Cable braiding machine

By designing the adjustment mechanism in the cable braiding machine, including the connecting barrel, extrusion assembly and adjustment assembly, the problem of uneven conductor winding density during cable braiding is solved, and a more uniform braiding effect and a longer equipment service life is achieved.

CN119650210BActive Publication Date: 2025-05-13HANGZHOU SAN PU MASCH CO LTD
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Patent Information

Application Number
CN202510168303.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-05-13
Estimated Expiration
2045-02-17

AI Technical Summary

Technical Problem

When existing cable braiding machines weave cables, it is difficult to ensure that the wire winding density is uniform across the cable, affecting the forming effect of the cable.

Method used

A cable braiding machine is designed, employing an adjustment mechanism including a connecting barrel, an extrusion assembly and an adjustment assembly. By rotating the connecting chain, the movable block and the extrusion block are driven to move. The extrusion blocks flatly press the braided shell in an arc-shaped structure to ensure uniform winding of the cable.

Benefits of technology

Through the use of the adjustment mechanism, the uniform winding density of the cable can be effectively ensured, the braiding effect can be improved, and the service life of the extruded block can be extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of cable manufacturing equipment, and in particular to a cable braiding machine. A cable braiding machine includes an adjusting mechanism, and the adjusting mechanism includes a connecting tube, an extrusion assembly and two adjusting assemblies. Each adjusting assembly includes a connecting chain and a plurality of movable blocks, and the extrusion assembly includes a plurality of extrusion blocks and a plurality of reset units. After the movable block contacts the extrusion block, the extrusion block is driven to move in a direction close to the cable, and the movable block can drive the extrusion block to move in a direction from the first end to the second end of the connecting tube. The extrusion block squeezes the braided shell flat, flattens the protrusions produced by the braided shell, and straightens the cable, thereby making the braided shell more uniform and improving the braiding effect. The present invention provides a cable braiding machine to solve the problem that when the existing cable braiding machine is braiding the cable, it is difficult to ensure that the wire winding density at various locations on the cable is uniform, which affects the molding effect of the cable.
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Description

Technical Field

[0001] The invention relates to the technical field of cable manufacturing equipment, and in particular to a cable braiding machine. Background Art

[0002] Braiding is a cable processing technology that provides one or more layers of protection for wires and cables. Braiding machine wires are generally divided into two major types of materials: non-metallic and metallic. Non-metallic braiding generally refers to fiber braiding machines, which mainly provide a light protective layer for cables to protect them from or reduce damage from various erosions such as light, heat, moisture, low temperature, acid and alkali gases, and external mechanical forces. Metal materials are mainly braided with copper wire, tinned copper, steel wire, etc., and their main functions are: magnetic field shielding and electromagnetic interference prevention. Eliminate the shielding of the cable surface potential and eliminate induced electricity. Mechanical protection to prevent external forces from damaging the cable. Cable braiding machines, as an important industrial equipment, are widely used in the manufacture of various wires and cables, nylon fabrics and other products.

[0003] At present, the following problems exist in the process of cable arrangement and braiding during cable production: when the cables are braided to a fixed length, it is difficult to ensure that each wire is in a tensioned state during braiding, which easily leads to looseness between the wires and it is difficult to ensure uniform winding density of the wires at various locations on the cable, affecting the molding effect of the cable.

[0004] For example, the patent with announcement number CN219626398U provides a cable braiding device, which is guided by a guide ring to facilitate the stability of the braid during braiding, and when the braided layer of the cable is loosened, the braid is pressed against the side wall of the braiding mechanism by the guide ring. However, the guide ring of the device is in constant sliding contact with the braid, and after long-term operation, the guide ring is worn, affecting the adjustment of the braid, and further affecting the molding effect of the cable. Summary of the invention

[0005] The invention provides a cable braiding machine to solve the problem that when the existing cable braiding machine braids the cable, it is difficult to ensure uniform winding density of wires at various locations on the cable, thus affecting the molding effect of the cable.

[0006] A cable braiding machine of the present invention adopts the following technical solution: A cable braiding machine includes a frame, a braiding mechanism and an adjusting mechanism. The braiding mechanism is arranged on the frame, and the braiding mechanism is used to braid a braided shell on the outer peripheral wall of the cable. The adjusting mechanism includes a connecting tube, an extrusion assembly and two adjusting assemblies. The connecting tube is arranged on the frame along a first direction, and the first direction is a horizontal direction. A first channel arranged along the first direction is opened in the connecting tube. The two ends of the connecting tube are respectively a first end and a second end. The cable with the braided shell passes through the first channel and moves along the direction from the first end to the second end of the connecting tube.

[0007] Two first slide grooves are provided in the connecting tube, and the two first slide grooves are sequentially distributed along the up-down direction. Each adjustment component is arranged in a first slide groove, and each adjustment component includes a connecting chain and a plurality of movable blocks, the connecting chain is annular, and the connecting chain is arranged along the direction in which the first slide groove extends, and the connecting chain circulates along the direction from the first end to the second end and then to the first end of the connecting tube, and the movable block is fixedly arranged on the connecting chain, and the plurality of movable blocks are sequentially distributed along the circumference of the connecting chain.

[0008] Two through-slot assemblies are provided on the connecting tube, and the two through-slot assemblies are sequentially distributed along the up-down direction. Each through-slot assembly includes a plurality of mounting slots, and the plurality of mounting slots are sequentially distributed along the first direction, and each mounting slot is connected to the first slide slot and the first channel. The extrusion assembly includes a plurality of extrusion blocks and a plurality of reset units, and each extrusion block is arranged in an installation slot, and the extrusion block is arc-shaped, and the concave surface of the arc faces the cable. After the movable block contacts the extrusion block, the extrusion block is driven to move in the direction close to the cable, and the movable block can drive the extrusion block to move in the direction from the first end to the second end of the connecting tube. After the movable block and the extrusion block are out of contact, the reset unit drives the extrusion block to reset.

[0009] Furthermore, the first sliding grooves are arranged obliquely, and along the direction from the first end to the second end of the connecting tube, the two first sliding grooves gradually approach each other.

[0010] Furthermore, two guide channels are provided in each first slide groove, and the two guide channels are sequentially distributed along the second direction, the second direction is a horizontal direction, and the second direction is perpendicular to the first direction. Each guide channel includes a first chute, a second chute and two first arc grooves. Along the radial direction of the connecting tube, the first chute and the second chute are sequentially distributed along a direction gradually approaching the center of the connecting tube, and the first chute and the second chute are arranged in parallel. Along the direction from the first end to the second end of the connecting tube, the first chute and the second chute gradually approach the axis of the connecting tube. The two first arc grooves are sequentially distributed along the first direction, and the concave surfaces of the two first arc grooves are arranged opposite to each other. The two ends of the first chute are respectively connected to one end of the two first arc grooves. The two ends of the second chute are respectively connected to the other end of the two first arc grooves.

[0011] Each movable block is fixedly provided with connecting rods on both sides along the second direction, the connecting rods are arranged along the second direction, and each connecting rod is slidably arranged in a guide channel. The connecting rod in the second inclined groove moves along the direction from the first end to the second end of the connecting tube, and the movable block in the first inclined groove moves along the direction from the second end to the first end of the connecting tube.

[0012] Furthermore, a first annular groove is provided in the connecting tube, the first annular groove and the connecting tube are coaxially arranged, and the first annular groove is connected to the first chute. The second chute is connected to the first annular groove. The adjustment mechanism also includes an adjustment tube, the adjustment tube and the connecting tube are coaxially arranged, the adjustment tube is rotatably arranged in the first annular groove, the adjustment tube passes through the middle of the two first chute, and the connecting chain is sleeved on the inner side wall and the outer side wall of one adjustment tube. A spiral groove is provided in the adjusting tube, and one end of the connecting rod in the second chute extends out of the second chute and is slidably arranged in the spiral groove.

[0013] Further, each mounting groove is provided with a first groove on both sides along the second direction. Each reset unit includes two limit blocks, each limit block is slidably arranged in a first groove along the first direction. A second groove is provided in each limit block. The extrusion block is provided with limit rods on both sides along the second direction, the limit rods are arranged along the first direction, and each limit rod is slidably arranged in a second groove along the up-down direction.

[0014] Further, the limit block is fixedly provided with first springs on both sides along the first direction, the first spring is provided along the first direction, and the first spring is fixedly connected to the inner wall of the first groove. The limit block is fixedly provided with a second spring on one side along the up-down direction, the second spring is vertically provided, and the second spring is fixedly connected to the inner wall of the second groove.

[0015] Furthermore, a first gear ring is fixedly arranged on the outer peripheral wall of the adjusting tube. A second arc groove is opened on the outer peripheral wall of the connecting tube, the second arc groove and the connecting tube are coaxially arranged, and the second arc groove is connected to the first ring groove. The adjusting mechanism also includes a driving assembly, the driving assembly includes a first motor and a first gear, the first motor is fixedly arranged on the frame, the first gear is fixedly arranged on the output shaft of the first motor, and the first gear is meshed with the first gear ring.

[0016] Further, the braiding mechanism includes a mounting tube, a plurality of rotating disks, a plurality of connecting shafts and a plurality of wire wheels. The mounting tube is arranged on the frame, the mounting tube is arranged along the first direction, and the mounting tube is at the first end of the connecting tube. The cable is arranged in the mounting tube, and a braiding plate is fixedly arranged at one end of the mounting tube close to the connecting tube, and the braiding plate is arranged vertically. A plurality of rotating disks are distributed in sequence along the circumference of the mounting tube, the axial direction of the rotating disk is arranged along the first direction, and the rotating disk can be rotatably arranged on the braiding plate around its own axis. A plurality of fixed rods are arranged on each rotating disk, and the plurality of fixed rods are distributed in sequence along the circumference of the rotating disk. A plurality of connecting shafts are distributed in sequence along the circumference of the mounting tube, the connecting shaft is arranged along the first direction, the connecting shaft is between two adjacent fixed rods on the rotating disk, and under the push of the fixed rod, the connecting shaft slides in sequence around the circumference of the plurality of rotating disks, and each wire wheel is rotatably arranged on a connecting shaft.

[0017] Furthermore, a cable braiding machine also includes a traction mechanism, the traction mechanism includes a reel, the reel is arranged along the second direction, and the reel is rotatably arranged on the frame around its own axis. The reel is at the second end of the connecting cylinder, and the cable is wound on the reel.

[0018] Furthermore, the traction mechanism also includes a traction motor, which is fixedly arranged on the frame, and the output shaft of the traction motor is fixedly connected to the drum.

[0019] The beneficial effects of the present invention are as follows: a cable braiding machine of the present invention drives the connecting chain to rotate through the provided adjustment mechanism, and the connecting chain drives all movable blocks to move. After the movable block contacts the extrusion block, the movable block presses the extrusion block so that the extrusion block moves toward the axis of the connecting tube. And because the extrusion block is arc-shaped, and the concave surface of the arc faces the cable, the extrusion block squeezes the braided shell flat, flattens the protrusions produced by the braided shell, and straightens the cable, thereby making the braided shell more uniform and improving the braiding effect.

[0020] When the movable block moves, the movable block in contact with the extrusion block drives the extrusion block to move synchronously for a distance. The extrusion block drives the cable to be transported to the second end of the connecting tube for a distance while flattening the braided shell. Finally, the movable block moves relative to the extrusion block and disengages from the contact. The extrusion block is quickly reset under the action of the reset unit. The sliding friction between the extrusion block and the braided shell is small, thereby reducing the wear on the braided shell and improving the braiding forming effect. It also reduces the wear on the extrusion block and extends the service life of the extrusion block without affecting the forming effect of the extrusion block. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0022] Figure 1 A schematic structural diagram of a cable braiding machine provided by an embodiment of the present invention;

[0023] Figure 2 A cross-sectional view of a cable braiding machine provided by an embodiment of the present invention;

[0024] Figure 3 A schematic structural diagram of an adjustment mechanism of a cable braiding machine provided by an embodiment of the present invention;

[0025] Figure 4 A schematic diagram of the structure of an adjustment mechanism of a cable braiding machine provided by an embodiment of the present invention without a connecting tube;

[0026] Figure 5 A partial structural schematic diagram of an adjustment mechanism of a cable braiding machine provided by an embodiment of the present invention;

[0027] Figure 6 A cross-sectional view of an adjustment mechanism of a cable braiding machine provided by an embodiment of the present invention;

[0028] Figure 7 A cross-sectional view of a connecting barrel of a cable braiding machine provided by an embodiment of the present invention;

[0029] Figure 8 A cross-sectional view at another angle of a connecting tube of a cable braiding machine provided by an embodiment of the present invention.

[0030] In the figure: 100, frame; 110, braiding shell; 200, connecting cylinder; 210, first channel; 211, guide channel; 212, first inclined groove; 213, second inclined groove; 214, first arc groove; 220, first slide groove; 231, first groove; 240, first annular groove; 300, connecting chain; 310, movable block; 320, connecting rod; 330, adjusting tube; 331, spiral groove; 340, limit block; 341, second groove; 350, limit rod; 360, first spring; 370, second spring; 380, extrusion block; 400, mounting cylinder; 410, rotating disk; 420, wire wheel. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Reference Figures 1 to 8 As shown, a cable braiding machine provided by an embodiment of the present invention comprises a frame 100, a braiding mechanism and an adjusting mechanism. The braiding mechanism is arranged on the frame 100, and is used to braid a braiding shell 110 on the outer peripheral wall of the cable.

[0033] The adjustment mechanism includes a connecting tube 200, an extrusion assembly, and two adjustment assemblies. The connecting tube 200 is arranged on the frame 100 along a first direction, the first direction being a horizontal direction, and a first channel 210 arranged along the first direction is opened in the connecting tube 200. The two ends of the connecting tube 200 are respectively a first end and a second end, and the cable with the braided shell 110 passes through the first channel 210 and moves along the direction from the first end to the second end of the connecting tube 200.

[0034] Two first slide grooves 220 are provided in the connecting tube 200, and the two first slide grooves 220 are sequentially distributed along the up-down direction. Each adjustment component is arranged in a first slide groove 220, and each adjustment component includes a connecting chain 300 and a plurality of movable blocks 310, the connecting chain 300 is annular, and the connecting chain 300 is arranged along the direction in which the first slide groove 220 extends, and the connecting chain 300 circulates along the direction from the first end of the connecting tube 200 to the second end and then to the first end, and the movable block 310 is fixedly arranged on the connecting chain 300, and the plurality of movable blocks 310 are sequentially distributed along the circumference of the connecting chain 300.

[0035] The connecting tube 200 is provided with two through-slot assemblies, which are sequentially distributed along the up-down direction, and each through-slot assembly includes a plurality of mounting slots, which are sequentially distributed along the first direction, and each mounting slot is connected to the first slide slot 220 and the first channel 210. The extrusion assembly includes a plurality of extrusion blocks 380 and a plurality of reset units, and each extrusion block 380 is arranged in a mounting slot, and the extrusion block 380 is arc-shaped, and the concave surface of the arc faces the cable. After the movable block 310 contacts the extrusion block 380, the extrusion block 380 is driven to move in the direction close to the cable, and the movable block 310 can drive the extrusion block 380 to move in the direction from the first end to the second end of the connecting tube 200. After the movable block 310 and the extrusion block 380 are out of contact, the reset unit drives the extrusion block 380 to reset.

[0036] The connecting chain 300 is driven to rotate, and the connecting chain 300 drives all the movable blocks 310 to move. After the movable block 310 contacts the extrusion block 380, the movable block 310 presses the extrusion block 380, so that the extrusion block 380 moves toward the direction close to the axis of the connecting tube 200. And because the extrusion block 380 is arc-shaped, and the concave surface of the arc faces the cable, the extrusion block 380 squeezes the braided shell 110 flat, flattens the protrusions produced by the braided shell 110, and straightens the cable, so that the braided shell 110 is more uniform and the braiding effect is improved.

[0037] When the movable block 310 moves, the movable block 310 in contact with the extrusion block 380 drives the extrusion block 380 to move synchronously for a distance. The extrusion block 380 drives the cable to be transported a distance toward the second end of the connecting tube 200 while flattening the braided shell 110. Finally, the movable block 310 moves relative to the extrusion block 380 and disengages from the contact. The extrusion block 380 is quickly reset under the action of the reset unit, and the sliding friction between the extrusion block 380 and the braided shell 110 is small, thereby reducing the wear on the braided shell 110, thereby improving the braiding molding effect. And reduce the wear on the extrusion block 380, extend the service life of the extrusion block 380, and at the same time do not affect the molding effect of the extrusion block 380.

[0038] In this embodiment, the first sliding grooves 220 are arranged obliquely, and along the direction from the first end to the second end of the connecting tube 200, the two first sliding grooves 220 gradually approach each other.

[0039] Since the first slide groove 220 is arranged obliquely, the two first slide grooves 220 gradually approach each other along the direction from the first end to the second end of the connecting tube 200. Therefore, the two extrusion blocks 380 that are opposite to each other in the upper and lower directions at the contact point with the newly woven braided shell 110 are far away, which facilitates the newly woven braided shell 110 to enter the first channel 210. In the process of the braided shell 110 gradually moving toward the second end of the first channel 210, the closer the distance between the two extrusion blocks 380 that are opposite to each other in the upper and lower directions, the greater the clamping force of the extrusion blocks 380 on the cable. Therefore, the gradually increasing clamping force has less impact on the cable braiding process without changing the clamping effect, thereby making the braided shell more uniform.

[0040] In this embodiment, two guide channels 211 are provided in each first slide groove 220, and the two guide channels 211 are sequentially distributed along the second direction, the second direction is a horizontal direction, and the second direction is perpendicular to the first direction. Each guide channel 211 includes a first slant groove 212, a second slant groove 213 and two first arc grooves 214. Along the radial direction of the connecting tube 200, the first slant groove 212 and the second slant groove 213 are sequentially distributed along the direction gradually approaching the center of the connecting tube 200, and the first slant groove 212 and the second slant groove 213 are arranged in parallel. Along the direction from the first end to the second end of the connecting tube 200, the first slant groove 212 and the second slant groove 213 gradually approach the axis of the connecting tube 200. The two first arc grooves 214 are sequentially distributed along the first direction, and the concave surfaces of the two first arc grooves 214 are arranged oppositely. The two ends of the first slant groove 212 are respectively connected to one end of the two first arc grooves 214. The two ends of the second slant groove 213 are respectively connected to the other end of the two first arc grooves 214.

[0041] Each movable block 310 is fixedly provided with connecting rods 320 on both sides along the second direction, and the connecting rods 320 are arranged along the second direction, and each connecting rod 320 is slidably arranged in a guide channel 211. The connecting rods 320 in the second inclined groove 213 move in the direction from the first end to the second end of the connecting cylinder 200, and the movable block 310 in the first inclined groove 212 moves in the direction from the second end to the first end of the connecting cylinder 200.

[0042] Each connecting rod 320 slides in a guide channel 211 , and the connecting rod 320 passes through the first arc groove 214 , the first inclined groove 212 , another first arc groove 214 , and the second inclined groove 213 in sequence, and slides cyclically.

[0043] In this embodiment, a first annular groove 240 is provided in the connecting tube 200, the first annular groove 240 and the connecting tube 200 are coaxially arranged, and the first annular groove 240 is communicated with the first chute 220. The second chute 213 is communicated with the first annular groove 240. The adjustment mechanism also includes an adjustment tube 330, the adjustment tube 330 and the connecting tube 200 are coaxially arranged, the adjustment tube 330 is rotatably arranged in the first annular groove 240, the adjustment tube 330 passes through the middle of the two first chute 220, and the connecting chain 300 is sleeved on the inner side wall and the outer side wall of one adjustment tube 330. A spiral groove 331 is provided in the adjusting tube 330, and one end of the connecting rod 320 in the second chute 213 extends out of the second chute 213 and is slidably arranged in the spiral groove 331.

[0044] When the adjusting tube 330 rotates, the adjusting tube 330 drives the movable block 310 in the second slanted groove 213 to move along the direction from the first end to the second end of the connecting tube 200. Since the movable block 310 is fixed on the connecting chain 300, the connecting chain 300 rotates and drives all the movable blocks 310 to rotate.

[0045] In this embodiment, each mounting groove is provided with first grooves 231 on both sides along the second direction. Each reset unit includes two limit blocks 340, each limit block 340 is slidably disposed in one of the first grooves 231 along the first direction. A second groove 341 is disposed in each limit block 340. Limit rods 350 are provided on both sides of the extrusion block 380 along the second direction, the limit rods 350 are disposed along the first direction, and each limit rod 350 is slidably disposed in one of the second grooves 341 along the up-down direction.

[0046] In this embodiment, first springs 360 are fixedly disposed on both sides of the limit block 340 along the first direction, the first spring 360 is disposed along the first direction, and the first spring 360 is fixedly connected to the inner wall of the first groove 231. A second spring 370 is fixedly disposed on one side of the limit block 340 along the up-down direction, the second spring 370 is vertically disposed, and the second spring 370 is fixedly connected to the inner wall of the second groove 341.

[0047] After the movable block 310 contacts the extrusion block 380, the extrusion block 380 moves toward the direction close to the axis of the connecting tube 200, and the second spring 370 is compressed. When the movable block 310 in the second inclined groove 213 moves, the movable block 310 in contact with the extrusion block 380 drives the extrusion block 380 to move synchronously for a distance. When the movable block 310 and the extrusion block 380 are out of contact, the extrusion block 380 is reset under the action of the first spring 360 and the second spring 370.

[0048] In this embodiment, a first gear ring is fixedly provided on the outer peripheral wall of the regulating tube 330. A second arc groove is provided on the outer peripheral wall of the connecting tube 200, the second arc groove and the connecting tube 200 are coaxially arranged, and the second arc groove is connected to the first annular groove 240. The regulating mechanism also includes a driving assembly, the driving assembly includes a first motor and a first gear, the first motor is fixedly provided on the frame 100, the first gear is fixedly provided on the output shaft of the first motor, and the first gear is meshed with the first gear ring. When the first motor is started, the first motor drives the first gear to rotate, and the first gear drives the regulating tube 330 to rotate through the first gear ring.

[0049] In the present embodiment, the weaving mechanism includes a mounting cylinder 400, a plurality of rotating disks 410, a plurality of connecting shafts and a plurality of wire wheels 420. The mounting cylinder 400 is arranged on the frame 100, the mounting cylinder 400 is arranged along the first direction, and the mounting cylinder 400 is at the first end of the connecting cylinder 200. The cable is arranged in the mounting cylinder 400, and a weaving plate is fixedly arranged at one end of the mounting cylinder 400 close to the connecting cylinder 200, and the weaving plate is arranged vertically. A plurality of rotating disks 410 are distributed in sequence along the circumference of the mounting cylinder 400, and the axial direction of the rotating disk 410 is arranged along the first direction, and the rotating disk 410 can be rotatably arranged on the weaving plate around its own axis. A plurality of fixing rods are arranged on each rotating disk 410, and a plurality of fixing rods are distributed in sequence along the circumference of the rotating disk 410. Multiple connecting shafts are distributed in sequence along the circumference of the mounting tube 400, and the connecting shafts are arranged along the first direction. The connecting shafts are located between two adjacent fixed rods on the rotating disk 410, and under the push of the fixed rods, the connecting shafts slide around the circumference of the multiple rotating disks 410 in sequence, and each wire wheel 420 is rotatably arranged on a connecting shaft.

[0050] A second gear is fixedly arranged on each rotating disk 410, and the braiding mechanism also includes a second gear ring and a second motor, the second motor is fixedly arranged on the frame 100, and a third gear is fixedly arranged on the output shaft of the second motor. The second gear ring is rotatably arranged on the frame 100, and the second gear ring and the mounting cylinder 400 are coaxially arranged. An outer gear ring is fixedly arranged on the outer peripheral wall of the second gear ring, and the outer gear ring is meshed with the third gear. An inner gear ring is fixedly arranged on the inner peripheral wall of the second gear ring, and the inner gear ring is meshed with the second gear. Start the second motor, the second motor drives the second gear ring to rotate through the third gear, and the second gear ring drives multiple rotating disks 410 to rotate synchronously. When one of the rotating disks 410 rotates, the fixed rod on one rotating disk 410 drives the connecting shaft to rotate synchronously until the connecting shaft meets the fixed rod on another rotating disk 410, and the connecting shaft comes to the next rotating disk 410. Multiple connecting shafts continuously slide around the circumference of multiple rotating disks 410. The braided wire on the wire wheel 420 is woven on the cable to form a braided shell 110.

[0051] In this embodiment, a cable braiding machine further includes a traction mechanism, which includes a reel, which is arranged along the second direction and can be rotatably arranged around its own axis on the frame 100. The reel is at the second end of the connecting cylinder 200, and the cable is wound around the reel.

[0052] In this embodiment, the traction mechanism further includes a traction motor, which is fixedly disposed on the frame 100, and the output shaft of the traction motor is fixedly connected to the drum.

[0053] Working process: The cable is passed through the installation cylinder 400 and the connecting cylinder 200 in sequence and wound on the reel. The traction motor is started, and the cable is wound on the reel when the reel rotates, and the cable is driven to move in the direction from the first end to the second end of the connecting cylinder 200.

[0054] At the same time, the second motor is started, and the second motor drives the second gear ring to rotate through the third gear, and the second gear ring drives multiple rotating disks 410 to rotate synchronously. When one of the rotating disks 410 rotates, the fixed rod on one rotating disk 410 drives the connecting shaft to rotate synchronously until the connecting shaft meets the fixed rod on another rotating disk 410, and the connecting shaft comes to the next rotating disk 410. The multiple connecting shafts continuously slide around the circumference of the multiple rotating disks 410. The braided wire on the wire wheel 420 is braided on the cable to form a braided shell 110.

[0055] At the same time, the first motor is started, the first motor drives the first gear to rotate, and the first gear drives the adjustment tube 330 to rotate through the first gear ring. Since one end of the connecting rod 320 in the second inclined groove 213 is in the spiral groove 331, when the adjustment tube 330 rotates, the adjustment tube 330 drives the movable block 310 in the second inclined groove 213 to move along the direction from the first end to the second end of the connecting tube 200. Since the movable block 310 is fixed on the connecting chain 300, the connecting chain 300 rotates and drives all the movable blocks 310 to rotate.

[0056] When the braiding shell 110 is braiding, due to the different angles between the multiple wheel 420 and the cable, and the different tightness of the braiding wire wrapped on the wheel 420, the braiding shell 110 may produce unevenness in a specific direction, the braiding shell 110 may produce bulges or depressions, and the whole may be partially bent relative to the cable.

[0057] When the movable block 310 in the second inclined groove 213 contacts the extrusion block 380, the movable block 310 presses the extrusion block 380, so that the extrusion block 380 moves toward the axis of the connecting tube 200, and the second spring 370 is compressed. The extrusion block 380 contacts the braided shell 110, and because the extrusion block 380 is arc-shaped, and the concave surface of the arc faces the cable, the extrusion block 380 squeezes the braided shell 110 flat, flattens the protrusions produced by the braided shell 110, and straightens the cable, so that the braided shell 110 is more uniform and the braiding effect is improved.

[0058] When the movable block 310 in the second slant slot 213 moves, the movable block 310 in contact with the extrusion block 380 drives the extrusion block 380 to move synchronously for a distance. The extrusion block 380 flattens the braided shell 110 and drives the cable to be transported to the second end of the connecting tube 200 for a distance.

[0059] Since the first slide groove 220 is arranged obliquely, the two first slide grooves 220 gradually approach each other along the direction from the first end to the second end of the connecting tube 200. Therefore, the two extrusion blocks 380 that are opposite to each other in the upper and lower directions at the contact point with the newly woven braided shell 110 are far away, which facilitates the newly woven braided shell 110 to enter the first channel 210. In the process of the braided shell 110 gradually moving toward the second end of the first channel 210, the closer the distance between the two extrusion blocks 380 that are opposite to each other in the upper and lower directions, the greater the clamping force of the extrusion blocks 380 on the cable. Therefore, the gradually increasing clamping force has less impact on the cable braiding process without changing the clamping effect, thereby making the braided shell more uniform.

[0060] When the movable block 310 and the extrusion block 380 are out of contact, the extrusion block 380 is reset under the action of the first spring 360 and the second spring 370. The extrusion block 380 is quickly reset under the action of the reset unit, and the sliding friction between the extrusion block 380 and the braided shell 110 is small, thereby reducing the wear on the braided shell 110 to improve the braiding molding effect. It also reduces the wear on the extrusion block 380 and extends the service life of the extrusion block 380, while not affecting the molding effect of the extrusion block 380.

[0061] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A cable braiding machine, characterized in that: A frame, a braiding mechanism and an adjusting mechanism; the braiding mechanism is arranged on the frame, and is used to braid a braided shell on the outer peripheral wall of the cable; the adjusting mechanism includes a connecting tube, an extrusion assembly and two adjusting assemblies; the connecting tube is arranged on the frame along a first direction, the first direction is a horizontal direction, and a first channel arranged along the first direction is opened in the connecting tube; the two ends of the connecting tube are respectively a first end and a second end, and the cable with the braided shell passes through the first channel and moves along the direction from the first end to the second end of the connecting tube; Two first slide grooves are provided in the connecting tube, and the two first slide grooves are sequentially distributed along the up-down direction; each adjusting component is arranged in one first slide groove, and each adjusting component includes a connecting chain and a plurality of movable blocks, the connecting chain is annular, and the connecting chain is arranged along the direction in which the first slide groove extends, and the connecting chain circulates along the direction from the first end to the second end and then to the first end of the connecting tube, and the movable block is fixedly arranged on the connecting chain, and the plurality of movable blocks are sequentially distributed along the circumference of the connecting chain; The connecting tube is provided with two through-slot assemblies, which are sequentially distributed along the up-down direction, and each through-slot assembly includes a plurality of mounting slots, which are sequentially distributed along the first direction, and each mounting slot is connected with the first slide slot and the first channel; the extrusion assembly includes a plurality of extrusion blocks and a plurality of reset units, and each extrusion block is arranged in an installation slot, and the extrusion block is arc-shaped, and the concave surface of the arc faces the cable; after the movable block contacts the extrusion block, the extrusion block is driven to move in the direction close to the cable, and the movable block can drive the extrusion block to move in the direction from the first end to the second end of the connecting tube; after the movable block is out of contact with the extrusion block, the reset unit drives the extrusion block to reset; Two guide channels are provided in each first slide groove, and the two guide channels are sequentially distributed along the second direction, the second direction is a horizontal direction, and the second direction is perpendicular to the first direction; each guide channel includes a first inclined groove, a second inclined groove and two first arc grooves; Along the radial direction of the connecting tube, the first inclined groove and the second inclined groove are sequentially distributed along a direction gradually approaching the center of the connecting tube, and the first inclined groove and the second inclined groove are arranged in parallel; along the direction from the first end to the second end of the connecting tube, the first inclined groove and the second inclined groove gradually approach the axis of the connecting tube; the two first arc grooves are sequentially distributed along the first direction, and the concave surfaces of the two first arc grooves are arranged oppositely; the two ends of the first inclined groove are respectively connected to one end of the two first arc grooves; the two ends of the second inclined groove are respectively connected to the other end of the two first arc grooves; Each movable block is respectively fixedly provided with connecting rods on both sides along the second direction, the connecting rods are arranged along the second direction, and each connecting rod is slidably arranged in a guide channel; A first annular groove is provided in the connecting tube, the first annular groove and the connecting tube are coaxially arranged, and the first annular groove is connected to the first slide groove; wherein the second inclined groove is connected to the first annular groove; the adjusting mechanism also includes an adjusting tube, the adjusting tube and the connecting tube are coaxially arranged, the adjusting tube is rotatably arranged in the first annular groove, the adjusting tube passes through the middle of the two first slide grooves, and the connecting chain is sleeved on the inner and outer walls of an adjusting tube; a spiral groove is provided in the adjusting tube, one end of the connecting rod in the second inclined groove extends out of the second inclined groove and is slidably arranged in the spiral groove.

2. A cable braiding machine according to claim 1, characterized in that: The first sliding grooves are arranged obliquely, and along the direction from the first end to the second end of the connecting tube, the two first sliding grooves gradually approach each other.

3. A cable braiding machine according to claim 1, characterized in that: Each mounting groove is provided with a first groove on both sides along the second direction; each reset unit includes two limit blocks, each limit block is slidably arranged in a first groove along the first direction; a second groove is provided in each limit block; the extrusion block is provided with limit rods on both sides along the second direction, the limit rods are arranged along the first direction, and each limit rod is slidably arranged in a second groove along the up and down directions.

4. A cable braiding machine according to claim 3, characterized in that: The limit block is fixedly provided with first springs on both sides along the first direction, the first spring is provided along the first direction, and the first spring is fixedly connected to the inner wall of the first groove; the limit block is fixedly provided with a second spring on one side along the up and down direction, the second spring is vertically provided, and the second spring is fixedly connected to the inner wall of the second groove.

5. A cable braiding machine according to claim 1, characterized in that: A first gear ring is fixedly arranged on the outer circumferential wall of the adjusting tube; a second arc groove is opened on the outer circumferential wall of the connecting tube, the second arc groove and the connecting tube are coaxially arranged, and the second arc groove is connected to the first annular groove; the adjusting mechanism also includes a driving assembly, the driving assembly includes a first motor and a first gear, the first motor is fixedly arranged on the frame, the first gear is fixedly arranged on the output shaft of the first motor, and the first gear is meshed with the first gear ring.

6. A cable braiding machine according to claim 1, characterized in that: The weaving mechanism includes a mounting cylinder, a plurality of rotating disks, a plurality of connecting shafts and a plurality of wire wheels; the mounting cylinder is arranged on a frame, the mounting cylinder is arranged along a first direction, and the mounting cylinder is at a first end of the connecting cylinder; the cable is arranged in the mounting cylinder, and a weaving plate is fixedly arranged at one end of the mounting cylinder close to the connecting cylinder, and the weaving plate is arranged vertically; a plurality of rotating disks are distributed in sequence along the circumference of the mounting cylinder, the axial direction of the rotating disk is arranged along the first direction, and the rotating disk can be rotatably arranged on the weaving plate around its own axis; a plurality of fixed rods are arranged on each rotating disk, and the plurality of fixed rods are distributed in sequence along the circumference of the rotating disk; a plurality of connecting shafts are distributed in sequence along the circumference of the mounting cylinder, the connecting shaft is arranged along the first direction, and the connecting shaft is between two adjacent fixed rods on the rotating disk, and under the push of the fixed rod, the connecting shaft slides in sequence around the circumference of the plurality of rotating disks, and each wire wheel is rotatably arranged on a connecting shaft.

7. A cable braiding machine according to claim 1, characterized in that: It also includes a traction mechanism, which includes a reel, which is arranged along the second direction and can be rotatably arranged on the frame around its own axis; the reel is located at the second end of the connecting cylinder, and the cable is wound around the reel.

8. A cable braiding machine according to claim 7, characterized in that: The traction mechanism also includes a traction motor, which is fixedly arranged on the frame, and the output shaft of the traction motor is fixedly connected to the reel.

Citation Information

Patent Citations

  • Cable weaving device

    CN219626398U

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    CN115798804A

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    CN118335430A