Anti-corrosion wind power tower drum

By setting reinforcement components and protective mechanisms inside and outside the wind power tower, the existing wind power tower lacks corrosion resistance and wear resistance, significantly improving the structural stability and sealing of the tower, extending the service life and preventing corrosion.

CN119664588APending Publication Date: 2025-03-21HUADIAN DINGXIANG NEW ENERGY CO LTD
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Patent Information

Application Number
CN202411815694.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-21

AI Technical Summary

Technical Problem

The existing wind power tower lacks corrosion and wear resistance during use, resulting in corrosion and damage after long-term use, affecting the service life.

Method used

A corrosion-proof wind power tower is designed, and the structural stability and sealing of the tower are improved by setting reinforcement components and protective mechanisms inside and outside the tower, including connecting disks, supporting rods, threaded rods, connecting blocks, reinforcement bars, fixing rods, support rings and anti-corrosion coatings.

Benefits of technology

It significantly improves the structural stability of the wind power tower, disperses and resists external wind pressure, gravity load and impact force, extends the service life of the tower, and effectively prevents corrosion caused by rainwater seepage.

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Abstract

The invention discloses an anti-corrosion wind power tower drum, and particularly relates to the technical field of wind power tower drums, the anti-corrosion wind power tower drum comprises a first tower drum, a connecting flange is fixedly connected to the bottom end of the first tower drum, a second tower drum is arranged above the first tower drum, and first connecting rings are fixedly connected to the outer sides of the first tower drum and the second tower drum; reinforcing assemblies are mounted in the first tower drum and the second tower drum, and protection mechanisms are mounted on the outer sides of the first tower drum and the second tower drum; the reinforcing assembly comprises a connecting disc, the connecting disc is installed in the second tower drum and the first tower drum, and a plurality of grooves are formed in the outer side of the connecting disc. By arranging the reinforcing assembly and the protection mechanism, overlarge stress and deformation can be effectively avoided, so that the service life of the tower drum is prolonged, meanwhile, rainwater can be effectively prevented from permeating into the tower drum from the connecting position, and corrosion and rusting at the connecting position of the first tower drum and the second tower drum can be avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of wind turbine towers, and more specifically, to a corrosion-resistant wind turbine tower. Background Art

[0002] The wind turbine tower is the tower pole of wind power generation. It mainly plays a supporting role in the wind turbine generator set and absorbs the vibration of the set. The production process of the wind turbine tower generally starts with the CNC cutting machine cutting, the thick plate needs to be beveled, and the plate rolling machine is rolled into shape, spot welding, positioning, and confirmation before welding the inner and outer longitudinal seams. After the roundness inspection, if there is a problem, a secondary rounding is performed. After the single-section cylinder is welded, the hydraulic group is used to assemble the roller frame for spot welding, the inner and outer circumferential seams are welded, and the straightness and other tolerances are checked. After the flange is welded, non-destructive testing and flatness inspection of the weld are performed, sandblasting, painting, internal parts installation and finished product inspection are completed, and then it is transported to the installation site. With the development of society, the application of corrosion-resistant wind turbine towers is becoming more and more extensive.

[0003] Most wind turbine towers on the market do not have anti-corrosion and wear-resistant effects during use, which may lead to serious corrosion and damage after long-term use, affecting the service life of the wind turbine tower.

[0004] After searching, the Chinese patent with the announcement number CN218439615U discloses an anti-corrosion wind turbine tower. By setting up an anti-corrosion coating, a wear-resistant coating, a sealing sleeve, a fixed sleeve and a rubber sealing ring, the tower body has the effects of anti-corrosion and wear-resistance. At the same time, the rubber sealing ring can prevent water vapor from entering the interior of the device through the connection gap, effectively preventing corrosion inside the device.

[0005] When the above-mentioned corrosion-resistant wind turbine tower is actually used, the wind turbine tower needs to withstand various forces and moments during the operation of the wind turbine, which may cause fatigue damage during long-term use. Under extreme weather conditions, the tower is prone to deformation or damage, thereby affecting the normal operation of the wind turbine. Summary of the invention

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a corrosion-resistant wind power tower to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A corrosion-resistant wind power tower, comprising a first tower, a connecting flange is fixedly connected to the bottom end of the first tower, a second tower is arranged above the first tower, first connecting rings are fixedly connected to the outsides of the first tower and the second tower, reinforcement components are installed inside the first tower and the second tower, and protective mechanisms are installed on the outsides of the first tower and the second tower;

[0009] The reinforcement assembly includes a connecting disc, which is installed inside the second tower and the first tower. A plurality of grooves are opened on the outer side of the connecting disc, and two support rods are fixedly connected inside the grooves. Threaded rods are fixedly connected to the outer sides of the two support rods, and connecting blocks are threadedly connected between the threaded rods. One end of the support rod is fixedly connected to a reinforcing rib, and the reinforcing rib is fixedly connected to the inside of the first tower and the second tower. A plurality of fixing rods are fixedly connected to the outer side of the connecting block, and a supporting ring is fixedly connected to one end of the fixing rod, and the support ring is fixedly connected to the inside of the second tower.

[0010] By adopting the above technical solution: using multiple reinforcing ribs and support rods to support the inside of the first tower and the second tower, the stability of the first tower and the second tower can be effectively improved.

[0011] As a further description of the above technical solution: the outer sides of the first tower and the second tower are both provided with an anti-corrosion coating, the outer sides of the anti-corrosion coating are provided with a wear-resistant coating, the material of the anti-corrosion coating is graphene zinc paint, the material of the wear-resistant coating is fluorocarbon coating, the protection mechanism includes a second connecting ring, the second connecting ring is fixedly connected to the outer side of the second tower, a connecting groove is provided on the inner side of the second connecting ring, a clamping ring is fixedly connected to the inner side of the connecting groove, a clamping groove is provided on the upper surface of the first connecting ring, the inner side of the clamping groove is clamped with the clamping ring, the second tower is clamped with the inner side of the connecting groove, and the second tower and the outer side of the second connecting ring are both threadedly connected with multiple bolts.

[0012] By adopting the above technical solution: protecting the connection between the first tower and the second tower by the first connecting ring and the second connecting ring, it is possible to effectively prevent rainwater from penetrating into the connection between the first tower and the second tower to cause corrosion.

[0013] Technical effects and advantages of the present invention:

[0014] 1. By setting up reinforcement components, compared with the existing technology, the structural stability of the wind power tower can be significantly improved, and the external wind pressure, gravity load and impact force generated during the operation of the wind turbine can be effectively dispersed and resisted, thereby ensuring the stability and safety of the tower, avoiding excessive stress and deformation, and extending the service life of the tower;

[0015] 2. By setting up a protective mechanism, compared with the prior art, the first connecting ring and the second connecting ring are used to protect the connection between the first tower and the second tower, and the sealing ring is used to improve the sealing between the first tower and the second tower, which can effectively prevent rainwater from penetrating into the tower from the connection, thereby avoiding corrosion and rust at the connection between the first tower and the second tower. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the first tower structure of the present invention.

[0018] Figure 3 It is a schematic structural diagram of the cross-sectional view of the first tower and the second tower of the present invention.

[0019] Figure 4 It is a schematic diagram of the second tower structure of the present invention.

[0020] Figure 5 It is a schematic diagram of the local structure of the connection between the connecting disk and the support rod of the present invention.

[0021] Figure 6 For the present invention Figure 1 Schematic diagram of the structure of the enlarged view of part A.

[0022] The accompanying drawings are marked as follows: 1. first tower; 2. connecting flange; 3. second tower; 4. first connecting ring; 5. second connecting ring; 6. connecting disc; 7. groove; 8. support rod; 9. threaded rod; 10. connecting block; 11. reinforcing rib; 12. fixing rod; 13. supporting ring; 14. anti-corrosion coating; 15. wear-resistant coating; 16. slot; 17. sealing ring; 18. connecting groove; 19. snap ring; 20. bolt. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] The embodiments of this application disclose Figure 1-6 An anti-corrosion wind power tower shown includes a first tower 1, a connecting flange 2 is fixedly connected to the bottom end of the first tower 1, a second tower 3 is arranged above the first tower 1, first connecting rings 4 are fixedly connected to the outsides of the first tower 1 and the second tower 3, reinforcement components are installed inside the first tower 1 and the second tower 3, and protective mechanisms are installed on the outsides of the first tower 1 and the second tower 3;

[0025] The reinforcement component includes a connecting disc 6, which is installed inside the second tower tube 3 and the first tower tube 1. A plurality of grooves 7 are opened on the outer side of the connecting disc 6. Two support rods 8 are fixedly connected inside the grooves 7. The outer sides of the two support rods 8 are fixedly connected with threaded rods 9. A connecting block 10 is threadedly connected between the threaded rods 9. One end of the support rod 8 is fixedly connected with a reinforcing rib 11. The reinforcing rib 11 is fixedly connected to the inside of the first tower tube 1 and the second tower tube 3. A plurality of fixing rods 12 are fixedly connected to the outer side of the connecting block 10. One end of the fixing rod 12 is fixedly connected with a supporting ring 13. The supporting ring 13 is fixedly connected to the inside of the second tower tube 3. The two support rods 8 are fixedly connected to the inner side of the groove 7 on one side of the connecting disc 6 at one end, so that the two support rods A triangular connection is formed between 8 and the reinforcing ribs 11, so as to facilitate support inside the first tower 1 and the second tower 3. The two threaded rods 9 and the upper and lower ends of the connecting block 10 are symmetrically distributed, so that the connecting block 10 can drive the two threaded rods 9 to move in the opposite direction when rotating, so that the two threaded rods 9 can support the support rods 8 on one side of the two support rods 8, so that the support rods 8 can provide a good supporting effect for the reinforcing ribs 11. At the same time, multiple support rings 13 are used to provide annular support inside the first tower 1 and the second tower 3, and are connected to the connecting disc 6 through the fixing rod 12, which can significantly improve the structural stability of the wind power tower, avoid excessive stress and deformation, and thus extend the service life of the tower.

[0026] Reference Figure 2 and 4 As shown, the outer sides of the first tower 1 and the second tower 3 are both provided with an anti-corrosion coating 14, and the outer side of the anti-corrosion coating 14 is provided with a wear-resistant coating 15, the material of the anti-corrosion coating 14 is graphene zinc coating, and the material of the wear-resistant coating 15 is fluorocarbon coating, the protection mechanism includes a second connecting ring 5, the second connecting ring 5 is fixedly connected to the outer side of the second tower 3, a connecting groove 18 is provided on the inner side of the second connecting ring 5, and a clamping ring 19 is fixedly connected to the inner side of the connecting groove 18, a clamping groove 16 is provided on the upper surface of the first connecting ring 4, and the inner side of the clamping groove 16 is clamped with the clamping ring 19, the second tower 3 is clamped with the inner side of the connecting groove 18, and the second tower 3 is clamped with the second connecting ring 5. The outer side of the ring 5 is threaded with multiple bolts 20. The anti-corrosion coating 14 and the wear-resistant coating 15 can significantly improve the performance of the tower and reduce wear and corrosion caused by external factors. At the same time, the first connecting ring 4 is clamped in the connecting groove 18 inside the second connecting ring 5, so that the first connecting ring 4 and the second connecting ring 5 can be protected at the connection between the first tower 1 and the second tower 3. At the same time, the sealing ring 17 can be used to increase the sealing of the connection between the first tower 1 and the second tower 3, which can effectively prevent rainwater from penetrating into the tower from the connection, thereby avoiding corrosion and rust at the connection between the first tower 1 and the second tower 3.

[0027] Working principle of the invention: The invention designs an anti-corrosion wind power tower, the specific structure of which is as shown in the attached manual. Figure 1-6 As shown, in the technical solution, through the mutual cooperation between various structures, when the first tower 1 and the second tower 3 are assembled through flanges, the second connecting ring 5 on the outer side of the second tower 3 can be installed above the first connecting ring 4 on the outer side of the first tower 1, so that the first connecting ring 4 can be installed in the connecting groove 18 on the inner side of the second connecting ring 5, and at the same time, the clamping ring 19 on the inner side of the second connecting ring 5 can be inserted into the clamping groove 16 on the upper surface of the first connecting ring 4, and then the first connecting ring 4 and the second connecting ring 5 are connected by bolts 20, so that the sealing ring 17 on the inner side of the first connecting ring 4 can seal the connection between the first tower 1 and the second tower 3, and at the same time, the first connecting ring 4 and the second connecting ring 5 can be used to protect the connection between the first tower 1 and the second tower 3, so as to prevent rainwater from entering the connection between the first tower 1 and the second tower 3 and causing corrosion, and at the same time, the anti-corrosion coating 14 and the wear-resistant coating 15 can significantly improve the overall quality of the tower The performance is improved, making it more durable and corrosion-resistant. When the first tower 1 and the second tower 3 are teamed up, the connecting block 10 is rotated and the connecting block 10 is threadedly connected to one end of the two threaded rods 9. The two threaded rods 9 are symmetrically distributed at the upper and lower ends of the connecting block 10, so that when the connecting block 10 is rotated, the two threaded rods 9 can be driven by the threads to move in opposite directions respectively, so as to facilitate better support for the support rod 8. The two support rods 8 are fixedly connected to the inner side of the groove 7 on one side of the connecting disc 6, so that a triangular support is formed between the two support rods 8 and the reinforcing ribs 11, so that the first tower 1 and the second tower 3 can be stably supported. At the same time, the connecting disc 6 is connected to the support ring 13 through multiple fixing rods 12. The multiple support rings 13 are annularly distributed inside the first tower 1 and the second tower 3, which can effectively support the inside of the first tower 1 and the second tower 3, thereby improving the stability of the first tower 1 and the second tower 3.

[0028] Among them, in the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the case of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0029] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned belong to the prior art, so they are not shown in the figure and will not be described here;

[0030] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A corrosion-resistant wind turbine tower, comprising a first tower (1), characterized in that: A connecting flange (2) is fixedly connected to the bottom end of the first tower (1), a second tower (3) is arranged above the first tower (1), first connecting rings (4) are fixedly connected to the outsides of the first tower (1) and the second tower (3), reinforcement components are installed inside the first tower (1) and the second tower (3), and protective mechanisms are installed on the outsides of the first tower (1) and the second tower (3); The reinforcement assembly comprises a connecting disc (6), wherein the connecting disc (6) is installed inside the second tower tube (3) and the first tower tube (1), and a plurality of grooves (7) are provided on the outside of the connecting disc (6), and two support rods (8) are fixedly connected inside the grooves (7), and threaded rods (9) are fixedly connected to the outsides of the two support rods (8), and connecting blocks (10) are threadedly connected between the threaded rods (9).

2. The anti-corrosion wind turbine tower according to claim 1, characterized in that: One end of the support rod (8) is fixedly connected to a reinforcing rib (11), and the reinforcing rib (11) is fixedly connected to the inside of the first tower tube (1) and the second tower tube (3).

3. The anti-corrosion wind turbine tower according to claim 1, characterized in that: A plurality of fixing rods (12) are fixedly connected to the outside of the connection block (10), one end of the fixing rod (12) is fixedly connected to a supporting ring (13), and the supporting ring (13) is fixedly connected to the inside of the second tower (3).

4. The anti-corrosion wind turbine tower according to claim 1, characterized in that: The first tower (1) and the second tower (3) are both provided with an anti-corrosion coating (14) on their outer sides, and a wear-resistant coating (15) is provided on the outer side of the anti-corrosion coating (14). The material of the anti-corrosion coating (14) is graphene zinc coating, and the material of the wear-resistant coating (15) is fluorocarbon coating.

5. The anti-corrosion wind turbine tower according to claim 1, characterized in that: The protection mechanism comprises a second connecting ring (5), and the second connecting ring (5) is fixedly connected to the outer side of the second tower (3).

6. The anti-corrosion wind turbine tower according to claim 1, characterized in that: A connecting groove (18) is provided on the inner side of the second connecting ring (5), and a clamping ring (19) is fixedly connected to the inner side of the connecting groove (18).

7. The anti-corrosion wind turbine tower according to claim 1, characterized in that: A clamping groove (16) is provided on the upper surface of the first connecting ring (4), the inner side of the clamping groove (16) is clamped with a clamping ring (19), the second tower barrel (3) is clamped with the inner side of the connecting groove (18), and the outer sides of the second tower barrel (3) and the second connecting ring (5) are both threadedly connected with a plurality of bolts (20).

Citation Information

Patent Citations

  • Anti-corrosion wind power tower drum

    CN218439615U