Cable crimping device for urban rail construction and method of use

By designing highly adaptable cable crimping equipment, the problem of insufficient adaptability to multiple cable specifications in urban rail construction has been solved, the crimping quality and equipment portability have been improved, the transportation and maintenance difficulties have been reduced, and electrical contact and mechanical strength have been ensured.

CN119651306BActive Publication Date: 2025-10-21中铁二十五局集团电务工程有限公司
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Patent Information

Application Number
CN202411899799.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-10-21
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

Existing cable crimping equipment in urban rail construction has problems such as insufficient adaptability to multiple cable specifications, high matching requirements between connection terminals and crimping equipment, and inconvenient storage and carrying of the equipment.

Method used

A cable crimping device for urban rail construction was designed, including crimping plates and crimping modules. The control mechanism enables flexible adjustment of the crimping platform and side platform to adapt to the crimping of cable conductors of different specifications. The crimping quality is ensured by synchronous adjustment of the side crimping mechanism and the crimping punch and die. At the same time, the use of crimping plate roll and cutting module improves the portability of the equipment.

Benefits of technology

This technology enables the crimping equipment to flexibly adapt to cable conductors of different specifications, improves crimping quality and equipment portability, reduces transportation and maintenance difficulties, and enhances electrical contact performance and mechanical strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the technical field of cable processing, and discloses a cable crimping device for urban rail construction, wherein the crimping device comprises a crimping module, the crimping module comprises a crimping base, and a crimping convex die and a crimping concave die are arranged on the crimping base; the crimping piece is placed on the crimping concave die, the crimping piece is bent by the crimping convex die and the crimping concave die, the crimping concave die comprises a crimping platform and a crimping side table, the crimping side tables are arranged on both sides of the crimping platform, a side pressing mechanism is arranged at the top end of the crimping side table, and the side pressing mechanism comprises a side pressing piece; after the crimping piece is bent, the conductor of the cable is placed on the accommodation groove, the side pressing piece is moved towards the crimping platform, and then the crimping piece is bent again to complete the crimping of the cable. Through the re-bending of the side pressing mechanism, the crimping piece is more tightly wrapped around the cable conductor, and the mechanical strength and electrical contact performance of the crimping point are enhanced.
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Description

Technical Field

[0001] The invention belongs to the technical field of cable processing, and in particular relates to cable crimping equipment for urban rail construction and a use method thereof. Background Art

[0002] Crimping is a method of creating a permanent connection between conductors through mechanical deformation. During this process, a small section of the cable's insulation is carefully stripped back to expose the underlying metal conductor, such as copper or aluminum. A specially designed crimping tool then applies precise pressure to the connector and exposed cable conductor, forcing them together. This connection ensures both good electrical conductivity and mechanical strength.

[0003] However, when using current crimping equipment for cable crimping in actual construction, the following problems may be encountered:

[0004] First, a cable consists of one or more mutually insulated conductors surrounded by an insulating protective layer. In urban rail transit construction, cables typically contain multiple, mutually insulated conductors of varying diameters. This design not only meets the demands of varying electrical loads but also effectively reduces the overall cable size and weight, facilitating installation and maintenance. Because cables used in urban rail construction have a wide variety of conductor specifications, crimping equipment must be capable of adapting to a variety of diameters.

[0005] Secondly, due to the diverse nature of cables, crimping them with connectors of matching specifications is essential to ensure safe and reliable electrical connections. Each connector is custom-designed to meet specific cable dimensions and performance requirements, ensuring good electrical contact and mechanical strength. However, the complex and three-dimensional structure of the connectors necessitates a wide variety of crimping tools and equipment, which are both bulky and require significant storage space.

[0006] Finally, urban rail construction usually requires cable crimping operations at the construction site, and the supporting crimping tools and equipment are of various types and relatively large in size. As a result, construction workers must carry crimping tools and connection terminals of various specifications when going to different work sites. These devices are not only numerous, but also large in size and heavy in weight, which increases the difficulty of transportation and handling.

[0007] In summary, when used in urban rail construction, existing cable crimping equipment has problems such as insufficient adaptability to multiple cable specifications, high matching requirements between connection terminals and crimping equipment, and inconvenient storage and carrying of the equipment. Summary of the Invention

[0008] In view of this, the object of the present invention is to provide a cable crimping device and a method of use for urban rail construction to solve the problems existing in the above-mentioned background technology.

[0009] In order to solve the above technical problems, the first technical solution of the present invention is a cable crimping device for urban rail construction, the crimping device comprising: a crimping piece, the crimping piece is used for electrical connection of cable conductors; a crimping module, the crimping module comprising a crimping base, and the crimping base is provided with a crimping punch and a crimping die; the crimping piece is placed on the crimping die, and the crimping punch and the crimping die are used to bend the crimping piece so that the crimping piece forms a placement groove for placing the conductor of the cable; the crimping die comprises a crimping platform and a crimping side platform, the crimping side platforms are provided on both sides of the crimping platform, and the top of the crimping side platform is provided with a side pressing mechanism, the side pressing mechanism comprises a side pressing piece, the side pressing piece is provided on the side wall of the crimping side platform and faces the crimping platform; when the crimping piece is bent, the conductor of the cable is placed on the placement groove, and the side pressing piece is moved toward the crimping platform, so that the crimping piece is bent again to complete the crimping of the cable.

[0010] Preferably, the crimping module is adapted for crimping cable conductors of different specifications through a control mechanism: a control mechanism is provided on the crimping die, and the control mechanism is used to control the movement of the crimping platform and the crimping side platform; when the crimping platform moves downward, the crimping side platforms on both sides move away from the crimping platform, so that the recess of the crimping die increases, so that the crimping module can crimp large-diameter cable conductors; when the crimping platform moves upward, the crimping side platforms on both sides move close to the crimping platform, so that the recess of the crimping die decreases, so that the crimping module can crimp small-diameter cable conductors.

[0011] Furthermore, a structural design scheme 1 of the control mechanism: the control mechanism includes a first movable component and a second movable component, and the transmission direction of the first movable component and the transmission direction of the second movable component are arranged vertically; the movable end of the first movable component is connected to the crimping platform, and the movable end of the second movable component is connected to the crimping side platform.

[0012] Furthermore, the second structural design scheme of the control mechanism: the control mechanism includes a communicating vessel and a third movable component, the communicating vessel is a three-port communicating vessel and is arranged in an inverted "T" shape, the communicating vessel includes a first connecting port located on both sides and a second connecting port located at the top, the first connecting port is movably connected to the crimping side platform, and the second connecting port is movably connected to the crimping platform; the movable end of the third movable component is connected to the crimping side platform or the crimping platform.

[0013] Preferably, a side pressure mechanism design scheme for bending the crimping piece for the second time is as follows: the side pressure piece is rotatably arranged on the crimping side platform close to one end of the crimping platform; the side pressure mechanism also includes a fourth movable component, the transmission direction of the fourth movable component is perpendicular to the length direction of the side pressure piece, and a first control piece is provided on the movable end of the fourth movable component, and the first control piece has a first inclined surface; when the fourth movable component moves the first control piece, the first inclined surface acts on the side pressure piece, causing the side pressure piece to rotate, allowing the crimping piece to bend again to complete the crimping of the cable.

[0014] Preferably, a second design scheme of the side pressure mechanism for bending the crimping piece for a second time is adopted: the side pressure piece facing the crimping platform has a second inclined surface; the side pressure mechanism also includes a fifth movable component, the transmission direction of the fifth movable component is perpendicular to the length direction of the side pressure piece, and the movable end of the fifth movable component is connected to the side pressure piece; when the side pressure piece on the fifth movable component moves, the second inclined surface acts on the crimping piece, causing the crimping piece to bend again to complete the crimping of the cable.

[0015] Furthermore, the crimping punch and the crimping die in the crimping module are synchronously adjusted: the crimping punch includes a sixth movable component, the transmission direction of the sixth movable component is perpendicular to the crimping platform, and a mounting platform is provided on the movable end of the sixth movable component, and a first protrusion and a second protrusion are slidably provided on the mounting platform, and a limiting slide rail is provided on the top of the crimping side platform, and the sliding direction of the limiting slide rail is parallel to the transmission direction of the sixth movable component; a connecting rod is provided on the first protrusion and the second protrusion, and the connecting rod is slidably provided on the limiting slide rail; under the action of the connecting rod and the limiting slide rail, when the crimping side platform moves, the first protrusion and the second protrusion move accordingly, so that the crimping punch and the crimping die bend the crimping piece to form a placement groove for the crimping piece.

[0016] Preferably, the crimping sheet is prepared using a crimping sheet roll to make the crimping raw material more portable. The crimping equipment also includes: a crimping sheet roll, which is used to prepare the crimping sheet; a cutting module, which is used to cut the crimping sheet roll and prepare the crimping sheet roll into the crimping sheet; the cutting module includes a cutting frame arranged on the crimping base, and a fixed base, a movable knife holder and a seventh movable component for controlling the movable knife holder are arranged on the cutting material, and a cutting knife is provided on both the fixed base and the movable knife holder.

[0017] Furthermore, it is preferred to place the crimping sheet during bending and to store the crimping sheet roll or the crimping sheet during carrying: a sheet placement slot is provided at the top of the crimping side platform, and the sheet placement slot is used to place the crimping sheet; a storage compartment is provided in the crimping base, and the storage compartment is used to store the crimping sheet roll or the crimping sheet.

[0018] In order to solve the above technical problems, the second technical solution of the present invention is a method for using a cable crimping device for urban rail construction, which uses the cable crimping device for urban rail construction described in the first technical solution; the method of use includes:

[0019] S1. Prepare the crimping piece according to the diameter of the cable conductor to be crimped, and adjust the crimping punch through the control mechanism;

[0020] S2, placing the crimping sheet on the sheet placement groove, and controlling the crimping convex die to cooperate with the crimping concave die by the sixth moving assembly to bend the crimping sheet so that the crimping sheet forms a placement groove;

[0021] S3. Place the conductor of the cable on the placement slot;

[0022] S4. The upper side of the control mechanism is used to press the mechanism to the crimping piece to bend it again to complete the crimping of the cable.

[0023] The technical effects of the present invention are mainly reflected in the following aspects:

[0024] The control mechanism allows for flexible adjustment of the crimping platform and side platforms, allowing the crimping machine to adapt to different cable conductor sizes. Whether it's large or small diameter cables, the machine can automatically or manually adjust to the most appropriate crimp size, ensuring optimal crimping results every time.

[0025] The additional bending of the side pressure mechanism allows the crimping blades to more tightly wrap around the cable conductor, enhancing the mechanical strength and electrical contact performance of the crimping point. This design ensures the reliability and durability of the crimping point, especially for large-diameter cable conductors. The synchronous adjustment mechanism between the crimping punch and crimping die ensures the coordinated movement of all components during the crimping process, avoiding the problem of localized uneven pressure and further improving the crimping quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural diagram of the present invention;

[0027] Figure 2 for Figure 1 Structural diagram of the medium pressure connection base;

[0028] Figure 3 for Figure 1 Structural diagram of the medium-voltage connection module;

[0029] Figure 4for Figure 2 Schematic diagram of the cooperation between the middle crimping punch and the crimping die;

[0030] Figure 5 for Figure 2 Structural diagram of the middle crimping die;

[0031] Figure 6 for Figure 5 Schematic diagram of the middle side pressure mechanism adopting design scheme 1;

[0032] Figure 7 for Figure 5 Schematic diagram of the middle side pressure mechanism adopting design scheme 2;

[0033] Figure 8 for Figure 1 Structural diagram of the middle shearing module;

[0034] In the figure: 1. Crimping base, 11. Material storage compartment; 2. Crimping module, 21. Crimping punch, 211. Sixth movable assembly, 212. Mounting platform, 213. First protrusion, 214. Second protrusion, 215. Limiting slide rail, 216. Connecting rod; 22. Crimping die, 221. Crimping platform, 222. Crimping side platform, 223. Sheet placement slot; 23. Side pressing mechanism, 231. Side pressing member, 232. Fourth movable assembly, 233. First control member, 234. First inclined surface, 235. Second inclined surface, 236. Fifth movable assembly; 24. Control mechanism, 241. Connecting vessel; 3. Shearing module, 31. Shearing frame, 32. Fixed base, 33. Moving tool holder, 34. Seventh movable assembly, 35. Cutter. DETAILED DESCRIPTION

[0035] The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings to make the technical solutions of the present invention easier to understand and grasp.

[0036] In this embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left end", "above", "back", "middle", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] In addition, in this specific embodiment, if the connection or fixing method between components is not specifically described, the connection or fixing method can be through bolt fixing or pin fixing, or pin shaft connection, etc. commonly used in the prior art, so it will not be described in detail in this embodiment.

[0038] Example 1

[0039] See also Figure 1 、 Figure 3 , cable crimping equipment for urban rail construction, the crimping equipment includes: a crimping piece, the crimping piece is used for electrical connection of cable conductors; it is a key component in the cable crimping process. Crimping module 2, the crimping module 2 includes a crimping base 1, which provides a stable working platform. The crimping base 1 is provided with a crimping punch 21 and a crimping die 22; the crimping piece is placed on the crimping die 22, and the crimping punch 21 and the crimping die 22 perform an initial bend on the crimping piece, so that the crimping piece forms a placement groove for placing the cable conductor; the crimping die 22 includes a crimping platform 221 and a crimping side platform 222, which are located in the center of the crimping die 22 to provide support for the crimping piece. The crimping side platforms 222 are provided on both sides of the crimping platform 221, and the top of the crimping side platform 222 is provided with a side pressing mechanism 23, and the side pressing mechanism 23 includes a side pressing piece 231, and the side pressing piece 231 is provided on the side wall of the crimping side platform 222 and faces the crimping platform 221; when the crimping piece is bent, the conductor of the cable is placed on the placement groove, and the side pressing piece 231 is moved toward the crimping platform 221, so that the crimping piece is bent again to complete the crimping of the cable.

[0040] See also Figure 5 , through the control mechanism 24, the crimping module 2 can be suitable for crimping cable conductors of different specifications: the crimping die 22 is provided with a control mechanism 24, and the control mechanism 24 is used to control the movement of the crimping platform 221 and the crimping side platform 222; when the crimping platform 221 moves downward, the crimping side platforms 222 on both sides move away from the crimping platform 221, so that the recess of the crimping die 22 increases, so that the crimping module 2 can crimp large-diameter cable conductors; when the crimping platform 221 moves upward, the crimping side platforms 222 on both sides move close to the crimping platform 221, so that the recess of the crimping die 22 decreases, so that the crimping module 2 can crimp small-diameter cable conductors.

[0041] The first movable assembly and the second movable assembly are used to achieve synchronous adjustment of the crimping platform 221 and the crimping side platform 222 to adapt to cable conductors of different specifications: the control mechanism 24 includes a first movable assembly and a second movable assembly, and the transmission direction of the first movable assembly and the transmission direction of the second movable assembly are arranged vertically; the moving end of the first movable assembly is connected to the crimping platform 221, and the moving end of the second movable assembly is connected to the crimping side platform 222. Specifically, the first movable assembly (vertical transmission) controls the up and down movement of the crimping platform 221, and the second movable assembly (horizontal transmission) controls the lateral movement of the crimping side platform 222. The two work together, and when the crimping platform 221 moves downward, the crimping side platform 222 expands outward, increasing the opening of the crimping die 22; conversely, when the crimping platform 221 moves upward, the crimping side platform 222 contracts inward, reducing the opening of the crimping die 22. This design enables the crimping equipment to flexibly cope with cable conductors of different calibers.

[0042] See also Figure 6 The side pressure mechanism 23 for secondary bending of the crimping piece is designed as follows: the side pressure piece 231 is rotatably mounted on the crimping side platform 222 at one end close to the crimping platform 221; the side pressure mechanism 23 also includes a fourth movable assembly 232, the transmission direction of the fourth movable assembly 232 being perpendicular to the length direction of the side pressure piece 231, and a first control piece 233 being mounted on the movable end of the fourth movable assembly 232, the first control piece 233 having a first inclined surface 234; when the fourth movable assembly 232 moves the first control piece 233, the first inclined surface 234 acts on the side pressure piece 231, causing the side pressure piece 231 to rotate, allowing the crimping piece to bend again to complete the crimping of the cable. One end of the side pressure piece 231 is rotatably mounted on the crimping side platform 222, and the movable end of the fourth movable assembly 232 is provided with a first control piece 233 having a first inclined surface 234.

[0043] See also Figure 4, synchronous adjustment of the crimping punch 21 and the crimping die 22 in the crimping module 2: the crimping punch 21 includes a sixth movable component 211, the transmission direction of the sixth movable component 211 is perpendicular to the crimping platform 221, and a mounting platform 212 is provided on the movable end of the sixth movable component 211, and a first protrusion 213 and a second protrusion 214 are slidingly provided on the mounting platform 212, and a limiting slide rail 215 is provided at the top of the crimping side platform 222, and the sliding direction of the limiting slide rail 215 is parallel to the transmission direction of the sixth movable component 211; a connecting rod 216 is provided on the first protrusion 213 and the second protrusion 214, and the connecting rod 216 is slidably provided on the limiting slide rail 215, and the connecting rod 216 can only move up and down on the limiting slide rail 215 and cannot move left and right. Under the action of the connecting rod 216 and the limiting slide rail 215, when the crimping side platform 222 moves, the first protrusion 213 and the second protrusion 214 move accordingly, so that the crimping punch 21 and the crimping die 22 bend the crimping piece to form a placement groove for the crimping piece.

[0044] See also Figure 8 , using a crimping sheet roll to prepare the crimping sheet makes the crimping raw materials more portable. The crimping equipment also includes: a crimping sheet roll, which is used to prepare the crimping sheet, and is easy to carry and use on site. The cutting module 3 is used to cut the crimping sheet roll and prepare the crimping sheet from the crimping sheet roll; the cutting module 3 includes a cutting frame 31 arranged on the crimping base 1, and the cutting material is provided with a fixed base 32, a movable knife frame 33 and a seventh movable component 34 for controlling the movable knife frame 33, and a cutter 35 is provided on both the fixed base 32 and the movable knife frame 33; the crimping sheet roll is cut by the cutter 35 on the movable knife frame 33 to obtain a crimping sheet of the required length.

[0045] See also Figure 2 、 Figure 5 , placement of the crimping sheet during bending and storage of the crimping sheet roll or crimping sheet when carrying: a sheet placement slot 223 is provided at the top of the crimping side platform 222, and the sheet placement slot 223 is used to place the crimping sheet; a storage compartment 11 is provided in the crimping base 1, and the storage compartment 11 is used to store the crimping sheet roll or the crimping; it is used to store excess crimping sheet rolls or cut crimping sheets to improve on-site management efficiency.

[0046] Example 2

[0047] The cable crimping device for urban rail construction is different from the crimping device in the first embodiment in that a replacement solution for the control mechanism 24 is provided, as follows:

[0048] See also Figure 5The control mechanism 24 includes a connecting piece 241 and a third movable assembly. The connecting piece 241 is a three-port connecting piece 241 arranged in an inverted "T" shape. The connecting piece 241 includes first connecting ports on both sides and a second connecting port at the top. The first connecting ports are movably connected to the crimping side platform 222, and the second connecting port is movably connected to the crimping platform 221. The movable end of the third movable assembly is connected to the crimping side platform 222 or the crimping platform 221. The mechanical linkage effect of the connecting piece 241 is utilized to achieve synchronous adjustment of the dimensions of the crimping die 22. This design simplifies the complexity of the control system and improves adjustment accuracy and response speed.

[0049] The advantages of the control mechanism 24 in this embodiment over that in the first embodiment are as follows:

[0050] The control mechanism 24 in Example 1 controls the movement of the crimping platform 221 and the crimping side platform 222 respectively through the first moving component (vertical transmission) and the second moving component (horizontal transmission). Allowing the movement of the crimping platform 221 and the crimping side platform 222 to be adjusted independently provides greater flexibility and can more accurately adapt to the needs of cable conductors of different specifications; at the same time, since the two moving components are each responsible for a different direction, the delay in the mechanical linkage is reduced, so that the equipment has a faster response speed during the adjustment process, thereby improving work efficiency. Moreover, the function of each moving component is relatively independent. If one of the components fails, it can be repaired or replaced separately without affecting the operation of the entire system, reducing maintenance costs and complexity. It is more suitable for application scenarios that require high precision, fast response and flexible adjustment, especially in the case of frequent switching of cable conductors of multiple specifications. The advantage of its independent adjustment can provide better adaptability and crimping quality.

[0051] The control mechanism 24 in this embodiment adopts a three-port connecting tube 241 (in the shape of an inverted "T") to connect the movements of the crimping platform 221 and the crimping side platform 222 through a connecting tube 241, simplifying the mechanical structure and reducing the number of parts. At the same time, the mechanical linkage effect of the connecting tube 241 ensures that the movements of the crimping platform 221 and the crimping side platform 222 are completely synchronized, avoiding errors that may be caused by independent adjustment, and further improving the accuracy and stability of crimping. Moreover, only one point (the crimping side platform 222 or the crimping platform 221) needs to be controlled by the third moving component to adjust the size of the entire crimping die 22, making the operation more intuitive and convenient, reducing training time and learning curve. It is more suitable for occasions that pursue simple structure, cost-effectiveness and easy operation. Its compact design and synchronous adjustment characteristics can significantly improve work efficiency and reduce maintenance costs.

[0052] Example 3

[0053] The cable crimping device for urban rail construction is different from the crimping device in the first embodiment in that a replacement solution for the side pressure mechanism 23 is provided as follows:

[0054] See also Figure 7 The side pressure piece 231 has a second inclined surface 235 on the side facing the crimping platform 221; the side pressure mechanism 23 also includes a fifth moving component 236, the transmission direction of the fifth moving component 236 is perpendicular to the length direction of the side pressure piece 231, and the moving end of the fifth moving component 236 is connected to the side pressure piece 231; when the side pressure piece 231 on the fifth moving component 236 moves, the second inclined surface 235 acts on the crimping piece, causing the crimping piece to bend again to complete the crimping of the cable.

[0055] The advantages of the side pressure mechanism 23 in this embodiment compared to the first embodiment are as follows:

[0056] The side pressure piece 231 in Example 1 is rotatably set on the crimping side platform 222 at one end close to the crimping platform 221, and the rotation of the side pressure piece 231 is driven by the first control piece 233 (with a first inclined surface 234) on the fourth moving component 232; the precise control of the angle of the side pressure piece 231 can be achieved, and it is suitable for crimping pieces of different shapes and sizes, with high adaptability; at the same time, since the side pressure piece 231 applies pressure by rotation, the pressure can be kept evenly distributed during the crimping process, avoiding poor crimping or conductor damage caused by excessive local pressure, and ensuring good electrical contact and mechanical strength.

[0057] Since the length of the side pressure piece 231 in the first embodiment determines its rotation radius, the length of the side pressure piece 231 directly affects the bending angle and force. A longer side pressure piece 231 can provide a greater leverage effect when rotating, and can apply a greater torque, making it easier to bend the crimping piece. However, it may also cause excessive bending or uneven pressure distribution, especially when processing thicker or harder cable conductors. A shorter side pressure piece 231 may not provide sufficient torque, resulting in insufficient bending effect. In particular, for larger diameter cable conductors, higher pressure may be required to complete effective crimping.

[0058] In this embodiment, the side pressure member 231 has a second inclined surface 235 on the side facing the crimping platform 221, which is directly linearly moved by a fifth movable assembly 236. This simplifies the mechanical structure, reduces the number of moving parts, improves system stability and reliability, and reduces the likelihood of failure. Furthermore, the linear motion design makes the side pressure member 231 more direct and rapid, eliminating intermediate conversion steps and improving crimping efficiency. The operator only needs to control the fifth movable assembly 236 to complete the side pressure action, making operation more intuitive and convenient.

[0059] The side pressure member 231 in this embodiment is directly moved linearly via the fifth moving assembly 236, so that the movement path of the side pressure member 231 is fixed and is not affected by the length of the side pressure member 231. Since the movement of the side pressure member 231 is linear, it can maintain a relatively constant pressure distribution throughout the crimping process, avoiding the problems of inconsistent bending angles and forces caused by changes in the length of the side pressure member 231. The linear movement design enables the side pressure mechanism 23 to more stably handle cable conductors of different specifications, ensuring that each crimping can achieve the desired effect. It is particularly suitable for use in construction environments where multiple cable specifications are frequently switched.

[0060] Example 4

[0061] In order to solve the above technical problems, the second technical solution of the present invention is a method for using a cable crimping device for urban rail construction, which uses the cable crimping device for urban rail construction described in the first technical solution; the method of use includes:

[0062] S1 Preparation and adjustment: Select a suitable crimping piece according to the diameter of the cable conductor to be crimped, and adjust the crimping punch 21 and the crimping die 22 to the appropriate position through the control mechanism 24.

[0063] S2 initial bending: place the crimping sheet into the sheet placement groove 223, start the sixth moving assembly 211, and make the crimping convex die 21 cooperate with the crimping concave die 22 to perform initial bending on the crimping sheet to form a placement groove.

[0064] S3 Placing the conductor: Carefully place the conductor of the cable on the formed placement groove.

[0065] S4 crimping: activating the side pressure mechanism 23 through the control mechanism 24 so that the side pressure member 231 bends the crimping piece again, and finally completing the crimping of the cable.

[0066] S5 final compaction: by moving the crimping punch 21 toward the crimping die 22 and the crimping side platforms 222 on both sides toward the crimping platform 221, further pressure is applied to make the crimping piece wrap the cable conductor more tightly, thereby improving the electrical contact performance and mechanical strength.

[0067] Furthermore, as is common knowledge in the industry, the first moving assembly, second moving assembly, third moving assembly, fourth moving assembly 232, fifth moving assembly 236, sixth moving assembly 211, and seventh moving assembly 34 mentioned above can be linear guide systems consisting of fixed guide rails and sliders sliding thereon, ball screws, rack and pinion gears, pneumatic cylinders, hydraulic cylinders, etc. The above is common knowledge, and therefore their principles and structures will not be described in detail.

[0068] Of course, the above are only typical examples of the present invention. In addition, the present invention may also have many other specific implementation methods. Any technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.

Claims

1. Cable crimping equipment for urban rail construction, characterized in that: The crimping equipment comprises: A crimping piece, which is used for electrical connection of cable conductors; The crimping module comprises a crimping base, on which a crimping convex die and a crimping concave die are provided; the crimping piece is placed on the crimping concave die, and the crimping piece is bent by the crimping convex die and the crimping concave die so that the crimping piece forms a placement groove for placing the conductor of the cable; the crimping concave die comprises a crimping platform and a crimping side platform, both sides of the crimping platform are provided with the crimping side platforms, and the top of the crimping side platform is provided with a side pressing mechanism, and the side pressing mechanism comprises a side pressing piece, which is provided on the side wall of the crimping side platform and faces the crimping platform; when the crimping piece is bent, the conductor of the cable is placed on the placement groove, and the side pressing piece is moved toward the crimping platform, so that the crimping piece is bent again to complete the crimping of the cable; A control mechanism is provided on the crimping die, and the control mechanism is used to control the movement of the crimping platform and the crimping side platform; when the crimping platform moves downward, the crimping side platforms on both sides move away from the crimping platform, so that the recess of the crimping die increases, so that the crimping module can crimp large-diameter cable conductors; when the crimping platform moves upward, the crimping side platforms on both sides move close to the crimping platform, so that the recess of the crimping die decreases, so that the crimping module can crimp small-diameter cable conductors.

2. The cable crimping device for urban rail construction according to claim 1, characterized in that: The control mechanism includes a first moving component and a second moving component, and the transmission direction of the first moving component and the transmission direction of the second moving component are arranged vertically; the moving end of the first moving component is connected to the crimping platform, and the moving end of the second moving component is connected to the crimping side platform.

3. The cable crimping device for urban rail construction according to claim 1, characterized in that: The control mechanism includes a communicating vessel and a third movable assembly. The communicating vessel is a three-port communicating vessel arranged in an inverted "T" shape. The communicating vessel includes a first communicating port located on both sides and a second communicating port located at the top. The first communicating port is movably connected to the crimping side platform, and the second communicating port is movably connected to the crimping platform. The moving end of the third moving component is connected to the crimping side platform or the crimping platform.

4. The cable crimping device for urban rail construction according to claim 1, characterized in that: One end of the side pressure piece close to the crimping platform is rotatably arranged on the crimping side platform; The side pressure mechanism further includes a fourth moving component, the transmission direction of the fourth moving component is perpendicular to the length direction of the side pressure component, the moving end of the fourth moving component is provided with a first control component, and the first control component has a first inclined surface; When the fourth moving component moves the first control member, the first inclined surface acts on the side pressure member to rotate the side pressure member, causing the crimping piece to bend again to complete the crimping of the cable.

5. The cable crimping device for urban rail construction according to claim 1, characterized in that: The side of the side pressure piece facing the crimping platform has a second inclined surface; The side pressure mechanism further includes a fifth moving component, the transmission direction of the fifth moving component is perpendicular to the length direction of the side pressure member, and the moving end of the fifth moving component is connected to the side pressure member; When the side pressure piece on the fifth moving assembly moves, the second inclined surface acts on the crimping piece, causing the crimping piece to bend again to complete the crimping of the cable.

6. The cable crimping device for urban rail construction according to any one of claims 1 to 3, characterized in that: The crimping punch includes a sixth movable assembly, the transmission direction of the sixth movable assembly is perpendicular to the crimping platform, a mounting platform is provided on the movable end of the sixth movable assembly, and a first convex member and a second convex member are slidably provided on the mounting platform; A limiting slide rail is provided at the top of the crimping side platform, and the sliding direction of the limiting slide rail is parallel to the transmission direction of the sixth moving assembly; a connecting rod is provided on the first protruding member and the second protruding member, and the connecting rod is slidably provided on the limiting slide rail; Under the action of the connecting rod and the limiting slide rail, when the crimping side platform moves, the first protrusion and the second protrusion move accordingly, so that the crimping convex die and the crimping concave die bend the crimping piece to form a placement groove for the crimping piece.

7. The cable crimping equipment for urban rail construction according to claim 6, characterized in that: The crimping device also includes: A crimping sheet roll, the crimping sheet roll is used to prepare the crimping sheet; A cutting module, the cutting module is used to cut the pressing sheet roll and prepare the pressing sheet from the pressing sheet roll; The shearing module includes a shearing frame arranged on the crimping base, the shearing frame is provided with a fixed base, a movable knife frame and a seventh movable component for controlling the movable knife frame, and both the fixed base and the movable knife frame are provided with cutting knives.

8. The cable crimping device for urban rail construction according to claim 7, characterized in that: The top of the crimping side platform is provided with a sheet placement groove, and the sheet placement groove is used to place the crimping sheet; A material storage compartment is provided in the crimping base, and the material storage compartment is used to store the crimping sheet roll or the crimping sheet.

9. The method for using the cable crimping equipment for urban rail construction is characterized by: The cable crimping device for urban rail construction according to claim 8 is used; the method of use includes: S1. Prepare the crimping piece according to the diameter of the cable conductor to be crimped, and adjust the crimping punch through the control mechanism; S2, placing the crimping sheet on the sheet placement groove, and controlling the crimping convex die to cooperate with the crimping concave die by the sixth moving assembly to bend the crimping sheet so that the crimping sheet forms a placement groove; S3. Place the conductor of the cable on the placement slot; S4. The upper side of the control mechanism is used to press the mechanism to the crimping piece to bend it again to complete the crimping of the cable.

Citation Information

Patent Citations

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