A new type of industrial furnace replacement chamber with elastic buffer mechanism
By designing push components and sealing components in the kiln replacement chamber, the replacement chamber is closed by using the gap, the problem of inability to seal when the kiln car enters is solved, effective gas replacement and protection is achieved, and the product heat treatment quality is improved.
Patent Information
- Application Number
- CN202510175380.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-02-18
AI Technical Summary
The existing kiln replacement chamber cannot be sealed when the kiln truck enters, resulting in atmosphere leakage and affecting the product firing and heat treatment effect.
A new industrial kiln replacement chamber with an elastic buffer mechanism is designed, and the replacement chamber is closed through gaps by combining pushing components and closure components.
The sealing of the protective gas after the kiln car enters the kiln is achieved, ensuring the product's heat treatment quality, and preventing the sealing plate from hitting and damage through the deformation of the glass fiber strips, improving the sealing property.
Smart Images

Figure CN119642567B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of kiln replacement chambers, and in particular to a novel industrial kiln replacement chamber with an elastic buffer mechanism. Background Art
[0002] A kiln is a furnace used to fire ceramics, sculptures, or fuse enamel to the surface of metal objects. It is usually made of bricks and stones, and can be made into various sizes. It can be operated by combustible gas, oil or electricity. Electric kilns are easier to control temperature than kilns using combustible gas and oil. The temperature in the kiln is measured by a pyrometer or a temperature cone, which can be seen through a peephole. The kiln usually consists of four parts: the kiln chamber, combustion equipment, ventilation equipment, and conveying equipment. Electric kilns mostly use electric furnace wires, silicon carbon rods or molybdenum disilicide as heating elements. Their structure is relatively simple and easy to operate.
[0003] The kiln car is the transportation equipment of the tunnel kiln. When working, it has to bear the gravity of the items on the car (including lining bricks and material stacks) and the thrust of the car pusher. The kiln car has a high working temperature and has to withstand repeated temperature changes. Therefore, the kiln car should have sufficient strength and heat resistance. The kiln car and the curved seal are two indispensable components of the tunnel kiln. The kiln car is responsible for transporting materials, while the curved seal is responsible for maintaining the temperature and atmosphere in the kiln stable.
[0004] The kiln's displacement chamber is a device used for gas displacement, mainly used for atmosphere control and gas exchange in the kiln. It is usually located at both ends of the kiln to ensure sufficient process atmosphere concentration in the kiln. The sealing of the displacement chamber plays a vital role in ensuring the concentration of the process atmosphere. To ensure the sealing of the displacement chamber, the sealing of the gate of the displacement chamber is the top priority. After the kiln car enters the displacement chamber, the displacement chamber is closed, and after the internal gas is replaced with a protective atmosphere, the gate on the other side of the displacement chamber is opened, and the kiln car in the displacement chamber is pushed into the kiln.
[0005] Chinese patent application CN103292596A discloses an atmosphere replacement chamber sealing door mechanism, including an atmosphere replacement chamber, a first sealing door is provided on one side of the atmosphere replacement chamber, and two side surfaces adjacent to the side surface are respectively provided with a second sealing door and a push plate; the first and second sealing doors respectively include two slide rails, four sliders, a door panel and a first driving device for driving the door panel to move up and down; the door panel is vertically arranged, the first driving device is located above the door panel, the two slide rails are vertically arranged and arranged on both sides of the door panel, the four sliders are arranged in groups of two on two vertical sides of the door panel, and the sliders and the slide rails cooperate with each other; the push plate is vertically arranged, and the push plate is equipped with a second driving device for driving its translational movement, which can seal and isolate the furnace space of the push plate furnace from the outside world, thereby improving the quality of the product;
[0006] Chinese patent application CN117268097A discloses an airtight replacement chamber device for a push plate kiln, which improves airtightness through a first airtight replacement chamber and a second airtight replacement chamber. Sealing strips are provided around the closed door, and the sealing strips are fitted to the inside of the first airtight replacement chamber to form a closed space, thereby improving the airtightness of the first airtight replacement chamber and ensuring that the first airtight replacement chamber and the second airtight replacement chamber are always kept one open and the other closed. At the same time, a first pulling mechanism is used to quickly pull the sagger to meet the needs of efficient production.
[0007] The above patent application and prior art also have the following defects:
[0008] The internal temperature of the existing kiln is relatively high, and it is impossible to install driving components such as motors and hydraulic rods inside. The kiln cart needs to be pushed into the kiln by an external driver. The kiln carts are pushed into the kiln one by one. The kiln carts that are close to each other can block the flame in the kiln from directly rushing to the bottom of the kiln cart and protect the walking structure at the bottom of the kiln cart. However, when the kiln carts that are close to each other enter the replacement chamber, there is no gap between them, which makes the replacement chamber unable to be sealed, or the gate needs to be offset against the kiln car, resulting in poor sealing effect. External driving components also need to extend into the replacement chamber, resulting in poor sealing effect between the replacement chamber and the outside world, and the protective atmosphere in the replacement chamber and the kiln is prone to leakage, affecting the firing and heat treatment effects of the product.
[0009] Therefore, the present application provides a novel industrial kiln replacement chamber with an elastic buffer mechanism to meet the demand. Summary of the invention
[0010] The purpose of the present application is to provide a novel industrial kiln replacement chamber with an elastic buffer mechanism, which can promote the movement of the replacement chamber and the kiln car in the kiln, and ensure that there is a certain gap between the kiln car in the replacement chamber and the kiln car in the kiln. The closing component can close the replacement chamber through the gap, so that the protective gas can be replaced in the replacement chamber. After the kiln car enters the kiln, the protective gas in the kiln will not leak, thereby ensuring that the protective gas in the kiln protects the product and the heat treatment quality of the product.
[0011] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a novel industrial kiln replacement chamber with an elastic buffer mechanism, comprising a kiln, a kiln car is arranged in the kiln, a replacement chamber is arranged at one end of the kiln, closing components are arranged on both sides of the replacement chamber, the closing components can close both sides of the replacement chamber, and a pushing component is also arranged in the replacement chamber, the pushing component can push the kiln car in the replacement chamber into the kiln;
[0012] The pushing assembly includes a plurality of pushing units, and the pushing units include a track plate and a pushing block. The track plate is provided with a shallow groove, a deep groove, a switching groove and an inclined groove, and the shallow groove, the switching groove, the deep groove and the inclined groove are connected end to end to each other, and the pushing block can circulate and move along the shallow groove, the switching groove, the deep groove and the inclined groove;
[0013] When the pushing block moves along the shallow groove, the pushing block can abut against the kiln car and push the kiln car to move; when the pushing block moves along the deep groove, the pushing block moves under the kiln car.
[0014] Preferably, the pushing unit also includes a moving block, a moving frame and two limit plates, the moving block is provided with a moving hole, the moving frame slides in the moving hole, two limit plates are fixedly mounted at both ends of the moving frame, and the limit plates are against the moving block, and the pushing block is inserted in the moving frame and slides with the moving frame.
[0015] Preferably, the pushing unit also includes a moving rod and a moving ball, the moving rod is rotatably connected to the bottom of the pushing block, a ball groove is opened at the bottom of the moving rod, the moving ball is arranged in the ball groove, the groove diameter of the ball groove is smaller than the diameter of the moving ball, the moving rod can move in the shallow groove, the switching groove, the deep groove and the inclined groove, the depth of the deep groove is greater than the depth of the shallow groove, the bottom of the switching groove is in the same plane as the bottom of the shallow groove, one end of the switching groove is connected to the deep groove, the other end of the switching groove is connected to the shallow groove, one end of the inclined groove is connected to the deep groove, the other end of the inclined groove is connected to the shallow groove, and the bottom of the inclined groove is inclined from the bottom of the deep groove to the bottom of the shallow groove.
[0016] Preferably, the closing assembly comprises a fixed plate, a closing plate, a pushing bevel block and an extruding bevel block, the pushing bevel block is fixedly mounted on the fixed plate, the extruding bevel block is fixedly mounted on the closing plate, and a glass limiting strip is fixedly mounted on one side of the closing plate.
[0017] Preferably, the closing assembly further includes a connecting plate, a lifting plate, a closing shell, and a closing cylinder, wherein the connecting plate is fixedly mounted on the fixing plate, the connecting plate is located below the extrusion bevel block, the closing cylinder is fixedly mounted on the outside of the kiln, the lifting plate is fixedly mounted on the output end of the closing cylinder, the fixing plate is fixedly mounted on the lifting plate, and the lifting plate is slidably fitted on the closing shell.
[0018] Preferably, a fixed base is provided in the kiln, the fixed base passes through the replacement chamber and extends outward, a fixed groove is provided on the fixed base, the pushing unit is located in the fixed groove, a closed groove is provided on the fixed base corresponding to the position of the closed plate, and the track plate is fixedly installed at the bottom of the fixed groove.
[0019] Preferably, the two sides of the movable block are abutted against the two sides of the fixed groove, and the pushing assembly also includes a sealing unit, which includes a sealing block, a sealing side plate and a sealing bottom plate, the sealing block is fixedly installed on the movable block, the sealing side plate is fixedly installed on the sealing block, the bottom of the sealing side plate is fixedly installed with a sealing bottom plate, the movable rod passes through the sealing bottom plate and slides with the sealing bottom plate, the sealing bottom plate is abutted against the track plate, and when the sealing block is located at the closing plate position, the sealing bottom plate can close the corresponding shallow groove, deep groove, switching groove and inclined groove.
[0020] Preferably, the sealing unit also includes a sealing frame and two limiting bars. A sliding bar hole is opened on the sealing bottom plate, and the sealing frame slides in the sliding bar hole. Two limiting bars are fixedly mounted on the sealing bottom plate, and the limiting bars are located above the sealing frame. The moving rod passes through the sealing frame and slides with the sealing frame.
[0021] Preferably, the pushing assembly further comprises a pushing cylinder and a pushing rod, wherein the pushing cylinder is fixedly mounted on the fixed base, the pushing rod is fixedly mounted on the output end of the pushing cylinder, and the moving block is fixedly mounted on the pushing rod.
[0022] Preferably, a movable track is fixedly installed on the fixed base, and a notch is provided on the movable track corresponding to the closing plate. The kiln car includes a fireproof layer, a bracket and a movable wheel. The movable wheel is rotatably connected to the bracket, and the fireproof layer is fixedly installed on the bracket. A curved sealing groove is provided on the kiln corresponding to the fireproof layer, and both sides of the fireproof layer are located in the curved sealing groove.
[0023] In summary, the technical effects and advantages of the present invention are as follows:
[0024] 1. In the present invention, the kiln car in the replacement chamber and the kiln furnace can be driven to move, and a certain gap is ensured between the kiln car in the replacement chamber and the kiln car in the kiln furnace. The closing component can close the replacement chamber through the gap, so that the protective gas in the replacement chamber can be replaced. After the kiln car enters the kiln furnace, the protective gas in the kiln furnace will not leak, thereby ensuring that the protective gas in the kiln furnace protects the product and the heat treatment quality of the product;
[0025] 2. In the present invention, the glass fiber strip is deformed and close to the replacement chamber to provide a buffer to prevent the closing plate from hitting the replacement chamber and causing damage. At the same time, the closing plate and the replacement chamber are sealed to improve the sealing performance;
[0026] 3. In the present invention, the displacement chamber and the kiln car in the kiln furnace can be pushed to move by the pushing unit, and a gap is created between the kiln cars. The displacement chamber is closed through the gap by the closing component to perform gas replacement, and the sealing unit on the pushing unit cooperates with the closing component to close the displacement chamber to prevent leakage. The setting of the pushing unit is designed according to the closing component, and the sealing unit is designed according to the pushing unit, and the sealing unit cooperates with the closing component to close the displacement chamber, and the two units are used in conjunction with each other. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0028] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0029] Figure 2 It is a schematic diagram of the structure of the kiln, kiln car and closing assembly in the present invention;
[0030] Figure 3 It is a schematic diagram of the structure of the kiln, the closed shell and the closed cylinder in the present invention;
[0031] Figure 4 For the present invention Figure 3 A magnified view of part A;
[0032] Figure 5 It is a schematic diagram of the structure of the kiln, the displacement chamber and the kiln car in the present invention;
[0033] Figure 6 It is a structural schematic diagram of the kiln car, the pushing cylinder and the pushing rod in the present invention;
[0034] Figure 7 For the present invention Figure 6 A magnified view of part B;
[0035] Figure 8 It is a structural schematic diagram of the kiln car in the present invention;
[0036] Fig. 9 For the present invention Figure 8 Enlarged view of part C;
[0037] Fig.10 It is a structural schematic diagram of the kiln car, the sealing bottom plate and the fixed base in the present invention;
[0038] Fig.11 For the present invention Fig.10 A magnified view of part D in the middle;
[0039] Fig.12 It is a schematic diagram of the structure of the shallow groove and the deep groove in the present invention;
[0040] Fig.13 It is a schematic diagram of the structure of the track plate, kiln car and fixed base in the present invention;
[0041] Fig.14 For the present invention Fig.13 Enlarged view of part E in the middle;
[0042] Fig.15 It is a schematic diagram of the structures of the shallow groove, the switching groove, the deep groove and the inclined groove of the present invention.
[0043] In the figure: 1. kiln; 2. kiln car; 21. fireproof layer; 22. bracket; 23. moving wheel; 3. displacement chamber; 4. closing assembly; 41. fixed plate; 42. closing plate; 43. pushing inclined block; 44. extrusion inclined block; 45. connecting plate; 46. lifting plate; 47. closing shell; 48. closing cylinder; 5. pushing assembly; 51. pushing cylinder; 52. pushing rod; 6. pushing unit; 61. track plate; 611. shallow groove; 612. deep groove; 613. switching groove; 614. inclined groove; 62. pushing block; 63. moving block; 64. moving frame; 65. moving rod; 7. sealing unit; 71. sealing block; 72. sealing side plate; 73. sealing bottom plate; 74. sealing frame; 8. fixed base; 9. moving track. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] Example 1: Reference Figure 1-Figure 15 A novel industrial kiln replacement chamber with an elastic buffer mechanism is shown, comprising a kiln 1, a kiln car 2 is arranged in the kiln 1, a replacement chamber 3 is arranged at one end of the kiln 1, closing components 4 are arranged on both sides of the replacement chamber 3, the closing components 4 can close both sides of the replacement chamber 3, and a pushing component 5 is also arranged in the replacement chamber 3, and the pushing component 5 can push the kiln car 2 in the replacement chamber 3 into the kiln 1;
[0046] The pushing assembly 5 includes a plurality of pushing units 6, and the pushing unit 6 includes a track plate 61 and a pushing block 62. The track plate 61 is provided with a shallow groove 611, a deep groove 612, a switching groove 613 and an inclined groove 614. The shallow groove 611, the switching groove 613, the deep groove 612 and the inclined groove 614 are connected end to end to each other, and the pushing block 62 can circulate and move along the shallow groove 611, the switching groove 613, the deep groove 612 and the inclined groove 614.
[0047] When the pushing block 62 moves along the shallow groove 611 , the pushing block 62 can abut against the kiln car 2 and push the kiln car 2 to move; when the pushing block 62 moves along the deep groove 612 , the pushing block 62 moves under the kiln car 2 .
[0048] The top of the replacement chamber 3 is connected with an exhaust pipe and an air inlet pipe. The exhaust pipe is connected with an exhaust pump for discharging the gas in the replacement chamber 3 . The air inlet pipe is connected with an air inlet pump for introducing the protective gas into the replacement chamber 3 .
[0049] The closing component 4 seals the replacement chamber 3 and the kiln 1, opens the other end of the replacement chamber 3, places the product on the kiln car 2, and pushes it into the replacement chamber 3. The closing component 4 seals both ends of the replacement chamber 3, and the exhaust pipe exhausts the gas in the replacement chamber 3. Then, the air inlet pipe passes the protective gas into the replacement chamber 3. Then, the closing component 4 releases the seal between the replacement chamber 3 and the kiln 1. Then, the pushing unit 6 drives the kiln car 2 in the replacement chamber 3 and the kiln 1 to move. When the pushing unit 6 drives the kiln car 2 to move, the pushing block 62 moves along the shallow groove 611, and the pushing block 62 and the kiln The kiln car 2 is pushed against and moved by the kiln car 2, and the kiln car 2 in the replacement chamber 3 is pushed into the kiln furnace 1. The pushing block 62 moves from the shallow groove 611 to the switching groove 613, and moves with the switching groove 613 to the deep groove 612. Then the pushing block 62 moves in the opposite direction. Due to the height difference between the bottom of the deep groove 612 and the switching groove 613, the pushing block 62 cannot move into the switching groove 613, and thus moves in the opposite direction in the deep groove 612. The height of the pushing block 62 decreases and cannot contact the kiln car 2. It moves from the bottom of the kiln car 2 to reset, and will not drive the kiln car 2 to retreat when resetting.
[0050] There are two pushing units 6, one is arranged in the displacement chamber 3, and the other is arranged in the kiln 1 near the displacement chamber 3. One of the two pushing units 6 pushes the kiln car 2 in the displacement chamber 3 into the kiln 1, and the other moves the kiln car 2 in the kiln 1 near the displacement chamber 3 into the kiln 1. This kiln car 2 is against the next kiln car 2 in the kiln 1 and pushes the remaining kiln cars 2 in the kiln 1 to move, so that the multiple kiln cars 2 are closed, preventing the flame in the kiln 1 from directly rushing to the bottom of the kiln car 2, protecting the bottom support structure of the kiln car 2 from damage.
[0051] It can push the kiln car 2 in the replacement chamber 3 and the kiln 1 to move, and ensure that there is a certain gap between the kiln car 2 in the replacement chamber 3 and the kiln car 2 in the kiln 1. The closing component 4 can close the replacement chamber 3 through the gap, so that the protective gas can be replaced in the replacement chamber 3. After the kiln car 2 enters the kiln 1, the protective gas in the kiln 1 will not leak, thereby ensuring that the protective gas in the kiln 1 protects the product and the heat treatment quality of the product.
[0052] The shallow groove 611, the switching groove 613, the deep groove 612 and the inclined groove 614 form a parallelogram arrangement. The switching groove 613 in one pushing unit 6 extends to the rear of the end of the inclined groove 614 in another pushing unit 6, so that after one pushing unit 6 pushes the kiln car 2 in the replacement chamber 3 into the kiln 1, the pushing block 62 in the pushing unit 6 in the kiln 1 can move to the side of the corresponding kiln car 2 close to the replacement chamber 3 during the next action, thereby pushing the kiln car 2 to move.
[0053] Example 2, reference Figure 1-Figure 15 , which is different from the above embodiment, is that the pushing unit 6 also includes a moving block 63, a moving frame 64 and two limit plates. The moving block 63 is provided with a moving hole, and the moving frame 64 is slidably fitted in the moving hole. The two limit plates are fixedly installed at both ends of the moving frame 64, and the limit plates are against the moving block 63. The pushing block 62 is inserted in the moving frame 64 and slidably fits with the moving frame 64.
[0054] The moving block 63 drives the moving frame 64 to move, and the moving frame 64 drives the pushing block 62 to move. When the pushing block 62 moves in the switching groove 613 and the inclined groove 614, the moving frame 64 can move in the moving hole on the moving block 63. When the pushing block 62 moves in the deep groove 612 and the shallow groove 611, the heights are different. The pushing block 62 can move vertically in the moving frame 64 to change the height.
[0055] Example 3, reference Figure 1-Figure 15 , which is different from the above-mentioned embodiment, the pushing unit 6 also includes a moving rod 65 and a moving ball. The moving rod 65 is rotatably connected to the bottom of the pushing block 62. A ball groove is opened at the bottom of the moving rod 65, and the moving ball is arranged in the ball groove. The groove diameter of the ball groove is smaller than the diameter of the moving ball. The moving rod 65 can move in the shallow groove 611, the switching groove 613, the deep groove 612 and the inclined groove 614. The depth of the deep groove 612 is greater than the depth of the shallow groove 611. The bottom of the switching groove 613 is in the same plane as the bottom of the shallow groove 611. One end of the switching groove 613 is connected to the deep groove 612, and the other end of the switching groove 613 is connected to the shallow groove 611. One end of the inclined groove 614 is connected to the deep groove 612, and the other end of the inclined groove 614 is connected to the shallow groove 611. The bottom of the inclined groove 614 is inclined from the bottom of the deep groove 612 to the bottom of the shallow groove 611.
[0056] The pushing block 62 drives the moving rod 65 to move, and the moving rod 65 moves in the shallow groove 611, the switching groove 613, the deep groove 612 and the inclined groove 614. When the moving rod 65 moves vertically, it drives the pushing block 62 to move.
[0057] Example 4, reference Figure 1-Figure 15 , which is different from the above-mentioned embodiment, is that the closing component 4 includes a fixed plate 41, a closing plate 42, a pushing bevel block 43 and an extruding bevel block 44, the pushing bevel block 43 is fixedly mounted on the fixed plate 41, the extruding bevel block 44 is fixedly mounted on the closing plate 42, and a glass limiting strip is fixedly mounted on one side of the closing plate 42.
[0058] The fixed plate 41 and the closing plate 42 move downward, and after the closing plate 42 abuts against the bottom of the kiln 1, the fixed plate 41 continues to move, and the fixed plate 41 drives the pushing inclined block 43, and the pushing inclined block 43 pushes the extrusion inclined block 44 to move, and the extrusion inclined block 44 pushes the closing plate 42 to move toward the displacement chamber 3, and the closing plate 42 is pressed against the displacement chamber 3 to close the displacement chamber 3.
[0059] The glass fiber strip is deformed and pressed against the replacement chamber 3 to provide a buffer, thereby preventing the closing plate 42 from hitting the replacement chamber 3 and causing damage. At the same time, the closing plate 42 and the replacement chamber 3 are sealed to improve the sealing performance.
[0060] Example 5, reference Figure 1-Figure 15 , which is different from the above-mentioned embodiment, the closing component 4 also includes a connecting plate 45, a lifting plate 46, a closing shell 47, and a closing cylinder 48. The connecting plate 45 is fixedly mounted on the fixing plate 41, and the connecting plate 45 is located below the extrusion bevel block 44. The closing cylinder 48 is fixedly mounted on the outside of the kiln 1, the lifting plate 46 is fixedly mounted on the output end of the closing cylinder 48, the fixing plate 41 is fixedly mounted on the lifting plate 46, and the lifting plate 46 is slidably fitted on the closing shell 47.
[0061] The closing cylinder 48 drives the lifting plate 46 to rise, the lifting plate 46 drives the fixing plate 41 to rise, the fixing plate 41 drives the connecting plate 45 to move upward, the connecting plate 45 abuts against the extrusion inclined block 44, and drives the closing plate 42 to move upward through the extrusion inclined block 44, so that the closing plate 42 releases the seal on the displacement chamber 3.
[0062] The fixing plate 41 in the sealing assembly 4 located at one side of the kiln 1 is slidably matched with the top of the kiln 1 , and the corresponding sealing shell 47 is fully enclosed to prevent the kiln 1 from leaking.
[0063] Example 6, reference Figure 1-Figure 15 , which is different from the above-mentioned embodiment, a fixed base 8 is arranged in the kiln 1, the fixed base 8 passes through the displacement chamber 3 and extends outward, a fixed groove is opened on the fixed base 8, the pushing unit 6 is located in the fixed groove, a closed groove is opened at the position of the fixed base 8 corresponding to the closed plate 42, and the track plate 61 is fixedly installed at the bottom of the fixed groove.
[0064] The closing plate 42 moves downward and is inserted into the closing groove to seal the replacement chamber 3 .
[0065] Example 7, reference Figure 1-Figure 15 , which is different from the above-mentioned embodiment, the two sides of the moving block 63 are against the two sides of the fixed groove, the pushing assembly 5 also includes a sealing unit 7, the sealing unit 7 includes a sealing block 71, a sealing side plate 72 and a sealing bottom plate 73, the sealing block 71 is fixedly installed on the moving block 63, the sealing side plate 72 is fixedly installed on the sealing block 71, the bottom of the sealing side plate 72 is fixedly installed with the sealing bottom plate 73, the moving rod 65 passes through the sealing bottom plate 73 and slidably cooperates with the sealing bottom plate 73, the sealing bottom plate 73 is against the track plate 61, and when the sealing block 71 is located at the closing plate 42, the sealing bottom plate 73 can close the corresponding shallow groove 611, the deep groove 612, the switching groove 613 and the inclined groove 614.
[0066] After the closing plate 42 moves downward, it abuts against the sealing block 71. The sealing block 71 is sealed with both sides of the fixed groove. The sealing bottom plate 73 seals the shallow groove 611, the deep groove 612, the switching groove 613 and the inclined groove 614 on the corresponding track plate 61, so that the displacement chamber 3 is closed to prevent the gas in the displacement chamber 3 from leaking through the shallow groove 611, the deep groove 612, the switching groove 613 and the inclined groove 614.
[0067] Example 8, reference Figure 1-Figure 15 , which is different from the above-mentioned embodiment, the sealing unit 7 also includes a sealing frame 74 and two limiting bars. A sliding bar hole is opened on the sealing bottom plate 73, and the sealing frame 74 slides in the sliding bar hole. The two limiting bars are fixedly installed on the sealing bottom plate 73, and the limiting bars are located above the sealing frame 74. The moving rod 65 passes through the sealing frame 74 and slides with the sealing frame 74.
[0068] When the moving rod 65 is located in the shallow groove 611 , the sealing frame 74 seals the shallow groove 611 and the sealing bottom plate 73 to prevent the gas in the replacement chamber 3 from leaking through the shallow groove 611 .
[0069] The pushing unit 6 can push the displacement chamber 3 and the kiln car 2 in the kiln 1 to move, and a gap is created between the kiln car 2. The closing component 4 closes the displacement chamber 3 through the gap to perform gas replacement, and the sealing unit 7 on the pushing unit 6 cooperates with the closing component 4 to close the displacement chamber 3 to prevent leakage. The setting of the pushing unit 6 is designed based on the closing component 4, and the sealing unit 7 is designed based on the pushing unit 6. The sealing unit 7 cooperates with the closing component 4 to close the displacement chamber 3, and the two units are used in conjunction with each other.
[0070] Example 9, reference Figure 1-Figure 15, which is different from the above-mentioned embodiment, the pushing assembly 5 also includes a pushing cylinder 51 and a pushing rod 52, the pushing cylinder 51 is fixedly mounted on the fixed base 8, the pushing rod 52 is fixedly mounted on the output end of the pushing cylinder 51, and the moving block 63 is fixedly mounted on the pushing rod 52.
[0071] The pushing cylinder 51 drives the pushing rod 52 to move, the pushing rod 52 drives the moving block 63 to move, the moving block 63 drives the pushing block 62 to move, and the pushing block 62 drives the kiln car 2 to move.
[0072] Example 10, reference Figure 1-Figure 15 , which is different from the above-mentioned embodiment, a movable track 9 is fixedly installed on the fixed base 8, and a notch is provided on the movable track 9 corresponding to the closing plate 42. The kiln car 2 includes a fireproof layer 21, a bracket 22 and a movable wheel 23. The movable wheel 23 is rotatably connected to the bracket 22, and the fireproof layer 21 is fixedly installed on the bracket 22. A curved sealing groove is opened on the kiln 1 corresponding to the fireproof layer 21, and both sides of the fireproof layer 21 are located in the curved sealing groove.
[0073] The pushing block 62 pushes the bracket 22 to move, the moving wheel 23 moves on the moving track 9, and the fireproof layer 21 cooperates with the curved sealing groove on the kiln 1 to prevent the flame from directly rushing to the bracket 22, the moving wheel 23 and the pushing unit 6 under the fireproof layer 21.
[0074] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A novel industrial kiln replacement chamber with an elastic buffer mechanism, comprising a kiln, wherein a kiln car is arranged in the kiln, characterized in that: A displacement chamber is provided at one end of the kiln, and closing components are provided on both sides of the displacement chamber, and the closing components can close both sides of the displacement chamber. A pushing component is also provided in the displacement chamber, and the pushing component can push the kiln car in the displacement chamber into the kiln; The pushing assembly includes a plurality of pushing units, and the pushing units include a track plate and a pushing block. The track plate is provided with a shallow groove, a deep groove, a switching groove and an inclined groove, and the shallow groove, the switching groove, the deep groove and the inclined groove are connected end to end to each other, and the pushing block can circulate and move along the shallow groove, the switching groove, the deep groove and the inclined groove; When the pushing block moves along the shallow groove, the pushing block can abut against the kiln car and push the kiln car to move; when the pushing block moves along the deep groove, the pushing block moves under the kiln car; The pushing unit further comprises a moving block, a moving frame and two limiting plates, the moving block is provided with a moving hole, the moving frame is slidably fitted in the moving hole, the two limiting plates are fixedly mounted at both ends of the moving frame, and the limiting plates are against the moving block, the pushing block is inserted in the moving frame and slidably fitted with the moving frame; The pushing unit also includes a moving rod and a moving ball, the moving rod is rotatably connected to the bottom of the pushing block, a ball groove is opened at the bottom of the moving rod, the moving ball is arranged in the ball groove, the groove diameter of the ball groove is smaller than the diameter of the moving ball, the moving rod can move in the shallow groove, the switching groove, the deep groove and the inclined groove, the depth of the deep groove is greater than the depth of the shallow groove, the bottom of the switching groove is in the same plane as the bottom of the shallow groove, one end of the switching groove is connected to the deep groove, the other end of the switching groove is connected to the shallow groove, one end of the inclined groove is connected to the deep groove, the other end of the inclined groove is connected to the shallow groove, and the bottom of the inclined groove is inclined from the bottom of the deep groove to the bottom of the shallow groove.
2. A novel industrial furnace replacement chamber with an elastic buffer mechanism according to claim 1, characterized in that: The closing assembly includes a fixed plate, a closing plate, a pushing inclined block and an extruding inclined block. The pushing inclined block is fixedly mounted on the fixed plate, the extruding inclined block is fixedly mounted on the closing plate, and a glass limiting strip is fixedly mounted on one side of the closing plate.
3. A novel industrial furnace replacement chamber with an elastic buffer mechanism according to claim 2, characterized in that: The closing assembly also includes a connecting plate, a lifting plate, a closing shell and a closing cylinder. The connecting plate is fixedly mounted on the fixing plate, the connecting plate is located below the extrusion bevel block, the closing cylinder is fixedly mounted on the outside of the kiln, the lifting plate is fixedly mounted on the output end of the closing cylinder, the fixing plate is fixedly mounted on the lifting plate, and the lifting plate is slidably fitted on the closing shell.
4. A novel industrial furnace replacement chamber with an elastic buffer mechanism according to claim 2, characterized in that: A fixed base is arranged in the kiln, the fixed base passes through the replacement chamber and extends outward, a fixed groove is arranged on the fixed base, the pushing unit is located in the fixed groove, a closed groove is arranged on the fixed base corresponding to the position of the closed plate, and the track plate is fixedly installed at the bottom of the fixed groove.
5. A novel industrial furnace replacement chamber with an elastic buffer mechanism according to claim 2, characterized in that: The two sides of the moving block are abutted against the two sides of the fixed groove, and the pushing assembly also includes a sealing unit, which includes a sealing block, a sealing side plate and a sealing bottom plate. The sealing block is fixedly installed on the moving block, and the sealing side plate is fixedly installed on the sealing block. The bottom of the sealing side plate is fixedly installed with a sealing bottom plate, and the moving rod passes through the sealing bottom plate and slidably cooperates with the sealing bottom plate. The sealing bottom plate is abutted against the track plate, and when the sealing block is located at the closing plate position, the sealing bottom plate can close the corresponding shallow groove, deep groove, switching groove and inclined groove.
6. A novel industrial furnace replacement chamber with an elastic buffer mechanism according to claim 5, characterized in that: The sealing unit also includes a sealing frame and two limiting bars. A sliding bar hole is opened on the sealing bottom plate, and the sealing frame is slidably fitted in the sliding bar hole. Two limiting bars are fixedly installed on the sealing bottom plate, and the limiting bars are located above the sealing frame. The moving rod passes through the sealing frame and is slidably fitted with the sealing frame.
7. A novel industrial furnace replacement chamber with an elastic buffer mechanism according to claim 4, characterized in that: The pushing assembly also includes a pushing cylinder and a pushing rod. The pushing cylinder is fixedly mounted on the fixed base, the pushing rod is fixedly mounted on the output end of the pushing cylinder, and the moving block is fixedly mounted on the pushing rod.
8. The novel industrial furnace replacement chamber with elastic buffer mechanism according to claim 4 is characterized in that: A movable track is fixedly installed on the fixed base, and a notch is provided on the movable track corresponding to the closing plate. The kiln car includes a fireproof layer, a bracket and a movable wheel. The movable wheel is rotatably connected to the bracket, and the fireproof layer is fixedly installed on the bracket. A curved sealing groove is provided on the kiln corresponding to the fireproof layer, and both sides of the fireproof layer are located in the curved sealing groove.
Citation Information
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