Calendering equipment for conveying belt production
By designing the scraping mechanism of the scraping frame and guide plate in the rubber calender, the problem of rubber materials sticking to the outer wall of the calendering roller is solved, product quality and production efficiency are improved, and rubber is effectively recovered and reused.
Patent Information
- Application Number
- CN202411945905.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-21
AI Technical Summary
During the operation of the rubber calender, rubber materials at high temperatures are prone to stick to the outer wall of the calendering roller, resulting in a decrease in product surface quality and reduced working efficiency, which increases production costs and operation difficulty.
A rolling equipment for conveyor belt production is designed, including a scraping mechanism and a recycling mechanism. The scratching mechanism is slidably fitted with the radial outer wall of the calender roller through the cooperation of the scratching frame and the guide plate. The inner wall of the scratching frame and the calender roller are arranged inclined to control the tapping shaft to hit the bottom surface of the guide plate, thereby driving the guide plate to vibrate and realize the collection and discharge of rubber.
Through the design of the scratch frame, the sticky rubber is effectively prevented from contacting the material again, avoiding depressions and bumps on the product surface, and improving the production quality of the conveyor belt. At the same time, the recycling mechanism can effectively recycle and reuse scraped rubber, improving the stability and sustainability of production.
Smart Images

Figure CN119658910A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rubber calenders, in particular to a calendering device for producing conveyor belts. Background Art
[0002] The calendering process of rubber first uses an open mill to rough and finely refine the mixed rubber sheet, or feeds the calender through a pin-type cold feed extruder. If the product contains fabric, the fabric is dried after passing through a guide device, and is sent to the calender after a certain tension. It is stretched and extruded by the calender roller to form a rubber sheet or rubber cord fabric, which is then cooled and finally wound up. The calendering process is the same as the calendering of plastics. The main process is to use two rollers to roll the rubber into a film with a certain thickness and density.
[0003] During the operation of the rubber calender, there is a prominent problem. When the rubber material passes through the calender roller, due to the high temperature of the rubber material, it is in a relatively soft and sticky state. The rubber material at this high temperature is very easy to stick to the outer wall of the calender roller.
[0004] As the calender roller rotates, the sticky rubber comes into contact with the rubber product again, which will not only affect the surface quality of the rubber product, causing problems such as unevenness and uneven thickness of the product, but also reduce the working efficiency of the calender. Frequent manual cleaning of sticky rubber will increase production costs and operating difficulty, thereby affecting the stability and sustainability of the entire rubber calendering production.
[0005] To this end, the present invention provides a calendering device for producing a conveyor belt. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the present invention to solve the technical problem is: the calendering equipment for producing conveyor belts described in the present invention comprises a calendering mechanism, a driving mechanism, a scraping mechanism, a control mechanism and a recycling mechanism;
[0008] The calendering mechanism comprises a mounting bracket, a calendering roller and a transmission shaft, wherein the transmission shaft is fixedly mounted on the axial end of the calendering roller, and the calendering roller is rotatably connected to the mounting bracket through the transmission shaft;
[0009] The driving mechanism is used to drive the transmission shaft to rotate along its own axis;
[0010] The scraping mechanism includes a scraping frame and a guide plate. The scraping frame is fixedly mounted on the side wall of the mounting bracket, and the outer wall of the scraping frame is slidably fitted with the radial outer wall of the calendering roller. The inner wall of the scraping frame on the side in contact with the calendering roller is tilted. The guide plate is made of elastic material and is elastically mounted on the inner wall of the scraping frame. The guide plate is tilted.
[0011] The control mechanism includes a bearing plate, a mounting tube and a knocking shaft, wherein the bearing plate is fixedly mounted on the bottom of the scraping frame, the mounting tube is fixedly mounted on the inner wall of the bearing plate, and the knocking shaft is elastically arranged in the mounting tube and used for knocking the bottom of the guide plate;
[0012] The recovery mechanism is used to recover the residue discharged from one end of the guide plate.
[0013] Preferably, the control mechanism comprises a carrier, a control motor, a control box, a control worm gear and a control worm;
[0014] The bearing frame is fixedly mounted on the side wall of the mounting bracket, the control motor is fixedly mounted on the upper end surface of the bearing frame, and the control box is fixedly mounted on the upper end surface of the bearing frame;
[0015] The control worm wheel and the control worm are both rotatably mounted on the inner wall of the control box, and the control worm wheel and the control worm are meshed with each other. One end of the control worm is fixedly connected to the output shaft of the control motor, and the axial end of the control worm wheel is connected to the transmission shaft through a transmission member.
[0016] Preferably, the recovery mechanism includes a guide frame, a crushing barrel and a discharge hopper;
[0017] The outer wall of the guide frame is fixedly connected to the side wall of the mounting bracket, and the other end of the guide frame is fixedly connected to the outer wall of the bearing plate, the crushing barrel is fixedly installed on the outer wall of the bearing frame, the bottom of the guide frame is fixedly connected to the upper end surface of the crushing barrel, and the discharge hopper is fixedly installed at the bottom of the crushing barrel.
[0018] Preferably, a guide tube is fixedly installed on the inner wall of the mounting tube, a sliding plate is elastically installed on the inner wall of the guide tube, a magnetic plate is fixedly installed on the bottom surface of the sliding plate, a control ring is slidably installed between the mounting tube and the guide tube, the outer wall of the control ring is sealingly fitted with the inner wall of the mounting tube, and the inner wall of the control ring is sealingly fitted with the outer wall of the guide tube.
[0019] Preferably, a support tube is fixedly installed on the outside of the mounting bracket, an elastic block is fixedly installed on the inner wall of the support tube, a cavity is provided inside the elastic block, a transfer tube is fixedly installed on the outer wall of the support tube, one end of the transfer tube is connected to the inner cavity of the elastic block, and the other end of the transfer tube is connected to the inner cavity of the mounting tube.
[0020] Preferably, an arc-shaped plate is fixedly installed on the inner wall of the elastic block, the arc-shaped plate is made of elastic material, and the outer wall is in contact with the inner wall of the elastic block, the transmission shaft passes through the support tube and a transmission cam for pressing the elastic block is fixedly installed on the radial outer wall, and a load-bearing beam is fixedly installed on the upper end surface of the load-bearing plate, and the upper end surface of the load-bearing beam is slidably connected to the bottom surface of the guide plate.
[0021] Preferably, a screening plate is fixedly mounted on the inner wall of the crushing drum, a mounting box is fixedly mounted on the inner wall of the crushing drum, a crushing motor is fixedly mounted on the inner wall of the mounting box, and the output shaft of the crushing motor extends to the upper end surface of the screening plate and is fixedly mounted with the crushing plate.
[0022] Preferably, a guide cylinder is fixedly mounted on the inner wall of the crushing cylinder, a control rod is elastically mounted on the inner wall of the guide cylinder, one end of the control rod extends to the outside of the guide cylinder, and an auxiliary plate is fixedly mounted, and the bottom of the auxiliary plate is slidably fitted with the outer wall of the crushing plate.
[0023] Preferably, a mounting block is fixedly mounted on the inner wall of the mounting box, an elastic rod is elastically mounted on the inner wall of the mounting block, and the bottom surface of the elastic rod passes through the mounting block and fits with the bottom surface of the screening plate.
[0024] Preferably, a toggle rod is fixedly mounted on the outer wall of the output shaft of the crushing motor, the side wall of the toggle rod is inclined, a transmission groove is opened on the outer wall of the elastic rod, and the inner wall of the transmission groove is inclined.
[0025] The beneficial effects of the present invention are as follows:
[0026] 1. The present invention sets a scraping frame, the outer wall of the scraping frame is slidably fitted with the radial outer wall of the calendering roller, the inner wall of the scraping frame on the side in contact with the calendering roller is inclined, and the knocking shaft is controlled to knock the bottom surface of the guide plate, thereby driving the guide plate to vibrate, and realizing the discharge of the collected rubber. When the calendering roller rotates, the sticky rubber eye is pushed by the inclined surface of the scraping frame, thereby falling into the interior of the scraping frame. During the rotation of the calendering roller, the sticky rubber on its outer wall is scraped by the outer wall of the scraping frame, so that the adhered rubber falls off to the inner cavity of the scraping frame. By scraping the sticky rubber on the outer wall of the calendering roller, the sticky rubber can be prevented from contacting the material again, and the surface of the rubber after calendering can be prevented from being concave and convex, thereby improving the production quality of the conveyor belt;
[0027] 2. The present invention provides a crushing plate and a screening plate. The crushing plate is inclined and provided with a blade at the edge. The crushing plate is driven to rotate by a crushing motor to crush the rubber that has not passed through the screening plate. The rubber is then screened through the screening plate. The collected rubber is crushed and then recycled. In addition, an elastic rod is provided. During the screening process of the screening plate, the elastic rod slides and knocks the bottom surface of the screening plate to facilitate the passage of small rubber particles through the screening plate. At the same time, the vibration generated by knocking the screening plate bounces up the large rubber particles, so that the crushing plate can crush the large rubber particles, thereby facilitating subsequent recycling and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The present invention will be further described below in conjunction with the accompanying drawings.
[0029] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the installation of the calendering roller of the present invention;
[0031] Figure 3 It is a schematic diagram of the internal structure of the scraping frame in the present invention;
[0032] Figure 4 yes Figure 3 A partial enlarged view of the middle part;
[0033] Figure 5 It is a schematic diagram of the internal structure of the installation cylinder in the present invention;
[0034] Figure 6 It is a schematic diagram of the installation of the transmission cam in the present invention;
[0035] Figure 7 It is a schematic diagram of the internal structure of the crushing cylinder in the present invention;
[0036] Figure 8 It is a schematic diagram of the installation of the crushing motor in the present invention;
[0037] Fig. 9 It is a schematic diagram of the installation of the toggle lever in the present invention;
[0038] Fig.10 It is a structural schematic diagram of the transmission slot in the present invention;
[0039] Fig.11 It is a cross-sectional view of the mounting block in the present invention.
[0040] In the figure: 1. mounting bracket; 2. control box; 3. bearing frame; 4. control motor; 5. scraper frame; 6. calendering roller; 7. transfer tube; 8. support cylinder; 9. transmission shaft; 10. control worm; 11. control worm wheel; 12. mounting cylinder; 13. bearing plate; 14. guide plate; 15. guide frame; 16. bearing beam; 17. magnetic plate; 18. sliding plate; 19. guide tube; 20. tapping shaft; 21. transmission cam; 22. elastic block; 23. arc plate; 24. discharge hopper; 25. mounting box; 26. screening plate; 27. guide cylinder; 28. auxiliary plate; 29. crushing cylinder; 30. crushing plate; 31. elastic rod; 32. mounting block; 33. crushing motor; 34. toggle rod; 35. transmission groove; 36. control ring. DETAILED DESCRIPTION
[0041] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0042] like Figures 1 to 11 As shown, a calendering device for conveyor belt production described in the present invention includes a calendering mechanism, a driving mechanism, a scraping mechanism, a control mechanism and a recovery mechanism.
[0043] The calendering mechanism installation bracket 1, the calendering roller 6 and the transmission shaft 9, the transmission shaft 9 is fixedly installed on the axial end of the calendering roller 6, and the calendering roller 6 is rotatably connected to the installation bracket 1 through the transmission shaft 9, wherein the transmission shaft 9 is connected to the installation bracket 1 through the cooperation of the bearing and the bearing seat.
[0044] The driving mechanism is used to drive the transmission shaft 9 to rotate along its own axis. There are two calendering rollers 6. To complete the calendering operation, it is necessary to control the two calendering rollers 6 to rotate synchronously towards each other. Two mutually meshing gears are arranged at one end of the transmission shaft 9 outside the two calendering rollers 6. At this time, by controlling one of the calendering rollers 6 to rotate, the other calendering roller 6 can be controlled to rotate, so as to realize the calendering operation.
[0045] The scraping mechanism includes a scraping frame 5 and a guide plate 14. The scraping frame 5 is fixedly mounted on the side wall of the mounting bracket 1, and the outer wall of the scraping frame 5 is slidingly fitted with the radial outer wall of the calendering roller 6. During the rotation of the calendering roller 6, the rubber sticking to its outer wall is scraped by the outer wall of the scraping frame 5, so that the adhered rubber falls off to the inner cavity of the scraping frame 5. By scraping the rubber sticking to the outer wall of the calendering roller 6, the sticky rubber can be prevented from contacting the material again, and depressions and protrusions can be prevented from appearing on the surface of the rubber after calendering, thereby improving the production quality of the conveyor belt.
[0046] In order to facilitate the scraped rubber to fall into the inner cavity of the scraping frame 5, the inner wall of the scraping frame 5 on the side in contact with the calendering roller 6 is inclined. When the calendering roller 6 rotates, the sticky rubber is pushed along the inclined surface of the scraping frame 5 and falls into the interior of the scraping frame 5.
[0047] The guide plate 14 is made of elastic material and is elastically installed on the inner wall of the scraping frame 5. The guide plate 14 is tilted. After the rubber falling off the outer wall of the calender roller 6 falls into the inner cavity of the scraping frame 5, it gradually cools down. At this time, the guide plate 14 is rotated by tapping, so that the scraped rubber slides along the inclined surface of the guide plate 14 until it is discharged from one end of the guide plate 14, so as to facilitate the recycling of the scraped rubber.
[0048] The control mechanism includes a bearing plate 13 , a mounting tube 12 and a knocking shaft 20 . The bearing plate 13 is fixedly mounted on the bottom of the scraping frame 5 , and the mounting tube 12 is fixedly mounted on the inner wall of the bearing plate 13 . The bearing plate 13 provides mounting and support for the mounting tube 12 .
[0049] The tapping shaft 20 is elastically arranged in the mounting tube 12 and is used to tap the bottom of the guide plate 14. The elastic force exerted on the tapping shaft 20 is used to pull the tapping shaft 20 to control the tapping shaft 20 to tap the bottom surface of the guide plate 14, thereby driving the guide plate 14 to vibrate and realize the discharge of the collected rubber.
[0050] The recovery mechanism is used to recover the residue discharged from one end of the guide plate 14, so as to realize the recovery of the scraped rubber.
[0051] The control motor 4 is fixedly mounted on the upper end surface of the support frame 3 , and the control box 2 is fixedly mounted on the upper end surface of the support frame 3 . The support frame 3 is a steel frame structure made of angle steel, and the support frame 3 provides installation and support for the control motor 4 .
[0052] The control worm wheel 11 and the control worm 10 are both rotatably mounted on the inner wall of the control box 2 , and the control worm wheel 11 and the control worm 10 are meshed with each other. Rotating the control worm 10 drives the control worm wheel 11 to rotate.
[0053] One end of the control worm 10 is fixedly connected to the output shaft of the control motor 4, and the axial end of the control worm wheel 11 is connected to the transmission shaft 9 through a transmission member. In this embodiment, the transmission member uses a common belt and pulley. The control motor 4 drives the control worm 10 to control the worm wheel 11 to rotate, thereby driving the transmission shaft 9 and the calendering roller 6 to rotate, providing power for rubber calendering.
[0054] The recovery mechanism includes a guide frame 15, a crushing barrel 29 and a discharge hopper 24. The outer wall of the guide frame 15 is fixedly connected to the side wall of the mounting bracket 1, and the other end of the guide frame 15 is fixedly connected to the outer wall of the bearing plate 13. When the guide plate 14 vibrates, the collected rubber is controlled to be discharged into the inner cavity of the guide frame 15 and falls downward under gravity.
[0055] The crushing drum 29 is fixedly mounted on the outer wall of the supporting frame 3 , the bottom of the guide frame 15 is fixedly connected to the upper end surface of the crushing drum 29 , and the discharge hopper 24 is fixedly mounted on the bottom of the crushing drum 29 . After the rubber in the guide frame 15 falls into the crushing drum 29 , it is discharged through the discharge hopper 24 .
[0056] As a preferred embodiment of the present invention, a guide tube 19 is fixedly installed on the inner wall of the mounting tube 12, and a sliding plate 18 is elastically installed on the inner wall of the guide tube 19. The upper end surface of the sliding plate 18 is fixedly connected to the bottom surface of the tapping shaft 20. A spring is provided on the upper end surface of the sliding plate 18, and the other end of the spring is fixedly connected to the inner wall of the guide tube 19. The sliding adjustment sliding plate 18 drives the tapping shaft 20 to slide. After being released, the elastic force of the spring drives the sliding plate 18 and the tapping shaft 20 to slide, thereby realizing the tapping of the guide plate 14.
[0057] A magnetic plate 17 is fixedly mounted on the bottom surface of the sliding plate 18 . The magnetic plate 17 is a common magnet. A control ring 36 is slidably mounted between the mounting tube 12 and the guide tube 19 . The control ring 36 is an iron ring.
[0058] The outer wall of the control ring 36 is sealed to the inner wall of the mounting tube 12, and the inner wall of the control ring 36 is sealed to the outer wall of the guide tube 19, wherein the outer wall and the inner wall of the control ring 36 are both provided with sealing rubber rings, and the control ring 36 and the guide tube 19 and the mounting tube 12 are sealedly connected. At this time, the air pressure in the chamber between the mounting tube 12 and the guide tube 19 is adjusted to drive the control ring 36 to slide.
[0059] During the sliding of the control ring 36, the sliding plate 18 is driven to slide by the magnetic force between the control ring 36 and the magnetic plate 17 until the magnetic force between the magnetic plate 17 and the control ring 36 is smaller than the elastic force exerted on the sliding plate 18. At this time, the elastic force of the spring pulls the sliding plate 18 until the tapping shaft 20 taps the guide plate 14, so as to control the discharge of the collected rubber.
[0060] After the tapping shaft 20 taps the guide plate 14, the control ring 36 is slid in the reverse direction until the magnetic force between the magnetic plate 17 and the control ring 36 is again greater than the elastic force on the sliding plate 18, so that the sliding plate 18 can be controlled to slide again by sliding the control ring 36, so that the tapping shaft 20 taps the guide plate 14 again.
[0061] A support tube 8 is fixedly mounted on the outside of the mounting bracket 1 , and an elastic block 22 is fixedly mounted on the inner wall of the support tube 8 . The elastic block 22 is made of rubber.
[0062] A cavity is provided inside the elastic block 22, and a transfer tube 7 is fixedly installed on the outer wall of the support tube 8. One end of the transfer tube 7 is connected with the inner cavity of the elastic block 22, and the other end of the transfer tube 7 is connected with the inner cavity of the mounting tube 12. The elastic block 22 is pressed to discharge the air inside the elastic block 22 out of the cavity between the mounting tube 12 and the guide tube 19. At this time, the control ring 36 slides upward. After the elastic block 22 is released, the elastic block 22 is reset to suck out the air in the cavity between the mounting tube 12 and the guide tube 19. At this time, the control ring 36 slides downward.
[0063] An arc plate 23 is fixedly installed on the inner wall of the elastic block 22. The arc plate 23 is made of elastic material, and the outer wall fits the inner wall of the elastic block 22. The arc plate 23 is a common elastic copper plate. After pressing the elastic block 22, the elastic force of the arc plate 23 assists the elastic block 22 to reset, preventing the elastic block 22 from remaining concave after pressing the elastic block 22.
[0064] The transmission shaft 9 passes through the support tube 8 and a transmission cam 21 for pressing the elastic block 22 is fixedly installed on the radial outer wall. The transmission shaft 9 drives the transmission cam 21 to rotate during rotation, and the elastic block 22 is pressed by the transmission cam 21. After the transmission cam 21 and the elastic block 22 are separated, the elastic block 22 restores its elastic deformation to drive the control ring 36 to slide back and forth.
[0065] In order to facilitate the vibration of the guide plate 14, a load-bearing beam 16 is fixedly installed on the upper end surface of the load-bearing plate 13. The upper end surface of the load-bearing beam 16 is slidably connected to the bottom surface of the guide plate 14. A spring is arranged above the load-bearing beam 16, and the other end of the spring is connected to the guide plate 14, so that the guide plate 14 can vibrate when it is tapped.
[0066] As a preferred embodiment of the present invention, a screening plate 26 is fixedly installed on the inner wall of the crushing cylinder 29 . The screening plate 26 is a common mesh plate and is used to screen the rubber entering the crushing cylinder 29 .
[0067] The inner wall of the crushing cylinder 29 is fixedly installed with a mounting box 25, and the inner wall of the mounting box 25 is fixedly installed with a crushing motor 33. The output shaft of the crushing motor 33 extends to the upper end surface of the screening plate 26 and is fixedly installed with a crushing plate 30. The crushing plate 30 is inclined and has a blade at the edge. The crushing motor 33 drives the crushing plate 30 to rotate, and the rubber that has not passed through the screening plate 26 is crushed, and then screened through the screening plate 26. The collected rubber is crushed and then recycled, which is beneficial to subsequent recycling and processing.
[0068] As a preferred embodiment of the present invention, a guide cylinder 27 is fixedly mounted on the inner wall of the crushing cylinder 29 , and the crushing cylinder 29 provides a mounting support position for the guide cylinder 27 .
[0069] A control rod is elastically mounted on the inner wall of the guide cylinder 27 , and a spring is disposed on the outer wall of one end of the control rod located inside the guide cylinder 27 , and the other end of the spring is fixedly connected to the outer wall of the guide cylinder 27 .
[0070] One end of the control rod extends to the outside of the guide cylinder 27 and is fixedly installed with an auxiliary plate 28. The bottom of the auxiliary plate 28 is slidably fitted with the outer wall of the crushing plate 30. The edge of the auxiliary plate 28 is provided with a cutting edge that is the same as that of the crushing plate 30. The elastic force exerted on the control rod makes the auxiliary plate 28 tend to approach the crushing plate 30 in real time, thereby improving the efficiency of rubber shear crushing during the rotation of the crushing plate 30.
[0071] A mounting block 32 is fixedly mounted on the inner wall of the mounting box 25 , an elastic rod 31 is elastically mounted on the inner wall of the mounting block 32 , a spring is fixedly mounted on the outer wall of the elastic rod 31 , and the other end of the spring is fixed to the inner wall of the mounting block 32 .
[0072] The bottom surface of the elastic rod 31 passes through the mounting block 32 and fits with the bottom surface of the screening plate 26. During the screening process of the screening plate 26, the elastic rod 31 slides and taps the bottom surface of the screening plate 26 to facilitate the small rubber particles to pass through the screening plate 26. At the same time, the vibration generated by tapping the screening plate 26 bounces up the large rubber particles, so that the crushing plate 30 can crush the large rubber particles.
[0073] A toggle rod 34 is fixedly installed on the outer wall of the output shaft of the crushing motor 33, and the side wall of the toggle rod 34 is inclined. A transmission groove 35 is opened on the outer wall of the elastic rod 31, and the inner wall of the transmission groove 35 is inclined. When the crushing motor 33 controls the rotation of the crushing plate 30, the toggle rod 34 is synchronously driven to rotate, and the toggle rod 34 slides along the inclined surface of the transmission groove 35, thereby pressing the elastic rod 31 downward. At this time, the elasticity of the outer wall of the elastic rod 31 stores elastic potential energy. As the toggle rod 34 rotates, the toggle rod 34 separates from the elastic rod 31. At this time, the elastic rod 31 knocks on the bottom surface of the screening plate 26 to complete the knocking of the screening plate 26.
[0074] The above-mentioned front, back, left, right, top and bottom are all based on the figures in the specification. Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0075] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present invention.
[0076] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A calendering device for conveyor belt production, characterized in that: It includes a calendering mechanism, a driving mechanism, a scraping mechanism, a control mechanism and a recycling mechanism; The calendering mechanism comprises a mounting bracket (1), a calendering roller (6) and a transmission shaft (9), wherein the transmission shaft (9) is fixedly mounted on the axial end of the calendering roller (6), and the calendering roller (6) is rotatably connected to the mounting bracket (1) via the transmission shaft (9); The driving mechanism is used to drive the transmission shaft (9) to rotate along its own axis; The scraping mechanism comprises a scraping frame (5) and a guide plate (14); the scraping frame (5) is fixedly mounted on the side wall of the mounting bracket (1), and the outer wall of the scraping frame (5) is slidably fitted with the radial outer wall of the calendering roller (6); the inner wall of the scraping frame (5) on the side in contact with the calendering roller (6) is inclined; the guide plate (14) is made of elastic material and is elastically mounted on the inner wall of the scraping frame (5); and the guide plate (14) is inclined; The control mechanism comprises a bearing plate (13), a mounting tube (12) and a knocking shaft (20), wherein the bearing plate (13) is fixedly mounted on the bottom of the scraping frame (5), the mounting tube (12) is fixedly mounted on the inner wall of the bearing plate (13), and the knocking shaft (20) is elastically arranged in the mounting tube (12) and is used to knock the bottom of the guide plate (14); The recovery mechanism is used to recover the residue discharged from one end of the guide plate (14).
2. A calendering device for producing conveyor belts according to claim 1, characterized in that: The control mechanism comprises a carrier frame (3), a control motor (4), a control box (2), a control worm wheel (11) and a control worm (10); The carrier frame (3) is fixedly mounted on the side wall of the mounting bracket (1), the control motor (4) is fixedly mounted on the upper end surface of the carrier frame (3), and the control box (2) is fixedly mounted on the upper end surface of the carrier frame (3); The control worm wheel (11) and the control worm (10) are both rotatably mounted on the inner wall of the control box (2), and the control worm wheel (11) and the control worm (10) are meshed with each other, one end of the control worm (10) is fixedly connected to the output shaft of the control motor (4), and the axial end of the control worm wheel (11) is connected to the transmission shaft (9) through a transmission member.
3. A calendering device for producing conveyor belts according to claim 2, characterized in that: The recovery mechanism comprises a guide frame (15), a crushing cylinder (29) and a discharge hopper (24); The outer wall of the guide frame (15) is fixedly connected to the side wall of the mounting bracket (1), and the other end of the guide frame (15) is fixedly connected to the outer wall of the bearing plate (13). The crushing barrel (29) is fixedly mounted on the outer wall of the bearing frame (3). The bottom of the guide frame (15) is fixedly connected to the upper end surface of the crushing barrel (29), and the discharge hopper (24) is fixedly mounted on the bottom of the crushing barrel (29).
4. A calendering device for producing conveyor belts according to claim 3, characterized in that: A guide tube (19) is fixedly mounted on the inner wall of the mounting tube (12), a sliding plate (18) is elastically mounted on the inner wall of the guide tube (19), the upper end surface of the sliding plate (18) is fixedly connected to the bottom surface of the knocking shaft (20), a magnetic plate (17) is fixedly mounted on the bottom surface of the sliding plate (18), a control ring (36) is slidably mounted between the mounting tube (12) and the guide tube (19), the outer wall of the control ring (36) is sealingly fitted with the inner wall of the mounting tube (12), and the inner wall of the control ring (36) is sealingly fitted with the outer wall of the guide tube (19).
5. A calendering device for producing conveyor belts according to claim 4, characterized in that: A support tube (8) is fixedly mounted on the outside of the mounting bracket (1), an elastic block (22) is fixedly mounted on the inner wall of the support tube (8), a cavity is provided inside the elastic block (22), a transfer tube (7) is fixedly mounted on the outer wall of the support tube (8), one end of the transfer tube (7) is in communication with the inner cavity of the elastic block (22), and the other end of the transfer tube (7) is in communication with the inner cavity of the mounting tube (12).
6. A calendering device for producing conveyor belts according to claim 5, characterized in that: An arc plate (23) is fixedly mounted on the inner wall of the elastic block (22). The arc plate (23) is made of elastic material and its outer wall is in contact with the inner wall of the elastic block (22). The transmission shaft (9) passes through the support tube (8) and a transmission cam (21) for pressing the elastic block (22) is fixedly mounted on the radial outer wall. A bearing beam (16) is fixedly mounted on the upper end surface of the bearing plate (13). The upper end surface of the bearing beam (16) is slidably connected to the bottom surface of the guide plate (14).
7. A calendering device for producing conveyor belts according to claim 6, characterized in that: A screening plate (26) is fixedly mounted on the inner wall of the crushing cylinder (29), a mounting box (25) is fixedly mounted on the inner wall of the crushing cylinder (29), a crushing motor (33) is fixedly mounted on the inner wall of the mounting box (25), and an output shaft of the crushing motor (33) extends to the upper end surface of the screening plate (26) and is fixedly mounted with a crushing plate (30).
8. A calendering device for producing conveyor belts according to claim 7, characterized in that: A guide cylinder (27) is fixedly mounted on the inner wall of the crushing cylinder (29), a control rod is elastically mounted on the inner wall of the guide cylinder (27), one end of the control rod extends to the outside of the guide cylinder (27) and is fixedly mounted with an auxiliary plate (28), the bottom of the auxiliary plate (28) is slidably fitted with the outer wall of the crushing plate (30).
9. A calendering device for producing conveyor belts according to claim 8, characterized in that: A mounting block (32) is fixedly mounted on the inner wall of the mounting box (25), an elastic rod (31) is elastically mounted on the inner wall of the mounting block (32), and the bottom surface of the elastic rod (31) passes through the mounting block (32) and fits with the bottom surface of the screening plate (26).
10. A calendering device for producing conveyor belts according to claim 9, characterized in that: A toggle rod (34) is fixedly mounted on the outer wall of the output shaft of the crushing motor (33), and the side wall of the toggle rod (34) is arranged at an angle. A transmission groove (35) is formed on the outer wall of the elastic rod (31), and the inner wall of the transmission groove (35) is arranged at an angle.