A ground levelling device and method
Through the combined structure of the frame, transverse bracket and longitudinal bracket, combined with the precise control of the hydraulic cylinder and lifting adjustment frame, the problem of low manual leveling accuracy is solved and an efficient ground leveling effect is achieved.
Patent Information
- Application Number
- CN202411878134.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-12-19
AI Technical Summary
The existing manual leveling has low accuracy and high rework rate, which makes it difficult to meet the requirements of high-precision ground flatness.
It adopts the combined structure of frame, transverse support and longitudinal support, combined with the precise control of hydraulic cylinder and lifting adjustment frame, equipped with vibration device and leveling component, and realizes ground leveling through transverse and longitudinal drive group.
It significantly improves the flatness of the ground, reduces errors, saves manpower and material resources, improves construction efficiency, and adapts to the needs of different construction areas. The vibration device causes the high cement surface to settle, facilitating subsequent leveling.
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Figure CN119664107B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of construction auxiliary equipment, and in particular to a ground leveling device and a leveling method. Background Art
[0002] After the ground is poured during construction, the ground is undulating and the ground flatness is not ideal, usually with an error of 1 to 2 centimeters or even larger. With the development of society, the ground flatness is required to be higher and higher, and it must be formed and improved in one go. This requires the use of high-precision leveling equipment to level the ground to achieve the ideal flatness.
[0003] Traditional manual leveling combined with instruments results in unsatisfactory flatness and large errors after the concrete is poured. This method has low construction accuracy and a high rework rate. Summary of the Invention
[0004] In order to solve the technical problems of low precision and high rework rate of existing manual leveling, the present invention provides a ground leveling device and a leveling method.
[0005] The technical solution of the present invention is achieved through the following solution: a ground leveling device, including a frame, a transverse moving bracket and a longitudinal moving bracket, the frame is provided with symmetrically arranged hydraulic cylinders, the hydraulic cylinders are connected to the vibration device through a lifting and adjusting frame, the lifting and adjusting frame is movably connected to the leveling component on the side away from the vibration device, the frame is connected to the symmetrically arranged transverse moving bracket through a transverse driving group, and fixed seats are detachably installed at both ends of the transverse moving bracket, and the fixed seats are connected to the symmetrically arranged longitudinal moving bracket through a longitudinal driving group.
[0006] Through the above technical solution, through the combination of the frame, transverse bracket and longitudinal bracket, as well as the precise control of the hydraulic cylinder and the lifting adjustment frame, the flatness of the ground is significantly improved, errors are reduced, and manpower and material resources are effectively saved, thereby improving construction efficiency. The transverse bracket and the longitudinal bracket enable the device to be flexibly adjusted according to different construction area requirements, thereby improving the versatility and practicality of the device and adapting to the leveling requirements of the ground in different positions and sizes. The vibration device softens the cement floor and causes the higher cement surface to settle, facilitating the subsequent leveling of the leveling components.
[0007] Preferably, the vibration device includes a vibration motor, a spring buffer rod and an abutment plate, the vibration motor is mounted on the top surface of the abutment plate, and the lifting adjustment frame is connected to the abutment plate via the spring buffer rod.
[0008] Preferably, the leveling assembly includes a leveling adjustment frame, a threaded rod, an adjusting cap and a trowel plate, and the lifting and lowering adjustment frame is equipped with a symmetrically arranged threaded rod on the side away from the vibration device, the leveling adjustment frame is movably connected to the threaded rod, an adjusting cap is installed on the threaded rod, and the adjusting cap abuts the bottom surface of the leveling adjustment frame, and the threaded rod is respectively provided with a first spring and a second spring, a buffer spring is provided between the trowel plate and the leveling adjustment frame, a trowel plate is movably installed on the leveling adjustment frame, a positioning plate is fixedly installed on the lifting and lowering adjustment frame, and an arc plate is installed on the side of the trowel plate close to the positioning plate, and the arc plate abuts the positioning plate.
[0009] Preferably, the first spring is located between the adjustment cap and the lifting adjustment frame, the second spring is located between the lifting adjustment frame and the top surface of the flat adjustment frame, the positioning plate and the arc plate are both provided with semi-threaded grooves, and the positioning plate is fixedly connected to the arc plate by a locking bolt.
[0010] Through the above technical solution, the vibration device can provide effective vibration while reducing and dispersing the impact of vibration on the lifting adjustment frame and the entire device through the spring buffer rod, thereby improving the stability and durability of the device; the setting of the adjustment cap, positioning plate and arc plate can make the height and angle of the trowel plate finely adjusted and stabilized to meet the leveling requirements of different floors. The setting of the first spring, the second spring and the buffer spring increases the stability of the leveling component, disperses the vibration transmitted by the vibration component, provides better buffering and support during the leveling process, and makes the leveling process smoother.
[0011] Preferably, the transverse moving bracket includes several transverse moving rails and a first positioning card connector, and the several transverse moving rails are connected in sequence through the first positioning card connector. A limiting groove is opened on the transverse moving rail, and positioning columns are installed at both ends of the non-rail surface of the transverse moving rail. The first positioning card connector is clamped on the limiting groove and the positioning column.
[0012] Preferably, the first positioning card seat includes a positioning card seat, a rebound pull rod, a card fixing strip and a positioning card plate. The positioning card seat is provided with a groove, and a card strip adapted to the limit groove is provided in the groove. An auxiliary plate and a positioning card plate are installed on the non-groove side of the positioning card seat. A through hole adapted to the positioning column is provided on the positioning card plate. A rebound pull rod is installed on the auxiliary plate, and the rebound pull rod is fixedly connected to the card fixing strip through the auxiliary plate. A card groove adapted to the card fixing strip is provided on the positioning column.
[0013] Through the above technical solution, since the transverse rail and the first positioning card seat can be flexibly connected and disassembled, it is convenient to adjust and expand according to specific construction needs. The limiting groove, positioning column and the card slot on the positioning column, and the multiple fixation of the card strip on the positioning card seat, the positioning card plate through hole and the card fixing strip achieve precise positioning and fixation, which not only ensures the stability of the transverse bracket during movement, but also prevents displacement or loosening due to vibration or other external factors through the rebound rod. When disassembly is required, just gently pull the rebound rod to remove the positioning card seat from the transverse rail, realizing a quick and easy disassembly process without the need for additional tools or complicated operating steps.
[0014] Preferably, the longitudinal movement bracket includes several longitudinal movement rails and a second positioning card seat, and several of the longitudinal movement rails are connected in sequence through the second positioning card seat. Slide grooves are opened on both sides of the longitudinal movement rails, and a fixed plate is installed in the slide groove. A rebound slide rod is fixedly installed on the fixed plate, and a limiting block is slidably connected to the rebound slide rod. A convex plate is installed on the side of the limiting block close to the fixed plate, and a limiting bolt is installed on the convex plate.
[0015] Preferably, a slot adapted to the limit block is formed on the second positioning card seat.
[0016] Preferably, the transverse bracket is fixedly mounted on the fixing seat by positioning bolts.
[0017] Through the above technical solution, the slide grooves on both sides of the longitudinal track and the rebound slide rod design on the fixed plate enable the limit block to slide freely in the slide groove, and cooperate with the second positioning card seat to realize flexible adjustment of the longitudinal track, which not only improves the adaptability and flexibility of the bracket, but also ensures stability and reliability in different construction scenarios. The slots on the second positioning card seat are adapted to the limit block, so that the longitudinal track can be accurately positioned on the second positioning card seat. The limit bolt can not only be used as a handle, but also can be used after the limit block is pulled out. The limit bolt is turned to extend the limit bolt on the other side of the fixed plate to fix the limit block to prevent rebound from hindering the disassembly of the second positioning card seat.
[0018] The leveling method of the ground leveling device comprises the following specific steps:
[0019] Step A: Set up horizontal and vertical supports according to the casting range;
[0020] Step B: Lock both ends of the transverse moving bracket with the fixed base and place it on the longitudinal moving bracket;
[0021] Step C: The frame is mounted on the transverse support through the transverse drive assembly;
[0022] Step D: The hydraulic cylinder adjusts the vibration device to fit the casting surface, and adjusts the leveling component to fit the casting surface;
[0023] Step E: Start the vibration device to vibrate the casting surface, and then smooth it through the leveling component;
[0024] Step F: The transverse drive group and the longitudinal drive group drive the device to move transversely and longitudinally to complete the leveling of the ground.
[0025] In summary, the present invention has the following beneficial effects:
[0026] 1. The present invention significantly improves the flatness of the ground, reduces errors, effectively saves manpower and material resources, and improves construction efficiency through the combination of a frame, a transverse moving bracket and a longitudinal moving bracket, as well as the precise control of a hydraulic cylinder and a lifting and adjusting bracket. The transverse moving bracket and the longitudinal moving bracket enable the device to be flexibly adjusted according to different construction area requirements, thereby improving the versatility and practicality of the device and adapting to the leveling requirements of grounds of different positions and sizes. The vibration device softens the cement ground and causes the higher cement surface to settle, making it easier for subsequent leveling components to be leveled.
[0027] 2. While providing effective vibration, the vibration device can reduce and disperse the impact of vibration on the lifting adjustment frame and the entire device through the spring buffer rod, thereby improving the stability and durability of the device; the setting of the adjustment cap, positioning plate and curved plate can make fine adjustments to the height and angle of the trowel plate and stabilize it to meet the leveling requirements of different floors. The setting of the first spring, second spring and buffer spring increases the stability of the leveling component, disperses the vibration transmitted by the vibration component, provides better buffering and support during the leveling process, and makes the leveling process smoother.
[0028] 3. Since the transverse track and the first positioning card seat can be flexibly connected and disassembled, it is convenient to adjust and expand according to specific construction needs. The limiting groove, positioning column and the card slot on the positioning column, the multiple fixation of the card strip on the positioning card seat, the positioning card plate through hole and the card fixing strip realize precise positioning and fixation, which not only ensures the stability of the transverse bracket during movement, but also prevents displacement or loosening due to vibration or other external factors through the rebound rod. When disassembly is required, just gently pull the rebound rod to remove the positioning card seat from the transverse track, realizing a quick and easy disassembly process without the need for additional tools or complicated operating steps.
[0029] 4. The resilient slide rod design on the sliding groove and fixed plate on both sides of the longitudinal moving track enables the limiting block to freely slide in the sliding groove, and the flexible adjustment of the longitudinal moving track is realized in cooperation with the second positioning clamping seat, which not only improves the adaptability and flexibility of the support, but also ensures the stability and reliability in different construction scenes, the clamping groove opened on the second positioning clamping seat is matched with the limiting block, so that the longitudinal moving track can be accurately positioned on the second positioning clamping seat, and the limiting bolt can not only be used as a pull handle, but also can be twisted after the limiting block is pulled out to make the limiting bolt protrude from the other side of the fixed plate, so as to fix the limiting block and prevent the rebound from hindering the disassembly of the second positioning clamping seat. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 is a perspective structural schematic diagram of the present application;
[0031] Figure 2 is a rear view structural schematic diagram of the present application;
[0032] Figure 3 is a main view perspective structural schematic diagram of the rack assembly of the present application;
[0033] Figure 4 is a rear view perspective structural schematic diagram of the rack assembly of the present application;
[0034] Figure 5 is Figure 4 an enlarged schematic diagram of the structure at A of the present application;
[0035] Figure 6 is a positioning disc and arc plate assembly structural schematic diagram of the present application;
[0036] Figure 7 is a bottom view perspective structural schematic diagram of the rack assembly of the present application;
[0037] Figure 8 is a lateral moving track and first positioning clamping seat assembly perspective structural schematic diagram of the present application;
[0038] Figure 9 is a rear view structural schematic diagram of the lateral moving track and first positioning clamping seat assembly of the present application;
[0039] Figure 10 is a first positioning clamping seat perspective structural schematic diagram of the present application;
[0040] Figure 11 is a lateral moving support assembly structural schematic diagram of the present application;
[0041] Figure 12 is a fixed seat assembly structural schematic diagram of the present application;
[0042] Figure 13 is Figure 12 an enlarged schematic diagram of the structure at B of the present application;
[0043] Figure 14 It is a schematic diagram of the assembly structure of the longitudinal movement track and the second positioning card seat of the present invention.
[0044] Description of reference numerals: 1, frame; 2, lifting adjustment frame; 3, hydraulic cylinder;
[0045] 4. Vibration device; 41. Vibration motor; 42. Spring buffer rod; 43. Abutment plate;
[0046] 5. Leveling assembly; 51. Leveling adjustment frame; 52. Positioning plate; 53. Curved plate; 54. Threaded rod; 55. First spring; 56. Adjusting cap; 57. Screed plate; 58. Second spring;
[0047] 6. Transverse moving bracket; 61. Transverse moving track; 62. First positioning card seat; 621. Positioning card seat; 622. Rebound pull rod; 623. Card fixing strip; 624. Positioning card plate; 63. Positioning column; 64. Limiting groove;
[0048] 7. Longitudinal movement bracket; 71. Longitudinal movement track; 72. Second positioning card seat; 73. Slide groove; 74. Fixed plate; 75. Rebound slide bar; 76. Limit block;
[0049] 8. Transverse drive group; 9. Fixed seat; 10. Longitudinal drive group; 11. Limit bolt; 12. Locking bolt. DETAILED DESCRIPTION
[0050] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments.
[0051] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments of the specification disclosed below. The present invention is further described in detail below with reference to the accompanying drawings.
[0052] Example 1: A ground leveling device, such as Figures 1-14As shown, it includes a frame 1, a transverse moving bracket 6 and a longitudinal moving bracket 7. A symmetrically arranged hydraulic cylinder 3 is provided on the frame 1. The hydraulic cylinder 3 is connected to the vibrating device 4 through the lifting and adjusting frame 2. The lifting and adjusting frame 2 is movably connected to the leveling component 5 on the side away from the vibrating device 4. The frame 1 is connected to the symmetrically arranged transverse moving bracket 6 through the transverse driving group 8. Both ends of the transverse moving bracket 6 are detachably installed with a fixed seat 9. The fixed seat 9 is connected to the symmetrically arranged longitudinal moving bracket 7 through the longitudinal driving group 10. The two hydraulic cylinders 3 make the lifting and adjusting frame 2 more stable and balanced, effectively avoiding To avoid equipment tilting due to uneven force on one side, the vibration device 4 softens the cast cement floor to make it easier for the leveling component 5 to smooth it out. Vibration can also effectively eliminate bubbles and gaps on the ground, improve the density and flatness of the ground, and cause the originally high or uneven cement surface to settle, making the cement floor more uniform and reducing the workload of the subsequent leveling component 5. The leveling component 5 then performs fine scraping to ensure leveling efficiency. All parts of the equipment adopt a detachable or adjustable connection method, which can be adjusted according to different casting surface areas.
[0053] like Figure 3 and Figure 12 As shown, the transverse drive group 8 is located on both sides of the frame 1, and the transverse bracket 6 and the longitudinal bracket 7 are both equipped with racks adapted to the gears, which are meshed and connected for movement. The transverse bracket 6 is fixed on the fixed seat 9 by positioning bolts, and a longitudinal drive group 10 is installed under the fixed seat 9. The longitudinal drive group 10 and the transverse drive group 8 are both composed of a drive motor and multiple gears. Multiple gears can effectively provide support, one of which is connected to the drive end of the drive motor for driving. The two brackets are vertically staggered, and the transverse bracket 6 as a whole is driven by the longitudinal drive group 10 on the fixed seat 9 to move on the longitudinal bracket 7.
[0054] The vibration device 4 includes a vibration motor 41, a spring buffer rod 42 and an abutment plate 43. The vibration motor 41 is installed on the top surface of the abutment plate 43. The lifting and adjusting frame 2 is connected to the abutment plate 43 through the spring buffer rod 42. The spring buffer rod 42 is fixedly connected to the bottom of the lifting and adjusting frame 2. The bottom of the spring buffer rod 42 is fixedly connected to the abutment plate 43. The vibration motor 41 is fixedly connected to the abutment plate 43. The abutment plate 43 is adjusted by the hydraulic cylinder 3, and its bottom surface is tightly fitted with the cement floor. The vibration motor 41 drives the abutment plate 43 to vibrate, thereby realizing vibration of the cement floor. During the vibration process, the spring sleeved on the outer surface of the spring buffer rod 42 can absorb and disperse part of the vibration energy, reducing the impact and damage to the equipment and the ground. At the same time, it can also help the abutment plate 43 to better fit the ground, ensuring the uniformity and stability of the vibration effect.
[0055] The leveling assembly 5 includes a leveling adjustment frame 51, a threaded rod 54, an adjusting cap 56 and a trowel plate 57. A symmetrically arranged threaded rod 54 is installed on the side of the lifting and adjusting frame 2 away from the vibration device 4. The leveling adjustment frame 51 is movably connected to the threaded rod 54, an adjusting cap 56 is installed on the threaded rod 54, and the adjusting cap 56 abuts the bottom surface of the leveling adjustment frame 51. A first spring 55 and a second spring 58 are respectively sleeved on the threaded rod 54. A trowel plate 57 is movably installed on the leveling adjustment frame 51. A positioning disk 52 is fixedly installed on the lifting and adjusting frame 2. A curved plate 53 is installed on the side of the trowel plate 57 close to the positioning disk 52. The curved plate 53 abuts the positioning disk 52. A buffer spring is provided between the trowel plate 57 and the leveling adjustment frame 51. A buffer spring is installed at the angle formed by the trowel plate 57 and the leveling adjustment frame 51. An inclined convex is installed on the leveling adjustment frame 51, and the trowel plate 57 is rotatably installed on the inclined convex. The rotating shaft of the trowel plate 57 is fixedly connected to the positioning disk 52. The angle of the trowel plate 57 is adjusted by adjusting the curved plate 53. The leveling adjustment frame 51 is provided with a through hole that is compatible with the threaded rod 54. It slides on the threaded rod 54 and only needs to twist the adjusting cap 56 to adjust the height of the leveling adjustment frame 51. The first spring 55 is located between the adjusting cap 56 and the lifting adjustment frame 2, and the second spring 58 is located between the lifting adjustment frame 2 and the top surface of the leveling adjustment frame 51. When leveling, the first spring 55, the second spring 58 and the buffer spring are used to buffer and unload energy, ensuring that the trowel plate 57 can work smoothly and evenly, which not only improves the leveling quality but also extends the service life of the equipment. The positioning plate 52 and the curved plate 53 are both provided with semi-threaded grooves. The positioning plate 52 is fixedly connected to the curved plate 53 by a locking bolt 12. After adjusting the angle, the locking bolt 12 is screwed into the threaded hole groove composed of the positioning plate 52 and the curved plate 53, and it is fixed by the self-locking bolt to lock the angle to avoid accidental changes during operation.
[0056] The transverse moving bracket 6 includes several transverse moving rails 61 and a first positioning card seat 62. Several transverse moving rails 61 are connected in sequence through the first positioning card seat 62. A limiting groove 64 is opened on the transverse moving rail 61. Positioning columns 63 are installed at both ends of the non-track surface of the transverse moving rail 61. The first positioning card seat 62 is clamped on the limiting groove 64 and the positioning column 63. The transverse moving rail 61 is in the shape of a side concave plate, and a first rack is installed on an inner wall of the concave side. The number of limiting grooves 64 is preferably four, which are respectively arranged on the outside of the protruding side walls at both ends of the concave plate of the transverse moving rail 61, and are symmetrically arranged in pairs. The positioning columns 63 are located at both ends of the non-concave side of the transverse moving rail 61.
[0057] The first positioning card seat 62 includes a positioning card seat 621, a rebound pull rod 622, a card fixing strip 623 and a positioning card plate 624. A groove is provided on the positioning card seat 621, and a card strip adapted to the limit slot 64 is provided in the groove. The number of card strips is preferably four, which are symmetrically arranged. The distance between them is exactly the distance between the limit slots 64 of two adjacent transverse rails 61, and they slide into the card seat perfectly. An auxiliary plate and a positioning card plate 624 are installed on the non-groove side of the positioning card seat 621. A through hole adapted to the positioning column 63 is provided on the positioning card plate 624. A rebound pull rod 622 is installed on the auxiliary plate. The rebound pull rod 622 passes through the auxiliary plate and is fixedly connected to the card fixing strip 623. A card groove adapted to the card fixing strip 623 is provided on the positioning column 63. The positioning card seat 621 is in the shape of a "匸" as a whole. The spring in the rebound pull rod 622 is located at the top of the pull rod and the auxiliary plate The two transverse rails 61 can be quickly installed by pulling the pull rod 623 to engage the clamping groove 623 on the outside of the positioning column 63, and the dual fixing method of the positioning column 63 and the limiting groove 64, as well as the clamping of the clamping bar 623 on the outside of the positioning column 63, effectively improve the overall stability of the assembly of the transverse bracket 6, and ensure that the transverse bracket 6 is not easily displaced or deformed when bearing load or in use. The positioning plate 624 is welded to the back of the positioning bracket 621, and the auxiliary plate extends out of the positioning bracket 621 to avoid obstruction between the clamping bar 623 and the positioning bracket 621.
[0058] The cam 76 of the cam 76 that is fixed on the cam 74 is fixed on the cam 74, and the cam 76 that is fixed on the cam 74 has a limit block 76 that is connected to the cam 74. The limit block 76 is installed on the side of the cam 74 near the fixed plate 74, and a limit bolt 11 is installed on the cam. A part of the limit block 76 is located in the cam 76, and the part not in the cam 73 is penetrated by the rebound slide bar 75. The spring of the rebound slide bar 75 is located between the limit block 76 and the fixed plate 74. The cam 76 is concave. The second rack is fixedly installed in the cam 71. The outer sides of the two arms of the cam 76 If locking sill 752 snap on the positioning plate 74 away from that locking mouth 74, that is, hinged on being placed on the locking sill 74, is fixed with respect to the fixing plate 74 of locking sill 73, and locking sill 75 is screwed on the fixing plate 74 of locking sill 73.
[0059] The second positioning card seat 72 is provided with a card slot that is compatible with the limit block 76. The number of the card slots is preferably four, which is convenient for the card connection and installation of two adjacent longitudinal movement rails 71. It is only necessary to prevent the two longitudinal movement rails 71 from being fixed on the upper left of the second positioning card seat, and complete the card connection by allowing the limit block 76 to penetrate into the card slot, and cooperate with the rebound slide bar 75 to prevent the limit block 76 from sliding out.
[0060] The specific transverse drive group 8 includes a fixed frame fixedly connected to the outside of the frame 1 and a first motor fixedly connected to the outside of the fixed frame. The external rotation of the fixed frame is connected to multiple groups of first gears. The output end of the first motor is fixedly connected to one of the gears. The first motor drives the first gear to rotate, and the first gear is engaged with the first rack, so that the frame 1 can move on the transverse track 61.
[0061] The specific longitudinal drive group 10 includes a fixed base 9 that is detachably fixedly connected to the outside of the transverse rail 61, a second motor fixedly connected to the outside of the fixed base 9, and multiple second gears rotatably connected to the bottom of the fixed base 9. The output end of the second motor is fixedly connected to the second gear, and the second motor drives the second gear to rotate. The second gear is engaged with the second rack, so that the fixed base 9 drives the transverse rail 61 to move on the longitudinal rail 71.
[0062] The lengths of the transverse rail 61 and the longitudinal rail 71 can be adjusted according to the area of the site to meet the needs of different area lengths. The frame 1 moves on the transverse rail 61 through the transverse drive group 8, and the longitudinal drive group 10 is provided on the fixed seat 9 outside the transverse rail 61. Therefore, the transverse rail 61 moves on the longitudinal rail 71 through the longitudinal drive group 10, and the vibration of the vibration plate can vibrate the cement floor, and the setting of the trowel plate 57 can achieve the smoothing of the cement floor.
[0063] Example 2: A method for leveling a ground leveling device, such as Figures 1-14 As shown, the following steps are included:
[0064] Step A: Set up the horizontal moving support 6 and the vertical moving support 7 according to the casting range;
[0065] First, assemble the transverse moving bracket 6 and the longitudinal moving bracket 7 according to the cement floor, further give priority to assembling the transverse moving bracket 6, install multiple transverse moving rails 61, take the first positioning card seat 62, and clamp the first positioning card seat 62 between two adjacent transverse moving rails 61. By clamping the positioning card seat 621 with the limiting groove 64, the two transverse moving rails 61 can be locked. By clamping the fixing strip 623 with the card slot on the positioning column 63, the first positioning card seat 62 can be locked to the outside of the transverse moving rail 61 so that it cannot fall off. Thereby, the installation of two adjacent transverse rails 61 is realized. Specifically, the positioning seat 621 of the first positioning seat 62 is slid and clamped in the limiting groove 64 on the outside of the two transverse rails 61, and then the rebound pull rod 622 is pulled to raise the clamping fixing strip 623. At the same time, the through hole on the outside of the positioning clamp plate 624 is penetrated and clamped by the positioning column 63. The rebound pull rod 622 is retracted to make the clamping fixing strip 623 fall and clamped in the slot on the positioning column 63. At this time, the two transverse rails 61 are assembled. Repeat the operation until it meets the requirements for pouring cement surface.
[0066] Secondly, to assemble the longitudinal movement bracket 7, you only need to take the second positioning card seat 72, clamp the second positioning card seat 72 between the two adjacent longitudinal movement rails 71, and then operate the limit block 76 to allow the limit block 76 to be clamped on the clamping groove of the second positioning card seat 72. Then, the two adjacent longitudinal movement rails 71 can be installed through the second positioning card seat 72. Repeat the operation until it meets the requirements for pouring the cement surface.
[0067] Step B: Lock both ends of the transverse moving bracket 6 with the fixing seat 9 and place it on the longitudinal moving bracket 7;
[0068] The transverse bracket 6 formed by assembling multiple transverse rails 61 passes through the fixed seat 9. The fixed seat 9 is a square through groove with two positioning bolts installed on the top. Two symmetrically arranged transverse brackets 6 pass through the fixed seat 9 and are fixed and locked by the positioning bolts. After the assembly is completed, the longitudinal bracket 7 is raised on the ground to be leveled by sleepers.
[0069] Step C: The frame 1 is mounted on the transverse support 6 via the transverse drive assembly 8;
[0070] The frame 1 is set between two parallel transverse brackets 6, and the first gear on the transverse drive group 8 is engaged with the first rack on the transverse bracket 6.
[0071] Step D: The hydraulic cylinder 3 adjusts the vibration device 4 to fit the casting surface, and adjusts the leveling component 5 to fit the casting surface as well;
[0072] Start the hydraulic cylinder 3 to drive the lifting adjustment frame 2 to move downward, so that the abutment plate 43 is in contact with the ground, and the angle of the trowel plate 57 is adjusted by rotating the positioning plate 52 and the adjusting cap 56, and the leveling adjustment frame 51 is adjusted to adjust the height of the trowel plate 57 so that the trowel plate 57 is in contact with the ground. After the adjustment is completed, take the locking bolt 12 and thread the locking bolt 12 into the threaded hole formed by the positioning plate 52 and the arc plate 53, locking the position of the arc plate 53 and the positioning plate 52, thereby locking the position of the trowel plate 57.
[0073] Step E: Start the vibration device 4 to vibrate the casting surface, and then smooth it through the leveling component 5;
[0074] Step F: The transverse drive group 8 and the longitudinal drive group 10 drive the device to move transversely and longitudinally to complete the leveling of the ground;
[0075] Start the vibration motor 41 to drive the abutment plate 43 to vibrate, vibrate the cement floor, and then smooth it with the trowel plate 57. The first motor in the transverse drive group 8 drives the first gear to rotate, and the first gear engages with the first rack in the transverse track 61 to enable the frame 1 to move in the transverse track 61. The second motor in the longitudinal drive group 10 drives the second gear to rotate, and the second gear engages with the second rack in the longitudinal track 71, which is driven by the fixed seat 9 to enable the transverse bracket 6 to move on the longitudinal bracket 7, and finally complete the leveling of the ground. The transverse bracket 6 and the longitudinal bracket 7 are vertically staggered.
[0076] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the scope of protection of the technical solution of the present invention.
Claims
1. A ground leveling device, characterized in that: The invention comprises a frame (1), a transverse moving bracket (6) and a longitudinal moving bracket (7), wherein the frame (1) is provided with a symmetrically arranged hydraulic cylinder (3), the hydraulic cylinder (3) is connected to the vibration device (4) via a lifting adjustment frame (2), the lifting adjustment frame (2) is movably connected to the leveling component (5) on a side away from the vibration device (4), the frame (1) is connected to the symmetrically arranged transverse moving bracket (6) via a transverse moving drive group (8), and both ends of the transverse moving bracket (6) are detachably mounted with a fixing seat (9), and the fixing seat (9) is connected to the symmetrically arranged longitudinal moving bracket (7) via a longitudinal moving drive group (10); The leveling assembly (5) comprises a leveling adjustment frame (51), a threaded rod (54), an adjustment cap (56) and a trowel plate (57); a symmetrically arranged threaded rod (54) is installed on a side of the lifting adjustment frame (2) away from the vibration device (4); the leveling adjustment frame (51) is movably connected to the threaded rod (54); an adjustment cap (56) is installed on the threaded rod (54); the adjustment cap (56) abuts against the bottom surface of the leveling adjustment frame (51); a first spring (55) and a second spring (58) are respectively sleeved on the threaded rod (54); a buffer spring is provided between the trowel plate (57) and the leveling adjustment frame (51); a trowel plate (57) is movably installed on the leveling adjustment frame (51); a positioning plate (52) is fixedly installed on the lifting adjustment frame (2); an arc plate (53) is installed on a side of the trowel plate (57) close to the positioning plate (52); the arc plate (53) abuts against the positioning plate (52); The first spring (55) is located between the adjustment cap (56) and the lifting adjustment frame (2), and the second spring (58) is located between the lifting adjustment frame (2) and the top surface of the leveling adjustment frame (51). Semi-threaded grooves are formed on the positioning plate (52) and the arc plate (53), and the positioning plate (52) is fixedly connected to the arc plate (53) by a locking bolt (12).
2. A ground leveling device according to claim 1, characterized in that: The vibration device (4) comprises a vibration motor (41), a spring buffer rod (42) and an abutment plate (43); the vibration motor (41) is mounted on the top surface of the abutment plate (43); and the lifting adjustment frame (2) is connected to the abutment plate (43) via the spring buffer rod (42).
3. A ground leveling device according to claim 1, characterized in that: The transverse moving bracket (6) includes a plurality of transverse moving rails (61) and a first positioning clamping seat (62), wherein the plurality of transverse moving rails (61) are connected in sequence through the first positioning clamping seat (62), a limiting groove (64) is provided on the transverse moving rail (61), positioning posts (63) are installed at both ends of the non-rail surface of the transverse moving rail (61), and the first positioning clamping seat (62) is clamped on the limiting groove (64) and the positioning post (63).
4. A ground leveling device according to claim 3, characterized in that: The first positioning card seat (62) includes a positioning card seat (621), a rebound pull rod (622), a card fixing strip (623) and a positioning card plate (624), the positioning card seat (621) is provided with a groove, and a card strip adapted to the limit groove (64) is provided in the groove, an auxiliary plate and a positioning card plate (624) are installed on the non-groove side of the positioning card seat (621), a through hole adapted to the positioning column (63) is provided on the positioning card plate (624), a rebound pull rod (622) is installed on the auxiliary plate, the rebound pull rod (622) passes through the auxiliary plate and is fixedly connected to the card fixing strip (623), and a card groove adapted to the card fixing strip (623) is provided on the positioning column (63).
5. The ground leveling device according to claim 1, characterized in that: The longitudinal moving bracket (7) includes a plurality of longitudinal moving rails (71) and a second positioning card seat (72), and the plurality of longitudinal moving rails (71) are connected in sequence through the second positioning card seat (72). Slide grooves (73) are provided on both sides of the longitudinal moving rails (71), and a fixing plate (74) is installed in the slide groove (73). A rebound slide rod (75) is fixedly installed on the fixing plate (74), and a limiting block (76) is slidably connected to the rebound slide rod (75). A convex plate is installed on the side of the limiting block (76) close to the fixing plate (74), and a limiting bolt (11) is installed on the convex plate.
6. A ground leveling device according to claim 5, characterized in that: The second positioning card seat (72) is provided with a card slot adapted to the limit block (76).
7. A ground leveling device according to claim 1, characterized in that: The transverse moving bracket (6) is fixedly mounted on the fixing seat (9) via positioning bolts.
8. A method for leveling a ground leveling device, characterized in that: Operating the ground leveling device according to claim 1 comprises the following steps: Step A: Set up a transverse support (6) and a longitudinal support (7) according to the casting range; Step B: Lock the two ends of the transverse moving bracket (6) with the fixed seat (9) and place it on the longitudinal moving bracket (7); Step C: The frame (1) is mounted on the transverse support (6) via the transverse drive assembly (8); Step D: The hydraulic cylinder (3) adjusts the vibration device (4) to fit the casting surface, and adjusts the leveling component (5) to fit the casting surface; Step E: Start the vibration device (4) to vibrate the casting surface, and then smooth it through the leveling component (5); Step F: The transverse drive group (8) and the longitudinal drive group (10) drive the device to move transversely and longitudinally to complete the leveling of the ground.
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