a driving shaft, the driving shaft passes through and is rotatably connected to the rotating box, the other end of the driving shaft is connected to a driving member, the driving member is fixed on the top of the hydraulic telescopic rod, an angle pointer is fixed on the end face of the driven wheel, and the angle pointer is slidably connected in the angle groove of the rotating box.

[0012] Preferably, the cutting chip recovery device includes a recovery bucket, which is fixed on the recovery box. An electric symmetrical rotating shaft is provided below the recovery bucket, which is rotatably connected to the recovery box. A plurality of corresponding shearing blades are fixed on the electric symmetrical rotating shaft. An electric rotating shaft is provided below the electric symmetrical rotating shaft, which is rotatably connected to the recovery box. A spiral centrifugal cylinder is fixed on the electric rotating shaft, a spiral oil seepage seam is provided on the side of the spiral centrifugal cylinder, and a separation component is provided below the spiral centrifugal cylinder.

[0013] Preferably, the separation component includes an oil receiving pan, which is arranged on the outside of the spiral centrifugal cylinder and fixed on the recovery box. The oil receiving pan is connected to the oil pipeline. An inclined slide is provided under the spiral centrifugal cylinder, and the inclined slide is fixed at the center of the oil receiving pan. An electric shaft passes through the inclined slide. A pressure groove is provided below the discharge port of the inclined slide. A telescopic pressure plate is slidably connected in the pressure groove, and an electric flap is rotatably connected below the pressure groove. A pressure sensor is provided in the pressure groove, and the pressure sensor is electrically connected to the electric flap.

[0014] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the butterfly valve mechanism of the present invention; Figure 2 The present invention Figure 1A local schematic diagram of the location A; Figure 3 For the present invention Figure 2 A partial schematic diagram of point B; Figure 4 It is a structural schematic diagram of the main valve body of the present invention; Figure 5 For the present invention Figure 4 A partial schematic diagram of Figure 6 It is a structural schematic diagram of the processing fixture of the present invention; Figure 7 The structure of the cutting chip recovery device of the present invention is shown in FIG. Figure 1 ; Figure 8 The structure of the cutting chip recovery device of the present invention is shown in FIG. Figure 2 .

[0016] In the figure: 1. turbine reduction box; 11. processing lathe; 2. switch assembly; 21. lower protective tube; 22. limit sleeve; 23. upper protective tube; 24. lower transmission sleeve; 25. square upper transmission rod; 3. valve position opening mechanism; 31. valve switch shaft; 32. turntable; 33. planetary gear; 34. transmission gear cap; 35. cap cover; 36. valve position opening wheel; 4. valve box assembly; 41. lower valve box; 42. upper valve box; 43. valve box cover; 44. limit screw; 45. anti-theft bolt; 46. nut; 47. anti-theft card; 5. Main valve body; 51. Valve body; 52. Butterfly plate; 53. Upper end cover; 54. Lower end cover; 55. Upper valve shaft; 56. Lower valve shaft; 57. Split clamp ring; 58. Pin shaft; 6. Sealing pair; 61. Elastic stainless steel sealing ring; 62. Rubber ring; 63. Fixed sleeve; 7. Processing fixture; 71. Placement plate; 72. Center rotating wheel; 73. Driving wheel; 74. Driving box; 75. Slide rail 1; 76. Electric lead screw; 77. Pressure rod; 78. Bearing platform; 79. Hydraulic telescopic rod; 710. Top fixing rod; 8. Rotating structure; 81. Rotating box; 82. Rotating shaft; 83. Driven wheel; 84. Boss; 85. Gear; 86. Drive shaft; 87. Driving member; 88. Angle pointer; 89. Angle groove; 9. Chip recovery device; 91. Recovery bucket; 92. Electric symmetrical rotating shaft; 93. Recovery box; 94. Shearing blade; 95. Electric rotating shaft; 96. Spiral centrifugal cylinder; 97. Spiral oil seepage seam; 10. Separation component; 101. Oil receiving tray; 102. Oil pipeline; 103. Inclined slide; 104. Pressure groove; 105. Telescopic pressure plate; 106. Electric flap; 107. Pressure sensor. DETAILED DESCRIPTION

[0017] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0018] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0019] The present invention provides the following embodiments Example 1 The embodiment of the present invention provides an adaptive buried butterfly valve, such as Figure 1-5 As shown, it includes a turbine reduction box 1, which is bolted to one side of the main valve body 5, a switch assembly 2 is provided on one side of the turbine reduction box 1, a valve box assembly 4 is provided above the switch assembly 2, a valve position opening wheel 36 is provided in the switch assembly 2, and the valve position opening wheel 36 is used to synchronously indicate the opening of the butterfly valve, a protective tube assembly is sleeved on the outer side of the square upper transmission rod 25 and the lower transmission sleeve 24 of the switch assembly 2, an upper valve box 42 of the valve box assembly 4 is floatingly installed on the lower valve box 41, an anti-theft card 47 is provided in the valve box assembly 4, and the left and right ends of the butterfly plate 52 of the main valve body 5 are hinged to the valve body 51.

[0020] The working principle and beneficial effects of the above technical solution are as follows: the butterfly valve box assembly 4 protects the switch assembly 2, and the valve box assembly has an anti-theft function. The upper valve box 42 is a floating structure relative to the lower valve box 41, and is adaptive to the settlement and height change of the road hardening layer. The switch assembly 2 is used to transmit torque to open and close the underground main valve body 5, and adopts a protective pipe assembly design, which is adaptive to the buried depth while preventing soil corrosion. At the same time, the switch assembly 2 displays the opening of the butterfly valve, and the main valve body 5 realizes the on-off requirements of the pipeline; The present invention utilizes a floating valve box assembly 4, a telescopic switch assembly 2 and a main valve body to achieve the transmission of valve torque. The design of the anti-theft card 47 ensures that non-professionals cannot operate the valve, thereby preventing the manhole cover from being stolen. The floating design of the upper valve box 42 ensures that the valve box can adapt to the settlement and height changes of the road hardening layer to avoid damage in an open-air environment. The protective tube assembly of the switch assembly 2 ensures that the transmission mechanism cannot be corroded by the soil. The design of the valve position opening wheel 36 can intuitively understand the valve opening and effectively adjust the valve. The hinge-integrated design of the butterfly plate 52 improves the valve body's ability to resist elliptical deformation and ensures the stability of the valve structure, so that when it bears the weight of the soil and pedestrians and vehicles on the road, it will not affect the sealing performance of the butterfly valve sealing surface and the portability of the valve opening and closing. At the same time, the three cooperate with each other, so that the valve switch can be set on the surface, and personnel can directly operate the underground valve to avoid the need to repeatedly dig up the surrounding roads.

[0021] Example 2 On the basis of Example 1, the protective tube assembly of the switch assembly 2 includes a lower protective tube 21 and an upper protective tube 23, one end of the lower protective tube 21 is connected to the limit sleeve 22 by bolts, the limit sleeve 22 is fixed on the turbine reducer 1, the other end of the lower protective tube 21 is slidably connected to the upper protective tube 23, the top of the upper protective tube 23 is bolted with a valve position opening mechanism 3, a lower transmission sleeve 24 is provided in the lower protective tube 21, the lower transmission sleeve 24 is nested and connected to the worm of the turbine reducer 1 through a cotter pin, the top of the lower transmission sleeve 24 is slidably connected to a square upper transmission rod 25 with a cotter pin, and the top of the square upper transmission rod 25 is connected to the valve position opening mechanism 3.

[0022] The working principle and beneficial effects of the above technical solution are as follows: the valve position opening mechanism 3 is opened and closed manually, the square upper transmission rod 25 is connected to the valve position opening mechanism 3 for torque transmission, the square upper transmission rod 25 is square steel, the lower transmission sleeve 24 is a steel pipe with a square hole, the square upper transmission rod 25 is inserted into the square hole of the lower transmission sleeve 24 to form a telescopic effect, and at the same time, the square shaft cooperates with the square hole to transmit the torque of opening and closing the valve, the square upper transmission rod 25 is limited by a cotter pin, and when working, the valve position opening mechanism 3 drives the square upper transmission rod 25 to rotate, the square upper transmission rod 25 drives the lower transmission sleeve 24 to rotate, and the lower part of the lower transmission sleeve 24 drives the worm to rotate, driving the turbine reduction box 1 to realize the opening and closing of the valve, and the lower protective tube 21 is limited by bolts to prevent separation, and the upper protective tube 23 and the lower protective tube 21 slide against each other to realize the telescopic structure; The present invention utilizes a protective tube divided into two sections, an upper section and a lower section, with a small inner section and a large outer section, which are superimposed in a sleeve-like manner to form a telescopic effect. When buried deep, the inner transmission rod is protected to prevent soil from entering its inner cavity and affecting the rotation of the inner transmission rod. At the same time, the transmission rod is also divided into two sections, an upper section and an lower section, and the square-hole steel tube and the square steel are nested with each other. While cooperating with the telescopic effect of the protective tube, the rectangular matching limiting property is used to ensure the stability and efficiency of the transmission torque.

[0023] Example 3 On the basis of Example 2, the valve position opening mechanism 3 includes a valve switch shaft 31, which is nested and connected to the square upper transmission rod 25 through a cotter pin, and a turntable 32 is keyed on the valve switch shaft 31, and a planetary gear 33 is rotatably connected to the turntable 32. The turntable 32 penetrates and is rotatably connected to a transmission gear cap 34, and the transmission gear cap 34 is fixed to the top of the upper protective tube 23 by bolts. A cap 35 is bolted to the top of the transmission gear cap 34, and a valve position opening wheel 36 is penetrated and rotatably connected to the center of the cap 35. The valve position opening wheel 36 is slidably connected to the transmission gear cap 34, and the planetary gear 33 is meshed with the valve position opening wheel 36. The valve position opening mechanism 3 is provided with a valve box assembly 4 outside.

[0024] The working principle and beneficial effects of the above technical solution are as follows: the valve switch shaft 31 is rotated by manual rotation, and the valve switch shaft 31 transmits torque to the lower square upper transmission rod 25 to open and close the valve. At the same time, the rotation of the valve switch shaft 31 drives the turntable 32 to rotate, and the rotation of the turntable 32 drives the planetary gear 33 to move in a circular motion. The movement of the planetary gear 33 drives the valve position opening wheel 36 to rotate. The rotation angle of the valve switch shaft 31 is consistent with the turntable 32 and the valve position opening wheel 36. The valve opening is observed according to the rotation angle of the valve position opening wheel 36. The present invention utilizes the structural principle of the planetary differential gear train to keep the rotation angle of the valve position opening wheel 36 and the valve switch shaft 31 consistent, thereby intuitively and synchronously displaying the opening and closing status of the valve, making it easy for operators to judge the on-off status of the valve and the pipeline and perform the next operation.

[0025] Example 4 On the basis of Example 1, the valve box assembly 4 includes a lower valve box 41, an upper valve box 42 is slidably connected inside the lower valve box 41, a valve box cover 43 is nested and connected to the top of the upper valve box 42, a limit screw 44 is fixed to one side of the valve box cover 43, the limit screw 44 passes through and is slidably connected to the seat of the upper valve box 42, an anti-theft bolt 45 is threadedly connected to the other side of the valve box cover 43, a nut 46 is threadedly connected to the bottom of the anti-theft bolt 45, an anti-theft card 47 is sleeved on the anti-theft bolt 45 and clamped between the nuts 46, and the anti-theft card 47 and the seat of the valve box cover 43 cooperate with each other.

[0026] The working principle and beneficial effects of the above technical solution are as follows: the upper valve box 42 is sleeved in the lower valve box 41, so that the upper valve box 42 can float up and down in the lower valve box 41, and a valve box cover 43 is nested on the top of the upper valve box 42. The limit screw 44 enables the valve box cover 43 to move up and down on the top of the upper valve box 42 while being unable to separate from the upper valve box 42, and the anti-theft bolt 45, nut 46 and anti-theft card 47 on the valve box cover 43 cooperate with the upper valve box 42 through the anti-theft card 47 to ensure that the valve box cover 43 cannot be opened. When it is necessary to punch the valve box cover 43, the anti-theft bolt 45 is rotated 90° with an inner hexagonal wrench, and the anti-theft card 47 is separated from the cooperation of the upper valve box 42, so that the valve box cover 43 can be opened. When it is necessary to close the valve box cover 43, the reverse operation can be performed; The present invention utilizes the design of the upper valve box 42 as a floating structure relative to the lower valve box 41, which is adaptive to the settlement and height change of the road hardening layer. The upper valve box 42 does not protrude or recessed from the road surface, ensuring that the road surface is flat, and people and vehicles can pass smoothly and noiselessly, safely, beautifully and flatly. The limiting screw 44 connects the valve box cover 43 and the upper valve box 42 as a whole and does not separate, preventing the valve box cover 43 from being lost when the valve box cover 43 is opened to switch the valve. The design of the anti-theft bolt 45, nut 46 and anti-theft card 47 ensures that the valve box cover 43 can only be opened by a dedicated person using a dedicated tool, and will not be lost or damaged, thereby avoiding causing travel safety for people and vehicles.

[0027] Example 5 On the basis of Example 1, the main valve body 5 includes a valve body 51, a butterfly plate 52 is arranged in the valve body 51, an upper end cover 53 and a lower end cover 54 are bolted to the left and right sides of the valve body 51 respectively, an upper valve shaft 55 passes through and is rotatably connected to the upper end cover 53 and the left side of the valve body 51, a lower valve shaft 56 passes through the right side of the valve body 51 and is rotatably connected to the lower end cover 54, a split clamping ring 57 is arranged between the upper valve shaft 55 and the lower valve shaft 56 and the valve body 51, the split clamping ring 57 is sleeved on the upper valve shaft 55 and the lower valve shaft 56, the centripetal ends of the upper valve shaft 55 and the lower valve shaft 56 are nested and fixed to the left and right sides of the butterfly plate 52 by a pin shaft 58, and a sealing pair 6 is arranged on the water inlet of the valve body 51.

[0028] The working principle and beneficial effects of the above technical solution are as follows: the output shaft of the turbine reduction box 1 drives the upper valve shaft 55 to rotate, and the upper valve shaft 55 drives the butterfly plate 52 to rotate around the lower valve shaft 56 and the upper valve shaft 55 through the pin shaft 58. The butterfly plate 52 rotates to control the opening and closing of the valve, and the split clamp ring 57 seals the upper valve shaft 55 and the lower valve shaft 56. The upper end cover 53 and the lower end cover 54 limit and fix the valve shaft and the split clamp ring 57. The sealing pair 6 ensures the sealing inside the valve when the butterfly plate 52 closes the valve. The present invention adopts an integral hinged design of the valve body 51, the upper valve shaft 55, the lower valve shaft 56 and the butterfly plate 52, and utilizes the tensile strength of the high-strength butterfly plate 52 to improve the anti-bending and elliptical resistance of the valve body 51, so that the deformation caused by the weight of soil and pedestrians and vehicles on the road will not affect the sealing performance of the butterfly valve sealing surface and the ease of opening and closing of the valve. At the same time, the lateral design of the upper valve shaft 55, the lower valve shaft 56 and the butterfly plate 52 can effectively ensure the stability of the valve drive structure and prevent the valve from being unable to close due to deformation due to pressure.

[0029] Example 6 On the basis of Example 5, the sealing pair 6 includes an elastic stainless steel sealing ring 61, which is sleeved in the water inlet of the valve body 51, a rubber ring 62 is provided between the valve body 51 and the elastic stainless steel sealing ring 61, a fixing sleeve 63 and the elastic stainless steel sealing ring 61 are nested with each other, the fixing sleeve 63 is fixed in the water inlet of the valve body 51 by bolts, and the butterfly plate 52 and the elastic stainless steel sealing ring 61 cooperate with each other.

[0030] The working principle and beneficial effects of the above technical solution are as follows: when the butterfly plate 52 rotates from the open state to the closed state, the butterfly plate 52 squeezes the elastic stainless steel sealing ring 61 to expand outward, and the elastic stainless steel sealing ring 61 squeezes the rubber ring 62, and the three cooperate with each other to seal the water inlet of the valve, and when the butterfly plate 52 rotates from the closed state to the open state, the elastic stainless steel sealing ring 61 and the rubber ring 62 are reset; The present invention utilizes an elastic stainless steel sealing ring 61 and a rubber ring 62 as a sealing pair 6. This structure is an elastic self-compensating stainless steel metal hard sealing structure. The sealing is safe and reliable. The stainless steel has a long service life and is resistant to erosion, aging, and abrasion. At the same time, the design of the elastic stainless steel sealing ring 61 can utilize water pressure to achieve self-locking and maintain the effectiveness of the seal during sealing.

[0031] Example 7 Based on any one of the embodiments 1-6, an adaptive buried butterfly valve processing device is provided, such as Figure 6-8 As shown, it includes a processing lathe 11, a processing fixture 7 is provided on the processing lathe 11, and a cutting chip recovery device 9 is provided below the processing fixture 7; The processing fixture 7 includes a placement plate 71, a center rotating wheel 72 is fixed under the placement plate 71, three driving wheels 73 are arranged in a ring around the center rotating wheel 72, the center rotating wheel 72 and the driving wheel 73 are both rotatably connected in the driving box 74, and the center rotating wheel 72 and the driving wheel 73 are meshed with each other, a slide rail 75 is symmetrically fixed on the placement plate 71, an electric lead screw 76 is rotatably connected in the slide rail 75, a pressure rod 77 is threadedly connected to the electric lead screw 76, a bearing platform 78 is fixed on the top of the pressure rod 77, a hydraulic telescopic rod 79 is fixed on the bearing platform 78, a rotating structure 8 is fixed to the working end of the hydraulic telescopic rod 79, and a top fixing rod 710 is fixed to the center of the rotating structure 8.

[0032] The working principle and beneficial effects of the above technical solution are as follows: the processing fixture 7 clamps the butterfly valve to achieve displacement and rotation in three dimensions, and the cutting chip recovery device 9 collects the cutting chips and cutting oil in the butterfly valve processing process and presses the cutting chips into cakes; When the butterfly valve is processed, the hydraulic telescopic rod 79 is telescoped and fixed by the top fixing rod 710. When the butterfly valve needs to be rotated, the rotating structure 8 rotates the butterfly valve around the X-axis axis. When the butterfly valve needs to move forward and backward, the electric lead screw 76 drives the pressure rod 77 to move forward and backward on the slide rail 75, thereby realizing the forward and backward movement of the butterfly valve. When the butterfly valve rotates in the Z-axis direction, the driving wheel 73 drives the central rotating wheel 72 to rotate, so that the upper part of the placement plate 71 rotates as a whole, realizing the rotation of the butterfly valve in the Z-axis direction; The present invention utilizes the design of the cutting chip recovery device 9 to effectively recover the cutting oil, avoid environmental pollution, and press the cutting chips into cakes for easy collection and unified treatment; The electric lead screw 76, gear set, hydraulic telescopic rod 79 and rotating structure 8 realize the three-dimensional angle movement and rotation of the butterfly valve, which is convenient for drilling and boring operations during the butterfly valve processing, improves the convenience of manual operation, and reduces the difficulty of butterfly valve processing. At the same time, due to the improvement of processing convenience, the processing efficiency of the butterfly valve is greatly improved, which effectively increases the economic benefits.

[0033] Example 8 On the basis of Example 7, the rotating structure 8 includes a rotating box 81, which is fixed at the working end of the hydraulic telescopic rod 79. A rotating shaft 82 is passed through and fixed at the center of the rotating box 81. A driven wheel 83 is rotatably connected to the rotating shaft 82. A boss 84 is fixed on the end face of the driven wheel 83. The boss 84 passes through and is rotatably connected to the rotating box 81. A top fixing rod 710 is fixed on the other end face of the boss 84. The driven wheel 83 is meshed with a gear 85. The gear 85 is fixed on one end of a drive shaft 86. The drive shaft 86 passes through and is rotatably connected to the rotating box 81. The other end of the drive shaft 86 is connected to a driving member 87. The driving member 87 is fixed on the top of the hydraulic telescopic rod 79. An angle pointer 88 is fixed on the end face of the driven wheel 83. The angle pointer 88 is slidably connected in the angle groove 89 of the rotating box 81.

[0034] The working principle and beneficial effects of the above technical solution are as follows: the driving member 87 drives the driving shaft 86 to rotate, the driving shaft 86 drives the gear 85 to rotate, the gear 85 and the driven wheel 83 mesh with each other and rotate, so that the boss 84 rotates, the boss 84 rotates and drives the top fixing rod 710 to rotate, when the driven wheel 83 rotates, the angle pointer 88 on the driven wheel 83 is driven to slide along the angle slot 89, and the driven rotation angle is displayed in real time; The present invention utilizes a gear set for transmission to realize the rotation of the top fixing rod 710. This design enables the top fixing rod 710 to have higher transmission efficiency, higher load-bearing capacity and more stable rotation speed when rotating. Moreover, when the top fixing rod 710 is stationary, due to the characteristics of the gear set, within the allowable load-bearing range, no sliding will occur to cause deviation in processing accuracy. At the same time, the design of the angle pointer 88 can more intuitively observe the rotation angle of the valve component and fine-tune the valve component according to the rotation angle.

[0035] Example 9 On the basis of Example 1, the cutting chip recovery device 9 includes a recovery bucket 91, which is fixed on a recovery box 93. An electric symmetrical rotating shaft 92 is provided below the recovery bucket 91, and the electric symmetrical rotating shaft 92 is rotatably connected to the recovery box 93. A plurality of corresponding shear blades 94 are fixed on the electric symmetrical rotating shaft 92. An electric rotating shaft 95 is provided below the electric symmetrical rotating shaft 92, and the electric rotating shaft 95 is rotatably connected to the recovery box 93. A spiral centrifugal cylinder 96 is fixed on the electric rotating shaft 95, and a spiral oil seepage seam 97 is provided on the side of the spiral centrifugal cylinder 96. A separation component 10 is provided below the spiral centrifugal cylinder 96.

[0036] The working principle and beneficial effects of the above technical solution are as follows: After the chips fall into the recovery bucket 91, they fall between the shear blades 94 along the recovery bucket 91. The shear blades 94 shear the chips with a longer length under the drive of the electric symmetrical shaft 92, so that the chips are within a certain length range. After being sheared, the chips fall into the spiral centrifugal cylinder 96 for deoiling. The spiral centrifugal cylinder 96 rotates under the drive of the electric shaft 95. Under the action of centrifugal force, the chips dry the cutting oil attached to the chips and are thrown out of the spiral centrifugal cylinder 96 from the spiral oil seepage gap 97. At the same time, the chips fall along the spiral centrifugal cylinder 96 and enter the separation component 10. The present invention utilizes the shearing blade 94 and the electric symmetrical rotating shaft 92 to control the length of the chips, ensuring that the length of the chips can enter the spiral centrifugal barrel 96 for deoiling, avoiding the entanglement of longer chips during the deoiling process, resulting in chip blockage. At the same time, the design of the spiral centrifugal barrel 96 can utilize the centrifugal force to throw the cutting oil attached to the chips out from the spiral oil seepage gap 97 while ensuring that the chips fall along the spiral centrifugal barrel 96 for separation.

[0037] Example 10 On the basis of Example 9, the separation component 10 includes an oil receiving pan 101, which is arranged on the outside of the spiral centrifugal cylinder 96, and the oil receiving pan 101 is fixed on the recovery box 93. The oil receiving pan 101 is connected to the oil pipeline 102. An inclined slide 103 is provided below the spiral centrifugal cylinder 96, and the inclined slide 103 is fixed at the center of the oil receiving pan 101. The electric shaft 95 passes through the inclined slide 103, and a pressure groove 104 is provided below the discharge port of the inclined slide 103. A telescopic pressure plate 105 is slidably connected in the pressure groove 104, and an electric flap 106 is rotatably connected below the pressure groove 104. A pressure sensor 107 is provided in the pressure groove 104, and the pressure sensor 107 is electrically connected to the electric flap 106.

[0038] The working principle and beneficial effects of the above technical solution are as follows: after the cutting oil is thrown out of the spiral centrifugal cylinder 96, it collides with the oil receiving pan 101 under the action of gravity and centrifugal force and falls along the oil receiving pan 101 into the oil pipeline 102, and the de-oiled cutting chips are separated from the spiral centrifugal cylinder 96 and fall into the inclined slide 103 below. The cutting chips enter the pressing groove 104 along the inclined slide 103 and accumulate in the pressing groove 104. After a certain period of time, the telescopic pressing plate 105 pushes the cutting chips forward in the pressing groove 104 and squeezes them at the end of the pressing groove 104 to press the cutting chips into a pancake shape. At the same time, after the pressure sensor 107 senses the pressure, the electric flap 106 is opened. When the telescopic pressing plate 105 retreats, the pancake-shaped cutting chips fall, and then the electric flap 106 is reset. The present invention utilizes the parabola principle to collect all the cutting oil in the oil receiving pan 101, thereby avoiding the pollution of the equipment and the environment by the splash of the cutting oil. The cutting oil can be recycled after filtering, thereby improving the economic benefits. At the same time, the telescopic pressing plate 105 is used to squeeze the cutting chips into a cake shape, which is beneficial to the collection and centralized treatment of the cutting chips and reduces the impact of waste materials on the environment.

[0039] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. An adaptive buried butterfly valve, characterized in that: The invention comprises a turbine reduction box (1), the turbine reduction box (1) being bolted to one side of a main valve body (5), a switch assembly (2) being provided on one side of the turbine reduction box (1), a valve box assembly (4) being provided above the switch assembly (2), a valve position opening wheel (36) being provided inside the switch assembly (2), the valve position opening wheel (36) being used for synchronously indicating the opening of a butterfly valve, a protective tube assembly being sleeved outside a square upper transmission rod (25) and a lower transmission sleeve (24) of the switch assembly (2), an upper valve box (42) of the valve box assembly (4) being floatingly mounted on a lower valve box (41), an anti-theft card (47) being provided inside the valve box assembly (4), and left and right ends of a butterfly plate (52) of the main valve body (5) being hingedly connected to the valve body (51).

2. The adaptive buried butterfly valve according to claim 1, characterized in that: The protective tube assembly of the switch assembly (2) comprises a lower protective tube (21) and an upper protective tube (23); one end of the lower protective tube (21) is connected to a limit sleeve (22) by bolts; the limit sleeve (22) is fixed to the turbine reduction box (1); the other end of the lower protective tube (21) is slidably connected to the upper protective tube (23); a valve position opening mechanism (3) is bolted to the top of the upper protective tube (23); a lower transmission sleeve (24) is provided in the lower protective tube (21); the lower transmission sleeve (24) is connected to the worm of the turbine reduction box (1) by a cotter pin; a square upper transmission rod (25) with a cotter pin is slidably connected to the top of the lower transmission sleeve (24); and the valve position opening mechanism (3) is connected to the top of the square upper transmission rod (25).

3. The adaptive buried butterfly valve according to claim 2, characterized in that: The valve position opening mechanism (3) comprises a valve switch shaft (31), the valve switch shaft (31) is nested and connected to a square upper transmission rod (25) through a cotter pin, a turntable (32) is keyed on the valve switch shaft (31), a planetary gear (33) is rotatably connected to the turntable (32), the turntable (32) penetrates and is rotatably connected to a transmission gear cap (34), the transmission gear cap (34) is fixed to the top of the upper protective tube (23) through bolts, a cap (35) is bolted to the top of the transmission gear cap (34), a valve position opening wheel (36) is penetrated and rotatably connected at the center of the cap (35), the valve position opening wheel (36) is slidably connected to the transmission gear cap (34), the planetary gear (33) and the valve position opening wheel (36) are meshed with each other, and a valve box assembly (4) is provided outside the valve position opening mechanism (3).

4. The adaptive buried butterfly valve according to claim 1, characterized in that: The valve box assembly (4) comprises a lower valve box (41), an upper valve box (42) being slidably connected inside the lower valve box (41), a valve box cover (43) being nested and connected at the top of the upper valve box (42), a limit screw (44) being fixed on one side of the valve box cover (43), the limit screw (44) penetrating through and slidably connected to a seat of the upper valve box (42), an anti-theft bolt (45) being threadedly connected on the other side of the valve box cover (43), a nut (46) being threadedly connected at the bottom of the anti-theft bolt (45), an anti-theft card (47) being sleeved on the anti-theft bolt (45) and clamped between the nuts (46), and the anti-theft card (47) and the seat of the valve box cover (43) being matched with each other.

5. The adaptive buried butterfly valve according to claim 1, characterized in that: The main valve body (5) comprises a valve body (51), a butterfly plate (52) is arranged in the valve body (51), an upper end cover (53) and a lower end cover (54) are bolted to the left and right sides of the valve body (51), an upper valve shaft (55) passes through and is rotatably connected to the upper end cover (53) and the left side of the valve body (51), a lower valve shaft (56) passes through the right side of the valve body (51) and is rotatably connected to the lower end cover (54), a split clamping ring (57) is arranged between the upper valve shaft (55) and the lower valve shaft (56) and the valve body (51), the split clamping ring (57) is sleeved on the upper valve shaft (55) and the lower valve shaft (56), the centripetal ends of the upper valve shaft (55) and the lower valve shaft (56) are nested and fixed to the left and right sides of the butterfly plate (52) through a pin shaft (58), and a sealing pair (6) is arranged on the water inlet of the valve body (51).

6. The adaptive buried butterfly valve according to claim 5, characterized in that: The sealing pair (6) comprises an elastic stainless steel sealing ring (61), the elastic stainless steel sealing ring (61) is sleeved in the water inlet of the valve body (51), a rubber ring (62) is provided between the valve body (51) and the elastic stainless steel sealing ring (61), a fixing sleeve (63) and the elastic stainless steel sealing ring (61) are mutually nested, the fixing sleeve (63) is fixed in the water inlet of the valve body (51) by bolts, and the butterfly plate (52) and the elastic stainless steel sealing ring (61) cooperate with each other.

7. A processing device for processing an adaptive buried butterfly valve according to any one of claims 1 to 6, characterized in that: It comprises a processing lathe (11), a processing fixture (7) is provided on the processing lathe (11), and a cutting chip recovery device (9) is provided below the processing fixture (7); The processing fixture (7) comprises a placement plate (71), a central rotating wheel (72) is fixed below the placement plate (71), three driving wheels (73) are arranged in a ring around the central rotating wheel (72), the central rotating wheel (72) and the driving wheels (73) are both rotatably connected in a driving box (74), and the central rotating wheel (72) and the driving wheels (73) are meshed with each other, a slide rail (75) is symmetrically fixed on the placement plate (71), an electric lead screw (76) is rotatably connected in the slide rail (75), a pressure rod (77) is threadedly connected to the electric lead screw (76), a bearing platform (78) is fixed on the top of the pressure rod (77), a hydraulic telescopic rod (79) is fixed on the bearing platform (78), a rotating structure (8) is fixed on the working end of the hydraulic telescopic rod (79), and a top fixing rod (710) is fixed at the center of the rotating structure (8).

8. A processing device according to claim 7, characterized in that: The rotating structure (8) includes a rotating box (81), the rotating box (81) is fixed to the working end of the hydraulic telescopic rod (79), a rotating shaft (82) is passed through and fixed to the center of the rotating box (81), a driven wheel (83) is rotatably connected to the rotating shaft (82), a boss (84) is fixed to the end surface of the driven wheel (83), the boss (84) passes through and is rotatably connected to the rotating box (81), a top fixing rod (710) is fixed to the other end surface of the boss (84), and the driven wheel (83) is connected to the rotating box (81). 3) meshes with the gear (85), the gear (85) is fixed on one end of the drive shaft (86), the drive shaft (86) penetrates and is rotatably connected to the rotating box (81), the other end of the drive shaft (86) is connected to the driving member (87), the driving member (87) is fixed on the top of the hydraulic telescopic rod (79), and an angle pointer (88) is fixed on the end surface of the driven wheel (83), and the angle pointer (88) is slidably connected in the angle groove (89) of the rotating box (81).

9. A processing device according to claim 7, characterized in that: The cutting chip recovery device (9) comprises a recovery bucket (91), the recovery bucket (91) being fixed on a recovery box (93), an electric symmetrical rotating shaft (92) being provided below the recovery bucket (91), the electric symmetrical rotating shaft (92) being rotatably connected to the recovery box (93), a plurality of one-to-one corresponding shear blades (94) being fixed on the electric symmetrical rotating shaft (92), an electric rotating shaft (95) being provided below the electric symmetrical rotating shaft (92), the electric rotating shaft (95) being rotatably connected to the recovery box (93), a spiral centrifugal cylinder (96) being fixed on the electric rotating shaft (95), a spiral oil seepage slit (97) being provided on the side surface of the spiral centrifugal cylinder (96), and a separation assembly (10) being provided below the spiral centrifugal cylinder (96).

10. A processing device according to claim 9, characterized in that: The separation component (10) comprises an oil receiving pan (101), the oil receiving pan (101) being arranged outside the spiral centrifugal cylinder (96), the oil receiving pan (101) being fixed on the recovery box (93), the oil receiving pan (101) being connected to an oil delivery pipeline (102), an inclined slideway (103) being arranged below the spiral centrifugal cylinder (96), the inclined slideway (103) being fixed at the center of the oil receiving pan (101), an electric rotating shaft (95) passing through the inclined slideway (103), a pressing groove (104) being arranged below the discharge port of the inclined slideway (103), a telescopic pressing plate (105) being slidably connected inside the pressing groove (104), an electric flap (106) being rotatably connected below the pressing groove (104), a pressure sensor (107) being arranged inside the pressing groove (104), and the pressure sensor (107) being electrically connected to the electric flap (106).

Citation Information

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