Anti-deformation arc-shaped wood-plastic fence plate extrusion device, wood-plastic fence and assembling method
By connecting and renovating the extrusion mold, using the extrusion device of the anti-deformed arc wood-plastic fence plate, the online production of the arc wood-plastic fence plate is achieved by using the connecting mandrel and the arc lining steel, which solves the problem of inability to achieve and easy deformation in the existing technology, and realizes the rapid production and installation of the deformation-resistant arc wood-plastic fence plate, improving the ornamentality and adaptability of the product.
Patent Information
- Application Number
- CN202411944152.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-21
AI Technical Summary
The existing wood-plastic fence panel cannot produce arc effects during the production process, and it is prone to deformation during use.
By connecting and renovating the extrusion mold, an anti-deformed arc wood-plastic fence extrusion device is used to achieve the online production of arc wood-plastic fence board using the connecting mandrel and arc lining steel.
The rapid production and installation of anti-deformed arc-shaped wooden-plastic fence panels has been achieved, which solves the problem of inability to achieve arc effects and easy deformation in the existing technology, and improves the ornamentality and adaptability of the product.
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Figure CN119658969A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wood-plastic fence production and assembly, and in particular to an anti-deformation arc-shaped wood-plastic fence board extrusion device, a wood-plastic fence and an assembly method. Background Art
[0002] Wood-plastic fence panels use waste polymer materials and agricultural and forestry processing residues as the main raw materials, and are processed and formed by professional equipment. No toxic or harmful substances are produced in the raw materials and production process, and they are recyclable and can be reused. They are a truly healthy and environmentally friendly product and are widely used in engineering construction, landscape transformation, courtyard decoration and other fields.
[0003] The existing extruded wood plastic fence board manufacturing process is relatively simple, all of which are relatively regular and symmetrical shapes. The production process and installation process cannot produce an arc effect, and it is easy to deform during use. Summary of the invention
[0004] In order to solve the problem that the wood plastic fence board in the prior art cannot produce an arc effect during production and is easily deformed during use, the present invention proposes an anti-deformation arc wood plastic fence board extrusion device, which realizes the online production of anti-deformation arc wood plastic fence board by connecting and modifying the extrusion die.
[0005] The present invention is achieved through the following technical scheme: it includes an extrusion die and a connecting core rod built into the extrusion die, the connecting core rod is detachably connected to the extrusion die, and the connecting core rod extends outward from the mouth die of the extrusion die, and an upwardly inclined arc-shaped lining steel is fixedly connected to the connecting core rod, and a connecting cross bar is provided at one end of the lining steel away from the connecting core rod; the connecting core rod has two specifications, one specification is used to produce a wood-plastic fence board 1 with four cavities, and the other specification is used to produce a wood-plastic fence board 2 with two cavities, and the number of the lining steel is consistent with the number of cavities of the wood-plastic fence board 1 or the wood-plastic fence board 2.
[0006] As a further preference, the lining steel is fixedly connected to a connecting steel sheet at one end close to the connecting core rod, a slot is provided at the end of the connecting core rod away from the extrusion die, a plurality of positioning holes are provided at corresponding positions of the connecting steel sheet and the connecting core rod, and positioning is performed by inserting connecting fixtures into the positioning holes.
[0007] As a further preference, a male groove is provided on one side of the WPC fence board in a width direction, and a female groove is provided on the other side, wherein the male groove protrudes outward and the female groove is recessed inward; female grooves are provided on both sides of the WPC fence board in a second width direction.
[0008] As a further preference, the lining steel has a bending inclination angle of 45° with respect to the extrusion direction, and a bending radius of 0.75-1.15 m.
[0009] As a further preference, the connecting core rod extends outward from the mouth of the extrusion die by 100-150 mm, and the length of the connecting steel sheet is 60-80 mm.
[0010] As a further preference, the number of the positioning holes is two, and the connecting fasteners are hexagonal bolts.
[0011] The present invention also provides a wood-plastic fence, which is assembled using the product of the anti-deformation arc-shaped wood-plastic fence board extrusion device described in the present invention in conjunction with a connecting base, a connecting column, a connecting cross bar and a spacer buckle. The connecting base is fixedly connected to the ground, the connecting column is a square column, and the square bottom surface of the connecting column is fixedly connected to the connecting base by bolts. Three of the four side surfaces of the connecting column are provided with grooves, and the connecting cross bar is fixedly connected to the connecting column by an aluminum alloy angle code and bolts. The wood-plastic fence board one or the wood-plastic fence board two are placed in the grooves from bottom to top in sequence, and when the male groove is docked with the female groove, they are directly spliced; when the female groove is docked with the female groove, they are spliced by spacer buckles.
[0012] As a further preference, several groups of wood-plastic fences are spliced into finished wood-plastic fences of several shapes through adjacent or opposite grooves.
[0013] As a further preference, a cap is connected to the top end of the connecting column.
[0014] The present invention also provides an assembly method for the wood-plastic fence of the present invention, comprising the following steps:
[0015] Step 1: Fix the connection base to the ground;
[0016] Step 2: Fix the square bottom surface of the connecting column to the connecting base through bolts;
[0017] Step 3: Fix the connecting horizontal bar to the lower end of the connecting column through aluminum alloy angle brackets and bolts;
[0018] Step 4: Place the WPC fence board 1 or WPC fence board 2 in the grooves from bottom to top. When the male groove is connected to the female groove, they are directly spliced; when the female groove is connected to the female groove, they are spliced by spacer buckles.
[0019] Step 5: After the WPC fence board 1 or WPC fence board 2 is placed, place a connecting horizontal bar on it and fix it to the upper end of the connecting column through aluminum alloy angle code and bolts;
[0020] Step 6: Add a cap to the top of the connecting column, and the assembly of a single set of wood-plastic fence is completed;
[0021] Step 7: Install another set of wood-plastic fences in the adjacent or opposite grooves of the connecting posts as needed;
[0022] Step 8. After the wood-plastic fence is assembled, put the aluminum column into the remaining groove for edge sealing.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The present invention realizes the online production of anti-deformation arc-shaped wood-plastic fence panels by connecting and modifying the extrusion die, thereby solving the problem that the existing extruded wood-plastic fence panels cannot produce an arc effect and are easy to deform.
[0025] 2. The present invention realizes the rapid installation and connection of the anti-deformation arc-shaped wood-plastic fence board by connecting the combined installation components such as the base, the column, the horizontal rail, the spacer buckle, and the cap.
[0026] 3. The present invention obtains different arc effects through different combinations of fence panels and installation methods of connecting columns in different groove positions, which can adapt to different installation environments and have strong ornamental value. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the extrusion device of the present invention.
[0028] Figure 2 for Figure 1 A top view of the wood-plastic fence panel, wherein the wood-plastic fence panel has four cavities.
[0029] Figure 3 for Figure 1 A top view of the wood-plastic fence panel 2, wherein the wood-plastic fence panel 2 is two cavities.
[0030] Figure 4 This is a cross-sectional view of a wood-plastic fence board.
[0031] Figure 5 This is a cross-sectional view of wood-plastic fence board 2.
[0032] Figure 6 It is a partial enlarged view of the connection structure of the present invention.
[0033] Figure 7 for Figure 6 Front view of .
[0034] Figure 8 This is a schematic diagram of a first assembly method of a single set of wood-plastic fence finished product of the present invention.
[0035] Fig. 9 This is a schematic diagram of a first assembly method of multiple groups of wood-plastic fence finished products of the present invention.
[0036] Fig.10 This is a schematic diagram of a second assembly method for multiple groups of wood-plastic fence finished products of the present invention.
[0037] Fig.11 This is a schematic diagram of a third assembly method for multiple groups of wood-plastic fence finished products of the present invention.
[0038] Fig.12 This is a schematic diagram of a second assembly method of a single set of wood-plastic fence finished product of the present invention.
[0039] Fig.13 This is a schematic diagram of a third assembly method for a single set of wood-plastic fence finished products of the present invention.
[0040] Fig.14 for Fig. 9 Oblique view of .
[0041] Indicated in the figure:
[0042] 1. Extrusion die; 2. WPC fence board 1; 3. WPC fence board 2; 4. Connecting core rod; 5. Lining steel; 6. Connecting fasteners; 7. Positioning holes; 8. Connecting steel sheets; 9. Connecting cross bars; 10. Male grooves; 11. Female grooves; 12. Cavity; 13. Connecting base; 14. Connecting columns; 15. Connecting cross bars; 16. Spacer buckles; 17. Cover caps; 20. Grooves. DETAILED DESCRIPTION
[0043] Advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments thereof, which are given by way of example only with reference to the accompanying drawings.
[0044] like Figure 1 As shown, the present invention provides an anti-deformation arc-shaped wood-plastic fence board extrusion device, comprising an extrusion die 1 and a connecting mandrel 4 detachably connected to the extrusion die 1, wherein the connecting mandrel 4 is built into the extrusion die 1 and extends 100-150 mm outward from the mouth die of the extrusion die 1. The connecting mandrel 4 is made of alloy steel with relatively high hardness. A lining steel 5 is fixedly connected to the connecting mandrel 4, and the lining steel 5 is arc-shaped as a whole and tilted upward. The bending inclination angle of the lining steel 5 with the extrusion direction is 45°, and the bending radius is 0.75-1.15m. A connecting cross bar 9 is provided at one end of the lining steel 5 away from the connecting mandrel 4, and the connecting cross bar 9 can maintain the stability of the extrusion process. The lining steel 5 is preferably a solid steel sheet or a hollow steel pipe. During extrusion production, the wood-plastic fence board is bent along the lining steel 5 until it stops at the connecting cross bar 9. After the shaping is stabilized, the lining steel 5 can be removed from the connecting mandrel 4, thereby obtaining an anti-deformation arc-shaped wood-plastic fence board.
[0045] like Figure 2 and Figure 3As shown, the connecting mandrel 4 has two specifications, one specification can extrude a wood-plastic fence board 12 with four cavities 12, and the other specification can extrude a wood-plastic fence board 23 with two cavities 12. The number of the lining steels 5 is consistent with the number of cavities 12 of the wood-plastic fence board, that is, when producing the wood-plastic fence board 12, four lining steels 5 are connected to the connecting mandrel 4, and when producing the wood-plastic fence board 23, two lining steels 5 are connected to the connecting mandrel 4.
[0046] like Figure 4 and Figure 5 As shown, for easy assembly, a male groove 10 is provided on one side of the width direction of the wood plastic fence board 2, and a female groove 11 is provided on the other side, wherein the male groove 10 protrudes outward and the female groove 11 is recessed inward. Female grooves 11 are provided on both sides of the width direction of the wood plastic fence board 23.
[0047] like Figure 6 and Figure 7 As shown, in order to facilitate the disassembly and fixation between the lining steel 5 and the connecting core rod 4, a connecting steel sheet 8 with a length of 60-80 mm is fixedly connected to the end of the lining steel 5 close to the connecting core rod 4, and a slot is provided at the end of the connecting core rod 4 away from the extrusion die 1, and the connecting steel sheet 8 is inserted into the slot to connect with the connecting core rod 4. The connecting steel sheet 8 is made of high-hardness alloy steel. In order to relatively fix the lining steel 5 and the connecting core rod 4 so that they will not be disengaged during the production process, a plurality of positioning holes 7, preferably two, are provided at the corresponding positions of the connecting steel sheet 8 and the connecting core rod 4, and the connecting fixture 6 is inserted into the positioning hole 7 for positioning. The connecting fixture 6 is preferably a combination of one or both of a hexagonal bolt and a pin.
[0048] like Figure 8 and Fig.10As shown, the WPC fence board 1 2 and the WPC fence board 2 3 are quickly installed by connecting the base 13, the connecting column 14, the connecting crossbar 15, the spacer buckle 16 and the cap 17. The connecting base 13 is fixedly connected to the ground, preferably fixedly connected to the ground by expansion bolts. The connecting column 14 is an aluminum square column, and the square bottom surface of the connecting column 14 is fixedly connected to the connecting base 13 by bolts. Three of the four side surfaces of the connecting column 14 are provided with grooves 20 for clamping the WPC fence board 1 2 and the WPC fence board 2 3. The connecting crossbar 15 is fixedly connected to the connecting column 14 by aluminum alloy angle code and bolts. The WPC fence board 1 2 or WPC fence board 2 3 are placed in the groove 20 from bottom to top. When the WPC fence board 1 2 is placed, the upper and lower connections can be realized through the male groove 10 and the female groove 11 provided by the WPC fence board 1 2; when the WPC fence board 2 3 or two WPC fence boards are placed and connected in combination, it is necessary to place the spacer buckle 16 at the joint position of the two female grooves 11 to realize the upper and lower buckle of the WPC fence board 2 3 and the mutual buckle of the two WPC fence boards. When the WPC fence board 1 2 and the WPC fence board 2 3 are placed, a connecting horizontal bar 15 is placed thereon, and fixedly connected to the upper end of the connecting column 14 by an aluminum alloy angle code and bolts. The top of the connecting column 14 is connected with a cap 17, and the cap 17 is used to prevent dust, rainwater, etc. from accumulating in the groove 20 or the hollow part of the connecting column 14, thereby causing corrosion of the WPC fence board and affecting its life. After the cap 17 is added to the top of the connecting column 14, the assembly of a single group of WPC fence products is completed. If multiple groups of WPC fences need to be installed, the grooves 20 on the connecting posts 14 can be used to achieve this, and the angle between adjacent grooves 20 is 90°. Therefore, after installing one group of WPC fences, another group can be installed at the adjacent or opposite grooves 20 at one end of the connecting post 14, and the remaining grooves 20 are placed in the aluminum column edge sealing for edge sealing treatment, thereby achieving the arc-shaped WPC fence effect with different angles to adapt to different use conditions and enhance a certain degree of ornamental value.
[0049] like Fig. 9 As shown, it is the first assembly method of multiple groups of wood-plastic fence finished products, wherein the arc center of each group of wood-plastic fence is on the same side and on the same straight line. In this way, adjacent groups of wood-plastic fence are placed in adjacent grooves 20. This assembly method allows several groups of wood-plastic fence finished products to be combined into an M shape.
[0050] like Fig.10 As shown, it is a second assembly method of multiple groups of wood-plastic fence finished products, wherein adjacent wood-plastic fences are placed in opposite grooves 20, and the arc centers of each group of wood-plastic fences are staggered on both sides. This assembly method allows several groups of wood-plastic fence finished products to be combined into a sine waveform.
[0051] like Fig.11As shown, it is a third way to assemble multiple groups of finished wood-plastic fences, wherein adjacent wood-plastic fences are placed in opposite grooves 20, and the arc center of each group of wood-plastic fences is on the same side. This assembly method can enclose several groups of finished wood-plastic fences into a circle.
[0052] Fig.12 This is the second assembly method of a single-group wood-plastic fence finished product of the present invention. This assembly method is that a plurality of wood-plastic fence panels 1 2 are spliced together through the male groove 10 and the female groove 11.
[0053] Fig.13 This is the third assembly method of a single-group wood-plastic fence finished product of the present invention. In this assembly method, a plurality of wood-plastic fence panels 2 3 are spliced together through the mother groove 11 and the spacer buckle 16.
[0054] Fig.14 Adjacent groups of wood-plastic fences are placed in adjacent grooves 20, and a single group of wood-plastic fences is assembled by a wood-plastic fence board 1 2, a wood-plastic fence board 2 3 and a spacer buckle 16 that cooperate and snap together.
[0055] The present invention also provides an assembly method for the anti-deformation curved wood-plastic fence of the present invention, comprising the following steps:
[0056] Step 1: Fix the connection base 13 to the ground.
[0057] Step 2: The square bottom surface of the connecting column 14 is fixedly connected to the connecting base 13 by bolts.
[0058] Step 3: Connect the connecting horizontal bar 15 to the lower end of the connecting column 14 through aluminum alloy angle brackets and bolts.
[0059] Step 4: Place the WPC fence board 1 2 or the WPC fence board 2 3 in the groove 20 from bottom to top. When the male groove 10 is connected with the female groove 11, they are directly spliced; when the female groove 11 is connected with the female groove 11, they are spliced through the spacer buckle 16.
[0060] Step 5: After the WPC fence board 1 2 or the WPC fence board 2 3 is placed, a connecting horizontal bar 15 is placed thereon and fixedly connected to the upper end of the connecting column 14 by means of aluminum alloy angle codes and bolts.
[0061] Step 6: Add a cap 17 to the top of the connecting column 14, and the assembly of a single set of wood-plastic fence finished product is completed.
[0062] Step 7: Install another set of wood-plastic fences at the positions of the grooves 20 adjacent to or opposite to the connecting posts 14 as needed.
[0063] Step 8: After the wood-plastic fence is assembled, aluminum columns are placed in the remaining grooves 20 for edge sealing.
[0064] In addition to the above embodiments, the present invention may also have other implementation modes. Any technical solutions formed by equivalent replacement or equivalent transformation shall fall within the protection scope required by the present invention.
Claims
1. A deformation-resistant curved wood-plastic fence board extrusion device, comprising an extrusion die (1) and a connecting mandrel (4) built into the extrusion die (1), characterized in that: The connecting core rod (4) is detachably connected to the extrusion die (1), and the connecting core rod (4) extends outward from the mouth die of the extrusion die (1). An upwardly inclined arc-shaped lining steel (5) is fixedly connected to the connecting core rod (4), and a connecting cross bar (9) is provided at one end of the lining steel (5) away from the connecting core rod (4). The connecting core rod (4) has two specifications, one specification is used to produce a wood-plastic fence board (2) with four cavities (12), and the other specification is used to produce a wood-plastic fence board (3) with two cavities (12). The number of the lining steel (5) is consistent with the number of cavities (12) of the wood-plastic fence board (2) or the wood-plastic fence board (3).
2. The anti-deformation curved wood-plastic fence board extrusion device according to claim 1 is characterized by: The lining steel (5) is fixedly connected to a connecting steel sheet (8) at one end close to the connecting core rod (4); a slot is provided at one end of the connecting core rod (4) away from the extrusion die (1); a plurality of positioning holes (7) are provided at corresponding positions of the connecting steel sheet (8) and the connecting core rod (4); and a connecting fixture (6) is inserted into the positioning hole (7) for positioning.
3. The anti-deformation curved wood-plastic fence board extrusion device according to claim 2 is characterized in that: A male groove (10) is provided on one side of the first wood-plastic fence board (2) in the width direction, and a female groove (11) is provided on the other side, wherein the male groove (10) protrudes outwards and the female groove (11) is recessed inwards; and female grooves (11) are provided on both sides of the second wood-plastic fence board (3) in the width direction.
4. The anti-deformation curved wood-plastic fence board extrusion device according to claim 3 is characterized in that: The bending inclination angle between the lining steel (5) and the extrusion direction is 45°, and the bending radius is 0.75-1.15m.
5. The anti-deformation curved wood-plastic fence board extrusion device according to claim 3 is characterized by: The connecting core rod (4) extends outward from the mouth of the extrusion die (1) by 100-150 mm, and the length of the connecting steel sheet (8) is 60-80 mm.
6. The anti-deformation curved wood-plastic fence board extrusion device according to claim 3, characterized in that: The number of the positioning holes (7) is two, and the connecting fixture (6) is a hexagonal bolt.
7. A wood-plastic fence, characterized by: The product of the anti-deformation arc-shaped wood-plastic fence board extrusion device according to any one of claims 1 to 6 is assembled in conjunction with a connecting base (13), a connecting column (14), a connecting crossbar (15) and a spacer buckle (16), wherein the connecting base (13) is fixedly connected to the ground, the connecting column (14) is a square column, and the square bottom surface of the connecting column (14) is fixedly connected to the connecting base (13) by bolts, and grooves (20) are provided on three of the four side surfaces of the connecting column (14), and the connecting crossbar (15) is fixedly connected to the connecting column (14) by aluminum alloy angle codes and bolts, and the wood-plastic fence board 1 (2) or the wood-plastic fence board 2 (3) is placed in the groove (20) from bottom to top in sequence, and when the male groove (10) is docked with the female groove (11), they are directly spliced; when the female groove (11) is docked with the female groove (11), they are spliced by the spacer buckle (16).
8. The wood-plastic fence according to claim 7, characterized in that: A plurality of groups of wood-plastic fences are spliced through adjacent or opposite grooves (20) to form finished wood-plastic fences of a plurality of shapes.
9. The wood-plastic fence according to claim 8, characterized in that: The top end of the connecting column (14) is connected with a cover cap (17).
10. An assembly method for the wood-plastic fence according to claim 9, characterized in that: The steps include: Step 1: fix the connection base (13) to the ground; Step 2: The square bottom surface of the connecting column (14) is fixedly connected to the connecting base (13) by bolts; Step 3: Connect the connecting horizontal bar (15) to the lower end of the connecting column (14) by means of aluminum alloy angle brackets and bolts; Step 4: Place the wood-plastic fence board 1 (2) or the wood-plastic fence board 2 (3) in the groove (20) from bottom to top. When the male groove (10) and the female groove (11) are butted, they are directly spliced; when the female groove (11) and the female groove (11) are butted, they are spliced through the spacer buckle (16); Step 5: After the WPC fence board 1 (2) or WPC fence board 2 (3) is placed, a connecting horizontal bar (15) is placed thereon and fixedly connected to the upper end of the connecting column (14) by means of aluminum alloy angle brackets and bolts; Step 6: Add a cap (17) to the top of the connecting column (14), and the assembly of a single set of wood-plastic fence finished product is completed; Step 7: Install another set of wood-plastic fences at the positions of the grooves (20) adjacent to or opposite to the connecting posts (14) as required; Step 8: After the wood-plastic fence is assembled, aluminum columns are placed in the remaining grooves (20) to perform edge sealing.