Mounting tool and method for movable cargo hold wall
By designing the installation tooling of mobile cargo bulkheads, precise positioning of the cargo bulkheads is achieved by using the induction sensors and clamps, and automatic detection of the tracks by detecting the trolley components, the problems of inaccurate installation and poor stability of the cargo bulkheads in the prior art are solved, and an efficient and safe installation process is achieved.
Patent Information
- Application Number
- CN202411821840.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-12-11
AI Technical Summary
The existing mobile cargo bulkhead lacks an efficient and fast positioning mechanism and a comprehensive track detection device during the installation process, resulting in inaccurate installation. The cargo bulkhead has poor stability during the movement process, and is prone to shaking or tilting, which affects the smooth installation and poses a threat to safety.
A mobile cargo bulkhead installation is designed, including a floating box deck, a track base, a first track, a detection trolley assembly and a mobile trolley assembly. By quickly positioning the cargo dock wall with the emitter sensor, the ply plate further realizes accurate positioning, and systematically and automatically detects the tracks through the detection of the trolley components to ensure the accuracy and stability of installation.
It significantly improves the efficiency and convenience of installation operations, speeds up the installation process of cargo bulkheads, ensures the accuracy, safety and reliability of the installation process, and prevents the shaking and tilting of the cargo bulkheads during movement.
Smart Images

Figure CN119659879A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of cargo hold wall installation, and in particular to an installation tool and method for a movable cargo hold wall. Background Art
[0002] Mobile cargo hold walls, as a specially designed hull structural component, are designed to improve the flexibility of ships and the efficiency of cargo management. Such bulkheads are usually designed with moving devices such as slide rails or rail trolleys, so that the bulkheads can be moved or rearranged in the cargo hold as needed. The structural design of mobile cargo hold walls usually includes bulkhead bodies, moving devices and fixing devices, among which the bulkhead body is the main part that undertakes the cargo separation and support functions; moving devices such as slide rails and rail trolleys are used to realize the movement of bulkheads; fixing devices are used to fix the position of bulkheads when necessary to ensure their stability and safety. Mobile cargo hold walls have broad application prospects and significant advantages in ship transportation. Their main application areas include bulk carriers, container ships and other types of ships that need to frequently adjust the cargo hold layout; by using mobile cargo hold walls, ships can flexibly adjust the cargo hold layout according to factors such as the type, quantity and transportation requirements of the cargo, thereby improving loading efficiency, reducing transportation costs and enhancing the competitiveness of ships.
[0003] The installation of existing mobile cargo hold walls has the following defects: First, the installation process relies on lifting equipment to lift the cargo hold wall onto the rail trolley. This link has extremely strict requirements on positioning accuracy. However, there is currently a lack of an efficient and fast positioning mechanism to ensure the accuracy of installation; second, there is a lack of a comprehensive track detection device to comprehensively detect key parameters such as the straightness and deformation of the track to ensure that the cargo hold wall can be installed smoothly; third, during the movement, the stability of the cargo hold wall is poor; especially under complex and changeable environmental conditions, the cargo hold wall is prone to shaking or even tilting, which not only affects the smooth progress of the installation, but also poses a potential threat to safety. Summary of the invention
[0004] The object of the present invention is to provide a movable cargo hold wall installation tool and method to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an installation tool for a mobile cargo hold wall, comprising a pontoon deck, the upper surface of the pontoon deck is fixedly connected to a track base, the upper surface of the track base is fixedly connected to a first track, a detection trolley assembly and a moving trolley assembly are rollingly connected to the first track, the moving trolley assembly comprises a second base, a second roller is provided on the lower surface of the second base, and the second roller is rollingly connected to the first track, a fixed seat and a lower beam sensor are provided on the second base, a card slot is provided on the upper surface of the fixed seat, clamping plates are provided on both sides of the card slot, a guide rail is fixedly connected to the upper surface of the fixed seat, and the clamping plate is slidably connected to the guide rail, fixed plates are fixedly connected to the outer walls on both sides of the fixed seat, a clamping hydraulic cylinder is fixedly connected to the outer wall on one side of the fixed plate, and the output end of the clamping hydraulic cylinder is fixedly connected to the clamping plate.
[0006] As a further technical solution of the present invention, a fixing frame is fixedly connected to the lower surface of the fixing seat, a lifting hydraulic cylinder is fixedly connected to the fixing frame, and an output end of the lifting hydraulic cylinder is arranged in the card slot.
[0007] As a further technical solution of the present invention, the mobile trolley assembly includes a first base, a first roller is provided on the lower surface of the first base, and the first roller is rollingly connected to the first track, a sensor is fixedly connected to the lower surface of the first base, a spring is provided in the sensor, a connecting column is provided on one side of the spring, and the connecting column is sleeved in the sensor, a side wheel is fixedly connected to one end of the connecting column, and the side wheel is provided on the outer wall of the first track.
[0008] As a further technical solution of the present invention, a control unit is fixedly connected to the upper surface of the first base, a camera is arranged on one side of the control unit, and the camera is fixedly connected to an outer wall of one side of the first base.
[0009] As a further technical solution of the present invention, a safety deck is fixedly connected to the pontoon deck, a top deck is fixedly connected to the safety deck, a second track is fixedly connected to the upper surface of the top deck, and a moving door car assembly is rollingly connected to the second track.
[0010] As a further technical solution of the present invention, the mobile door car assembly includes a supporting foot, a third roller is arranged on the lower surface of the supporting foot, and the third roller is rollingly connected to the second track, a mobile platform is fixedly connected to the supporting foot, a distribution box and a hoist are fixedly connected to the mobile platform, a hook is arranged at the output end of the hoist, and an upper opposing sensor is fixedly connected to the lower surface of the mobile platform at the position corresponding to the lower opposing sensor.
[0011] As a further technical solution of the present invention, a track pressing plate is provided on the first track, and the track pressing plate is fixedly connected to the track base, and a reinforcing rib plate is fixedly connected to an outer wall on one side of the clamping plate.
[0012] A method for installing a mobile cargo hold wall, comprising step 1, preparation work; step 2, arranging guide rails; step 3, automatic detection; step 4, hoisting the hold wall; transporting the hold wall; step 6, installing the hold wall;
[0013] In the above step 1, the relevant dimensions of each cargo hold wall are measured and recorded. If they are not in accordance with the tolerance, they are corrected, especially the horizontality of the hatch coaming panel. The hatch centerline marks are drawn on both sides and the two end panels of the cargo hold wall;
[0014] In the above step 2, the first rail and the second rail are installed based on the hatch centerline, the lateral dimensions of the guide rails are determined according to the actual dimensions of the rollers on both sides of the detection trolley assembly, the moving trolley assembly and the moving door car assembly, and the guide rails are spot welded at corresponding positions according to the guide rail layout diagram;
[0015] In the above step 3, the straightness and horizontality of the first track and whether there are any obstructions in the direction of travel are detected by detecting the trolley assembly;
[0016] In the above step 4, the cargo hold wall is hoisted onto the mobile trolley assembly by means of the mobile door trolley assembly;
[0017] In the above step 5, the mobile trolley assembly is towed to the installation position by a towing device;
[0018] In the above step six, fasteners are used to securely mount the bulkhead on the inner wall of the cargo hold, ensuring that the connection is tight and stable.
[0019] As a further technical solution of the present invention, in the step three, a detection trolley assembly is used to perform track installation inspection, the traction device pulls the detection trolley assembly to move on the first track, and the detection trolley assembly moves along the first track through the first roller. During the movement, the side wheels roll close to the side walls of the first track under the action of the spring. If the first track is deformed or has a straightness deviation, the first track applies force to the side wheels, and the side wheels act on the springs through the connecting columns and are sensed and recorded by sensors. The camera shoots in the direction of travel of the trolley and transmits the data to the control unit for recording and analysis. The control unit records and analyzes abnormal nodes and transmits the results to the system for the staff to view and process.
[0020] As a further technical solution of the present invention, in the step 4, the cargo hold wall is hoisted onto the mobile trolley assembly by the mobile door car assembly, and the mobile door car assembly hoists the cargo hold wall fixed on the hook by the hoist. After the wall is hoisted to a certain height, the hoisting operation is suspended, a hovering inspection is performed, and the operation is continued after confirming that everything is normal. The mobile door car assembly is towed by the traction equipment, and the mobile door car assembly moves along the second track through the third roller on the supporting foot. When it reaches the vicinity of the hoisting position, the upper shooting sensor on the lower surface of the mobile platform and the lower shooting sensor on the mobile trolley assembly are used for preliminary positioning. The cargo hold wall is lowered to be temporarily fixed between the clamping plates on both sides, and the clamping plate is pushed by the clamping hydraulic cylinder on the fixed plate to move along the guide rail on the fixed seat, and the cargo hold wall is initially clamped to make it accurately positioned at the top of the slot, and the cargo hold wall continues to be lowered to fall into the slot, and then the clamping plate is driven to clamp the cargo hold wall to complete the hoisting of the cargo hold wall.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is designed with a rapid positioning structure, which uses a through-beam sensor to perform preliminary rapid positioning of the cargo hold wall, and then further realizes precise positioning with the help of a clamping plate, which greatly improves the efficiency and convenience of the installation operation, and significantly speeds up the installation process of the cargo hold wall. The guide rail is systematically and automatically detected by the detection trolley assembly, and the straightness and deformation of the track are comprehensively and accurately checked, and any obstacles that may exist on the track travel path are pre-identified, thereby effectively ensuring the stable advancement of the installation operation. The cargo hold wall is fixed and moved by moving the trolley assembly, and the cargo hold wall is fastened in the slot by the clamping plate, which effectively prevents the cargo hold wall from shaking and tilting during the movement, thereby ensuring the accuracy, safety and reliability of the entire installation process. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0023] Figure 2 for Figure 1 Schematic diagram of the enlarged structure of the A area in the middle;
[0024] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of the middle B area;
[0025] Figure 4 It is a front view structural schematic diagram of the present invention;
[0026] Figure 5 It is a schematic diagram of the top view of the structure of the present invention;
[0027] Figure 6 It is a three-dimensional structural schematic diagram of the detection vehicle assembly of the present invention;
[0028] Figure 7 It is a front view structural schematic diagram of the detection trolley assembly of the present invention;
[0029] Figure 8 It is a three-dimensional structural schematic diagram of the mobile trolley assembly of the present invention;
[0030] Fig. 9 It is a front view structural schematic diagram of the mobile trolley assembly of the present invention;
[0031] Fig.10 The present invention is a flow chart of the method.
[0032] In the figure: 1. pontoon deck; 2. safety deck; 3. top deck; 4. detection trolley assembly; 41. first base; 42. first roller; 43. sensor; 44. spring; 45. connecting column; 46. side wheel; 47. camera; 48. control unit; 5. mobile trolley assembly; 51. second base; 52. second roller; 53. fixing seat; 54. lower beam sensor; 55. slot; 56. clamping plate; 57. guide rail; 58. reinforcing rib plate; 59. fixing plate; 510. clamping hydraulic cylinder; 511. fixing frame; 512. lifting hydraulic cylinder; 6. mobile door car assembly; 61. supporting foot; 62. third roller; 63. mobile platform; 64. distribution box; 65. hoist; 66. hook; 67. upper beam sensor; 7. track base; 8. first track; 9. track pressure plate; 10. second track. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] Please see attached Figure 1 -Attached Fig. 9, an embodiment of the present invention: a mounting tool for a mobile cargo hold wall, comprising a pontoon deck 1, a track base 7 is fixedly connected to the upper surface of the pontoon deck 1, a first track 8 is fixedly connected to the upper surface of the track base 7, a detection trolley assembly 4 and a mobile trolley assembly 5 are rollingly connected to the first track 8, the mobile trolley assembly 5 comprises a second base 51, a second roller 52 is arranged on the lower surface of the second base 51, and the second roller 52 is rollingly connected to the first track 8, a fixed seat 53 and a lower beam sensor 54 are arranged on the second base 51, a card slot 55 is opened on the upper surface of the fixed seat 53, clamping plates 56 are arranged on both sides of the card slot 55, a guide rail 57 is fixedly connected to the upper surface of the fixed seat 53, and the clamping plates 56 are arranged on the upper surface of the fixed seat 53. The plate 56 is slidably connected to the guide rail 57, and the fixed plates 59 are fixedly connected to the outer walls of both sides of the fixed seat 53, and the clamping hydraulic cylinder 510 is fixedly connected to the outer wall of one side of the fixed plate 59, and the output end of the clamping hydraulic cylinder 510 is fixedly connected to the clamping plate 56; the lower surface of the fixed seat 53 is fixedly connected to the fixed frame 511, and the fixed frame 511 is fixedly connected to the jacking hydraulic cylinder 512, and the output end of the jacking hydraulic cylinder 512 is arranged in the card slot 55, and the jacking hydraulic cylinder 512 is used to push out the cargo hold wall; the mobile trolley assembly 5 includes a first base 41, and the lower surface of the first base 41 is provided with a first roller 42, and the first roller 42 is rollingly connected to the first track 8, and the lower surface of the first base 41 is fixedly connected to A sensor 43 is provided inside the sensor 43, a connecting column 45 is provided on one side of the spring 44, and the connecting column 45 is sleeved in the sensor 43, one end of the connecting column 45 is fixedly connected to a side wheel 46, and the side wheel 46 is provided on the outer wall of the first track 8, and the sensor 43, the spring 44, the connecting column 45 and the side wheel 46 are used to detect the straightness of the first track 8; a control unit 48 is fixedly connected to the upper surface of the first base 41, a camera 47 is provided on one side of the control unit 48, and the camera 47 is fixedly connected to the outer wall of one side of the first base 41, and the camera 47 is used to detect whether there are obstacles in the direction of travel of the trolley; a safety deck 2 is fixedly connected to the pontoon deck 1, and a safety deck 2 is fixedly connected to the safety deck 2 There is a top deck 3, the upper surface of the top deck 3 is fixedly connected with a second track 10, the second track 10 is rollably connected with a mobile door car assembly 6, and the second track 10 is used for guiding the movement of the mobile door car assembly 6; the mobile door car assembly 6 includes a supporting foot 61, the lower surface of the supporting foot 61 is provided with a third roller 62, and the third roller 62 is rollably connected to the second track 10, the supporting foot 61 is fixedly connected with a mobile platform 63, the mobile platform 63 is fixedly connected with a distribution box 64 and a hoist 65, the output end of the hoist 65 is provided with a hook 66, the lower surface of the mobile platform 63 is fixedly connected with an upper beam sensor 67 at a position corresponding to the lower beam sensor 54, and the hoist 65 and the hook 66 are used for hoisting the cargo hold wall;A track pressing plate 9 is provided on the first track 8, and the track pressing plate 9 is fixedly connected to the track base 7. A reinforcing rib plate 58 is fixedly connected to the outer wall of one side of the clamping plate 56. The track pressing plate 9 is used to fasten the first track 8, and the reinforcing rib plate 58 is used to improve the strength and stability of the clamping plate 56. ;
[0035] Please see attached Fig.10 , an embodiment of the present invention: a method for installing a mobile cargo hold wall, comprising step one, preparation work; step two, arranging guide rails; step three, automatic detection; step four, hoisting the bulkhead; transporting the bulkhead; step six, installing the bulkhead;
[0036] In the above step 1, the relevant dimensions of each cargo hold wall are measured and recorded. If they are not in accordance with the tolerance, they are corrected, especially the horizontality of the hatch coaming panel. The hatch centerline marks are drawn on both sides and the two end panels of the cargo hold wall;
[0037] In the above step 2, the first rail 8 and the second rail 10 are installed based on the hatch centerline, the lateral dimensions of the guide rails are determined according to the actual dimensions of the rollers on both sides of the detection trolley assembly 4, the moving trolley assembly 5 and the moving door car assembly 6, and the guide rails are spot welded at corresponding positions according to the guide rail layout diagram;
[0038] In the above step three, the straightness and horizontality of the first track 8 are detected by detecting the trolley assembly 4 to detect whether there are any obstructions in the direction of travel. The traction device pulls the detection trolley assembly 4 to move on the first track 8. The detection trolley assembly 4 moves along the first track 8 through the first roller 42. During the movement, the side wheels 46 roll close to the side walls of the first track 8 under the action of the spring 44. If the first track 8 is deformed or has a straightness deviation, the first track 8 applies a force to the side wheels 46. The side wheels 46 act on the spring 44 through the connecting column 45, and are sensed and recorded by the sensor 43. The camera 47 takes pictures in the direction of travel of the trolley, and transmits the data to the control unit 48 for recording and analysis. The control unit 48 records and analyzes abnormal nodes and transmits the results to the system for the staff to view and process.
[0039] In the above step 4, the cargo hold wall is hoisted onto the mobile trolley assembly 5 by the mobile door car assembly 6, and the mobile door car assembly 6 hoists the cargo hold wall fixed on the hook 66 by the hoist 65. After the wall is hoisted to a certain height, the hoisting operation is suspended, and a hovering inspection is performed. After confirming that everything is normal, the operation is continued, and the mobile door car assembly 6 is towed by the traction equipment. The mobile door car assembly 6 moves along the second track 10 through the third roller 62 on the supporting foot 61. When it reaches the vicinity of the hoisting position, the upper shooting sensor 67 on the lower surface of the mobile platform 63 and the lower shooting sensor 54 on the mobile trolley assembly 5 are used for preliminary positioning by shooting, and the cargo hold wall is lowered to be temporarily fixed between the clamping plates 56 on both sides, and the clamping hydraulic cylinder 510 on the fixed plate 59 pushes the clamping plate 56 to move along the guide rail 57 on the fixed seat 53, and the cargo hold wall is initially clamped to make it accurately positioned at the top of the slot 55, and the cargo hold wall continues to be lowered to fall into the slot 55, and then the clamping plate 56 is driven to clamp the cargo hold wall, and the hoisting of the cargo hold wall is completed;
[0040] In the above step 5, the mobile trolley assembly 5 is towed to the installation position by a towing device;
[0041] In the above step six, fasteners are used to securely mount the bulkhead on the inner wall of the cargo hold, ensuring that the connection is tight and stable.
[0042] Based on the above, the advantages of the present invention are: when the present invention is used to install the movable cargo hold wall, firstly, the installation preparation work is carried out, the relevant dimensions of each cargo hold wall are measured and recorded, and if they are not in accordance with the tolerance, they are corrected, especially the horizontality of the hatch coaming panel, the hatch centerline mark is drawn on the two sides and the two end panels of the cargo hold wall, and the first track 8 and the second track 10 are installed based on the hatch centerline. The lateral dimensions of the guide rails are determined according to the actual dimensions of the rollers on both sides of the detection trolley assembly 4, the mobile trolley assembly 5 and the mobile door car assembly 6, and the guide rails are spot welded at the corresponding positions according to the guide rail layout diagram, and the first track 8 is installed on the track base 7 on the pontoon deck 1 and further fixed by the track pressure plate 9, and the straightness and water level of the first track 8 are checked by the detection trolley assembly 4. The detection of flatness and whether there are any obstructions in the direction of travel, the traction device pulls the detection trolley assembly 4 to move on the first track 8, and the detection trolley assembly 4 moves along the first track 8 through the first roller 42 on the first base 41. During the movement, the side wheels 46 roll close to the side walls of the first track 8 under the action of the spring 44. If the first track 8 is deformed or has a straightness deviation, the first track 8 applies a force to the side wheels 46, and the side wheels 46 act on the spring 44 through the connecting column 45, and are sensed and recorded by the sensor 43. The camera 47 takes pictures in the direction of travel of the trolley and transmits the data to the control unit 48 for recording and analysis. The control unit 48 records and analyzes abnormal nodes and transmits the results to the system for the staff to view And process it, then hoist the cargo hold wall onto the mobile trolley assembly 5 through the mobile door car assembly 6, the mobile door car assembly 6 hoists the cargo hold wall fixed on the hook 66 through the hoist 65, after the wall is hoisted to a certain height, suspend the hoisting operation, perform a hovering inspection, and continue the operation after confirming that everything is normal, and tow the mobile door car assembly 6 through the traction equipment, the mobile door car assembly 6 moves along the second track 10 on the top deck 3 through the third roller 62 on the supporting foot 61, and when it reaches the vicinity of the hoisting position, the upper shooting sensor 67 on the lower surface of the mobile platform 63 and the lower shooting sensor 54 on the mobile trolley assembly 5 are used for preliminary positioning by shooting, and the cargo hold wall is lowered to between the two side clamps 56 for temporary fixation, and the clamps are pushed by the clamping hydraulic cylinder 510 on the fixed plate 59. 56 moves along the guide rail 57 on the fixing seat 53, initially clamps the cargo hold wall so that it is accurately positioned at the top of the slot 55, continues to lower the cargo hold wall into the slot 55, and then drives the clamping plate 56 to clamp the cargo hold wall to complete the lifting of the cargo hold wall. The mobile trolley assembly 5 is towed by the traction equipment, and the mobile trolley assembly 5 moves along the first track 8 through the second roller 52 on the second base 51 to transport the cargo hold wall to the installation position, loosens the clamping plate 56, and pushes out the cargo hold wall in the slot 55 through the lifting hydraulic cylinder 512 on the fixing frame 511, and uses fasteners to firmly install the bulkhead on the inner wall of the cargo hold to ensure that the connection is tight and stable. The safety deck 2 is used as a component of the main body of the hull, and the reinforcing rib plate 58 is used to improve the strength and stability of the clamping plate 56.The distribution box 64 is used for power supply.
[0043] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A movable cargo hold wall installation tool, comprising a pontoon deck (1), characterized in that: The upper surface of the pontoon deck (1) is fixedly connected to a track base (7), the upper surface of the track base (7) is fixedly connected to a first track (8), the first track (8) is rollingly connected to a detection trolley assembly (4) and a moving trolley assembly (5), the moving trolley assembly (5) comprises a second base (51), the lower surface of the second base (51) is provided with a second roller (52), and the second roller (52) is rollingly connected to the first track (8), the second base (51) is provided with a fixed seat (53) and a lower anti-reflection sensor assembly (54). The fixing seat (53) is provided with a clamping groove (55) on the upper surface, and clamping plates (56) are arranged on both sides of the clamping groove (55). The upper surface of the fixing seat (53) is fixedly connected with a guide rail (57), and the clamping plate (56) is slidably connected to the guide rail (57). The outer walls on both sides of the fixing seat (53) are fixedly connected with fixing plates (59), and the outer wall on one side of the fixing plate (59) is fixedly connected with a clamping hydraulic cylinder (510), and the output end of the clamping hydraulic cylinder (510) is fixedly connected to the clamping plate (56).
2. The installation tool for a movable cargo hold wall according to claim 1, characterized in that: The lower surface of the fixing seat (53) is fixedly connected to a fixing frame (511), the fixing frame (511) is fixedly connected to a lifting hydraulic cylinder (512), and the output end of the lifting hydraulic cylinder (512) is arranged in the card slot (55).
3. The installation tool for a movable cargo hold wall according to claim 1, characterized in that: The mobile trolley assembly (5) comprises a first base (41), a first roller (42) is arranged on the lower surface of the first base (41), and the first roller (42) is rollingly connected to the first track (8), a sensor (43) is fixedly connected to the lower surface of the first base (41), a spring (44) is arranged in the sensor (43), a connecting column (45) is arranged on one side of the spring (44), and the connecting column (45) is sleeved in the sensor (43), one end of the connecting column (45) is fixedly connected to a side wheel (46), and the side wheel (46) is arranged on the outer wall of the first track (8).
4. The installation tool for a movable cargo hold wall according to claim 3, characterized in that: A control unit (48) is fixedly connected to the upper surface of the first base (41), a camera (47) is provided on one side of the control unit (48), and the camera (47) is fixedly connected to an outer wall of one side of the first base (41).
5. The installation tool for a movable cargo hold wall according to claim 1, characterized in that: The pontoon deck (1) is fixedly connected to a safety deck (2), the safety deck (2) is fixedly connected to a top deck (3), the upper surface of the top deck (3) is fixedly connected to a second track (10), and the second track (10) is rollingly connected to a movable door car assembly (6).
6. The installation tool for a movable cargo hold wall according to claim 5, characterized in that: The movable door car assembly (6) comprises a supporting foot (61), a third roller (62) is arranged on the lower surface of the supporting foot (61), and the third roller (62) is rollingly connected to the second track (10), a movable platform (63) is fixedly connected to the supporting foot (61), a distribution box (64) and a hoist (65) are fixedly connected to the movable platform (63), a hook (66) is arranged at the output end of the hoist (65), and an upper opposing sensor (67) is fixedly connected to the lower surface of the movable platform (63) at a position corresponding to the lower opposing sensor (54).
7. The installation tool for a movable cargo hold wall according to claim 1, characterized in that: A track pressing plate (9) is provided on the first track (8), and the track pressing plate (9) is fixedly connected to the track base (7), and a reinforcing rib plate (58) is fixedly connected to an outer wall of one side of the clamping plate (56).
8. A method for installing a mobile cargo hold wall, comprising step 1, preparation; step 2, arranging guide rails; step 3, automatic detection; step 4, hoisting the hold wall; transporting the hold wall; step 6, installing the hold wall; characterized in that: In the above step 1, the relevant dimensions of each cargo hold wall are measured and recorded. If they are not in accordance with the tolerance, they are corrected, especially the horizontality of the hatch coaming panel. The hatch centerline marks are drawn on both sides and the two end panels of the cargo hold wall; In the above step 2, the first rail (8) and the second rail (10) are installed based on the hatch centerline, the lateral dimensions of the guide rails are determined according to the actual dimensions of the rollers on both sides of the detection trolley assembly (4), the moving trolley assembly (5) and the moving door trolley assembly (6), and the guide rails are spot welded at corresponding positions according to the guide rail layout diagram; In the above step 3, the straightness and horizontality of the first track (8) and whether there are any obstructions in the direction of travel are detected by detecting the trolley assembly (4); In the above step 4, the cargo hold wall is hoisted onto the mobile trolley assembly (5) by means of the mobile door trolley assembly (6); In the above step 5, the mobile trolley assembly (5) is towed to the installation position by a towing device; In the above step six, fasteners are used to securely mount the bulkhead on the inner wall of the cargo hold, ensuring that the connection is tight and stable.
9. The method for installing a movable cargo hold wall according to claim 8, characterized in that: In the step three, the inspection trolley assembly (4) is used to perform track installation inspection. The traction device pulls the inspection trolley assembly (4) to move on the first track (8). The inspection trolley assembly (4) moves along the first track (8) through the first roller (42). During the movement, the side wheels (46) roll closely against the side walls of the first track (8) under the action of the spring (44). If the first track (8) is deformed or has a straightness deviation, the first track (8) applies a force to the side wheels (46). The side wheels (46) act on the springs (44) through the connecting columns (45) and sense and record through the sensors (43). The camera (47) takes pictures in the direction of the trolley's movement and transmits the data to the control unit (48) for recording and analysis. The control unit (48) records and analyzes abnormal nodes and transmits the results to the system for staff to view and process.
10. The method for installing a movable cargo hold wall according to claim 8, characterized in that: In the step 4, the cargo hold wall is hoisted onto the mobile trolley assembly (5) by the mobile door car assembly (6), and the mobile door car assembly (6) hoists the cargo hold wall fixed on the hook (66) by the hoist (65). After the cargo hold wall is hoisted to a certain height, the hoisting operation is suspended, and a hovering inspection is performed. After confirming that everything is normal, the operation is continued, and the mobile door car assembly (6) is towed by the traction equipment. The mobile door car assembly (6) moves along the second track (10) via the third roller (62) on the supporting foot (61). When it reaches the vicinity of the hoisting position, the mobile platform is used to move the cargo hold wall. The upper beam sensor (67) on the lower surface of the (63) beams against the lower beam sensor (54) on the moving trolley assembly (5) for preliminary positioning, and the cargo hold wall is lowered to be temporarily fixed between the clamping plates (56) on both sides, and the clamping plates (56) are pushed to move along the guide rails (57) on the fixing seat (53) by the clamping hydraulic cylinder (510) on the fixing plate (59), and the cargo hold wall is initially clamped so that it is accurately positioned at the top of the slot (55), and the cargo hold wall is further lowered to fall into the slot (55), and then the clamping plates (56) are driven to clamp the cargo hold wall, and the lifting work of the cargo hold wall is completed.
Citation Information
Patent Citations
Crane runway detecting trolley
CN109879169A
High-speed rail corrugation detection device, system and method based on laser displacement sensors
CN110595384A
Container ship provided with special hoist for container ship
CN112249917A
Mixture application system for insulation block of ship forepeak
KR101972790B1