Surface spraying device for sheet metal processing

Abstract

The present invention discloses a surface spraying device for sheet metal processing, which relates to the technical field of spraying devices, comprises a base, on which an adjusting arm is arranged via a turntable, the turntable is rotatably arranged on the base, the adjusting arm is rotatably arranged on the turntable, and a paint box is rotatably arranged on the other end of the adjusting arm, an extension shaft is rotatably arranged on the paint box, and an adapter plate is rotatably arranged below the other end of the extension shaft; wherein the rotation axes connected between the base, the turntable and the adjusting arm are perpendicular to each other, and the rotation axes between the adjusting arm, the paint box, the extension shaft and the adapter plate are also perpendicular to each other, and jointly drive the spraying assembly below the adapter plate to move; a hydraulic control box is also provided on the adapter plate, and a sheet metal part is placed below the spraying assembly, and the spraying assembly is connected to the hydraulic control box and the paint box to spray the sheet metal part, and the entire process is uniformly sprayed with a minimum number of repetitions according to the condition of the sheet metal part to ensure uniform spray coverage.

Description

Technical Field

[0001] The present application relates to the technical field of spraying devices, and in particular to a surface spraying device for sheet metal processing. Background Art

[0002] Surface spraying in sheet metal processing is a common surface treatment process used to improve the corrosion resistance, aesthetics and durability of sheet metal products. However, the bending parts of sheet metal parts are easily blocked during spraying, and multiple spraying will lead to uneven thickness and color difference. In addition, a single spraying track will produce a thick middle and thin edge coverage surface, and multiple reciprocating covering spraying will still result in inconsistent thickness.

[0003] Therefore, it is necessary to provide a surface spraying device for sheet metal processing to solve the problems raised in the above background technology. Summary of the Invention

[0004] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a surface spraying device for sheet metal processing, comprising a base, on which an adjustment arm is provided via a turntable, the turntable being rotatably provided on the base, the adjustment arm being rotatably provided on the turntable, and a paint box being rotatably provided on the other end of the adjustment arm, an extension shaft being rotatably provided on the paint box, and an adapter plate being rotatably provided below the other end of the extension shaft;

[0005] The rotation axes connecting the base, the turntable and the adjusting arm are perpendicular to each other, and the rotation axes connecting the adjusting arm, the paint box, the extension shaft and the adapter plate are also perpendicular to each other, and together drive the spray assembly below the adapter plate to move;

[0006] A hydraulic control box is also provided on the adapter plate, and a sheet metal part is placed under the spray assembly. The spray assembly is connected to the hydraulic control box and the paint box and sprays the sheet metal part.

[0007] The spraying assembly includes a connecting plate, a balancing frame, a material dividing assembly, a detector, a hydraulic pressure and an adjustment assembly. The upper end of the connecting plate is fixedly connected to the adapter plate, and the lower end of the connecting plate is connected to the balancing frame through a through shaft. A plurality of material dividing assemblies are evenly distributed on the lower end of the balancing frame. Each of the material dividing assemblies is connected to the balancing frame through a hydraulic pressure, and each of the material dividing assemblies is correspondingly installed with an adjustment assembly. The detector is placed below the material dividing assembly in the middle.

[0008] Preferably, the spraying assembly further comprises a transmission tube bundle and a positioning pin, wherein the transmission tube bundle is used to connect the paint box and the material distribution assembly, and the positioning pin is used to calibrate the connection between the connecting plate and the adapter plate.

[0009] Preferably, a plurality of supply pumps are provided in the paint box, which are independently connected to supply different material distribution components.

[0010] Preferably, the hydraulic press is provided with a plurality of hydraulic control interfaces for connecting to the hydraulic control box, and the lower end of the hydraulic press is connected to the adjustment component. The hydraulic control box independently connects to and controls each hydraulic press to operate, that is, controls the activity of the adjustment component.

[0011] Preferably, the material distribution assembly includes a support plate, a deflection joint, a spray disc and a guide interface, the support plate is used to fix the deflection joint, the hydraulic press and the guide interface, the upper end surface of the support plate is fixed with the hydraulic press and the two guide interfaces, the hydraulic press is located at the center, the two guide interfaces are located on both sides of the hydraulic press, the lower end surface of the support plate is provided with a deflection joint corresponding to the guide interface, and the lower end of the deflection joint is connected to the spray disc.

[0012] Preferably, the transmission tube bundle is connected to the spraying disk through the guide interface, and the transmission tube bundle is composed of a plurality of transmission tubes. A plurality of nozzles are arranged on the spraying disk, and each nozzle corresponds to a separate transmission tube.

[0013] Preferably, a guide groove is provided on the lower end surface of the spray disc corresponding to the position of the spray head, and absorbent cotton is provided in the deflection joint, and the absorbent cotton extends out from the lower end of the spray disc.

[0014] Preferably, the adjustment assembly includes a tripod and a snap-on hook, the output shaft of the hydraulic press passes through the support plate and extends downward to connect to the tripod, and the snap-on hook is arranged in plurality and provided on the extended end of the tripod.

[0015] Preferably, the tripod is controlled to rise and fall by the hydraulic device, and the exposed end of the connecting hook is connected to the deflection joint for adjustment, and the deflection joint is composed of a plurality of hollow sections that are mutually socketed and stacked.

[0016] Compared with the prior art, the present application provides a surface spraying device for sheet metal processing, which has the following beneficial effects:

[0017] In this application, spraying is performed by cooperating with mechanical arm components such as a turntable, an adjusting arm, an extension shaft and an adapter plate through a spraying assembly. The paint box supplies paint to the spraying assembly to adjust and control different material distribution components to work separately, and adjust the thickness and uniformity of a single spray. The transmission path composed of a hydraulic control box, a hydraulic press and an adjusting assembly adjusts the material distribution assembly to control the spraying angle. The deflection joint is adjusted by a snap hook to adjust the deflection of the spray plate to ensure the vertical relationship between the spraying direction and the spraying surface on the spraying path. By controlling the corresponding nozzle to open, the spray thickness on different curved surfaces of the sheet metal is adjusted to ensure uniform spraying. In addition, the spray thickness during the spraying process is detected by a detector. The entire process is sprayed evenly with a minimum number of repetitions according to the condition of the sheet metal to ensure uniform spray coverage. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of a surface spraying device for sheet metal processing;

[0020] Figure 2 This is a schematic structural diagram of a spraying assembly in a surface spraying device for sheet metal processing;

[0021] Figure 3 This is a schematic structural diagram of a material separation component in a surface spraying device for sheet metal processing;

[0022] Figure 4 This is a schematic diagram of the structure of an adjustment component in a surface spraying device for sheet metal processing;

[0023] Figure 5 for Figure 4 A in the figure shows the enlarged structural diagram;

[0024] In the figure: 1. Sheet metal; 2. Base; 21. Turntable; 3. Adjustment arm; 4. Paint box; 5. Extension shaft; 6. Adapter plate; 7. Hydraulic control box; 8. Spraying assembly; 81. Connecting plate; 82. Positioning pin; 83. Balance frame; 84. Material distribution assembly; 841. Support plate; 842. Deflection joint; 843. Spraying plate; 844. Guide interface; 845. Nozzle; 846. Absorbent cotton; 847. Guide groove; 85. Detector; 86. Hydraulic press; 861. Hydraulic control interface; 87. Adjustment assembly; 871. Tripod; 872. Snap hook; 88. Transmission pipe bundle. DETAILED DESCRIPTION

[0025] See also Figure 1-Figure 5 In an embodiment of the present application, a surface spraying device for sheet metal processing includes:

[0026] A base 2 is provided with an adjustment arm 3 via a turntable 21. The turntable 21 is rotatably provided on the base 2. The adjustment arm 3 is rotatably provided on the turntable 21. A paint box 4 is rotatably provided on the other end of the adjustment arm 3. An extension shaft 5 is rotatably provided on the paint box 4. An adapter plate 6 is rotatably provided below the other end of the extension shaft 5.

[0027] The rotation axes connecting the base 2, the turntable 21 and the adjusting arm 3 are perpendicular to each other, and the rotation axes connecting the adjusting arm 3, the paint box 4, the extension shaft 5 and the adapter plate 6 are also perpendicular to each other, and together drive the spray assembly 8 below the adapter plate 6 to move;

[0028] A hydraulic control box 7 is also provided on the adapter plate 6, and a sheet metal part 1 is placed under the spray assembly 8. The spray assembly 8 connects the hydraulic control box 7 and the paint box 4 and sprays the sheet metal part 1.

[0029] The spraying assembly 8 includes a connecting plate 81, a balancing frame 83, a material dividing assembly 84, a detector 85, a hydraulic press 86 and an adjustment assembly 87. The upper end of the connecting plate 81 is fixedly connected to the adapter plate 6, and the lower end of the connecting plate 81 is connected to the balancing frame 83 through a through shaft. A plurality of material dividing assemblies 84 are evenly distributed on the lower end of the balancing frame 83. Each of the material dividing assemblies 84 is connected to the balancing frame 83 through a hydraulic press 86, and each of the material dividing assemblies 84 is correspondingly installed with an adjustment assembly 87. The detector 85 is placed below the material dividing assembly 84 in the middle.

[0030] It should be explained that the surface of the sheet metal part 1 is usually curved and grooved, with bends at different joints and different curvatures on different surfaces. Usually, a reciprocating spraying process is required to form a uniform coverage surface. However, the thickness of the track surface after a single spraying or reciprocating spraying is difficult to control, and the surface quality of the finished product cannot be guaranteed.

[0031] The present invention performs spraying by cooperating with the turntable 21, the adjusting arm 3, the extension shaft 5 and the adapter plate 6 and other mechanical arm components through the spraying component 8. The paint box 4 supplies paint to the spraying component 8. The spraying component 8 adjusts and controls different material distribution components 84 to work independently, adjusts the thickness and uniformity of a single spraying, and the transmission path composed of the hydraulic control box 7, the hydraulic machine 86 and the adjusting component 87 adjusts the material distribution component 84 to control the spraying angle to ensure the vertical relationship between the spraying direction and the spraying surface on the spraying path. In addition, the spraying thickness during the spraying process is detected by the detector 85.

[0032] As a preferred embodiment, the spraying assembly 8 further includes a transmission tube bundle 88 and a positioning pin 82. The transmission tube bundle 88 is used to connect the paint box 4 and the material distribution assembly 84. The positioning pin 82 is used to calibrate the connection between the connecting plate 81 and the adapter plate 6.

[0033] As a preferred embodiment, a plurality of supply pumps are provided in the paint box 4 , which are independently connected to supply different material distribution components 84 .

[0034] It should be explained that the spraying amount of different material distribution components 84 can be adjusted individually, and the distribution components 84 can be controlled to spray at different angles or arrangements in conjunction with the rotation of the adapter plate 6, providing conditions such as a wider spraying path or a thicker spraying thickness, thereby improving the quality of the spraying surface.

[0035] As a preferred embodiment, the hydraulic press 86 is provided with a plurality of hydraulic control interfaces 861 for connecting to the hydraulic control box 7, and the lower end of the hydraulic press 86 is connected to the adjustment component 87. The hydraulic control box 7 independently connects and controls each of the hydraulic presses 86 to work, that is, controls the movement of the adjustment component 87.

[0036] As a preferred embodiment, the material distribution assembly 84 includes a support plate 841, a deflection joint 842, a spray disk 843 and a guide interface 844. The support plate 841 is used to fix the deflection joint 842, the hydraulic press 86 and the guide interface 844. The upper end surface of the support plate 841 is fixed with the hydraulic press 86 and the two guide interfaces 844. The hydraulic press 86 is located at the center, and the two guide interfaces 844 are located on both sides of the hydraulic press 86. The lower end surface of the support plate 841 is provided with a deflection joint 842 corresponding to the guide interface 844, and the lower end of the deflection joint 842 is connected to the spray disk 843.

[0037] It should be explained that the deflection joint 842 can be adjusted to be unilateral or overall to control the overall orientation of the spray disc 843. Taking the two spray discs 843 in a single material distribution assembly 84 as an example, when it is necessary to increase the thickness of a single spray, the spray disc 843 can be deflected and adjusted to form an inclined angle relative to the outlet, so that the spray coverage of the spray disc 843 overlaps.

[0038] When the single spraying width needs to be increased, the spraying disc 843 can be deflected and adjusted to form an angle at which the outlets are tilted opposite to each other, so that the spraying coverage of the spraying disc 843 is spliced ​​to increase the coverage range.

[0039] As a preferred embodiment, the transmission tube bundle 88 is connected to the spray disk 843 through the guide interface 844, and the transmission tube bundle 88 is composed of multiple transmission tubes. Multiple nozzles 845 are arranged on the spray disk 843, and each nozzle 845 corresponds to a separate transmission tube.

[0040] It needs to be explained that each nozzle 845 is adjusted to be turned on or off according to demand. For example, when the spraying component 8 sprays along the corrugation line of the sheet metal part 1, different curved surfaces on both sides of the corrugation line have different inclination angles. By controlling the corresponding nozzle 845 to be turned on, the spraying thickness on different curved surfaces of the sheet metal part 1 is adjusted to ensure uniform spraying.

[0041] As a preferred embodiment, a guide groove 847 is provided on the lower end surface of the spray disc 843 corresponding to the position of the nozzle 845 , and an absorbent cotton 846 is provided in the deflection joint 842 , and the absorbent cotton 846 extends from the lower end of the spray disc 843 .

[0042] It should be explained that the paint splashed on the spray plate 843 is guided to the absorbent cotton 846 for absorption through the guide groove 847 to avoid dripping and affecting the spraying quality of the sheet metal part 1.

[0043] As a preferred embodiment, the adjustment assembly 87 includes a tripod 871 and a snap-on hook 872 . The output shaft of the hydraulic press 86 extends downward through the support plate 841 and is connected to the tripod 871 . The snap-on hook 872 is arranged in plurality and is provided on the extended end of the tripod 871 .

[0044] As a preferred embodiment, the tripod 871 is controlled to rise and fall by the hydraulic machine 86, and the exposed end of the connecting hook 872 is connected to the deflection joint 842 for adjustment. The deflection joint 842 is composed of a plurality of hollow sections that are mutually connected and stacked.

[0045] It should be explained that the deflection of the spray disc 843 is adjusted by adjusting the deflection joint 842 through the snap-on hook 872 .

[0046] During the specific implementation, the spraying work is carried out by cooperating with the turntable 21, the adjusting arm 3, the extension shaft 5 and the adapter plate 6 and other mechanical arm components through the spraying component 8. The paint box 4 supplies paint to the spraying component 8 to adjust and control the different material distribution components 84 to work separately, adjust the thickness and uniformity of a single spraying, and the transmission path composed of the hydraulic control box 7, the hydraulic machine 86 and the adjusting component 87 adjusts the material distribution component 84 to control the spraying angle to ensure the vertical relationship between the spraying direction and the spraying surface on the spraying path. In addition, the spraying thickness during the spraying process is detected by the detector 85.

[0047] The above is only a preferred specific implementation method of the present application, but the scope of protection of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and application concept of the present application within the technical scope disclosed in the present application, and they should be covered by the scope of protection of the present application.

Claims

1. A surface spraying device for sheet metal processing, characterized in that: The invention comprises a base (2), on which an adjusting arm (3) is arranged via a turntable (21), the turntable (21) is rotatably arranged on the base (2), the adjusting arm (3) is rotatably arranged on the turntable (21), a paint box (4) is rotatably arranged on the other end of the adjusting arm (3), an extension shaft (5) is rotatably arranged on the paint box (4), and a transfer plate (6) is rotatably arranged below the other end of the extension shaft (5); The rotation axes connecting the base (2), the turntable (21) and the adjusting arm (3) are perpendicular to each other, and the rotation axes between the adjusting arm (3), the paint box (4), the extension shaft (5) and the adapter plate (6) are also perpendicular to each other, and together drive the spray assembly (8) below the adapter plate (6) to move; A hydraulic control box (7) is also provided on the adapter plate (6), a sheet metal part (1) is placed below the spray assembly (8), and the spray assembly (8) is connected to the hydraulic control box (7) and the paint box (4) and sprays the sheet metal part (1); The spraying assembly (8) includes a connecting plate (81), a balancing frame (83), a material distribution assembly (84), a detector (85), a hydraulic pressure device (86) and an adjustment assembly (87). The upper end of the connecting plate (81) is fixedly connected to the adapter plate (6). The lower end of the connecting plate (81) is connected to the balancing frame (83) through a through-axis. A plurality of material distribution assemblies (84) are evenly distributed on the lower end of the balancing frame (83). Each material distribution assembly (84) is connected to the balancing frame (83) through a hydraulic pressure device (86). Each material distribution assembly (84) is correspondingly installed with an adjustment assembly (87). The detector (85) is placed below the material distribution assembly (84) located in the middle. The spraying assembly (8) further comprises a transmission tube bundle (88) and a positioning pin (82), wherein the transmission tube bundle (88) is used to connect the paint box (4) and the material distribution assembly (84), and the positioning pin (82) is used to calibrate the connection between the connecting plate (81) and the adapter plate (6); The material distribution assembly (84) includes a support plate (841), a deflection joint (842), a spraying disc (843) and a guide interface (844). The support plate (841) is used to fix the deflection joint (842), the hydraulic pressure (86) and the guide interface (844). The upper end surface of the support plate (841) is fixedly provided with a hydraulic pressure (86) and two guide interfaces (844). The hydraulic pressure (86) is located at the center. The two guide interfaces (844) are located on both sides of the hydraulic pressure (86). The lower end surface of the support plate (841) is provided with a deflection joint (842) corresponding to the guide interface (844). The lower end of the deflection joint (842) is connected to the spraying disc (843). The transmission tube bundle (88) is connected to the spraying disk (843) through the guide interface (844). The transmission tube bundle (88) is composed of a plurality of transmission tubes. A plurality of spray heads (845) are arranged on the spraying disk (843). Each spray head (845) corresponds to a separate transmission tube. A guide groove (847) is provided on the lower end of the spraying disc (843) at a position corresponding to the spray head (845), and an absorbent cotton (846) is provided in the deflection joint (842), and the absorbent cotton (846) extends out from the lower end of the spraying disc (843); The adjustment assembly (87) includes a tripod (871) and a clamping hook (872). The tripod (871) is controlled to rise and fall by a hydraulic device (86), and the exposed end of the clamping hook (872) is clamped to a deflection joint (842) for adjustment.

2. A surface spraying device for sheet metal processing according to claim 1, characterized in that: A plurality of supply pumps are arranged in the coating box (4) and are independently connected to supply different material distribution components (84).

3. The surface spraying device for sheet metal processing according to claim 1, characterized in that: The hydraulic actuator (86) is provided with a plurality of hydraulic control interfaces (861) for connecting to a hydraulic control box (7), and the lower end of the hydraulic actuator (86) is connected to an adjustment assembly (87). The hydraulic control box (7) independently connects to and controls each hydraulic actuator (86) to operate, i.e., controls the activity of the adjustment assembly (87).

4. The surface spraying device for sheet metal processing according to claim 1, characterized in that: The output shaft of the hydraulic press (86) passes through the support plate (841) and extends downward to connect to the tripod (871). The connecting hooks (872) are arranged in plurality and are set on the extended end of the tripod (871).

5. The surface spraying device for sheet metal processing according to claim 1, characterized in that: The deflection joint (842) is composed of a plurality of hollow sections which are sleeved and stacked on each other.

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