A winding forming device for manufacturing a flat wire motor stator for new energy vehicles
By designing a winding constituent device for stator manufacturing of flat wire motors with new energy vehicle with integrated component lines and twisting functions, the shortcomings of the stator wire torque division link in the prior art are solved, and the effect of low equipment cost and high production efficiency is achieved.
Patent Information
- Application Number
- CN202510175676.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-02-18
AI Technical Summary
The existing winding constituent device for stator manufacturing of flat wire motors has obvious shortcomings in the stator wire torsion division process, and needs to be completed with the help of two different devices, resulting in high equipment costs, long production time and complex production processes.
A winding component device for stator manufacturing of flat wire motors in new energy vehicles is designed, including welding base, product conveying pallet mechanism, torsion work unit and product transplanting structure. Through the coupling of the torsion sleeve and the clamping position of the multi-layer wire, combined with the rotary drive servo motor, drive plate motion servo motor, lift drive motor, etc., the wiring division and twisting operation of the stator winding is realized.
The two action processes of completing line division and twisting on one device are realized. The equipment structure is simple and the cost is low, and it fully realizes automated production, improves production efficiency and simplifies the production process of the product.
Smart Images

Figure CN119652037B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stator processing equipment, and in particular to a winding forming device for manufacturing a stator of a flat wire motor of a new energy vehicle. Background Art
[0002] In the manufacturing process of flat wire motor stator winding, the end forming process after the wire is inserted into the stator is a crucial part. When the flat wire is accurately inserted into the stator, the end forming process begins to play a key role. At this stage, the first is the positioning link. The high-precision positioning device is used to ensure the accurate position of each flat wire end, laying the foundation for subsequent forming. Then, a specially designed mold is used. The shape of the mold is closely related to the motor performance requirements. The flat wire end is initially shaped so that the end has the designed contour. Then, the pressure device applies appropriate pressure to further compact and shape the flat wire end to ensure the stability and consistency of the shape. During the whole process, there will also be a detection system for real-time monitoring to avoid problems such as flat wire damage and shape deviation. This carefully designed end forming process can greatly improve the quality of the flat wire motor stator winding and ensure the efficient and stable operation of the motor.
[0003] The existing winding forming device for manufacturing flat wire motor stators has obvious deficiencies in the stator wire twisting link. During the twisting process, the current process needs to be completed with the help of two different devices. First, a special wire separation device is used to separate the stator wires. This process requires precise control to ensure that each wire can be accurately separated. However, this is only the first step. After that, a twisting device is required to twist the separated wires. This two-step approach not only increases the equipment cost because two devices with different functions are required, but also prolongs the production time. The entire process involves the operation of two different devices, which makes the production process complicated and increases the difficulty of connecting the processes on the production line. At the same time, since the two devices need to work together, any slight deviation on either side may lead to poor twisting effect, affecting the quality of subsequent stator manufacturing and motor performance, and bringing certain adverse effects to people's use process. In order to solve the shortcomings of the existing technology, we propose a winding forming device for manufacturing flat wire motor stators for new energy vehicles. Summary of the invention
[0004] The main purpose of the present invention is to provide a winding forming device for manufacturing a stator of a flat wire motor for new energy vehicles, which can effectively solve the problems in the background technology.
[0005] To achieve the above object, the technical solution adopted by the present invention is:
[0006] A winding forming device for manufacturing a flat wire motor stator for a new energy vehicle comprises a welding base, characterized in that: a product conveying tray mechanism is arranged on one side of the welding base, a torsion working unit is arranged on the side of the welding base close to the product conveying tray mechanism, a product transplanting structure is arranged on the side of the welding base close to the torsion working unit, a positioning wire protection disk is arranged on the side of the torsion working unit away from the welding base, and the product transplanting structure moves the stator to the center of the positioning wire protection disk and locks it in place;
[0007] The torsion working unit includes a second support frame installed in the middle of the upper surface of the welding base, and the second telescopic sliding rods are detachably installed at the four corners of the second support frame, and the telescopic ends of the second telescopic sliding rods are detachably installed with a supporting base plate, and a lifting drive motor is arranged on one side of the second support frame, and a screw lift is detachably installed on the output shaft end of the lifting drive motor, and the telescopic end of the screw lift is detachably connected to the lower surface of one side of the supporting base plate, and a rotation drive servo motor is detachably installed on the lower surface of one side of the supporting base plate, and a second transmission gear is detachably installed on the output shaft end of the rotation drive servo motor. The second transmission gear is meshed with a first arc-shaped rack on a side away from the rotation driving servo motor, a rotating barrel is fixedly installed on the side of the first arc-shaped rack away from the second transmission gear, a positioning plate is fixedly installed on the outer wall of the rotating barrel on a side away from the supporting base plate, a driving plate movement servo motor is detachably installed on a lower surface of one side of the positioning plate, and the output shaft end of the driving plate movement servo motor is detachably installed with the first transmission gear, a second arc-shaped rack is meshed with a side of the first transmission gear away from the driving plate movement servo motor, and a sleeve movement driving plate is fixedly installed on the outer wall of the second arc-shaped rack on a side away from the first transmission gear. The first disc guard blocks are detachably installed on all four sides of the positioning disc, and the middle parts of the adjacent first disc guard blocks are rotatably installed with first auxiliary wheels, the inner wall of the sleeve motion driving disc is equidistantly provided with a plurality of driving disc track grooves, and the first sliding rods are slidably installed in the driving disc track grooves, and a torsion sleeve is fixedly installed at one end of the first sliding rod close to the axis of the sleeve motion driving disc, a plurality of second chassis sliding grooves are equidistantly provided in the middle part of the positioning disc, the torsion sleeve slides in the second chassis sliding groove, a torsion line slot is provided on one side of the torsion sleeve, the first arc-shaped rack, the rotating barrel, the driving disc motion servo motor, the first transmission The gear, the second arc-shaped rack, the first sliding rod, the positioning plate, the second chassis slide groove, the torsion sleeve, the first auxiliary wheel, the sleeve motion driving plate, and the sleeve motion driving plate are arranged as a whole, and the rotating barrel rotates at the axis of the supporting base plate, the first plate guard block contacts the outer wall of the sleeve motion driving plate on the outer side, the first auxiliary wheel rotates on the upper surface of the positioning plate, the center position of the sleeve motion driving plate and the second transmission gear correspond to each other, the position of the driving plate trajectory groove and the second chassis slide groove correspond to each other, the number of the driving plate trajectory groove and the second chassis slide groove is the same, and the first auxiliary wheel contacts the outer wall of the sleeve motion driving plate.
[0008] Preferably, the positioning wire protection disc includes a third support frame installed on the welding base close to the upper surface of the second support frame, the first wire protection disc locking drive cylinder is detachably installed on one side of the upper surface of the third support frame, the telescopic end of the first wire protection disc locking drive cylinder is detachably installed with a positioning block, the second slide rail block is detachably installed on the side of the positioning block close to the third support frame, the fourth sliding rail is fixedly installed on the upper surface of the side of the third support frame close to the second slide rail block, the auxiliary push rod is fixedly installed on the upper surface of the side of the positioning block away from the third support frame, and the upper protection disc is slidably installed on the outer wall of one end of the auxiliary push rod away from the positioning block The wire drum has a plurality of first track grooves equidistantly formed on the inner wall of the upper wire drum, a second sliding rod is slidably mounted on the inner wall of the first track groove, a wire guard fork is fixedly mounted on the end of the second sliding rod away from the upper wire drum, a plurality of base positioning rods are equidistantly mounted on the upper surface of the third support frame, a wire drum base can be detachably mounted on one side of the plurality of base positioning rods close to the third support frame, a plurality of first chassis sliding grooves are equidistantly formed at the axis of the wire drum base, second drum protection blocks are detachably mounted on the upper surface of the wire drum base, and second auxiliary wheels are rotatably mounted on the middle parts of adjacent second drum protection blocks.
[0009] Preferably, the wire guard fork slides in the first chassis slide groove, and the second auxiliary wheel rotates on the upper surface of the wire drum base, the positions of the first track groove and the first chassis slide groove correspond to each other, the number of the first chassis slide groove and the first track groove is the same, the second disk guard block contacts the outer side wall of the upper wire guard drum, and the second auxiliary wheel contacts the outer wall of the upper wire guard drum, the upper wire guard drum, the first track groove, the wire drum base, the second auxiliary wheel, the second disk guard block, the second sliding rod, the wire guard fork, and the first chassis slide groove are set as a group, a total of two groups are set, and the middle part of the base positioning rod is as the center. The second wire guard drum locking driving cylinder is set on the side of the third support frame away from the first wire guard drum locking driving cylinder, the positioning block, the auxiliary push rod, the second slide rail block, and the fourth sliding rail are set as a group, a total of two groups are set, and are respectively connected to the first wire guard drum locking driving cylinder and the second wire guard drum locking driving cylinder.
[0010] Preferably, the product transplanting structure includes two second supporting legs installed on the upper surface of the welding base, and the two second supporting legs are detachably installed with positioning pads on one side away from the welding base, and the positioning pads are detachably installed with positioning long rods on the upper and lower sides away from the second supporting legs, and the second sliding rail is detachably installed on the outer wall of the positioning long rod on the one side away from the second supporting leg, and the first sliding rail block is slidably installed on the outer wall of the second sliding rail on the one side away from the positioning long rod, and the product lifting mechanism is detachably installed on the first sliding rail block on the one side away from the second sliding rail, and the product lifting drive servo motor is detachably installed on the upper part of the side of the product lifting mechanism away from the first sliding rail block, and two third sliding rails are installed on the surface of the side of the product lifting mechanism away from the first sliding rail block, and the two third sliding rails are slidably installed on the outer walls of the side of the product lifting mechanism away from the product lifting mechanism, and the positioning pads are detachably installed on the side away from the third sliding rail. A translation mechanism plate is detachably installed, and a product grabbing mechanism is detachably installed on the outer wall of the translation mechanism plate close to the welding base, and a stator block is provided on the side of the product grabbing mechanism close to the welding base.
[0011] Preferably, a linear rack is fixedly installed on the outer wall of one side of the second sliding track, a translation positioning servo motor is detachably installed on one side of the product lifting mechanism, a third transmission gear is detachably installed on the output shaft end of the translation positioning servo motor, the third transmission gear and the linear rack are meshed with each other, and the translation mechanism plate is connected to the telescopic end of the product lifting drive servo motor.
[0012] Preferably, the product conveying tray mechanism includes a first support frame installed on the side of the welding base close to the second support frame, the first support frame is provided with a first sliding track on the inner wall on the side away from the welding base, the first support leg is fixedly installed on the side of the welding base close to the middle of the first support frame, the first support leg is fixedly installed on the end away from the welding base, the first support plate is fixedly installed on the four corners of the first support plate, the first telescopic sliding rod is detachably installed on the lower surface of the side of the first support plate close to the welding base, the telescopic end of the first telescopic sliding rod is detachably installed on the track slide, and the transport positioning base is detachably installed on the axis of the track slide, and the side wall of the transport positioning base is provided with two movable inner grooves, and movable blocks are slidably installed inside the movable inner grooves, and positioning gaskets are provided on both sides of the movable block, and positioning blocks are provided on the outer side of the positioning gasket.
[0013] Preferably, the track slide slides in the first sliding track, the telescopic end of the electric telescopic rod passes through the first support plate and is connected to the lower side of the track slide, and two grab handrails are provided on the side surface of the track slide close to the transport positioning base.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. In the present invention, the stator is accurately moved to the center of the positioning wire protection disk and locked in place by the product transplanting structure. The torque-dividing sleeve and the multi-layer wire are locked in place by the cooperation of the rotating drive servo motor, the drive disk movement servo motor, the lifting drive motor, etc., so that the multi-layer wires of the stator can be separated and twisted in turn, and the device can be reset after the operation is completed. The whole process has a high degree of automation and high precision, and can effectively complete the torque-dividing work of the multi-layer wires, ensuring the quality and efficiency of the flat wire motor stator manufacturing. Compared with the traditional stator winding forming device, it needs to go through Two independent process steps, first use the branch line expansion mechanism to complete the branch line expansion, and then use the twisting equipment to complete the winding twisting method. The device cooperates with the multi-layer wire through the positioning of the twisting sleeve and the rotation drive servo motor, the drive disk movement servo motor, the lifting drive motor and other coordinated work to complete the stator winding twisting in the process of stator winding branch lines, and realizes the two action processes of branching and twisting on one device. The equipment has a simple structure, low cost, and can fully realize automated production, which greatly improves production efficiency and simplifies the product production process.
[0016] 2. In the present invention, the third support frame provides stable support for the whole, and the first wire protection disc locking drive cylinder drives the movement of related components. The second slide rail block and the fourth slide rail cooperate to ensure stable movement. The upper wire protection disc moves under the push of the auxiliary push rod, and through the coordination of the wire protection fork, the second disc block, the second auxiliary wheel, etc., the two groups of symmetrical structures cooperate with the second wire protection disc locking drive cylinder to achieve symmetrical driving and positioning, which can effectively protect the wires, ensure the stability and safety of the wires during operation, and facilitate the smooth implementation of subsequent winding forming and other processes.
[0017] In the present invention, two second supporting legs installed on the welding base provide stable support, and the second sliding rail is effectively fixed and supported by the positioning pad and the positioning long rod, so that the first sliding rail block can drive the product lifting mechanism to move flexibly in the horizontal direction. At the same time, the product lifting drive servo motor can drive the product lifting mechanism to achieve vertical lifting, and then cooperate with the third sliding rail to allow the translation mechanism plate to translate smoothly, and finally the stator block and the multi-layer wires inside it are accurately grasped through the product grabbing mechanism. The overall structural design is ingenious, and can accurately and efficiently complete the product transplanting operation, ensuring the orderly development of subsequent processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a structural schematic diagram of the stator block of the present invention;
[0020] Figure 3 It is a schematic cross-sectional view of the structure of the stator block of the present invention;
[0021] Figure 4 It is a schematic diagram of the structural winding of the stator block of the present invention;
[0022] Figure 5 It is a structural schematic diagram of the welding base of the present invention;
[0023] Figure 6 It is a schematic diagram of the structural decomposition of the product conveying tray mechanism of the present invention;
[0024] Figure 7 yes Figure 6 A schematic diagram of the structure enlargement in the middle;
[0025] Figure 8 It is a schematic diagram of the structural decomposition of the transplanting structure of the product of the present invention;
[0026] Fig. 9 It is a schematic diagram of the structural decomposition of the torsion working unit of the present invention;
[0027] Fig.10 It is a schematic cross-sectional view of the structure of the track groove of the drive disk of the present invention;
[0028] Fig.11 It is a schematic cross-sectional view of the structure of the twist line clamping slot of the present invention;
[0029] Fig.12 It is a schematic diagram of the combined structure of the torque-splitting sleeve and the stator block of the present invention;
[0030] Fig.13 It is a structural schematic diagram of the cable drum base of the present invention;
[0031] Fig.14 It is a schematic diagram of the structure decomposition of the positioning cable tray of the present invention;
[0032] Fig.15 It is a schematic cross-sectional view of the structure of the upper wire protection drum of the present invention.
[0033] In the figure: 1, welding base; 101, stator block;
[0034] 2. Product conveying tray mechanism; 21. First support frame; 22. First support leg; 23. Electric telescopic rod; 24. First support plate; 25. First telescopic slide rod; 26. Track slide; 27. Handrail for taking; 28. Transport positioning base; 29. Movable block; 210. Positioning block; 211. First sliding track; 212. Positioning gasket; 213. Movable inner groove;
[0035] 3. Product transplanting structure; 31. Product grabbing mechanism; 32. Product lifting drive servo motor; 33. Translation mechanism plate; 34. Translation positioning servo motor; 35. Product lifting mechanism; 36. First slide rail block; 37. Second slide rail; 38. Linear rack; 39. Second support leg; 310. Third slide rail; 311. Third transmission gear; 312. Positioning pad; 313. Positioning long rod;
[0036] 4. Positioning cable tray; 41. Upper cable tray; 42. First cable tray locking drive cylinder; 43. Second auxiliary wheel; 44. Second cable tray locking drive cylinder; 45. First track groove; 46. Cable fork; 47. Cable tray base; 48. Positioning block; 49. Second slide block; 410. Fourth slide track; 411. Auxiliary push rod; 412. Second cable tray block; 413. Base positioning rod; 414. Second slide rod; 415. First chassis slide groove; 416. Third support frame;
[0037] 5. Torsion working unit; 51. Torsion sleeve; 52. Sleeve motion drive disk; 53. Drive disk track groove; 54. First transmission gear; 55. Drive disk motion servo motor; 56. Rotating barrel; 57. Second transmission gear; 58. Rotation drive servo motor; 59. Lifting drive motor; 510. Screw lift; 511. First sliding rod; 512. Second telescopic sliding rod; 513. First arc-shaped rack; 514. Second arc-shaped rack; 515. First disk guard block; 516. First auxiliary wheel; 517. Positioning disk; 518. Support base disk; 519. Second support frame; 520. Second chassis slide groove; 521. Torsion line slot. DETAILED DESCRIPTION
[0038] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0039] Embodiment 1, as Figure 1-Figure 12As shown, when the stator block 101 is moved to the center of the positioning wire protection plate 4 through the product transfer structure 3, it is locked, and then the outermost multi-layer wires on the stator block 101 and the torsion wire clamping groove 521 on the torsion sleeve 51 are locked with each other. When the outermost multi-layer wires on the stator block 101 extend to the inside of the torsion wire clamping groove 521, the rotation drive servo motor 58 is started, so that the rotation drive servo motor 58 drives the second transmission gear 57 to rotate, and then when the second transmission gear 57 rotates, it drives the meshing first arc-shaped rack 513 deflects to one side, and at the same time, the driving disk movement servo motor 55 is started to rotate, and the first transmission gear 54 is driven to rotate by the rotation of the driving disk movement servo motor 55. Then, when the first transmission gear 54 rotates, it drives the meshing second arc rack 514 to deflect to one side. At the same time, when the second arc rack 514 deflects to one side first, since the first sliding rod 511 slides in the driving disk track groove 53, it is realized to drive a plurality of torque-dividing sleeves 51 to synchronously move to the outside in the second chassis slide groove 520. The multi-layer wires will slide, and due to the connection between the torsion sleeve 51 and the multi-layer wires, the multi-layer wires will gradually shrink during this process. In order to keep the multi-layer wires always in the torsion wire slot 521, the lifting drive motor 59 is started at this time, and then the lifting drive motor 59 drives the screw lift 510 to start, and then the screw lift 510 pushes the support base plate 518 to slowly rise, and the rotation drive servo motor 58 drives the second transmission gear 57 and the first arc-shaped rack 513, and the rotating barrel 56 to deflect to one side, In this process, the outermost layer of multi-layer wires of the stator block 101 are first separated, and then the twisting operation is performed. After the twisting of the outermost layer of multi-layer wires is completed, the device returns to its original position, and then the first transmission gear 54 drives the sleeve to move the driving disk 52 to deflect to the other side, so that the twisting sleeve 51 slides to the inner side. After sliding to a suitable position, the twisting wire slot 521 in the twisting sleeve 51 is engaged with the second layer of multi-layer wires, and then the above operation is repeated until all the multi-layer wires on the stator block 101 are twisted.
[0040] Embodiment 2, as Figure 13-Figure 15As shown, the third support frame 416 installed on the upper surface of the welding base 1 close to the second support frame 519 provides support for the entire positioning wire protection disc 4, the first wire protection disc locking drive cylinder 42 on one side of the upper surface of the third support frame 416 is started, and its telescopic end drives the positioning block 48 to move, and the second slide rail block 49 on one side of the positioning block 48 slides on the fourth sliding rail 410 on the third support frame 416 to ensure the stability of movement, and the auxiliary push rod 411 on the upper surface of the positioning block 48 pushes the upper wire protection disc 41 to deflect, and the second sliding rods 414 in the first track grooves 45 equidistantly opened on the inner wall of the upper wire protection disc 41 move accordingly, and the second sliding rods 41 The wire protection fork 46 at the 4 end slides in the first chassis slide groove 415. At the same time, the second wire protection disc blocks 412 equidistantly installed around the upper surface of the wire disc base 47 contact the outer side wall of the upper wire protection disc 41 to play a limiting role. The second auxiliary wheel 43 rotating in the middle of the adjacent second wire protection disc block 412 contacts the outer wall of the upper wire protection disc 41 to assist the movement of the upper wire protection disc 41. Moreover, there are two groups of identical structures that are mirror-symmetrically arranged with the middle of the base positioning rod 413 as the center. The second wire protection disc locking drive cylinder 44 on the other side cooperates with the corresponding positioning block 48 and other components to achieve symmetrical driving and positioning of the upper wire protection disc 41, etc., thereby completing the wire protection operation of the wires.
[0041] Embodiment three, as Figure 8 As shown, two second support legs 39 installed on the upper surface of the welding base 1 provide support for the entire structure, and the positioning pad 312 and the positioning long rod 313 above it are used to fix and support the second sliding rail 37, and the first slide block 36 on the second sliding rail 37 can slide, and the product lifting mechanism 35 connected to the first slide block 36 can move in the horizontal direction accordingly, and the product lifting drive servo motor 32 on the upper part of one side of the product lifting mechanism 35 can drive the product lifting mechanism 35 to realize the vertical lifting movement, and the two third sliding rails 310 on the surface of the product lifting mechanism 35 are used to support the positioning pad 312, and the translation mechanism plate 33 on the positioning pad 312 can move along the third sliding rail 310, and the product grabbing mechanism 31 on one side of the translation mechanism plate 33 is used to grab the stator block 101 and the multi-layer wires inside it.
[0042] Embodiment 4, as Figure 1-Figure 7As shown, the first support frame 21 installed on one side of the welding base 1 provides support for the entire conveying structure, and the first sliding track 211 on its inner wall is used for the sliding of subsequent components. The first supporting leg 22 on the welding base 1 supports the first supporting plate 24. The first telescopic sliding rods 25 at the four corners of the first supporting plate 24 are retractable, and the electric telescopic rod 23 on its lower surface can push or pull the track slide 26. The track slide 26 slides in the first sliding track 211, and the transport positioning base 28 at the axis of the track slide 26 is used to place products. The movable block 29 in the movable inner groove 213 on the side wall of the transport positioning base 28 is slidable, and the positioning gaskets 212 on both sides of the movable block 29 and the outer positioning block 210 can be used to fix the product. In addition, the two picking armrests 27 on the track slide 26 are convenient for operation. Through the coordinated operation of these components, the transportation and positioning of the product on the mechanism are realized.
[0043] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A winding forming device for manufacturing a stator of a flat wire motor for a new energy vehicle, comprising a welding base (1), characterized in that: A product conveying tray mechanism (2) is provided on one side of the welding base (1); a twisting working unit (5) is provided on the side of the welding base (1) close to the product conveying tray mechanism (2); a product transplanting structure (3) is provided on the side of the welding base (1) close to the twisting working unit (5); a positioning wire protection disk (4) is provided on the side of the twisting working unit (5) away from the welding base (1); and the product transplanting structure (3) moves the stator to the center of the positioning wire protection disk (4) and locks it in place; The torsion working unit (5) comprises a second support frame (519) mounted in the middle of the upper surface of the welding base (1); second telescopic slide bars (512) are detachably mounted at the four corners of the second support frame (519); a support base plate (518) is detachably mounted at the telescopic ends of the second telescopic slide bars (512); a lifting drive motor (59) is disposed on one side of the second support frame (519); a screw lift (510) is detachably mounted on the output shaft end of the lifting drive motor (59); the telescopic end of the screw lift (510) is detachably connected to the lower surface of one side of the support base plate (518); and a rotation drive servo motor (518) is detachably mounted on the lower surface of one side of the support base plate (518). 58), a second transmission gear (57) is detachably mounted on the output shaft end of the rotation driving servo motor (58), a first arc-shaped rack (513) is meshingly connected to a side of the second transmission gear (57) away from the rotation driving servo motor (58), a rotating barrel (56) is fixedly mounted on a side of the first arc-shaped rack (513) away from the second transmission gear (57), a positioning plate (517) is fixedly mounted on an outer wall of a side of the rotating barrel (56) away from the supporting base plate (518), a driving disk movement servo motor (55) is detachably mounted on a lower surface of one side of the positioning plate (517), a first transmission gear (54) is detachably mounted on the output shaft end of the driving disk movement servo motor (55), and the first transmission gear (54) is detachably mounted on the output shaft end of the driving disk movement servo motor (55). A second arc-shaped rack (514) is meshedly connected to a side of the moving gear (54) away from the driving disk motion servo motor (55); a sleeve motion driving disk (52) is fixedly installed on an outer wall of a side of the second arc-shaped rack (514) away from the first transmission gear (54); first disk protection blocks (515) are detachably installed around the positioning disk (517); first auxiliary wheels (516) are rotatably installed in the middle of adjacent first disk protection blocks (515); a plurality of driving disk track grooves (53) are equidistantly provided on the inner wall of the sleeve motion driving disk (52); first sliding rods (511) are slidably installed in the driving disk track grooves (53); the first sliding rods (511) are close to the axis of the sleeve motion driving disk (52) A torque dividing sleeve (51) is fixedly mounted at one end of the center, a plurality of second chassis sliding grooves (520) are equidistantly provided in the middle of the positioning plate (517), the torque dividing sleeve (51) slides in the second chassis sliding groove (520), a torque dividing line clamping groove (521) is provided on one side of the torque dividing sleeve (51), the first arc-shaped rack (513), the rotating barrel (56), the drive plate movement servo motor (55), the first transmission gear (54), the second arc-shaped rack (514), the first sliding rod (511), the positioning plate (517), the second chassis sliding groove (520), the torque dividing sleeve (51), the first auxiliary wheel (516), the sleeve movement driving plate (52), and the sleeve movement driving plate (52) are integrated.The rotating barrel (56) rotates at the axis of the supporting base plate (518), the first plate protection block (515) contacts the outer wall of the sleeve motion driving plate (52), the first auxiliary wheel (516) rotates on the upper surface of the positioning plate (517), the center positions of the sleeve motion driving plate (52) and the second transmission gear (57) correspond to each other, the positions of the driving plate track groove (53) and the second chassis slide groove (520) correspond to each other, the number of the driving plate track groove (53) and the second chassis slide groove (520) are the same, and the first auxiliary wheels (516) are in contact with the outer wall of the sleeve motion driving plate (52).
2. The winding forming device for manufacturing a flat wire motor stator for a new energy vehicle according to claim 1 is characterized in that: The positioning wire protection drum (4) comprises a third support frame (416) mounted on the welding base (1) near the upper surface of the second support frame (519); a first wire protection drum locking drive cylinder (42) is detachably mounted on one side of the upper surface of the third support frame (416); a positioning block (48) is detachably mounted on the telescopic end of the first wire protection drum locking drive cylinder (42); a second slide rail block (49) is detachably mounted on the side of the positioning block (48) near the third support frame (416); a fourth slide rail (410) is fixedly mounted on the upper surface of the side of the third support frame (416) near the second slide rail block (49); an auxiliary push rod (411) is fixedly mounted on the upper surface of the side of the positioning block (48) away from the third support frame (416); and an upper wire protection drum (410) is slidably mounted on the outer wall of one end of the auxiliary push rod (411) away from the positioning block (48). 41), a plurality of first track grooves (45) are equidistantly formed on the inner wall of the upper cable drum (41), a second sliding rod (414) is slidably mounted on the inner wall of each of the first track grooves (45), a cable fork (46) is fixedly mounted on one end of the second sliding rod (414) away from the upper cable drum (41), a plurality of base positioning rods (413) are equidistantly mounted on the upper surface of the third support frame (416), a cable drum base (47) is detachably mounted on one side of each of the plurality of base positioning rods (413) close to the third support frame (416), a plurality of first chassis sliding grooves (415) are equidistantly formed at the axis of the cable drum base (47), second cable drum blocks (412) are detachably mounted on the upper surface of the cable drum base (47) at equidistant intervals, and second auxiliary wheels (43) are rotatably mounted in the middle of adjacent second cable drum blocks (412).
3. The winding forming device for manufacturing a flat wire motor stator for a new energy vehicle according to claim 2 is characterized in that: The wire protection fork (46) slides in the first chassis sliding groove (415), the second auxiliary wheel (43) rotates on the upper surface of the wire drum base (47), the first track groove (45) and the first chassis sliding groove (415) correspond to each other in position, the first chassis sliding groove (415) and the first track groove (45) are the same in number, the second drum block (412) contacts the outer side wall of the upper wire drum (41), the second auxiliary wheel (43) contacts the outer wall of the upper wire drum (41), the upper wire drum (41), the first track groove (45), the wire drum base (47), the second auxiliary wheel (43), the second drum block (412) and the second drum block (412) are in contact with each other. 12), the second sliding rod (414), the wire protection fork (46), and the first chassis slide groove (415) are set as a group, and there are two groups in total, and they are arranged in a mirror-symmetrical manner with the middle part of the base positioning rod (413) as the center. The second wire protection disc locking drive cylinder (44) is arranged on the side of the third support frame (416) away from the first wire protection disc locking drive cylinder (42). The positioning block (48), the auxiliary push rod (411), the second slide rail block (49), and the fourth sliding rail (410) are set as a group, and there are two groups in total, and they are respectively connected to the first wire protection disc locking drive cylinder (42) and the second wire protection disc locking drive cylinder (44).
4. The winding forming device for manufacturing a flat wire motor stator for a new energy vehicle according to claim 1, characterized in that: The product transplanting structure (3) comprises two second supporting legs (39) mounted on the upper surface of the welding base (1); a positioning pad (312) is detachably mounted on one side of the two second supporting legs (39) away from the welding base (1); a positioning long rod (313) is detachably mounted on both upper and lower sides of the positioning pad (312) away from the second supporting legs (39); a second sliding rail (37) is detachably mounted on the outer wall of the side of the positioning long rod (313) away from the second supporting legs (39); a first sliding rail block (36) is slidably mounted on the outer wall of the side of the second sliding rail (37) away from the positioning long rod (313); a product lifting mechanism (35) is detachably mounted on the side of the first sliding rail block (36) away from the second sliding rail (37); A product lifting drive servo motor (32) is detachably mounted on the upper part of a side of the product lifting mechanism (35) away from the first slide rail block (36); two third slide rails (310) are mounted on the surface of a side of the product lifting mechanism (35) away from the first slide rail block (36); positioning pads (312) are slidably mounted on the outer walls of the two third slide rails (310) away from the product lifting mechanism (35); a translation mechanism plate (33) is detachably mounted on the side of the positioning pads (312) away from the third slide rails (310); a product grabbing mechanism (31) is detachably mounted on the outer wall of a side of the translation mechanism plate (33) close to the welding base (1); and a stator block (101) is provided on the side of the product grabbing mechanism (31) close to the welding base (1).
5. A winding forming device for manufacturing a flat wire motor stator for a new energy vehicle according to claim 4, characterized in that: A linear rack (38) is fixedly mounted on an outer wall of one side of the second sliding track (37); a translation positioning servo motor (34) is detachably mounted on one side of the product lifting mechanism (35); a third transmission gear (311) is detachably mounted on an output shaft end of the translation positioning servo motor (34); the third transmission gear (311) and the linear rack (38) are meshed with each other; and the translation mechanism plate (33) and the telescopic end of the product lifting drive servo motor (32) are connected to each other.
6. The winding forming device for manufacturing a flat wire motor stator for a new energy vehicle according to claim 1, characterized in that: The product conveying tray mechanism (2) comprises a first support frame (21) installed on a side of the welding base (1) close to the second support frame (519); a first sliding track (211) is provided on an inner wall of a side of the first support frame (21) away from the welding base (1); a first support leg (22) is fixedly installed on a side of the welding base (1) close to the middle of the first support frame (21); a first support plate (24) is fixedly installed on an end of the first support leg (22) away from the welding base (1); first telescopic sliding rods (25) are detachably installed at four corners of the first support plate (24); and the first support plate (24) is fixedly installed with a first support leg (22) on one end of the first support leg (22) away from the welding base (1). 24) An electric telescopic rod (23) is detachably mounted on the lower surface of one side close to the welding base (1), a track slide (26) is detachably mounted on the telescopic end of the first telescopic slide rod (25), a transport positioning base (28) is detachably mounted at the axis of the track slide (26), two movable inner grooves (213) are provided on the side wall of the transport positioning base (28), movable blocks (29) are slidably mounted inside the movable inner grooves (213), both sides of the movable block (29) are provided with locking gaskets (212), and a locking block (210) is provided on the outer side of the locking gasket (212).
7. A winding forming device for manufacturing a stator of a flat wire motor for a new energy vehicle according to claim 6, characterized in that: The track slide (26) slides in the first sliding track (211), the telescopic end of the electric telescopic rod (23) passes through the first support plate (24) and is connected to the lower side of the track slide (26), and two grab handrails (27) are provided on a side surface of the track slide (26) close to the transport positioning base (28).
Citation Information
Patent Citations
Device and method for twisting end part of stator of flat-wire motor
CN112039298A
Flat wire motor winding forming equipment in new energy automobile
CN117879280A