Device and method for cleaning soil between steel plate piles

By designing a soil cleaning device between piles for steel sheet pile foundation pit construction, automatic cleaning is performed using hydraulic telescopic rods and drill rods, the problem of difficulty in efficient cleaning of soil between piles is solved, and construction efficiency and safety are improved.

CN119663853APending Publication Date: 2025-03-21CHINA MCC5 GROUP CORP LTD
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Patent Information

Application Number
CN202411888537.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

In the construction of steel sheet pile foundation pits, it is difficult to clean the soil between piles efficiently, resulting in construction safety hazards. The existing mechanical and manual cleaning methods are inefficient and there are blind spots in cleaning.

Method used

A steel sheet pile-to-pile soil cleaning device is designed, including a walking unit, a support unit, a position adjustment unit and a pile-to-pile soil cleaning unit, which is automatically cleaned using hydraulic telescopic rods and drill rods, and is equipped with a small flat plate vibrator to further clean the residual soil.

Benefits of technology

The accurate positioning and automatic cleaning of soil between steel sheet piles is achieved, which improves cleaning efficiency and reduces safety hazards.

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Abstract

The invention belongs to the technical field of cleaning devices, and particularly relates to a device and method for cleaning soil between steel plate piles. According to the technical scheme, the cleaning device for the soil between the steel plate piles comprises a walking unit, a supporting unit is connected to the walking unit, at least one position adjusting unit is connected to the supporting unit, and the output end of the position adjusting unit is connected with a cleaning unit for the soil between the piles; the inter-pile soil cleaning unit comprises a hydraulic telescopic rod, the hydraulic telescopic rod is installed at the output end of the position adjusting unit, a drilling driving device is installed at the lower end of the hydraulic telescopic rod, and the output end of the drilling driving device is connected with a drilling rod. The invention provides a device and a method for cleaning soil between steel plate piles.
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Description

Technical Field

[0001] The invention belongs to the technical field of cleaning devices, and in particular relates to a device and method for cleaning soil between steel sheet piles. Background Art

[0002] As a common foundation pit support system, steel sheet piles are widely used in foundation pit construction. In particular, Larsen steel sheet piles, also known as U-shaped steel sheet piles, are a new type of building material that plays an important role in engineering as retaining walls, water retaining walls, and sand retaining walls when building bridge cofferdams, laying large pipelines, and excavating temporary ditches. Figure 5 As shown, the Larsen steel sheet pile has a U-shaped structure. During use, each steel sheet pile is installed symmetrically and connected by locking joints, so a cavity is formed on the excavation side.

[0003] During the trench excavation process, factors such as the internal support system, trench width, and depth usually affect the soil between the piles, making it difficult to clean the soil, posing a major safety hazard to subsequent trench construction.

[0004] The existing technologies for cleaning soil between piles mainly include mechanical and manual methods.

[0005] Mechanical cleaning usually uses an excavator to clean the foundation pit using the front tooth groove of the bucket. This method is easily affected by factors such as trench width and spacing of the internal support system, has low efficiency and has many blind areas for cleaning.

[0006] The manual cleaning method is for workers to use steel pipes, crowbars and other tools to clean out the edge of the foundation pit. This is extremely inefficient, has a limited cleaning depth and is difficult to implement under dense soil conditions. Summary of the invention

[0007] In order to solve the above problems existing in the prior art, the object of the present invention is to provide a device and method for cleaning soil between steel sheet piles.

[0008] The technical solution adopted by the present invention is:

[0009] A soil cleaning device for steel sheet piles comprises a walking unit, the walking unit is connected to a supporting unit, the supporting unit is connected to at least one position adjustment unit, the output end of the position adjustment unit is connected to the soil cleaning unit for the piles; the soil cleaning unit for the piles comprises a hydraulic telescopic rod, the hydraulic telescopic rod is installed on the output end of the position adjustment unit, a drilling drive device is installed at the lower end of the hydraulic telescopic rod, and the output end of the drilling drive device is connected to a drill rod.

[0010] The walking unit of the present invention can move the device to the area where the soil between piles needs to be cleaned, and the position adjustment unit can move the soil cleaning unit between piles horizontally and vertically to align the drill rod with the position where the soil between piles needs to be cleaned. The drilling drive device drives the drill rod to drill in the soil between piles to clean the soil between steel sheet piles. The present invention can accurately locate and automatically clean the soil between steel sheet piles, thereby improving the efficiency of cleaning the soil between piles.

[0011] As a preferred solution of the present invention, a small flat plate vibrator is also installed at the lower end of the hydraulic telescopic rod. After the drill rod loosens the soil between the piles, the small flat plate vibrator further cleans the remaining soil between the piles through vibration.

[0012] As a preferred solution of the present invention, the walking unit includes a plurality of steering devices, which are installed at the bottom of the supporting unit, the bottom of the steering device is connected to a guide wheel, and a power device for driving the guide wheel is installed on the supporting unit. The power device can drive the guide wheel to rotate, thereby driving the entire device to move. The steering device can drive the guide wheel to turn, ensuring that the guide wheel moves in the correct direction.

[0013] As a preferred solution of the present invention, the number of the steering devices and guide wheels is four, and two steering devices and guide wheels are respectively arranged at the bottom of each leg.

[0014] As a preferred solution of the present invention, a laser alignment device is installed on the support unit for calibrating the guide wheel by combining the laser alignment device with the ground marking line.

[0015] As a preferred solution of the present invention, the support unit includes a main beam, two legs are connected to the lower side of the main beam, the lower ends of the legs are connected to a ground beam, and the walking unit is installed at the bottom of the ground beam.

[0016] As a preferred embodiment of the present invention, the position adjustment unit includes a transverse moving trolley, which is slidably connected to the main beam of the support unit, a longitudinal moving guide rail is fixed to the transverse moving trolley, a longitudinal translation trolley is slidably connected to the longitudinal moving guide rail, and the inter-pile soil cleaning unit is installed at the lower part of the longitudinal translation trolley. The transverse moving trolley drives the longitudinal moving guide rail to move transversely, and accordingly, the transverse position of the drill rod is accurately adjusted. The longitudinal translation trolley drives the inter-pile soil cleaning unit to move longitudinally, so that the longitudinal position of the drill rod is accurately adjusted. After adjusting the transverse and longitudinal positions of the drill rod, the drill rod can accurately drill into the soil between the piles.

[0017] As a preferred solution of the present invention, a rope winder is installed on the main beam, a transverse pull rope is connected to the transverse moving trolley, a wire reel is installed on the support unit, and the transverse pull rope is wound around the rope winder and the wire reel in sequence. The wire reel winds the transverse pull rope, so that the transverse pull rope pulls the transverse moving trolley to move, thereby realizing transverse position adjustment.

[0018] As a preferred solution of the present invention, the longitudinal translation trolley is equipped with longitudinal rollers, the longitudinal rollers are overlapped on the longitudinal movement guide rails, and the longitudinal translation trolley is equipped with a longitudinal movement driving device for driving the longitudinal rollers. When the longitudinal movement driving device drives the longitudinal rollers to rotate, the longitudinal translation trolley drives the inter-pile soil cleaning unit to move longitudinally, thereby realizing accurate adjustment of the longitudinal position of the drill rod.

[0019] A method for cleaning soil between steel sheet piles, comprising the following steps:

[0020] S1: Install the walking unit and the supporting unit in sequence according to the groove width;

[0021] S2: Draw ground markings on the ground in the working area along the direction of travel of the inter-pile soil cleaning device, and calibrate the guide wheel by combining the ground markings with the laser alignment device;

[0022] S3: installation position adjustment unit and inter-pile soil cleaning unit;

[0023] S4: The drill rod is moved to the corresponding height by the hydraulic telescopic rod to start drilling, and the small flat plate vibrator is started to clean the remaining attached soil between the piles.

[0024] The beneficial effects of the present invention are:

[0025] The walking unit of the present invention can move the device to the area where the soil between piles needs to be cleaned, and the position adjustment unit can move the soil cleaning unit between piles horizontally and vertically to align the drill rod with the position where the soil between piles needs to be cleaned. The drilling drive device drives the drill rod to drill in the soil between piles to clean the soil between steel sheet piles. The present invention can accurately locate and automatically clean the soil between steel sheet piles, thereby improving the efficiency of cleaning the soil between piles. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a working state diagram of the present invention;

[0027] Figure 2 Schematic diagram of the structure of the present invention;

[0028] Figure 3 It is a structural diagram of the walking system;

[0029] Figure 4 It is a structural diagram of the soil cleaning system between piles;

[0030] Figure 5 It is a schematic diagram of the structure of the soil between piles.

[0031] In the figure: 1-travel unit; 2-support unit; 3-position adjustment unit; 4-inter-pile soil cleaning unit; 5-laser alignment device; 6-reel; 11-steering device; 12-guide wheel; 21-main beam; 22-leg; 23-ground beam; 31-lateral moving trolley; 32-longitudinal moving guide rail; 33-longitudinal translation trolley; 41-hydraulic telescopic rod; 42-drill rod; 43-small flat plate vibrator. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

[0034] like Figure 1 to Figure 4 As shown, the soil cleaning device between steel sheet piles of this embodiment includes a walking unit 1, the walking unit 1 is connected to a supporting unit 2, the supporting unit 2 is connected to at least one position adjustment unit 3, and the output end of the position adjustment unit 3 is connected to a soil cleaning unit 4 between piles; the soil cleaning unit 4 between piles includes a hydraulic telescopic rod 41, the hydraulic telescopic rod 41 is installed on the output end of the position adjustment unit 3, a drilling drive device is installed at the lower end of the hydraulic telescopic rod 41, and the output end of the drilling drive device is connected to a drill rod 42.

[0035] The walking unit 1 of the present invention can move the device to the area where the soil between piles needs to be cleaned, and the position adjustment unit 3 can move the soil cleaning unit 4 between piles horizontally and vertically to align the drill rod 42 with the position where the soil between piles needs to be cleaned. The drilling drive device drives the drill rod 42 to drill in the soil between piles to clean the soil between steel sheet piles. The present invention can accurately locate and automatically clean the soil between steel sheet piles, thereby improving the efficiency of cleaning the soil between piles.

[0036] Furthermore, a small plate vibrator 43 is also installed at the lower end of the hydraulic telescopic rod 41. After the drill rod 42 loosens the soil between the piles, the small plate vibrator 43 further cleans the remaining soil between the piles through vibration.

[0037] Specifically, the walking unit 1 includes a plurality of steering devices 11, which are installed at the bottom of the supporting unit 2. The bottom of the steering device 11 is connected to a guide wheel 12, and a power device for driving the guide wheel 12 is installed on the supporting unit 2. The power device can drive the guide wheel 12 to rotate, thereby driving the entire device to move. The steering device 11 can drive the guide wheel 12 to turn, ensuring that the guide wheel 12 moves in the correct direction.

[0038] There are four steering devices 11 and four guide wheels 12. Two steering devices 11 and two guide wheels 12 are respectively arranged at the bottom of each leg 22.

[0039] Furthermore, the support unit 2 is provided with a laser alignment device 5 for calibrating the guide wheel 12 by combining the laser alignment device 5 with ground markings.

[0040] Specifically, the support unit 2 includes a main beam 21 , two legs 22 are connected to the lower side of the main beam 21 , the lower ends of the legs 22 are connected to a ground beam 23 , and the walking unit 1 is installed at the bottom of the ground beam 23 .

[0041] Specifically, the position adjustment unit 3 includes a transverse moving trolley 31, which is slidably connected to the main beam 21 of the support unit 2, a longitudinal moving guide rail 32 is fixed to the transverse moving trolley 31, a longitudinal translation trolley 33 is slidably connected to the longitudinal moving guide rail 32, and the inter-pile soil cleaning unit 4 is installed at the lower part of the longitudinal translation trolley 33. The transverse moving trolley 31 drives the longitudinal moving guide rail 32 to move transversely, and accordingly, the transverse position of the drill rod 42 is accurately adjusted. The longitudinal translation trolley 33 drives the inter-pile soil cleaning unit 4 to move longitudinally, so that the longitudinal position of the drill rod 42 is accurately adjusted. After adjusting the transverse and longitudinal positions of the drill rod 42, the drill rod 42 can accurately drill into the inter-pile soil.

[0042] A rope winder is installed on the main beam 21, a transverse pull rope is connected to the transverse moving trolley 31, a wire reel 6 is installed on the support unit 2, and the transverse pull rope is sequentially wound around the rope winder and the wire reel 6. The wire reel 6 winds the transverse pull rope, so that the transverse pull rope pulls the transverse moving trolley 31 to move, thereby realizing transverse position adjustment.

[0043] The longitudinal translation trolley 33 is provided with longitudinal rollers, which are overlapped on the longitudinal movement guide rail 32, and a longitudinal movement driving device for driving the longitudinal rollers is installed on the longitudinal translation trolley 33. When the longitudinal movement driving device drives the longitudinal rollers to rotate, the longitudinal translation trolley 33 drives the inter-pile soil cleaning unit 4 to move longitudinally, so as to achieve accurate adjustment of the longitudinal position of the drill rod 42.

[0044] The method for cleaning soil between steel sheet piles of this embodiment comprises the following steps:

[0045] The main principles are as follows:

[0046] 1) First, the guide wheel 12, the steering device 11 and the ground beam 23 are installed in sequence according to the groove width, and the support legs 22 and the main beam 21 are further hoisted into place.

[0047] 2) After the walking device frame is installed and calibrated, the power device and the wire reel 6 are installed, and the laser alignment device 5 is further installed and the ground markings are drawn on the ground of the working area along the direction of the pile soil cleaning device. The frame and the guide wheels 12 during the walking process are calibrated by the laser alignment device 5 combined with the ground markings.

[0048] 3) After the walking device is calibrated and debugged, install the lateral moving trolley 31, longitudinal moving guide rail 32, longitudinal translation trolley 33, hydraulic telescopic rod 41, small flat vibrator 43, and drill rod 42. The longitudinal moving guide rail 32 is moved to be parallel to the longitudinal direction of the groove through the lateral moving trolley 31, and the longitudinal translation trolley 33 is further moved to the area between the piles that needs to be cleaned. In actual construction, the steel sheet piles on the left and right sides may not be completely symmetrical, and the longitudinal translation trolleys 33 on the left and right sides can be adjusted separately.

[0049] 4) The auger is moved to a corresponding height by means of the hydraulic telescopic rod 41 to start drilling and loosen the soil, and further the small plate vibrator 43 is started to clean the remaining soil attached between the piles.

[0050] The present invention is not limited to the above-mentioned optional implementation modes. Anyone can derive other various forms of products under the inspiration of the present invention. However, no matter what changes are made in the shape or structure, all technical solutions that fall within the scope defined by the claims of the present invention fall within the protection scope of the present invention.

Claims

1. A soil cleaning device between steel sheet piles, characterized in that: The invention comprises a walking unit (1), the walking unit (1) is connected to a supporting unit (2), the supporting unit (2) is connected to at least one position adjustment unit (3), the output end of the position adjustment unit (3) is connected to an inter-pile soil cleaning unit (4); the inter-pile soil cleaning unit (4) comprises a hydraulic telescopic rod (41), the hydraulic telescopic rod (41) is mounted on the output end of the position adjustment unit (3), a drilling drive device is mounted at the lower end of the hydraulic telescopic rod (41), and the output end of the drilling drive device is connected to a drill rod (42).

2. The soil cleaning device between steel sheet piles according to claim 1, characterized in that: A small flat plate vibrator (43) is also installed at the lower end of the hydraulic telescopic rod (41).

3. The soil cleaning device between steel sheet piles according to claim 1, characterized in that: The walking unit (1) comprises a plurality of steering devices (11), wherein the steering devices (11) are mounted on the bottom of the supporting unit (2), the bottom of the steering devices (11) are connected to guide wheels (12), and a power device for driving the guide wheels (12) is mounted on the supporting unit (2).

4. The soil cleaning device between steel sheet piles according to claim 3 is characterized in that: The number of the steering device (11) and the number of the guide wheels (12) are both four.

5. The device for cleaning soil between steel sheet piles according to claim 1, characterized in that: The support unit (2) is provided with a laser alignment device (5) for calibrating the guide wheel (12) by combining the laser alignment device (5) with ground markings.

6. The soil cleaning device between steel sheet piles according to claim 1, characterized in that: The support unit (2) comprises a main beam (21), two supporting legs (22) are connected to the lower side of the main beam (21), the lower ends of the supporting legs (22) are connected to a ground beam (23), and the walking unit (1) is installed at the bottom of the ground beam (23).

7. The soil cleaning device between steel sheet piles according to claim 6, characterized in that: The position adjustment unit (3) comprises a transverse moving trolley (31), the transverse moving trolley (31) is slidably connected to the main beam (21) of the support unit (2), a longitudinal moving guide rail (32) is fixed to the transverse moving trolley (31), a longitudinal translation trolley (33) is slidably connected to the longitudinal moving guide rail (32), and the inter-pile soil cleaning unit (4) is installed at the lower part of the longitudinal translation trolley (33).

8. The device for cleaning soil between steel sheet piles according to claim 7, characterized in that: A rope winder is installed on the main beam (21), a transverse pull rope is connected to the transverse moving trolley (31), a wire reel (6) is installed on the support unit (2), and the transverse pull rope is wound around the rope winder and the wire reel (6) in sequence.

9. The device for cleaning soil between steel sheet piles according to claim 7, characterized in that: The longitudinal translation trolley (33) is provided with a longitudinal roller, the longitudinal roller is overlapped on the longitudinal movement guide rail (32), and the longitudinal translation trolley (33) is provided with a longitudinal movement driving device for driving the longitudinal roller.

10. A method for cleaning soil between steel sheet piles, using the device for cleaning soil between steel sheet piles according to claim 2, characterized in that: The following steps are involved: S1: Install the walking unit (1) and the supporting unit (2) in sequence according to the groove width; S2: Draw ground markings on the ground in the working area along the direction of travel of the inter-pile soil cleaning device, and calibrate the guide wheel (12) by combining the ground markings with the laser alignment device (5); S3: installing a position adjustment unit (3) and a soil cleaning unit between piles (4); S4: The drill rod (42) is moved to a corresponding height by means of the hydraulic telescopic rod (41) to start drilling, and the small plate vibrator (43) is started to clean the remaining soil attached between the piles.