Horizontal petroleum driver control device

Abstract

The invention is suitable for the technical field of petroleum, and provides a horizontal petroleum driver control device which is characterized in that a terminal wiring row for connection and a PLC (Programmable Logic Controller) for detecting and controlling a driver are arranged in a shell; a plurality of holes are formed in one side of the surface of the shell, a plurality of function buttons are embedded in the holes, and the function buttons are connected with the terminal wiring bar; the PLC is arranged on the inner wall of the shell; the PLC is linearly connected with the terminal wiring bar; one end of the relay is connected with the sensor, and the other end of the relay is connected with the PLC. The terminal wiring row and the PLC are arranged in the mounting box, each function button is connected with the PLC through one wiring position of the terminal wiring row, various one-button instructions can be given to the driver through one-button instructions, and operation is easy and convenient; as the relay is arranged between the PLC and the terminal wiring bar, signal data can be expanded, and the safety and the stability of signal transmission are further ensured.

Description

Technical Field

[0001] The invention belongs to the field of petroleum technology, and in particular relates to a horizontal petroleum drive control device. Background Art

[0002] The harsh high temperature, strong vibration and other complex working conditions in oil wells can easily cause damage to the horizontal drive. In severe cases, it can cause failure, delay the production process, increase manpower and material costs, and easily cause production accidents when jamming occurs.

[0003] As an indispensable and most widely used component in oil well power tools, the importance of reliable and stable operation of oil drive devices is self-evident. As the existing oil well devices are in a high pressure and high temperature environment for a long time, their signals are prone to disconnection and loss of connection, which seriously affects the data transmission in the well. Due to the problems of lead wire function and length, the motor cannot be universal and needs to be redeveloped, which requires a lot of manpower and material resources.

[0004] In summary, a new technology is urgently needed to solve the problem of unstable data transmission in the well caused by signal disconnection and loss in the existing horizontal oil drive control device. Summary of the invention

[0005] The embodiment of the present invention provides a horizontal oil drive control device, aiming to solve the problem of unstable data transmission in the well caused by easy disconnection and loss of signal in the existing horizontal oil drive control device.

[0006] The embodiment of the present invention is implemented as follows: a horizontal petroleum drive control device, comprising:

[0007] The housing has a terminal block for connecting to a PLC controller for detecting and controlling the drive;

[0008] A plurality of openings are provided on one side of the shell surface, and a plurality of function buttons are embedded in the holes, and the function buttons are connected to the terminal connection row;

[0009] The PLC controller is arranged on the inner wall of the housing, and the PLC controller is linearly connected to the terminal wiring row;

[0010] A relay is also provided in the shell, and the relay is used to amplify the sensor transmission signal. One end of the relay is connected to the sensor, and the other end is connected to the PLC controller.

[0011] Furthermore, the PLC controller comprises:

[0012] Data input module, used to input transmission data of relays and sensors;

[0013] A data processing module is used to receive the sensor data transmitted by the relay and calculate the sensor data;

[0014] The program module includes a unit for calculating the rotation speed of the driver, a calculation unit for detecting the operating efficiency of the driver, and a detection unit for detecting the torque of the driver;

[0015] The driving module is linearly connected to the output end of the control module and is linearly connected to the control end of the driver.

[0016] Furthermore, the data input module includes:

[0017] Receiver, used to receive the configuration data of different types of drivers sent by network interruption, and send the debugging data transmitted by the PLC controller to the network terminal;

[0018] The data driver is used to transmit the configuration data from the driver transmission module to the data driver through the receiver, and drive the oil drive device to self-check through the data driver.

[0019] Furthermore, the data processing module includes:

[0020] Data processing nodes, used to distribute sensor data after transmission via relays;

[0021] A slave data processing node is used to receive the allocated sensor data and perform data processing on the allocated sensor data;

[0022] Local nodes are used to control the coherence of data between slave data processing nodes.

[0023] The beneficial effect achieved by the present invention is that a terminal connection row and a PLC controller are arranged in the installation box, each function button is connected to the PLC controller through a wiring position of the terminal connection row, and a variety of one-key instructions can be issued to the driver through a one-key instruction, which is easy to operate; because a relay is arranged between the PLC controller and the terminal connection row, the signal data can be expanded, thereby ensuring the safety and stability of the transmission signal. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the horizontal petroleum drive control device provided by the embodiment of the present invention;

[0025] Figure 2 It is a schematic diagram of the relay structure provided by an embodiment of the present invention.

[0026] Figure Number:

[0027] 100, horizontal oil drive; 110, housing; 120, opening; 130, relay; 131, sensor; 140, PLC controller. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0029] The installation box is equipped with a terminal connection row and a PLC controller. Each function button is connected to the PLC controller through a wiring position of the terminal connection row. Through one-touch instructions, multiple one-touch instructions can be issued to the driver, which is easy to operate. Since a relay is provided between the PLC controller and the terminal connection row, the signal data can be expanded, thereby ensuring the safety and stability of the transmission signal.

[0030] Embodiment 1

[0031] refer to Figure 1 Figure 2 ,This embodiment provides a control device for a horizontal petroleum drive 100, including, a housing 110, which is provided with a terminal connection row for connection, and a PLC controller 140 for detecting and controlling the drive;

[0032] A plurality of openings 120 are provided on one side of the surface of the housing 110, and a plurality of function buttons are embedded in the openings, and the function buttons are connected to the terminal connection row;

[0033] The PLC controller 140 is disposed on the inner wall of the housing 110 , and the PLC controller 140 is linearly connected to the terminal connection row;

[0034] A relay 130 is further disposed in the housing 110 . The relay 130 is used to amplify the signal transmitted by the sensor 131 . One end of the relay 130 is connected to the sensor 131 , and the other end of the relay 130 is connected to the PLC controller 140 .

[0035] In this embodiment, a terminal connection row for connection is provided inside the shell 110, and the signal data lines are fixed on the terminal connection row in sequence. The terminal connection row fixes and connects the signal data lines. The terminal connection row can ensure the reliability of the electrical connection, and can alleviate vibration, impact and temperature changes. In this embodiment, concentrating the connection terminals inside the shell 110 can effectively protect against the influence of the external environment and reduce the problem of signal loss caused by disconnection. Concentrating the connection terminals inside the shell 110 can make the entire circuit layout clearer and more orderly, shorten the connection length, and reduce the risk of electromagnetic interference. It not only improves the overall aesthetics of the equipment, but also helps with subsequent maintenance and troubleshooting.

[0036] In this embodiment, a PLC controller 140 for detecting and controlling the driver is also provided inside the housing 110. The PLC controller 140 is connected to the signal data line through a terminal connection row, and can detect the operating status of the driver in real time, react and respond quickly, and ensure the stable and reliable operation of the horizontal petroleum driver 100.

[0037] In another embodiment, a plurality of openings 120 are provided on one side of the surface of the shell 110, and a plurality of function buttons are embedded in the holes. The function buttons are connected to the terminal connection row, so that each function button is connected to the PLC controller 140 through a wiring position of the terminal connection row. Through a one-key instruction, a variety of one-key instructions can be issued to the driver, which is easy to operate.

[0038] In another embodiment, the PLC controller 140 is arranged on the inner wall of the housing 110, and the PLC controller 140 is linearly connected to the terminal wiring row. The PLC controller 140 is installed on the inner wall of the housing 110, which can save space to the maximum extent and make the entire system layout more compact and orderly. The linear connection terminal wiring minimizes the cable length between the PLC controller 140 and each peripheral device, reduces the risk of cable failure, and improves the overall reliability of the system. At the same time, the shortened cable length can also reduce electromagnetic interference and improve the stability of signal transmission.

[0039] A relay 130 is also provided in the housing 110. The relay 130 is used to amplify the signal transmitted by the sensor 131. One end of the relay 130 is connected to the sensor 131, and the other end is connected to the PLC controller 140. The relay 130 can play a role in signal amplification and isolation. After the weak signal output by the sensor 131 passes through the relay 130, it will be amplified to a suitable level so that it can be correctly identified and processed by the PLC. At the same time, the relay 130 can also play a role in electrical isolation, isolating the circuit between the sensor 131 and the PLC, avoiding electrical interference, and improving the stability and anti-interference ability of signal transmission.

[0040] Embodiment 2

[0041] The PLC controller 140 includes:

[0042] A data input module, used for inputting transmission data of the relay 130 and the sensor 131;

[0043] A data processing module, used to receive the sensor data transmitted by the relay 130 and perform calculations on the sensor data;

[0044] The program module includes a unit for calculating the rotation speed of the driver, a calculation unit for detecting the operating efficiency of the driver, and a detection unit for detecting the torque of the driver;

[0045] The driving module is linearly connected to the output end of the control module and is linearly connected to the control end of the driver.

[0046] In this embodiment, the data input module in the PLC controller 140 is used to input the transmission data of the relay 130 and the sensor 131. The transmission data can be geological, seismic and meteorological related data in the oil exploration process, specifically including key parameters such as stratum structure, underground temperature, pressure, flow, etc. The data input module directly inputs the transmission data of the relay 130 and the sensor 131 without human intervention, which greatly improves the efficiency and accuracy of data collection. It should be noted that the data input module has functions such as data format conversion and storage, which facilitates subsequent data processing and analysis.

[0047] In another embodiment, the data processing module is used to receive the sensor data transmitted by the relay 130 and calculate the sensor data. The data processing module can automatically complete the data collection, storage, analysis and other tasks, greatly improving the efficiency and accuracy of the entire process.

[0048] In another embodiment, the program module includes a speed unit for calculating the drive speed, a calculation unit for detecting the drive operating efficiency, and a detection unit for detecting the drive torque. Specifically, the speed unit can more accurately monitor the speed changes of the drive, which is conducive to more detailed analysis and optimization adjustment of the operating status of the equipment.

[0049] It should be explained that a storage unit is provided in the program module, and a plurality of memory elements are provided in the storage unit. For example, when detecting the rotational speed of the driver, the memory element waits for the signal transmitted by the rotational speed sensor 131, and the memory element matches the transmitted rotational speed value with the preset value in the storage unit. When the matching degree is greater than the preset value, the driving module intervenes in the rotational speed to balance the rotational speed to the preset value, thereby realizing feedback control of the rotational speed.

[0050] In another embodiment, the drive module is linearly connected to the output end of the control module and linearly connected to the control end of the driver, which can reduce the noise and interference of the signal during the transmission process, thereby improving the response speed and accuracy of the system. Secondly, the linear connection can simplify the design and configuration of the system. Compared with other complex connection methods, the linear connection can reduce the number of hardware components in the system, thereby reducing the complexity and cost of the system. The topological structure also makes the system debugging and maintenance easier, improving the overall reliability.

[0051] Embodiment 3

[0052] The data input module includes:

[0053] A receiver, for receiving configuration data of different types of drivers sent by network interruption, and sending debugging data transmitted by the PLC controller 140 to the network terminal;

[0054] The data driver is used to transmit the configuration data from the driver transmission module to the data driver through the receiver, and drive the oil drive device to self-check through the data driver.

[0055] In this embodiment, the receiver is used to receive configuration data of different models of drivers sent by network interruption, and at the same time send the debugging data transmitted by the PLC controller 140 to the network terminal; the receiver can receive configuration data from different models of drivers, achieve compatibility with heterogeneous devices, and simplify the overall deployment and maintenance work; the receiver can send the debugging data transmitted by the PLC controller 140 to the network terminal, which is conducive to remote monitoring of the system operation status, and also facilitates engineers to promptly discover and locate faults, thereby improving the observability and diagnostic capabilities of the system.

[0056] The data driver is used to transmit the configuration data from the driver transmission module to the data driver through the receiver, and the data driver drives the oil drive device to self-check. Specifically, the data driver transmits the configuration data to the driver, which can quickly and accurately complete the self-check of the oil drive device, thereby improving the operation efficiency. At the same time, the data driver has strong programmability and can flexibly adjust the parameters according to actual needs, greatly improving the adaptability of the system.

[0057] By self-checking the oil drive device, existing problems can be discovered in time, providing an important basis for subsequent maintenance and optimization. At the same time, the data information collected by the data drive can provide valuable data support for production management, provide a basis for scientific decision-making, and improve the overall process control level.

[0058] Embodiment 4

[0059] The data processing module includes:

[0060] A data processing node for distributing the sensor data transmitted by the relay 130;

[0061] A slave data processing node is used to receive the allocated sensor data and perform data processing on the allocated sensor data;

[0062] Local nodes are used to control the coherence of data between slave data processing nodes.

[0063] In this embodiment, the data processing node can effectively integrate data from different sensors 131, thereby providing a more comprehensive information basis for subsequent data analysis and decision-making. The data processing node can pre-process the sensor data, such as denoising, calibration and other operations, to make the data more reliable and accurate. The data processing node performs operations such as filtering, aggregation and format conversion on the data. Specifically, the data processing node can convert the original sensor data into a format that is more suitable for control decisions, thereby improving the response speed and control accuracy of the system.

[0064] By pushing processed data to other systems or platforms, cross-system data collaboration and information sharing can be promoted, thereby improving the overall system's collaboration capabilities and decision-making efficiency.

[0065] The sensor 131 nodes are mainly responsible for data collection, while the data processing nodes focus on analyzing, processing and transmitting the collected data. When a sensor 131 node fails or fails to work properly, the data processing node can still continue to receive and process data from other sensors 131 to ensure the continuous operation of the system. In addition, as the scale of the system increases, more data processing nodes can be added to meet the growing data processing needs and achieve horizontal expansion of the system. This modular design provides greater flexibility for system upgrades and maintenance, and uses more powerful computing resources to execute complex data processing algorithms, thereby improving the performance of the entire system.

[0066] By delegating data processing tasks to local nodes, the data transmission distance in the network can be minimized, thereby significantly improving the speed and efficiency of data transmission. By performing data verification and preprocessing locally, outliers and noise data can be effectively removed, ensuring that the data received by subsequent processing nodes has high reliability.

[0067] By completing some data processing tasks locally, the transmission of sensitive data in the network can be minimized, reducing the risk of data leakage. This is especially important for application scenarios involving personal privacy or commercial secrets, and can effectively protect the security of data assets.

[0068] It is understandable that those skilled in the art can, under the guidance of the above embodiments, combine various implementations in the above embodiments to obtain technical solutions of multiple implementations.

[0069] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A horizontal petroleum drive control device, characterized in that: include: The housing has a terminal block for connecting to a PLC controller for detecting and controlling the drive; A plurality of openings are provided on one side of the shell surface, and a plurality of function buttons are embedded in the holes, and the function buttons are connected to the terminal connection row; The PLC controller is arranged on the inner wall of the housing, and the PLC controller is linearly connected to the terminal wiring row; A relay is also provided in the shell, and the relay is used to amplify the sensor transmission signal. One end of the relay is connected to the sensor, and the other end is connected to the PLC controller.

2. The horizontal oil drive control device according to claim 1, characterized in that: The PLC controller comprises: Data input module, used to input transmission data of relays and sensors; A data processing module is used to receive the sensor data transmitted by the relay and calculate the sensor data; The program module includes a unit for calculating the rotation speed of the driver, a calculation unit for detecting the operating efficiency of the driver, and a detection unit for detecting the torque of the driver; The driving module is linearly connected to the output end of the control module and is linearly connected to the control end of the driver.

3. The horizontal oil drive control device according to claim 2, characterized in that: The data input module comprises: Receiver, used to receive the configuration data of different types of drivers sent by network interruption, and send the debugging data transmitted by the PLC controller to the network terminal; The data driver is used to transmit the configuration data from the driver transmission module to the data driver through the receiver, and drive the oil drive device to self-check through the data driver.

4. The horizontal oil drive control device according to claim 1, characterized in that: The data processing module comprises: Data processing nodes, used to distribute sensor data after transmission via relays; A slave data processing node is used to receive the allocated sensor data and perform data processing on the allocated sensor data; Local nodes are used to control the coherence of data between slave data processing nodes.

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