Heating furnace for plant for producing rolled products

Abstract

A heating furnace (10) for a plant (100) for producing rolled products (P) wherein the heating furnace (10) comprises a tunnel (11) and a plurality of heating devices (20). The heating device (20) comprises an electric heating element (23, 24, 25).

Description

Technical Field

[0001] The invention relates to a heating furnace for a plant for producing rolled steel products, which can be either flat, such as plates or strips, or long, such as bars, billets, profiled blanks, angles or wires. The heating furnace can be used both for plants that obtain finished rolled products continuously and for plants that obtain finished rolled products discontinuously, for example starting from a product cast in a step prior to rolling. The invention also relates to a plant for producing rolled products comprising said heating furnace. Background Art

[0002] Rolling plants for producing flat rolled steel products or long rolled products are known which have a rolling line along which there is at least one heating furnace associated with one or more rolling units defining a rolling train. These heating furnaces are usually arranged at least upstream of the first rolling unit, also called roughing unit.

[0003] In endless rolling plants, unlike rolling plants separated from casting, there is a casting machine upstream of the rolling line, which continuously feeds semi-finished steel products downstream. The products are usually cast in a vertical or semi-vertical orientation and then transferred to a horizontal position due to bending sections and straightening elements. However, there are also vertical castings, in which the product at the outlet, once finished, is turned over for the subsequent steps of the rolling process.

[0004] In other types of known rolling plants, the product, once cast, can be pre-cut to size in order to be fed discontinuously, hot or cold, by means of suitable devices or conveying equipment to a rolling line not directly connected to the casting.

[0005] An example of an endless rolling mill is described in European patent EP 2.569.104 B1 in the name of the present applicant.

[0006] Known endless rolling mills, whether they are designed for flat or long products, can implement the rolling process in three different ways:

[0007] - continuous or "endless" mode, in which the cast product is rolled continuously without being cut, and after rolling it is cut and then wound to obtain coils (in the case of flat products or elongated products such as wire), or it is cut and then stored / packed (in the case of long products);

[0008] - "semi-endless" mode, in which, between casting and rolling, intermediate cutting is performed on the cast product so that the product to be rolled has an end of rolling length corresponding to an integer multiple (usually two to ten times) of the length of a single finished rolled product, and in which the rolled product is cut to size again before coiling or storage;

[0009] - as well as discontinuous processes, the so-called "coil-to-coil" in the case of flat products or the so-called "bill-to-bill" in the case of long products (more generally, batches), in which the cast product is cut to size before rolling so as to have a rolling end length corresponding to the length of a single coil (coil-to-coil) or a single bar or coil (bill-to-bill).

[0010] On the other hand, in rolling plants where casting and rolling are separated, the product to be rolled (such as a slab or billet) comes from another plant or from offline casting and is fed to an area upstream of the heating furnace. In these plants, a coil-to-coil or billet-to-bill mode is usually implemented to process shorter and therefore more manageable products, and the products are usually rolled independently.

[0011] In other cases, especially in the field of long products, the products are welded together after initial heating in order to enable endless rolling, at the end of which the rolled products are again separated or cut to size according to the desired dimensions and then collected.

[0012] In such known plants, whether they are endless or not, the furnaces may have a length between about 60 m and about 150 m, but may also be 200 m to 300 m, and are shaped so as to define a tunnel. Inside the tunnel, there are generally both conveyor rollers for conveying the product to be rolled towards the rolling train and burners powered by fossil fuels, generally methane, for heating the product to be rolled.

[0013] In particular, a heating furnace is known which has an initial part or section extending over about 1 / 3 of its total length, in which a greater heating power is supplied to the product to be rolled in order to heat it rapidly, typically up to about 1,150° C. to 1,180° C. In the remaining part of the heating furnace, also called the maintenance part or section, the heating power is reduced but is still sufficient to allow the temperature to be maintained and equalized for subsequent rolling.

[0014] It is also known that in endless rolling mills one or more heating devices are provided between the roughing stand and the finishing stand in a rolling train.

[0015] In the case of endless and semi-endless rolling, the distance between the sections of the roughing stand and the sections of the finishing stand is arranged in a compact configuration, i.e. according to which the product leaving the roughing stand is joined in the finishing stand after a few meters. Thus, rolling takes place in a so-called "tandem" mode, in which the semi-rolled product is joined simultaneously in the roughing stand and in the finishing stand between the head and the tail for almost the entire process.

[0016] In particular, since the transport speed of the semi-rolled products is high and the space between the roughing and finishing stands is small, the transport time of the products is short, so the heating device is usually an inductor capable of supplying high heating power in a very short time.

[0017] In contrast, in the case of batch-to-batch rolling, the distance between the section of the roughing stand and the section of the finishing stand can even be up to 150 m. In particular, a heating section known as a heated transfer table (HTT) is usually installed between the two sections. The semi-rolled product leaving the roughing stand is completely contained in the HTT, and when the rolling corresponding to the roughing stand has ended, the rolling in the finishing stand begins.

[0018] Since the residence time and the transport time in the HTT are longer than in endless and semi-endless rolling conditions, the heating of the semi-rolled product takes place with the aid of fossil fuel burners, thus generating emissions.

[0019] Furthermore, known furnaces comprise, along their longitudinal development, both so-called "active" parts or sections provided with heating elements (for example burners or possibly inductors) in order to heat the product to be rolled, and so-called "passive" parts or sections alternating with the active parts, made of refractory material and lacking heating elements, since it is not necessary to add additional heat, but to ensure that the accumulated heat is distributed. Typically, the passive parts are found in the last 2 / 3 of the furnace length, or possibly in the last 1 / 3.

[0020] A disadvantage of the known heating furnaces is that the use of burners for heating the product to be rolled requires a considerable consumption of methane or other fossil fuels and thus implies high production costs.

[0021] Another disadvantage is that the use of fossil fuel burners requires the emission of large amounts of carbon dioxide (CO2) and other combustion gases, amounting to tens of thousands of tons per year, which must be properly treated so as to have as little impact on the atmosphere as possible, and there are also high costs associated with "carbon taxes" which in some cases can have a serious impact on company budgets.

[0022] Furthermore, heating furnaces with fossil fuel burners have a low energy efficiency, since approximately 60% of the heating power is lost in the fumes generated inside the tunnel and in the contact between the product to be rolled and the conveyor rollers.

[0023] Among the known documents, GB 420 485 A describes a heating furnace for pipes, which consists of two longitudinal sections of comparable size and has a total length much shorter than conventional furnaces with heating and holding tunnels for producing rolled products. The furnace is intended to use electric induction heating devices and resistive electrical devices in its various sections.

[0024] This type of furnace is used to work horizontally or inclined and can be filled with neutral or reducing gases lighter than air to obtain a polished pipe at the outlet. Heating devices using gas or other fuels can also be used inside the furnace, and the temperatures reached inside are much lower than those achieved in heating and holding furnaces for the production of rolled products.

[0025] Also known is document DE 195 18 144 A1, which describes a heating furnace which is inserted between two consecutive rolling mill groups and is provided with longitudinal sections which essentially have a length ratio of 1: 1. In the initial region of the rolling mill there are electric heating devices, in particular induction heating devices; downstream of the latter there are heating devices of another type. The rolling mill is provided with so-called passive sections, i.e. consisting of isolated areas lined with refractory material which serve to maintain and normalize the heat of the product passing through it, but do not add additional heat.

[0026] Document DE 102011004245 A1 describes a heating furnace for metal products in which, corresponding to the inlet longitudinal section, there is an induction electric heating device and, in a downstream longitudinal section which is much longer than the inlet longitudinal section, there is a heating device using gas or other fossil fuels, which allows temperatures even above 1,000° C. to be reached.

[0027] Document US2015 / 321232 is also known, which describes a device for rolling aluminum sheets, in which rollers are used to roll up the sheet while it is hot. The device comprises heating means, which may be gas or other fossil fuels, electric induction means or resistive electrical means. The temperatures reached in this device are much lower than those reached in the heating furnaces for producing rolled products as described above.

[0028] Therefore, there is a need for an improved heating furnace intended for use in a plant for producing rolled products which overcomes at least one of the disadvantages of the prior art.

[0029] For this purpose, the technical problem of efficiently and economically heating the product to be rolled inside a heating furnace without using fossil fuels, in particular methane, has to be solved.

[0030] An object of the present invention is to provide a heating furnace for a plant for producing rolled products which is highly efficient and capable of eliminating the consumption of fossil fuels and the attendant polluting emissions.

[0031] Another object of the invention is to provide a heating furnace for a plant for producing rolled products which is able to at least replicate the heating characteristics of furnaces of the prior art.

[0032] Another object of the invention is to provide a heating furnace for a plant for producing rolled products which allows significant savings to be obtained in terms of energy and costs.

[0033] The Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages. Summary of the invention

[0034] The invention is set forth and characterized in the independent claims. The dependent claims describe further characteristics of the invention or variants to the main inventive idea.

[0035] According to the above purposes, and in order to solve the technical problems disclosed above in a new and original way (also achieving considerable advantages compared to the state of the art), the present invention relates to a heating furnace for an apparatus for producing rolled products, wherein the heating furnace comprises a tunnel and a plurality of heating devices.

[0036] According to one aspect of the invention, the heating device comprises an inductive electric heating element and a resistive electric heating element, wherein the inductive electric heating element is arranged at least in the entrance region of the tunnel and a second resistive electric heating element is arranged in the tunnel downstream of the inductive electric heating element at the entrance. In particular, the inductive electric heating element arranged in the entrance region is configured to bring the temperature of the rolled product to a value of at least 1,100° C. This temperature also serves the purpose of keeping the alloy element in a dissolved state.

[0037] This achieves at least the following advantages: both the consumption of fossil fuels (such as methane) and the corresponding production of carbon dioxide CO2 and other combustion gases are eliminated.

[0038] According to another aspect of the present invention, the heating furnace comprises at least a first zone and a second zone, wherein the first zone corresponds to an entrance end of the heating furnace, wherein at least a first plurality of induction heating elements are present in the first zone, and the second zone is located downstream of the first zone in the advancing direction of the product to be rolled, wherein a first plurality of resistive heating elements are present in the second zone.

[0039] According to a preferred embodiment, the first plurality of inductive heating elements arranged in the first region are of longitudinal flow type.

[0040] According to another aspect of the invention, the pre-rolling temperature in the tunnel is between about 1,250° C. and about 1,300° C. Furthermore, the first zone has a first length such that the first plurality of inductive heating elements are configured to bring the product to be rolled to the pre-rolling temperature by using a determined nominal peak power between about 10 MW and about 60 MW.

[0041] In particular, each inductive heating element can preferentially deliver a power of approximately 6 MW.

[0042] According to another aspect of the invention, the total length of the heating furnace is preferably between about 20m and about 300m, even more preferably between about 40m and about 180m, wherein the first zone has a first length so as to occupy at least 1 / 5 of the total length.

[0043] According to another aspect of the present invention, the second region has a second length greater than the first length, so that the second resistive heating element is configured to maintain and equalize the product to be rolled at a maintenance temperature substantially equal to or slightly lower than the pre-rolling temperature by actively supplying a determined second power between about 2 MW and about 16 MW.

[0044] According to another aspect of the invention, the second zone comprises at least one movable part movable between a closed position and an open position in which it allows the introduction into the tunnel of products to be rolled coming from another production line.

[0045] According to another aspect, the second zone has a length and heating capacity that are dimensioned and optimized according to the ability to serve as a buffer zone for the rolled product during a step of changing the rolls or for maintenance operations. In other words, the resistive heating device is configured to supply the heat input so that the rolled product can stay on the rolls for the time necessary to perform said operation, while in any case maintaining the pre-rolling temperature disclosed above.

[0046] According to another aspect of the invention, the heating furnace further comprises a third zone, which is located downstream of the second zone in the direction of advancement of the product to be rolled, and in which at least a second plurality of inductive electric heating elements are present. The third zone has a third length, so that the second plurality of inductive heating elements is configured to bring the product to be rolled to a maximum value of the pre-rolling temperature according to the mode used (endless or roll-to-roll) by using a third power determined between about 6 MW and about 30 MW.

[0047] The third zone is particularly advantageous and useful for achieving the optimal thermal objectives of endless rolling, which requires an average temperature of the product to be rolled of about 1,180°C ± 30°C, corresponding to a surface temperature thereof of about 1250°C ± 30°C.

[0048] According to another aspect of the invention, a fourth zone may also be provided, which is arranged downstream of the third zone in the advancing direction of the product to be rolled, and the fourth zone comprises a second plurality of resistive heating elements. In particular, the fourth zone has a fourth length, so that the second plurality of resistive heating elements is configured to maintain and equalize the temperature of the product to be rolled reached in the third zone by supplying a fourth heating power determined between about 2 MW and about 8 MW.

[0049] The tunnel comprises a plurality of continuous interior insulation panels capable of withstanding the pre-rolling temperature.

[0050] According to another aspect of the invention, the resistive heating elements are arranged side by side or adjacent to each other to act on at least 1 / 2 of the inner cross-section of the tunnel.

[0051] Furthermore, resistive heating elements are preferably arranged above and / or below the product to be rolled and possibly also on the side of the product to be rolled so as to be interposed between the inner surface of the tunnel and the product to be rolled.

[0052] According to another aspect of the invention, the resistive heating element is arranged perpendicular to the direction of advance of the product to be rolled.

[0053] According to another aspect of the invention, a plant for producing rolled products comprises at least one rolling mill group and a heating furnace as described above, the heating furnace being arranged upstream of the rolling mill group along a rolling line.

[0054] According to another aspect of the invention, the plant comprises a casting machine upstream of a heating furnace for continuously feeding the product to be rolled, wherein the plant is capable of performing the rolling process at least in a continuous, ie endless, mode.

[0055] According to another aspect of the present invention, the apparatus comprises a swing shear arranged along the rolling line between the casting machine and the heating furnace to cut the continuously supplied products to be rolled into a certain size, whereby the apparatus can also perform the rolling process in a semi-headless mode, a roll-to-roll mode (in the case of flat products) or a billet-to-bill mode (in the case of long products).

[0056] According to another aspect of the invention, along the rolling line, a feeding device is arranged upstream of the heating furnace for cold feeding of the product to be rolled, and the rolling mill group comprises a plurality of roughing stands arranged close to the heating furnace and a plurality of finishing stands arranged downstream of the roughing stands. The device comprises a further heating furnace as described above, which is arranged between the roughing stands and the finishing stands. BRIEF DESCRIPTION OF THE DRAWINGS

[0057] These and other aspects, characteristics and advantages of the invention will become apparent from the following description of some embodiments given as non-limiting examples with reference to the accompanying drawings, in which:

[0058] - Figure 1 is a schematic diagram of a plant for producing rolled products, in which a heating furnace according to the invention is present;

[0059] - Figure 2 is a schematic diagram of an apparatus for producing rolled products according to another embodiment, in which there is Figure 1 Heating furnace;

[0060] - Figure 3 is a schematic diagram of a part of an apparatus for producing rolled products according to another embodiment, in which a heating furnace according to the invention is shown in more detail;

[0061] - Figure 4 is a schematic perspective view of a heating furnace according to the present invention, corresponding to a first operating area and a third operating area;

[0062] - Figure 5 is a schematic perspective view of a heating furnace according to another embodiment of the present invention, corresponding to a first operating area and a third operating area;

[0063] - Figure 6 is a schematic cross-sectional view of a heating furnace according to the present invention, corresponding to a second operating zone;

[0064] - Figure 7 is a schematic cross-sectional view of a heating furnace according to another embodiment of the present invention, corresponding to a second operation area;

[0065] - Figure 8 is a schematic cross-sectional view of a heating furnace according to another embodiment of the present invention, corresponding to a second operation area;

[0066] - Fig. 9 is a schematic diagram of a heating furnace according to the present invention;

[0067] - Fig.10 It shows Fig. 9 A qualitative diagram of the relationship between the heating power and length of the heating furnace;

[0068] - Fig.11 is shown when performing roll-to-roll or semi-endless rolling Fig. 9 Qualitative diagram of the relationship between the average pre-rolling temperature and length of the heating furnace;

[0069] - Fig.12 is shown when performing roll-to-roll or semi-endless rolling Fig. 9 Qualitative diagram of the relationship between the pre-rolling surface temperature and length of the heating furnace;

[0070] - Fig.13 is a schematic diagram of a heating furnace according to another embodiment of the present invention;

[0071] - Fig.14 It shows Fig.13 A qualitative diagram of the relationship between the heating power and length of the heating furnace;

[0072] - Fig.15 is shown when performing endless rolling Fig.13 Qualitative diagram of the relationship between the average pre-rolling temperature and length of the heating furnace;

[0073] - Fig.16 is shown when performing endless rolling Fig.13 Qualitative diagram of the relationship between the pre-rolling surface temperature and length of the heating furnace;

[0074] We have to clarify that in this description, the words and terms used, as well as in the drawings as described, have the sole function of better illustrating and explaining the invention, their function being to provide a non-limiting example of the invention itself, since the scope of protection is defined by the claims.

[0075] To facilitate understanding, identical reference numerals are used, where possible, to identify identical common elements in the figures. It is understood that elements and features of one embodiment may be conveniently combined or incorporated into other embodiments without further clarification. DETAILED DESCRIPTION

[0076] refer to Figure 1 The heating furnace 10 according to the invention is suitable for use in an apparatus 100 for producing finished rolled products, which may be flat or long, as defined above.

[0077] exist Figure 1 In the embodiment shown in , the device 100 is a headless rolling device, and it is configured to perform the rolling process according to several known modes: a continuous mode, also known as a headless mode; a semi-headless mode; and a discontinuous mode, also known as a roll-to-roll mode in the case of flat products or as a billet-to-bill mode in the case of long products.

[0078] The plant 100 for rolling products comprises a rolling line L, upstream of which a casting machine 101 is arranged to continuously supply products P to be rolled, such as slabs in the case of flat products or billets, blooms or profile blanks in the case of long products.

[0079] In particular, along the rolling line L, the swing shearing machine 102 ( Figure 1 ), a heating furnace 10 and a rolling train or unit 103, the swing shear being configured to cut the product to be rolled to size in the case where a semi-endless or coil-to-coil / blanket-to-blanket rolling mode is to be performed. In the end portion of the rolling line L, there is a coiling / unloading area 104 of known type, in which the rolled product passes, for example, through a laminar cooling device 110 and is then coiled / unloaded into plates (possibly previously passed in Figure 1 and Figure 2 The end area 105 (illustrated as a rectangular element in the figure) can be cut into a certain size appropriately.

[0080] The hot rolling mill group 103 includes a plurality of rolling stands of known type, which are arranged in series and each provided with a plurality of rolls configured to perform rolling of the product to be rolled. The rolling stands are divided into a roughing stand 106 arranged close to the heating furnace 10 and a finishing stand 107 arranged downstream of the roughing stand 106.

[0081] Furthermore, according to other embodiments not shown in the figures, intermediate stands of a substantially known type not shown in the figures may also be provided between the roughing stand 106 and the finishing stand 107. The use of such intermediate stands is particularly suitable if long products are rolled, wherein there may even be more than twenty rolling stands. However, if flat products are rolled, the number is often between six and twelve rolling stands.

[0082] Between the roughing stand 106 and the finishing stand 107 there may be a heating device 109, preferably an induction electric heating device, to return the partially rolled product to the correct temperature, since the product tends to cool during the rolling process.

[0083] according to Figure 2 In another embodiment shown in FIG. 1 , the plant 100 is without the casting machine 101 and the oscillating shear 102, and it comprises a feeding device 112 upstream of the heating furnace 10 along the rolling line L to feed the product P to be rolled cold or hot. In this case, the plant 10 is configured to perform the rolling process only in semi-endless and / or roll-to-roll mode; in fact, along the rolling line L, the product to be rolled is fed in a discontinuous manner.

[0084] In addition, if Figure 3As shown in FIG. 1 , the apparatus 100 may further comprise another production line LP arranged in parallel to the rolling line L, and other products P to be rolled may be supplied along the other production line.

[0085] The heating furnace 10 is constructed in such a way as to define a tunnel 11 having an inlet end 12, through which at least one product P to be rolled can be introduced, and an outlet end 13, opposite to the inlet end 12 and facing the rolling train 103. The length of the heating furnace 10 is preferably between about 20 m and about 300 m, even more preferably between about 40 m and about 180 m ( Figure 3 ).

[0086] The structure of the heating furnace 10 is basically of a known type. Specifically, the tunnel 11 ( Figures 4 to 8 ) is formed by a plurality of continuous modules associated with each other, which modules may each include, for example, an internal or cladding insulation panel 15 capable of withstanding high temperatures, for example, greater than about 1,300° C., and an insulation panel 15 ( Figure 5 and Figure 6 ) outside and of a substantially known type of cooling panel 16. Preferably, in the case of flat products, the tunnel 11 has a substantially rectangular internal cross section, while in the case of long products, the internal cross section is substantially square.

[0087] Inside the tunnel 11 there are a plurality of conveying elements 17 , for example defined by rollers, configured to advance the product P to be rolled from the entry end 12 to the exit end 13 .

[0088] The conveying elements 17 are preferably of the so-called "dry" type, i.e. they are not provided with internal cooling; in particular, they may be made of a metal superalloy, preferably consisting of between about 40% and 50% nickel (Ni), between about 25% and 35% cobalt (Co) and between about 25% and 35% chromium (Cr). It will be understood that according to other embodiments of the invention, the conveying elements 17 may be conventional cooling rollers.

[0089] According to one aspect of the invention, the heating furnace 10 comprises a plurality of heating devices 20 of the electric type, which are arranged inside the tunnel 11 in order to heat the product P to be rolled and / or maintain it at a determined pre-rolling temperature, which is between about 1,250°C and 1,300°C.

[0090] The heating device 20 comprises inductive electric heating elements 23 , 24 and resistive electric heating elements 25 , 26 , wherein the inductive electric heating element 23 is arranged in the entrance region of the tunnel 11 and the resistive electric heating element 25 is arranged in the tunnel 11 downstream of the inductive electric heating element 23 .

[0091] In particular, the inductive electric heating elements 23 arranged in correspondence with the entry area of ​​the tunnel 11 are configured to bring the temperature of the rolled or to-be-rolled product to a value of at least 1,100°C.

[0092] According to another aspect of the present invention, the heating furnace 10 comprises at least: a first area 21 ( Figure 3 , Fig. 9 and Fig.13 ) or induction heating zone, which extends from the entrance end 12 to about 1 / 5 of the total length LC of the tunnel 11; and a second zone 22 or active maintenance zone, which is located downstream of the first zone 21 in the advancing direction of the product P to be rolled.

[0093] The first region 21 has a first length L1 and is provided with a first plurality of inductive electric heating elements 23 configured to heat the first region 21 by using a power source between 6 MW and 48 MW ( Fig.10 ) so that the product P to be rolled reaches the heating temperature. For example, the first length L1 is about 10m.

[0094] Typically, the inductive electric heating elements 23 , 24 may use a longitudinal or transverse flow induction system or a combination thereof; wherein the terms “longitudinal” and “transverse” are considered relative to the advancement direction of the product P to be rolled.

[0095] Advantageously, the first plurality of inductive electric heating elements 23 (ie the electric heating elements arranged corresponding to the entrance area of ​​the tunnel 11) are of the longitudinal flow type.

[0096] Note that this longitudinal flow induction system is able to heat primarily the outer portion of the product P to be rolled, thus preparing it for subsequent maintenance / heating by means of the resistive elements 25, 26, which occurs for a sufficient amount of time for the heat generated by them to be redistributed by conduction over the entire section of the product P.

[0097] In particular, in the case of a longitudinal flow induction system, the induction electric heating elements 23, 24 are arranged around the product P to be rolled ( Figure 4 ) is arranged; alternatively, in the case of a transverse flow induction system, the coil is arranged across the product P to be rolled ( Figure 5 ), that is, above and below the product.

[0098] For example, each inductive heating element 23, 24 can supply approximately 6 MW of power.

[0099] The second region 22 has a second length L2 ( Figure 3 , Fig. 9 and Fig.13), and a plurality of resistive electric heating elements 25 (such as resistors, thermal resistors, etc.) are provided, which are configured to actively supply a determined second heating power P2 (between 2MW and 16MW) Fig.10 ), the temperature of the product P to be rolled is maintained and balanced at a maintenance temperature TM which is substantially equal to or slightly lower than the pre-rolling temperature TP.

[0100] The length of the second zone 22 is dimensioned in an optimal manner to allow maintenance of the rolling train 103 without having to interrupt the operation of the furnace 10. In other words, the heat supplied by the resistive elements 25 makes it possible to allow the furnace to act as a buffer in the event that the product must be stopped for operations such as changing or maintaining the rolls.

[0101] In the second zone 22, the resistive element 25 actively supplies heat to the product P to be rolled, thereby heating it or maintaining it so that the product maintains a temperature suitable for subsequent rolling. For example, the maintenance temperature TM of the product to be rolled can be based on the average temperature ( Fig.11 ) and can be considered based on the surface temperature ( Fig.12 ) is taken into account, and in the case of average temperature it is about 1.150°±20° C. and in the case of surface temperature it is about 1.250°±20° C. By way of example, the second length L2 is between about 70 m and about 80 m.

[0102] Specifically, the resistive electric heating element 25 is preferably made of a specific metal alloy, rather than a ceramic alloy, which can withstand the pre-rolling temperature and the vibrations associated with the conveying of the product to be rolled P. Preferably, the metal alloy is a high temperature alloy (Resisthom alloy) (FeCrAl).

[0103] like Fig.10 As can be seen in FIG. 1 , the first power P1 supplied by the inductive electric heating element 23 in the first region 21 is greater than the second power P2 supplied by the resistive electric heating element 25 in the second region 22 .

[0104] For example, the resistive electric heating elements 25, 26 are arranged on the corresponding support panels 27 ( Figure 5 and Figure 6 ) on; wherein each support panel 27 includes a plurality of resistive electric heating elements 25, 26.

[0105] In particular, the resistive electric heating elements 25 and 26 are arranged side by side or adjacent to each other to act on at least ½ of the inner cross-section of the tunnel 11 .

[0106] Preferably, the resistive electric heating elements 25, 26 are located on the upper inner wall (i.e., the ceiling) and on the sides of the tunnel 11 and are arranged to lie substantially parallel to the advancing direction of the product P to be rolled ( Figure 6 ).

[0107] according to Figure 7 In another embodiment shown in FIG. 1 , the resistive electric heating elements 25, 26 are located on the bottom wall (i.e., on the bottom) and / or on the side of the tunnel 11. In this case, each resistive electric heating element 25, 26 disposed below the product P to be rolled can be protected by a metal encapsulation, for example by means of a radiant tube, in order to prevent the triggering of a short circuit between adjacent resistive electric heating elements 25, 26 due to the falling of scales of the product P to be rolled conveyed by the conveying element 17.

[0108] like Figure 8 As shown in FIG. 1 , the resistive electric heating elements 25, 26 may be arranged above and below the product P to be rolled and in contact with the product P. Figure 6 oriented differently as shown in , namely in such a manner that it is oriented substantially perpendicularly to the direction of advance of the product P to be rolled.

[0109] Usually, if Figure 6 , Figure 7 and Figure 8 As shown in FIG. 1 , the resistive electric heating elements 25 , 26 are substantially interposed between the inner surface of the tunnel 11 and the product P to be rolled.

[0110] Furthermore, thanks to the presence of the resistive electric heating elements 25, 26 along the second zone 22, there is the advantage that there are no so-called "passive" parts usually produced in prior art furnaces, limited to maintaining the temperature of the material, because they consist of refractory materials.

[0111] For example, two to five heating devices 20 may be arranged per square meter inside the tunnel 11 .

[0112] The second area 22 is advantageously provided with at least one movable portion 22a which is movable between a closed position and an open position in which it allows the transfer of the products coming from another production line LP ( Figure 2 ) is introduced into the tunnel 11. Preferably, the movable portion 22a corresponds to the end portion of the second area 22.

[0113] By way of example, the movable portion 22a has a length between about 25 m and about 30 m.

[0114] Providing the resistive electric heating element 25 in the movable part 22a has the advantage that movement of the movable part is much simpler than in the prior art.

[0115] according to Fig.13 In another embodiment shown in FIG. 1 , the furnace 10 comprises a third zone 28 also for induction heating, which is located downstream of the second zone 22 with respect to the advancing direction of the product P to be rolled, and in which at least a second plurality of induction electric heating elements 24 are present. The third zone 28 has a third length L3, so that the second plurality of induction electric heating elements 24 are configured to heat the product P by using a third heating power P( L3) determined between 6 MW and 30 MW. Fig.14 ) The product P to be rolled reaches the maximum value of the pre-rolling temperature TP. For example, the first length L1 is about 5 m.

[0116] The third region 28 is particularly advantageous in the case of endless rolling, which requires an average temperature of the product P to be rolled of about 1.180° C.±30° C. ( Fig.15 ), and the corresponding surface temperature is about 1.300℃±30℃( Fig.16 ).

[0117] As in Fig.14 As can be seen in FIG. 1 , the first power P1 and the third power P3 generated by the inductive electric heating elements 23 and 24 in the first region 21 and the third region 28 are greater than the second power P2 generated by the resistive electric heating element 25 in the second region 22. We must clarify that the first power P1 and the third power P3 may be different from each other or may not be constant along the corresponding lengths L1 and L3 of the first region 21 and the third region 28, respectively. In addition, the power P2 may have a value that is not constant along the length L2 of the second region 22.

[0118] According to another embodiment not shown in the figures, the third zone 28 or at least a portion thereof is additionally movable between a closed position and an open position to allow the introduction of products P to be rolled from other production lines into the tunnel 11 .

[0119] In addition, if Figure 3 As shown in FIG. 1 , according to another embodiment of the present invention, the heating furnace 10 further comprises a fourth zone 29 which is arranged downstream of the third zone 28 in the advancing direction of the product to be rolled.

[0120] The fourth region 29 has a fourth length L4 ( Figure 3 ) and is provided with a second plurality of resistive electric heating elements 26, which are configured to maintain and equalize the temperature of the product to be rolled P reached in the third zone 28 by supplying a determined fourth heating power P4 between about 2 MW and about 8 MW.

[0121] For example, the fourth length L4 is between about 25 m and about 30 m.

[0122] according to Figure 2 In the embodiment of the present invention, the heating furnace 10 can be arranged not only upstream of the rolling mill group 103 but also between the roughing mill stand 106 and the finishing mill stand 107 .

[0123] An advantage of using an electrically powered heating element 20 is that the consumption of fossil fuels and, therefore, the polluting emissions of CO2 and other flue gases are eliminated.

[0124] This allows considerable economic savings in equipment costs, taking into account the maintenance costs of the heating element 20. In fact, thanks to the electric operation, it is no longer necessary to pay the full amount of carbon taxes due to polluting emissions.

[0125] It is clear that modifications and / or additions of components may be made to the heating furnace 10 described above without departing from the field and scope of the present invention as defined by the claims.

[0126] It is also clear that, although the invention has been described with reference to some specific examples, a person skilled in the art will be able to realize other equivalent forms of heating furnaces for plants for producing rolled products, having the characteristics set out in the claims and therefore all falling within the field of protection defined thereby.

[0127] In the accompanying claims, the only purpose of reference signs in parentheses is to facilitate the reading thereof and they should not be regarded as limiting factors with respect to the field of protection defined by the claims themselves.

Claims

1. A heating furnace (10) for a plant (100) for producing a rolled product (P), wherein: The heating furnace (10) comprises a tunnel (11) and a plurality of heating devices (20), characterized in that the heating devices (20) comprise induction electric heating elements (23, 24) and resistance electric heating elements (25, 26), wherein the induction electric heating element (23) is arranged at least in the entrance area of ​​the tunnel (11), and the second resistance electric heating element (25) is arranged in the tunnel (11) downstream of the induction electric heating element (23) at the entrance, wherein the induction electric heating element arranged in the entrance area is configured to make the temperature of the rolled product reach a value of at least 1,100°C.

2. The heating furnace (10) according to claim 1, characterized in that: The heating furnace comprises at least a first area (21) and a second area (22), wherein the first area corresponds to an inlet end (12) of the heating furnace, in which at least a first plurality of the induction heating elements (23) are present, and the second area is located downstream of the first area (21) in the advancing direction of the product (P) to be rolled, in which a first plurality of the resistive heating elements (25) are present.

3. The heating furnace (10) according to claim 2, characterized in that: The first plurality of said inductive heating elements (23) are of longitudinal flow type.

4. The heating furnace (10) according to claim 2 or 3, characterized in that: The pre-rolling temperature (TP) in the tunnel (11) is between about 1,250° C. and about 1,300° C., and is characterized in that the first zone (21) has a first length (L1) so that the first plurality of inductive heating elements (23) are configured to bring the product (P) to be rolled to the pre-rolling temperature (TP) by using a determined first power (P1) between about 6 MW and about 48 MW.

5. The heating furnace (10) according to claim 4, characterized in that: The total length (LC) of the heating furnace is preferably between about 20m and about 300m, even more preferably between about 40m and about 180m, wherein the first zone (21) has a first length (L1) such that it occupies at least 1 / 5 of the total length (LC).

6. The heating furnace (10) according to claims 2 and 4, characterized in that The second zone (22) has a second length (L2) greater than the first length (L1), so that the first plurality of the resistive heating elements (25) are configured to maintain and equalize the product to be rolled (P) at a maintenance temperature (TM) substantially equal to or slightly lower than the pre-rolling temperature (TP) by supplying a determined second power (P2) between about 2 MW and about 16 MW.

7. The heating furnace (10) according to claim 6, characterized in that: The second zone (22) comprises at least one movable part (22a) which is movable between a closed position and an open position in which it allows the product (P) to be rolled coming from another production line (LP) to be introduced into the tunnel (11).

8. The heating furnace (10) according to claim 6, characterized in that: Said second length (L2) is such as to allow said second zone (22) to perform a buffering function for said product (P) to be rolled without loss of temperature in the event of operations for changing or maintaining the rolls.

9. The heating furnace (10) according to claim 6, 7 or 8, characterized in that The heating furnace further comprises a third zone (28) which is located downstream of the second zone (22) in the advancing direction of the product (P) to be rolled and in which at least a second plurality of the inductive electric heating elements (24) are present, and is characterized in that the third zone (28) has a third length (L3) so that the second plurality of the inductive heating elements (24) are configured to bring the product (P) to be rolled to a maximum value of the pre-rolling temperature (TP) by using a determined third power (P3) between about 6 MW and about 30 MW.

10. The heating furnace (10) according to claim 9, characterized in that The heating furnace may also include a fourth zone (29), which is located downstream of the third zone (28) in the advancing direction of the product to be rolled (P), and in which there are at least a second plurality of the resistive electric heating elements (26), and is characterized in that the fourth zone (29) has a fourth length (L4) so ​​that the second plurality of the resistive heating elements (26) are configured to maintain and equalize the temperature of the product to be rolled (P) reached in the third zone (28) by supplying a determined fourth heating power (P4) between about 2 MW and about 8 MW.

11. The heating furnace (10) according to claim 1, characterized in that: The resistive heating elements (25, 26) are arranged side by side or adjacent to each other to act on at least 1 / 2 of the internal cross-section of the tunnel (11), and are characterized in that the resistive heating elements (25, 26) are preferably arranged above and / or below the product (P) to be rolled, and possibly also on the side of the product (P) to be rolled, so as to be interposed between the inner surface of the tunnel (11) and the product (P) to be rolled.

12. A plant (100) for producing rolled products, comprising at least one rolling mill group (103), characterized in that: The apparatus comprises a heating furnace (10) according to any one of claims 1 to 11, which is arranged upstream of the rolling train (103) along a rolling line (L).

13. The device (100) according to claim 12, characterized in that The plant comprises a casting machine (101) upstream of the heating furnace (10) to continuously supply the product (P) to be rolled, wherein the plant (100) is capable of performing a rolling process at least in a continuous, ie endless, mode.

14. The device (100) according to claim 12, characterized in that The device includes a swing shear (102) arranged between the casting machine (101) and the heating furnace (10) along the rolling line (L) to cut the continuously supplied product (P) to be rolled into a certain size, whereby the device (100) can also perform the rolling process in a semi-endless, roll-to-roll or billet-to-bill mode.

15. The device (100) according to claim 12, wherein: Along the rolling line (L), a supply device (112) is arranged upstream of the heating furnace (10) so as to cold supply the product (P) to be rolled, and wherein the rolling mill group (103) includes a plurality of roughing mill stands (106) arranged close to the heating furnace (10) and a plurality of finishing mill stands (107) arranged downstream of the roughing mill stands (106), characterized in that the device includes a heating furnace (10) according to claims 1 to 11, and the heating furnace is arranged between the roughing mill stand (106) and the finishing mill stand (107).

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