Electrode structure

By using an auxiliary pad film in a solid polymer hydroelectric electrolytic device to define the effective area of ​​the catalyst layer, the problem of electrode effective area deviation caused by low accuracy in the formation range of the catalyst layer is solved, and the electrolytic efficiency is improved.

CN119663316APending Publication Date: 2025-03-21SCREEN HOLDINGS CO LTD
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Patent Information

Application Number
CN202411292168.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2023-09-21
Filing Date
2024-09-14
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

In a solid polymer type water electrolytic device, the low precision of the formation range of the catalyst layer causes deviations in the effective electrode area, affecting the electrolytic efficiency.

Method used

An auxiliary liner film extends through a portion thereof to the inner position of the catalyst layer, thereby defining the effective area of ​​the catalyst layer, thereby suppressing deviations in the effective area.

Benefits of technology

Even if the catalyst layer is formed in a low range accuracy, the auxiliary pad film can effectively suppress deviations in the effective electrode area and improve electrolytic efficiency.

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Abstract

Provided is an electrode structure capable of suppressing variations in an effective region that functions as an electrode even if the accuracy of the range of formation of a catalyst layer is low. A part of the auxiliary liner film (82) extends further inward than the outer peripheral edge of the first gas diffusion layer (62), the outer peripheral edge of the porous transport layer (72), the outer peripheral edge of the first catalyst layer (61), and the outer peripheral edge of the second catalyst layer (71). As a result, it is possible to define an effective region (A) of the first catalyst layer (61) and the second catalyst layer (71) by means of the auxiliary liner film (82). Therefore, even if the precision of the forming range of the first catalyst layer (61) and the second catalyst layer (71) is low, the deviation of the effective region (A) which functions as an electrode can be suppressed.
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Description

Technical Field

[0001] The invention relates to an electrode structure. Background Art

[0002] In the past, it is known that there is a solid polymer water electrolysis device that produces hydrogen (H2) by electrolyzing water (H2O). The solid polymer water electrolysis device has a cell stack (cellstack) in which cell units (cells) and separators (seprators) are alternately stacked. Each cell unit has an electrolyte membrane and a catalyst layer formed on both sides of the electrolyte membrane. When using the solid polymer water electrolysis device, a voltage is applied between the catalyst layer on the anode side and the catalyst layer on the cathode side, and water is supplied to the catalyst layer on the anode side. As a result, the following electrochemical reaction occurs in the catalyst layer on the anode side and the catalyst layer on the cathode side. As a result, hydrogen is discharged from the catalyst layer on the cathode side.

[0003] (Anode side) 2H2O→4H + +O2+4e -

[0004] (Cathode side) 2H + +2e - →H2

[0005] A conventional solid polymer water electrolysis device is described in, for example, Patent Document 1.

[0006] Patent Document 1: Japanese Patent Application Publication No. 2022-023996 Summary of the invention

[0007] In the conventional solid polymer water electrolysis device, the entire catalyst layer is used as an electrode. However, if the entire catalyst layer is used as an electrode, when the accuracy of the catalyst layer relative to the formation range of the electrolyte membrane is low, the effective area that actually functions as an electrode will be biased. In addition, not only the cell unit of the solid polymer water electrolysis device, but also the cell unit of the solid polymer fuel cell will have the same problem.

[0008] The present invention has been made in view of such circumstances, and an object of the present invention is to provide a technology capable of suppressing variations in an effective region functioning as an electrode even if the accuracy of the formation range of a catalyst layer is low.

[0009] To solve the above-mentioned problems, the first invention of the present application is an electrode structure comprising: an electrolyte membrane; a first catalyst layer formed on one side of the electrolyte membrane; a first gas diffusion layer stacked on the surface of the first catalyst layer; a second catalyst layer formed on the other side of the electrolyte membrane; a porous transport layer or a second gas diffusion layer stacked on the surface of the second catalyst layer; and an auxiliary backing membrane installed on the electrolyte membrane around at least one of the first catalyst layer and the second catalyst layer, a portion of the auxiliary backing membrane extending to a position inner than the outer periphery of the first gas diffusion layer, the outer periphery of the porous transport layer or the second gas diffusion layer, the outer periphery of the first catalyst layer, and the outer periphery of the second catalyst layer.

[0010] The second invention of the present application is an electrode structure according to the first invention, wherein the first catalyst layer and the second catalyst layer have an overlapping area that overlaps each other when observed along the stacking direction, and the outer peripheral edge of the first catalyst layer and the outer peripheral edge of the second catalyst layer are offset, and the portion of the auxiliary backing membrane is located at a position closer to the inside than the outer peripheral edge of the overlapping area.

[0011] The third invention of the present application is an electrode structure according to the first invention or the second invention, wherein the auxiliary backing membrane has a rectangular opening, and the opening is located at a position closer to the inside than the outer edge of the first gas diffusion layer, the outer edge of the porous transport layer or the second gas diffusion layer, the outer edge of the first catalyst layer, and the outer edge of the second catalyst layer.

[0012] The fourth invention of the present application is an electrode structure according to the third invention, wherein the auxiliary backing membrane comprises: a first auxiliary backing membrane attached to one surface of the electrolyte membrane; and a second auxiliary backing membrane attached to the other surface of the electrolyte membrane, the opening of either the first auxiliary backing membrane or the second auxiliary backing membrane being located at a position inner than the opening of the other, the outer periphery of the first gas diffusion layer, the outer periphery of the porous transport layer or the second gas diffusion layer, the outer periphery of the first catalyst layer, and the outer periphery of the second catalyst layer.

[0013] A fifth invention of the present application is the electrode structure according to any one of the first to fourth inventions, wherein the first catalyst layer and the second catalyst layer are coating films.

[0014] According to the first to fifth inventions of the present application, the auxiliary backing film defines the effective regions of the first and second catalyst layers. Thus, even if the formation ranges of the first and second catalyst layers are low in accuracy, the variation in the effective regions functioning as electrodes can be suppressed.

[0015] In particular, according to the second invention of the present application, regardless of the positional deviation between the first catalyst layer and the second catalyst layer, the effective regions of the first catalyst layer and the second catalyst layer can be limited by the auxiliary gasket film.

[0016] In particular, according to the third invention of the present application, the rectangular effective regions of the first catalyst layer and the second catalyst layer can be defined with high accuracy using the auxiliary backing film. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of a water electrolysis device.

[0018] Figure 2 Schematic diagram of a cell unit and a pair of spacers located on both sides of the cell unit.

[0019] Figure 3 This is a diagram showing the electrode structure as viewed from the anode side in the stacking direction.

[0020] Figure 4 is a cross-sectional view of the electrode structure.

[0021] Figure 5 It is a cross-sectional view of an electrode structure according to a modified example.

[0022] Description of Reference Numerals

[0023] 1. Water electrolysis device

[0024] 10 pool units

[0025] 20 Spacer

[0026] 30 cell stack

[0027] 40 Power Supply

[0028] 51 Electrolyte membrane

[0029] 61 first catalyst layer

[0030] 62First gas diffusion layer

[0031] 71 Second catalyst layer

[0032] 72Porous transport layer

[0033] 80 electrode structure

[0034] 81 first auxiliary liner film

[0035] 82 second auxiliary liner film

[0036] 90 overlap area

[0037] 810 First Opening

[0038] 820 Second Opening

[0039] AEffective Area DETAILED DESCRIPTION

[0040] Hereinafter, embodiments of the present invention will be described with reference to the drawings.

[0041] <1. Overview of water electrolysis device>

[0042] Figure 1 Schematic diagram of a water electrolysis device 1. The water electrolysis device 1 is a device for producing hydrogen by solid polymer water electrolysis. Figure 1 As shown, the water electrolysis device 1 has: a cell stack 30 including a plurality of cell cells 10 and a plurality of spacers 20; and a power source 40. The cell cells 10 and the spacers 20 are alternately stacked to form the cell stack 30. Hereinafter, the direction in which the cell cells 10 and the spacers 20 are stacked is referred to as the "stacking direction".

[0043] Figure 2 1 is a diagram schematically showing only one cell unit 10 in the cell unit stack 30 of the water electrolysis device 1 and a pair of spacers 20 located on both sides of the cell unit 10. Figure 2 As shown, one cell unit 10 includes an electrolyte membrane 51 , a first catalyst layer 61 , a first gas diffusion layer 62 , a second catalyst layer 71 , and a porous transport layer 72 .

[0044] The stacked body composed of the electrolyte membrane 51, the first catalyst layer 61, the first gas diffusion layer 62, the second catalyst layer 71 and the porous transport layer 72 is called a membrane electrode assembly (MEA). In addition, the stacked body composed of the electrolyte membrane 51, the first catalyst layer 61 and the second catalyst layer 71 is called a membrane catalyst layer assembly (CCM: Catalyst-coated membrane).

[0045] The electrolyte membrane 51 is a thin film (ion exchange membrane) having ion conductivity. The electrolyte membrane 51 of this embodiment conducts hydrogen ions (H + ) proton exchange membrane. A fluorine-based or hydrocarbon-based polymer electrolyte membrane is used as the electrolyte membrane 51. Specifically, for example, a polymer electrolyte membrane containing perfluorocarbon sulfonic acid is used as the electrolyte membrane 51. The membrane thickness of the electrolyte membrane 51 is, for example, 5 μm to 200 μm.

[0046] The first catalyst layer 61 is a catalyst layer that triggers an electrochemical reaction on the cathode side. The first catalyst layer 61 is formed on the surface of the cathode side of the electrolyte membrane 51. The first catalyst layer 61 includes a large number of carbon particles that support catalyst particles. The catalyst particles are, for example, platinum particles. However, the catalyst particles may be a material in which a small amount of ruthenium or cobalt particles are mixed with platinum particles. When the water electrolysis device 1 is used, hydrogen ions (H 2 ) are supplied to the first catalyst layer 61. + ) and electron (e - ). Then, a voltage is applied between the first catalyst layer 61 and the second catalyst layer 71 by using the power supply 40. In this way, under the action of the voltage and the catalyst particles, a reduction reaction occurs in the first catalyst layer 61, and hydrogen (H2) is generated from hydrogen ions and electrons.

[0047] The first gas diffusion layer 62 is used to transport electrons from the separator 20 to the first catalyst layer 61, and to transport hydrogen generated in the first catalyst layer 61 to the separator 20. The first gas diffusion layer 62 is stacked on the outer surface of the first catalyst layer 61 (the surface on the opposite side to the electrolyte membrane 51). The first catalyst layer 61 is sandwiched between the electrolyte membrane 51 and the first gas diffusion layer 62. The first gas diffusion layer 62 has electrical conductivity and is formed of a porous material. For example, a porous substrate (carbon paper) formed of carbon is used for the first gas diffusion layer 62.

[0048] The second catalyst layer 71 is a catalyst layer that triggers an electrochemical reaction on the anode side. The second catalyst layer 71 is formed on the surface of the anode side of the electrolyte membrane 51 (the surface on the opposite side to the first catalyst layer 61). The second catalyst layer 71 contains a large number of catalyst particles. Catalyst particles are, for example, iridium oxide (IrOx), platinum (Pt), an alloy of iridium (Ir) and ruthenium (Ru), an alloy of iridium (Ir) and titanium dioxide (TiO2), etc. When using the water electrolysis device 1, water (H2O) is supplied to the second catalyst layer 71. Then, a voltage is applied between the first catalyst layer 61 and the second catalyst layer 71 using the power supply 40. In this way, under the action of the voltage and the catalyst particles, water is electrolyzed into hydrogen ions (H + ), oxygen (O2) and electrons (e - ).

[0049] The porous transport layer 72 is used to uniformly supply water to the second catalyst layer 71 and to transport oxygen and electrons generated in the second catalyst layer 71 to the separator 20. The porous transport layer 72 is laminated on the outer surface of the second catalyst layer 71 (the surface on the opposite side of the electrolyte membrane 51). The second catalyst layer 71 is sandwiched between the electrolyte membrane 51 and the porous transport layer 72. The porous transport layer 72 has electrical conductivity and is formed of a porous material. For example, a porous substrate formed of a metal such as titanium or stainless steel is used for the porous transport layer 72.

[0050] The separator 20 allows electrons to move between adjacent cell units 10 and forms a passage for water, oxygen and hydrogen. The separator 20 is located between the first gas diffusion layer 62 and the porous transport layer 72 of the adjacent cell units 10. The separator 20 has electrical conductivity and is formed of a metal plate 21 that is impermeable to gas and liquid. The metal plate 21 has a cathode surface 22 in contact with the first gas diffusion layer 62 and an anode surface 23 in contact with the porous transport layer 72.

[0051] The cathode surface 22 of the metal plate 21 has a plurality of cathode grooves 24. The hydrogen gas generated in the first catalyst layer 61 passes through the first gas diffusion layer 62 and is discharged to the outside through the cathode grooves 24 of the separator 20.

[0052] The anode surface 23 of the metal plate 21 has a plurality of anode cells 25. Water is supplied to the porous transport layer 72 through the anode cells 25 of the separator 20. Oxygen generated in the second catalyst layer 71 passes through the porous transport layer 72 and is discharged to the outside through the anode cells 25 of the separator 20.

[0053] The power supply 40 is a device for applying voltage to the cell unit stack 30. Figure 1 As shown, the positive terminal of the power source 40 is electrically connected to the separator 20 at the end closest to the anode side of the battery cell stack 30. The negative terminal of the power source 40 is electrically connected to the separator 20 at the end closest to the cathode side of the battery cell stack 30. The power source 40 applies a voltage required for electrolyzing water to the battery cell stack 30.

[0054] When the water electrolysis device 1 is used, water is supplied from the anode tank 25 of the separator 20 to the second catalyst layer 71 via the porous transport layer 72. In this way, under the action of the voltage of the power supply 40 and the catalyst particles of the second catalyst layer 71, water is decomposed into hydrogen ions, oxygen and electrons. The hydrogen ions are transmitted to the first catalyst layer 61 through the electrolyte membrane 51. Oxygen is discharged to the outside through the porous transport layer 72 and the anode tank 25 of the separator 20. The electrons flow to the adjacent cell unit 10 through the porous transport layer 72 and the separator 20. In the adjacent cell unit 10, the electrons reach the first catalyst layer 61 through the first gas diffusion layer 62. Then, in the first catalyst layer 61, the hydrogen ions and the electrons are combined to generate hydrogen. The generated hydrogen is discharged to the outside through the first gas diffusion layer 62 and the cathode tank 24 of the separator 20. Thus, hydrogen is produced.

[0055] <2. Regarding the electrode structure>

[0056] For ease of handling, auxiliary gasket films 81 and 82 are installed around the cell unit 10. Hereinafter, the structure composed of the cell unit 10 and the auxiliary gasket films 81 and 82 is referred to as an "electrode structure 80". Figure 3This is a diagram of the electrode structure 80 as viewed from the anode side in the stacking direction. Figure 4 is a cross-sectional view of the electrode structure 80 .

[0057] When viewed in the stacking direction, the electrolyte membrane 51, the first catalyst layer 61, the first gas diffusion layer 62, the second catalyst layer 71, and the porous transport layer 72 are all rectangular. Figure 4 As shown in FIG. 1 , the outer periphery of the first catalyst layer 61 is located further inward than the outer periphery of the electrolyte membrane 51. Therefore, when viewed in the stacking direction, the area of ​​the first catalyst layer 61 is smaller than the area of ​​the electrolyte membrane 51. Figure 4 As shown, the outer periphery of the second catalyst layer 71 is located inside the outer periphery of the electrolyte membrane 51. Therefore, the area of ​​the second catalyst layer 71 is smaller than the area of ​​the electrolyte membrane 51 when viewed in the stacking direction.

[0058] The first catalyst layer 61 is a coating film formed by coating a catalyst ink on one surface of the electrolyte membrane 51. The second catalyst layer 71 is a coating film formed by coating a catalyst ink on the other surface of the electrolyte membrane 51. When the catalyst ink is applied, the coating range is controlled so that the first catalyst layer 61 and the second catalyst layer 71 are in approximately the same position when viewed along the stacking direction. Therefore, when viewed along the stacking direction, the first catalyst layer 61 and the second catalyst layer 71 have an overlapping area 90 that overlaps with each other. However, it is extremely difficult to make the coating range of the catalyst ink on both sides of the electrolyte membrane 51 strictly consistent. Therefore, if Figure 4 As shown, the position of the outer periphery of the first catalyst layer 61 is slightly offset from the position of the outer periphery of the second catalyst layer 71. In addition, when viewed in the stacking direction, the area of ​​the first catalyst layer 61 and the area of ​​the second catalyst layer 71 may not be exactly the same.

[0059] The first gas diffusion layer 62 is attached to the surface of the first catalyst layer 61 on the side opposite to the electrolyte membrane 51. The first gas diffusion layer 62 covers the first catalyst layer 61. The outer peripheral edge of the first gas diffusion layer 62 is located outside the outer peripheral edge of the first catalyst layer 61. The porous transport layer 72 is attached to the surface of the second catalyst layer 71 on the side opposite to the electrolyte membrane 51. The porous transport layer 72 covers the second catalyst layer 71. The outer peripheral edge of the porous transport layer 72 is located outside the outer peripheral edge of the second catalyst layer 71.

[0060] The first auxiliary gasket film 81 and the second auxiliary gasket film 82 are films provided to hold the electrode structure 80 when manufacturing the cell unit stack 30. The first auxiliary gasket film 81 and the second auxiliary gasket film 82 use films having higher mechanical strength than the electrolyte membrane 51. The material of the first auxiliary gasket film 81 and the second auxiliary gasket film 82 is specifically PET (polyethylene terephthalate), PEN (polyethylene naphthalate), PPS (polyphenylene sulfide) or PS (polystyrene).

[0061] The first auxiliary gasket film 81 is attached to the cathode-side surface of the electrolyte membrane 51 around the first catalyst layer 61. The first auxiliary gasket film 81 is rectangular when viewed in the stacking direction. Figure 4 As shown, the outer peripheral edge of the first auxiliary gasket film 81 is located outside the outer peripheral edge of the electrolyte membrane 51 .

[0062] The first auxiliary gasket film 81 has a first opening 810 substantially at the center. The first opening 810 is a hole that penetrates the first auxiliary gasket film 81 in the stacking direction. The first opening 810 is rectangular when viewed in the stacking direction. At least a portion of the first catalyst layer 61 is located in the first opening 810 when viewed in the stacking direction.

[0063] The second auxiliary gasket film 82 is attached to the surface of the electrolyte membrane 51 on the anode side around the second catalyst layer 71. The second auxiliary gasket film 82 is rectangular when viewed in the stacking direction. Figure 4 As shown, the outer peripheral edge of the second auxiliary gasket film 82 is located outside the outer peripheral edge of the electrolyte membrane 51. Outside the outer peripheral edge of the electrolyte membrane 51, the first auxiliary gasket film 81 and the second auxiliary gasket film 82 are attached to each other.

[0064] The second auxiliary gasket film 82 has a second opening 820 substantially at the center. The second opening 820 is a hole that penetrates the second auxiliary gasket film 82 in the stacking direction. The second opening 820 is rectangular when viewed in the stacking direction. At least a portion of the second catalyst layer 71 is located in the second opening 820 when viewed in the stacking direction.

[0065] In such an electrode structure 80, the first catalyst layer 61, the first gas diffusion layer 62, the second catalyst layer 71 and the porous transport layer 72 overlap in the stacking direction, and the area not covered by the first auxiliary backing membrane 81 and the second auxiliary backing membrane 82 forms an effective area A that substantially functions as an electrode.

[0066] In the case of the electrode structure 80 of the present embodiment, a portion of the second auxiliary backing membrane 82 extends to a position further inside than the outer periphery of the first gas diffusion layer 62, the outer periphery of the porous transport layer 72, the outer periphery of the first catalyst layer 61, and the outer periphery of the second catalyst layer 71. And, the portion of the second auxiliary backing membrane 82 is sandwiched between the second catalyst layer 71 and the porous transport layer 72. Therefore, in the present embodiment, the region further inside than the portion of the second auxiliary backing membrane 82 forms the effective region A that substantially functions as an electrode. In this way, even when the accuracy of the formation range of the first catalyst layer 61 and the second catalyst layer 71 is low, the variation of the effective region A that functions as an electrode can be suppressed.

[0067] In particular, when the first catalyst layer 61 and the second catalyst layer 71 are coating films, as described above, there is a slight misalignment between the position of the outer periphery of the first catalyst layer 61 and the position of the outer periphery of the second catalyst layer 71. However, in the present embodiment, the above-mentioned portion of the second auxiliary gasket film 82 extends to a position further inside than the outer periphery of the overlapping region 90 of the first catalyst layer 61 and the second catalyst layer 71. Therefore, regardless of the misalignment between the positions of the first catalyst layer 61 and the second catalyst layer 71, the effective region A of the first catalyst layer 61 and the second catalyst layer 71 can be defined by the second auxiliary gasket film 82.

[0068] In the present embodiment, the rectangular second opening 820 of the second auxiliary gasket membrane 82 is located inside the rectangular first opening 810 of the first auxiliary gasket membrane 81. Furthermore, the second opening 820 is located inside the outer periphery of the first gas diffusion layer 62, the outer periphery of the porous transport layer 72, the outer periphery of the first catalyst layer 61, and the outer periphery of the second catalyst layer 71. Therefore, the second auxiliary gasket membrane 82 can define the rectangular effective area A of the first catalyst layer 61 and the second catalyst layer 71 with high accuracy.

[0069] In addition, in the present embodiment, the second opening 820 of the second auxiliary gasket film 82 is located further inward than the first opening 810 of the first auxiliary gasket film 81. Therefore, of the two auxiliary gasket films 81 and 82, the first auxiliary gasket film 81 is not involved in the demarcation of the effective area A, and the effective area A of the first catalyst layer 61 and the second catalyst layer 71 can be defined only by the second auxiliary gasket film 82. Thus, the influence of the manufacturing error of the two auxiliary gasket films 81 and 82 can be suppressed, and the effective area A can be determined with higher accuracy.

[0070] <3. Modifications>

[0071] Although one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment. Various modifications will be described below, centering on the differences from the above embodiment.

[0072] <3-1. First Modification>

[0073] Although in the above-mentioned embodiment, all four sides of the rectangular second opening 820 of the second auxiliary liner membrane 82 are located at a position closer to the inside than the outer periphery of the first gas diffusion layer 62, the outer periphery of the porous transport layer 72, the outer periphery of the first catalyst layer 61, and the outer periphery of the second catalyst layer 71, only a part of the four sides of the second opening 820 may be located at a position closer to the inside than the outer periphery of the first gas diffusion layer 62, the outer periphery of the porous transport layer 72, the outer periphery of the first catalyst layer 61, and the outer periphery of the second catalyst layer 71. For example, in Figure 3 Of the two long sides and two short sides of the second opening 820 shown, only the two long sides or only the two short sides may be located further inside than the outer periphery of the first gas diffusion layer 62, the outer periphery of the porous transport layer 72, the outer periphery of the first catalyst layer 61, and the outer periphery of the second catalyst layer 71.

[0074] <3-2. Second Modification>

[0075] In the above embodiment, a portion of the second auxiliary backing membrane 82 extends to a position further inside than the outer periphery of the first gas diffusion layer 62, the outer periphery of the porous transport layer 72, the outer periphery of the first catalyst layer 61, and the outer periphery of the second catalyst layer 71, and the effective region A of the first catalyst layer 61 and the second catalyst layer 71 is defined by the portion of the second auxiliary backing membrane 82. However, a portion of the first auxiliary backing membrane 81 may extend to a position further inside than the outer periphery of the first gas diffusion layer 62, the outer periphery of the porous transport layer 72, the outer periphery of the first catalyst layer 61, and the outer periphery of the second catalyst layer 71, and the effective region A of the first catalyst layer 61 and the second catalyst layer 71 is defined by the portion of the first auxiliary backing membrane 81.

[0076] <3-3. Third Modification>

[0077] Figure 5 FIG. 8 is a cross-sectional view of an electrode structure 80 according to a third modification. In the above embodiment, the electrode structure 80 includes two auxiliary liner films 81 and 82. Figure 5 The electrode structure 80 has only one auxiliary gasket film 82. One auxiliary gasket film 82 may be attached to any one of the cathode side surface and the anode side surface of the electrolyte membrane 51.

[0078] In this case, by extending a portion of an auxiliary backing membrane 82 to a position closer to the inside than the outer periphery of the first gas diffusion layer 62, the outer periphery of the porous transport layer 72, the outer periphery of the first catalyst layer 61 and the outer periphery of the second catalyst layer 71, the effective area A of the first catalyst layer 61 and the second catalyst layer 71 can be limited.

[0079] <3-4. Other Modifications>

[0080] In the above embodiment, the electrode structure 80 using a proton exchange membrane as the electrolyte membrane 51 has been described. However, the electrode structure of the present invention may use an anion exchange membrane as the electrolyte membrane.

[0081] In addition, in the above embodiment, the electrode structure 80 used in the water electrolysis device 1 is described. However, the same structure as in the above embodiment can also be used for the electrode structure used in the fuel cell. In the case of the electrode structure used in the fuel cell, the porous transport layer 72 is replaced with a second gas diffusion layer. The second gas diffusion layer uses a porous substrate (carbon paper) formed of carbon, for example.

[0082] In addition, the same structure as that of the above embodiment can also be used for an electrode structure used in a LOHC (Liquid Organic Hydrogen Carrier) process that produces an organic hydride (eg, toluene-methylcyclohexane) by hydrogenating an aromatic compound such as toluene.

[0083] Furthermore, part of the configuration of the above-described embodiment and modified examples may be deleted, or other configurations may be added without departing from the spirit of the present invention.

Claims

1. An electrode structure, comprising: Electrolyte membrane; a first catalyst layer formed on one surface of the electrolyte membrane; a first gas diffusion layer, stacked on a surface of the first catalyst layer; a second catalyst layer formed on the other side of the electrolyte membrane; A porous transport layer or a second gas diffusion layer is laminated on the surface of the second catalyst layer; as well as an auxiliary gasket membrane mounted on the electrolyte membrane around at least one of the first catalyst layer and the second catalyst layer, A portion of the auxiliary backing membrane extends inside the outer periphery of the first gas diffusion layer, the outer periphery of the porous transport layer or the second gas diffusion layer, the outer periphery of the first catalyst layer, and the outer periphery of the second catalyst layer.

2. The electrode structure according to claim 1, wherein: The first catalyst layer and the second catalyst layer have overlapping regions that overlap each other when viewed along the stacking direction, and the outer periphery of the first catalyst layer and the outer periphery of the second catalyst layer are offset from each other. The portion of the auxiliary cushion film is located inside the outer peripheral edge of the overlapping region.

3. The electrode structure according to claim 1 or 2, wherein: The auxiliary cushion film has a rectangular opening, The opening is located inside the outer periphery of the first gas diffusion layer, the outer periphery of the porous transport layer or the second gas diffusion layer, the outer periphery of the first catalyst layer, and the outer periphery of the second catalyst layer.

4. The electrode structure according to claim 3, wherein: The auxiliary liner film has: a first auxiliary gasket film attached to one surface of the electrolyte membrane; as well as a second auxiliary gasket film attached to the other surface of the electrolyte membrane, The opening of either the first auxiliary backing membrane or the second auxiliary backing membrane is located inner than the opening of the other, the outer periphery of the first gas diffusion layer, the outer periphery of the porous transport layer or the second gas diffusion layer, the outer periphery of the first catalyst layer, and the outer periphery of the second catalyst layer.

5. The electrode structure according to claim 1 or 2, wherein: The first catalyst layer and the second catalyst layer are coating membranes.

Citation Information

Patent Citations

  • Electrochemical device

    JP2022023996A