High-speed bearing with self-adaptive function and production equipment thereof
By setting up rolling components in high-speed bearings to reduce loads and achieving uniform filling of grease through sealing cavity and filling holes, the problems of uneven grease and easy leakage are solved, and the lubrication effect and service life are improved.
Patent Information
- Application Number
- CN202411901194.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2044-12-23
AI Technical Summary
The grease of existing high-speed bearings is uneven and prone to leakage, resulting in heat generation, excessive wear and low service life, especially in bearings that bear axial and radial loads, which are more prone to deformation and cracks.
By setting up two rolling components to connect the outer sleeve and the inner sleeve, the axial and radial loads are reduced, the stability of the connection and transmission is improved, and uniform filling and sealing of the grease is achieved through the sealing cavity and filling holes.
It achieves uniform adhesion and sealing of grease, improves lubrication effect, avoids grease leakage and bearing damage, and extends service life.
Smart Images

Figure CN119664795A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bearings, and in particular to a high-speed bearing with self-adaptive function and production equipment thereof. Background Art
[0002] Bearings are the food of all industries. They are parts used to support rotation and are one of the key components of mechanical equipment. Any rotation requires bearings. Any defects in bearings can cause equipment failure or even serious accidents. One of the important factors to ensure the normal operation and long service life of bearings is to ensure that the bearings are well lubricated through lubricating oil or grease. Bearings are divided into sliding bearings and rolling bearings. Since rolling bearings have a low friction coefficient, low power loss, and low starting resistance, they are widely used and suitable for high-speed rotation and occasions requiring low noise and low vibration. Moreover, they have been standardized and can be professionally manufactured and supplied in large quantities. It can be said that with the development of bearings, rolling bearings have reached the peak of bearings.
[0003] Patent document with patent number CN118560193A discloses a high-load hub bearing unit, including a bearing assembly and a transmission assembly, wherein the bearing assembly is used to establish a rotational fit between the automobile wheel hub and the suspension, and the transmission assembly is used to establish a constant-speed transmission connection between the second sleeve and the drive shaft. In the present invention, after the ball sleeve axially separates from the ball panel, the ball panel does not form an obstacle to the axial movement of the ball, so that the ball in the ball cage universal joint structure is axially separated and disassembled from the mounting frame and the second sleeve. After the mounting frame is separated from the ball, the mounting frame is rotated to a certain amplitude so that the second ball falls out of the first rolling groove and the third mounting groove to realize the disassembly of the mounting frame from the second sleeve, and the overall disassembly of the ball cage universal joint structure is labor-saving and convenient.
[0004] However, during actual use, the inventors found that the internal structure of some existing bearings is unreasonable, and the grease is mainly filled and spread manually or by a grease spreader during production, resulting in uneven grease application in the bearings and easy leakage. With the continuous development of industry, bearings have also developed from low speed to high speed. Uneven and leaky grease will cause high-speed bearings to be more prone to heat and excessive wear, which will cause bearing damage and a shorter service life. In particular, some bearings that are subject to both axial and radial loads are more prone to deformation and even cracks, causing the grease in the bearings to leak more easily and have a shorter service life. Summary of the invention
[0005] The purpose of the present invention is to address the deficiencies of the prior art. By setting two rolling assemblies to connect the two mounting grooves on the outer sleeve and the two ends of the spherical structure on the inner sleeve respectively, the axial load and radial load between the outer sleeve and the inner sleeve are reduced, and the stability of the connection and transmission is improved. At the same time, the two rolling assemblies arranged opposite to each other face the sealing cavity, and the grease filled into the sealing cavity through the filling hole can be directly and evenly attached to the two rolling assemblies, so that the lubrication effect is good, the grease is uniform and not easy to leak, and easy damage is avoided, and the service life is increased. Thus, the problems of uneven grease, easy leakage, easy damage and low service life of the existing high-speed bearings are solved.
[0006] In view of the above technical problems, the technical solution is as follows: a high-speed bearing with adaptive function, comprising: An outer sleeve with mounting grooves formed on the inner walls at both ends, an inner sleeve rotatably arranged in the outer sleeve and forming a sealing cavity between the two mounting grooves, two rolling assemblies arranged opposite to each other in the two mounting grooves, a spherical structure formed on the outer wall of the inner sleeve and abutting against the two rolling assemblies at both ends, a plurality of connecting grooves formed on the inner wall of the inner sleeve at equal intervals along the circumference of the outer sleeve and used for connecting to an external structure, a plurality of filling holes evenly spaced along the circumference of the inner sleeve and penetrating the outer sleeve and used for filling grease into the sealing cavity, a sealing plug arranged in the filling hole, two connecting plates respectively arranged on the outer sleeve and the inner sleeve and located on both sides of the rolling assembly, and a plurality of mounting holes evenly spaced along the circumference of the rolling assembly and arranged on the connecting plate and used for installing bolts.
[0007] Preferably, the rolling assembly includes a retaining frame arranged in the mounting groove, a plurality of rolling grooves formed on the retaining frame at equal intervals along the circumference of the outer sleeve, a ball disposed in the rolling groove and extending on both sides outside the retaining frame to respectively abut the mounting groove and the spherical structure, and a transmission channel connected to two adjacent rolling grooves and used to transmit the grease as the ball rotates.
[0008] Preferably, the outer sleeve is provided with a first sealing block formed on the inner wall of one end of the connecting plate, which abuts against the outer wall of the inner sleeve and is used to seal one end of the sealing cavity; the inner sleeve is provided with a second sealing block formed on the outer wall of one end of the connecting plate, which abuts against the inner wall of the outer sleeve and is used to seal the other end of the sealing cavity.
[0009] The present application also provides a bearing production device for producing the above-mentioned high-speed bearing with adaptive function, comprising: An assembly mechanism for assembling bearings, two sets of molding mechanisms disposed outside the assembly mechanism and respectively used to mold the outer sleeve and the inner sleeve, a discharging mechanism disposed on the molding mechanism and used to output the outer sleeve or the inner sleeve, a bearing mechanism movably disposed between the assembly mechanism and the molding mechanism and cooperating with the discharging mechanism to position and carry the outer sleeve or the inner sleeve, a conveying mechanism disposed outside the assembly mechanism and used to convey the rolling assembly, and a grasping mechanism disposed on the assembly mechanism and used to grasp the outer sleeve, the inner sleeve, the rolling assembly and the bearing; The assembly mechanism includes a press, a first support component movably arranged on the press and cooperating with the filling hole for positioning and supporting the outer sleeve, a second support component movably and rotatably arranged on the press and cooperating with the connecting groove for positioning and supporting the inner sleeve, and an installation component arranged on the outside of the press and used to install bolts in the installation hole. When the second support component is rotated to just above the first support component, the outer sleeve and the inner sleeve are squeezed and assembled by the press, the first support component positions the filling hole and fills the grease into the sealing cavity, and then the sealing plug is positioned and installed in the filling hole by the installation component.
[0010] Preferably, the supporting mechanism includes a supporting vehicle movably arranged between the assembling mechanism and a group of forming mechanisms and used for carrying multiple layers of the outer sleeves or the inner sleeves in an array, a supporting plate movably arranged in the supporting vehicle and up and down, and a plurality of positioning columns penetrating the supporting plate and arranged in the supporting vehicle and used for positioning at least two of the mounting holes on one of the connecting plates, and the four mounting holes on the connecting plate of one layer are respectively aligned with one of the mounting holes on the four connecting plates of another adjacent layer, and then the aligned mounting holes on the multiple layers of the connecting plates are positioned by one of the positioning columns, and at the same time, the outer sleeves and the inner sleeves of two adjacent layers are arranged opposite to each other, and the outer sleeves and the inner sleeves of one layer are inserted between the four connecting plates of another adjacent layer so that the two adjacent layers of the connecting plates support each other.
[0011] Preferably, the discharging mechanism includes a mobile frame movably arranged between the forming mechanism and the carrying vehicle, two first clamping arms which are opened and closed and rotatably arranged on the mobile frame and are used to clamp the outer sleeve and the outer wall of the inner sleeve, and a plurality of first supporting arms which move up and down and are opened and closed radially on the mobile frame and are used to support the outer sleeve and the inner wall of the inner sleeve.
[0012] Preferably, the gripping mechanism includes a rotating frame rotatably arranged between the press, the carrier vehicle and the conveying mechanism, two second clamping arms that are opened and closed and rotatably arranged on the rotating frame and are used to clamp the outer sleeve and the outer wall of the inner sleeve, a plurality of second support arms that move up and down and are radially opened and closed on the rotating frame and are used to support the outer sleeve, the inner sleeve and the inner wall of the rolling assembly, and a pressing ridge arranged on each of the second support arms and used to press the rolling assembly connected to the mounting groove.
[0013] Preferably, the conveying mechanism includes a conveying assembly arranged on the outside of the press and used to convey the rolling assembly, an L-shaped flip plate rotatably arranged on the conveying assembly and used to flip the rolling assembly, and an arc-shaped positioning plate arranged on the conveying assembly and used to position the rolling assembly.
[0014] Preferably, the first support assembly includes a support plate movably arranged on the press, a first support seat axially rotatably arranged on the support plate and used to support the outer sleeve, a plurality of positioning holes formed on the first support seat and used to position the bolts, a plurality of positioning rods radially opened and closed on the support plate and inserted into the filling holes, and a filling channel penetrating the interior of the positioning rods and cooperating with the extruder to fill the grease into the sealing cavity.
[0015] Preferably, the second support assembly includes a support frame movably and rotatably arranged on the press, a second support seat axially rotatably arranged on the support frame and used to support the inner sleeve, a support rod arranged on the support seat and inserted into the inner sleeve, a plurality of connecting rods rotatably arranged on the support rod and respectively connected to a plurality of connecting grooves, and an elastic member arranged on the support rod and used to force the connecting rod to rotate in a direction away from the support rod.
[0016] Beneficial effects of the present invention: (1) In the present invention, two rolling assemblies are arranged to respectively connect the two mounting grooves on the outer sleeve and the two ends of the spherical structure on the inner sleeve, thereby reducing the axial load and radial load between the outer sleeve and the inner sleeve, improving the stability of the connection and transmission, avoiding easy damage, and improving the service life. At the same time, the two rolling assemblies arranged opposite to each other face the sealing cavity, and the grease filled into the sealing cavity through the filling hole can be directly and evenly attached to the two rolling assemblies, so that the lubrication effect is good, the grease is uniform and not easy to leak, further avoiding easy damage, and improving the service life; (2) In the present invention, a bearing mechanism is provided to cooperate with a discharging mechanism to position and carry the outer sleeves and inner sleeves formed in the two forming mechanisms, and then the outer sleeves and inner sleeves in the bearing mechanism are positioned and grasped to the first support assembly and the second support assembly for positioning and support, respectively, and then the outer sleeves and inner sleeves installed with bolts through the installation assembly are extruded and assembled by a press, and the first support assembly for positioning the filling hole can directly fill the grease into the sealing cavity, and the installation assembly can position and install the sealing plug into the filling hole, thereby realizing the automated production of the bearing. In the entire production process, the inner sleeve and the outer sleeve are in a positioned state, which is convenient for assembly and improves production efficiency. (3) In the present invention, a load-bearing vehicle is provided to cooperate with a load-bearing plate and a positioning column to realize the support of multiple layers of the outer shaft sleeves or the inner shaft sleeves of the array, and the four mounting holes on the connecting plate of one layer are respectively aligned with one mounting hole on the four connecting plates of another adjacent layer, and then the aligned mounting holes on the multiple connecting plates are positioned by a positioning column, which is convenient for plugging and positioning between the positioning column and the mounting hole, and the positioning effect is good while reducing the use of positioning columns. At the same time, the outer shaft sleeves and the inner shaft sleeves of two adjacent layers are arranged opposite to each other, and the outer shaft sleeves and the inner shaft sleeves of one layer are inserted between the four connecting plates of another adjacent layer so that the two adjacent connecting plates support each other, and the space utilization rate is high, so that the load-bearing vehicle can carry more outer shaft sleeves or the inner shaft sleeves; In summary, the high-speed bearing with adaptive function produced by the bearing production equipment is not easy to be damaged, has a long service life, and has the effects of uniform grease inside and not easy to leak, and is particularly suitable for the field of bearing technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0018] Figure 1 A three-dimensional diagram of a bearing provided by the present invention.
[0019] Figure 2 A three-dimensional cross-sectional view of a bearing provided by the present invention.
[0020] Figure 3 The present invention provides Figure 2 A partial enlarged view of point A in the middle.
[0021] Figure 4 An exploded schematic diagram of the bearing provided by the present invention.
[0022] Figure 5 This is a schematic structural diagram of the retaining frame provided by the present invention.
[0023] Figure 6 A three-dimensional diagram of the bearing production equipment provided by the present invention.
[0024] Figure 7 This is a schematic structural diagram of the assembly mechanism provided by the present invention.
[0025] Figure 8 The present invention provides Figure 7 A partial enlarged view of point A in the middle.
[0026] Fig. 9 The present invention provides Figure 7 A partial enlarged view of point B in the middle.
[0027] Fig.10 This is a structural schematic diagram of the bearing mechanism provided by the present invention.
[0028] Fig.11 A three-dimensional cross-sectional view of the bearing mechanism provided by the present invention when bearing a multi-layer inner sleeve.
[0029] Fig.12 A top view of the bearing mechanism provided by the present invention bearing multiple layers of inner sleeves.
[0030] Fig.13 This is a structural schematic diagram of the discharging mechanism provided by the present invention.
[0031] Fig.14 This is a schematic structural diagram of the grabbing assembly provided by the present invention.
[0032] Fig.15 This is a schematic structural diagram of the conveying mechanism provided by the present invention. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.
[0034] Embodiment 1 like Figure 1-Figure 4 As shown, a high-speed bearing with adaptive function comprises: An outer sleeve 11 with mounting grooves 111 formed on the inner walls at both ends, an inner sleeve 12 rotatably arranged in the outer sleeve 11 and forming a sealed cavity 112 between the two mounting grooves 111, two rolling assemblies 13 arranged opposite to each other in the two mounting grooves 111, a spherical structure 121 formed on the outer wall of the inner sleeve 12 and abutting against the two rolling assemblies 13 at both ends, a plurality of connecting grooves 122 formed on the inner wall of the inner sleeve 12 at equal intervals along the circumference of the outer sleeve 11 and used for connecting to an external structure, a plurality of filling holes 113 evenly spaced along the circumference of the inner sleeve 12 and penetrating the outer sleeve 11 and used for filling grease into the sealed cavity 112, a sealing plug 114 arranged in the filling hole 113, two connecting plates 14 respectively arranged on the outer sleeve 11 and the inner sleeve 12 and located on both sides of the rolling assemblies 13, and a plurality of mounting holes 141 evenly spaced along the circumference of the rolling assemblies 13 on the connecting plate 14 and used for mounting bolts 15.
[0035] In this embodiment, two rolling assemblies 13 are provided to respectively connect the two mounting grooves 111 on the outer sleeve 11 and the two ends of the spherical structure 121 on the inner sleeve 12, so as to reduce the axial load and radial load between the outer sleeve 11 and the inner sleeve 12, improve the stability of the connection and transmission, avoid easy damage, and improve the service life. At the same time, the two rolling assemblies 13 arranged opposite to each other face the sealing cavity 112, and the grease filled into the sealing cavity 112 through the filling hole 113 can be directly and evenly attached to the two rolling assemblies 13, so that the lubrication effect is good, the grease is uniform and not easy to leak, further avoids easy damage, and improves the service life.
[0036] It should be noted that the number of the mounting holes 141 on the connecting plate 14 is preferably six, which improves the stability after installation and facilitates the positioning and stacking of the outer sleeve 11 and the inner sleeve 12 before subsequent assembly; The sealing plug 114 is threadedly connected in the filling hole 113 , and has high sealing performance and connection stability.
[0037] Further, if Figure 4-Figure 5 As shown, the rolling assembly 13 includes a retaining frame 131 arranged in the mounting groove 111, a plurality of rolling grooves 132 formed on the retaining frame 131 at equal intervals along the circumference of the outer sleeve 11, balls 133 arranged in the rolling grooves 132 and extending on both sides to the outside of the retaining frame 131 to respectively abut against the mounting groove 111 and the spherical structure 121, and a transmission channel 134 connected to two adjacent rolling grooves 132 and used for transmitting grease as the ball 133 rotates.
[0038] In this embodiment, by providing a transmission channel 134 to cooperate with the rotation of the ball 133, the grease can move in each rolling groove 132, thereby improving the fluidity of the grease and further improving the lubrication effect.
[0039] It should be noted that the retaining frame 131 is made of plastic, which is convenient for integral molding and has a certain deformation capacity, so it is convenient for production and assembly after deformation and installation in the groove 111 .
[0040] Further, if Figure 2-Figure 5 As shown, the outer sleeve 11 is provided with a connecting plate 14 at one end of which the inner wall is formed with a first sealing block 115 that abuts against the outer wall of the inner sleeve 12 and is used to seal one end of the sealing cavity 112; the inner sleeve 12 is provided with a connecting plate 14 at one end of which the outer wall is formed with a second sealing block 123 that abuts against the inner wall of the outer sleeve 11 and is used to seal the other end of the sealing cavity 112.
[0041] In this embodiment, by arranging the first sealing block 115 and the second sealing block 123 at specific positions of the inner sleeve 12 and the outer sleeve 11 respectively, the sealing of the sealing chamber 112 is achieved and the swinging between the outer sleeve 11 and the inner sleeve 12 is limited, while avoiding interference with the plug-in connection between the inner sleeve 12 and the outer sleeve 11, thereby facilitating assembly during production.
[0042] It should be noted that the spherical structure 121 is provided with a groove 124 connecting the two rolling assemblies 13, so as to improve the stability of the connection and further limit the swing between the outer sleeve 11 and the inner sleeve 12; In addition, after the sealing cavity 112 is filled with grease, the further filled grease can flow into the gap between the first sealing block 115 and the inner sleeve 12 and between the second sealing block 123 and the outer sleeve 11, thereby providing good lubrication and avoiding wear and heat.
[0043] Embodiment 2 like Figure 4 as well as Figure 6-Figure 7 As shown, the present application also provides a bearing production device for producing the above-mentioned high-speed bearing with adaptive function, comprising: An assembly mechanism 2 for assembling the bearing 1, two sets of forming mechanisms 3 arranged outside the assembly mechanism 2 and respectively used to form an outer sleeve 11 and an inner sleeve 12, a discharging mechanism 4 arranged on the forming mechanism 3 and used to output the outer sleeve 11 or the inner sleeve 12, a bearing mechanism 5 movably arranged between the assembly mechanism 2 and the forming mechanism 3 and cooperating with the discharging mechanism 4 to position and carry the outer sleeve 11 or the inner sleeve 12, a conveying mechanism 6 arranged outside the assembly mechanism 2 and used to convey the rolling assembly 13, and a grasping mechanism 7 arranged on the assembly mechanism 2 and used to grasp the outer sleeve 11, the inner sleeve 12, the rolling assembly 13 and the bearing 1; The assembly mechanism 2 includes a press 21, a first support component 22 movably arranged on the press 21 and cooperating with the filling hole 113 for positioning and supporting the outer sleeve 11, a second support component 23 movably and rotatably arranged on the press 21 and cooperating with the connecting groove 122 for positioning and supporting the inner sleeve 12, and an installation component 24 arranged on the outside of the press 21 and used to install the bolt 15 in the installation hole 141. When the second support component 23 rotates to just above the first support component 22, the outer sleeve 11 and the inner sleeve 12 are squeezed and assembled by the press 21, the first support component 22 locates the filling hole 113 and fills grease into the sealing cavity 112, and then the sealing plug 114 is positioned and installed in the filling hole 113 through the installation component 24.
[0044] In this embodiment, a carrying mechanism 5 is provided to cooperate with a discharging mechanism 4 to position and carry the outer sleeves 11 and the inner sleeves 12 formed in the two forming mechanisms 3 and move them to the assembly mechanism 2. Then, the outer sleeves 11 and the inner sleeves 12 in the carrying mechanism 5 are positioned and grasped to the first support assembly 22 and the second support assembly 23 for positioning and support respectively in cooperation with the grabbing mechanism 7. Then, the outer sleeves 11 and the inner sleeves 12 installed with bolts 15 through the mounting assembly 24 are extruded and assembled by the press 21. The first support assembly 22 for positioning the filling hole 113 is able to directly fill grease into the sealing cavity 112, and the mounting assembly 24 is able to position and install the sealing plug 114 into the filling hole 113, thereby realizing the automated production of the bearing 1. In the entire production process, the inner sleeve 12 and the outer sleeve 11 are in a positioned state, which is convenient for assembly and improves production efficiency.
[0045] It should be noted that the forming mechanism 3 is used for turning the outer sleeve 11 and the inner sleeve 12 and for positioning and drilling a plurality of mounting holes 141 on the connecting plate 14, and a group of forming mechanisms 3 can simultaneously form a plurality of outer sleeves 11 or inner sleeves 12 to adapt to the assembly speed of the assembly mechanism 2, thereby ensuring the efficiency and continuity of production; the press 21 extrude and assemble the inner sleeve 12 in the inner sleeve 12 through the hydraulic principle; the installation assembly 24 is used for directional delivery of the bolt 15 and the sealing plug 114 similar to the screw rod, and then the bolt 15 is threadedly connected in the mounting hole 141 and the sealing plug 114 is threadedly connected in the filling hole 113; the forming mechanism 3, the press 21 and the installation assembly 24 themselves and the installation method are all prior art, and will not be described in detail here; In addition, the discharging mechanism 4 is used to position and output the formed outer sleeve 11 or inner sleeve 12 , and can also position and transport the blank of the outer sleeve 11 or inner sleeve 12 to the forming mechanism 3 .
[0046] Further, if Figure 10-12As shown, the supporting mechanism 5 includes a supporting vehicle 51 which is movably arranged between the assembling mechanism 2 and a group of forming mechanisms 3 and is used for array-carrying multiple layers of outer sleeves 11 or inner sleeves 12, a supporting plate 221 which is movably arranged in the supporting vehicle 51 and an upper and lower portion thereof, and a plurality of positioning columns 224 which penetrate the supporting plate 221 and are arranged in the supporting vehicle 51 and are used for positioning at least two mounting holes 141 on a connecting plate 14, and the four mounting holes 141 on the connecting plate 14 of one layer are respectively aligned with the mounting holes 141 on the four connecting plates 14 of another adjacent layer, and then the aligned mounting holes 141 on the multiple layers of connecting plates 14 are positioned by a positioning column 224, and at the same time, the outer sleeves 11 and the inner sleeves 12 of two adjacent layers are arranged opposite to each other, and the outer sleeves 11 and the inner sleeves 12 of one layer are inserted between the four connecting plates 14 of another adjacent layer so that the two adjacent connecting plates 14 support each other.
[0047] In this embodiment, a supporting plate 221 is provided to support multiple layers of outer sleeves 11 or inner sleeves 12 in a specific arrangement in the supporting vehicle 51, thereby achieving high space utilization, so that the supporting vehicle 51 can carry more outer sleeves 11 or inner sleeves 12, and at the same time, a positioning column 224 is used to locate the mounting holes 141 on the multiple layers of outer sleeves 11 or inner sleeves 12 in a specific arrangement, so as to facilitate the plug-in positioning between the positioning column 224 and the mounting hole 141, thereby achieving a good positioning effect and reducing the use of the positioning column 224.
[0048] In detail, when in use, the carrying vehicle 51 is moved to the outside of the forming mechanism 3 and the carrying plate 221 is moved upward. The discharging mechanism 4 lays the inner sleeve 12 or outer sleeve 11 formed on the forming mechanism 3 in an upward array on the carrying plate 221, and locates the two mounting holes 141 on each inner sleeve 12 or outer sleeve 11 through two positioning columns 224. Then the carrying plate 221 moves downward, and the discharging mechanism 4 is able to insert the inner sleeve 12 or outer sleeve 11 formed on the forming mechanism 3 downward between the four adjacent connecting plates 14 of the upper layer until the inner sleeve 12 or outer sleeve 11 is laid in an array downward in a layer, and repeats this process in sequence. The carrying vehicle 51 is able to carry multiple layers of outer sleeves 11 or inner sleeves 12 in an array. When the carrying vehicle 51 moves to the outside of the assembling mechanism 2 and cooperates with the grasping mechanism 7, as the inner sleeves 12 or outer sleeves 11 are grasped out layer by layer, the carrying plate 221 moves upward at intervals for a certain distance to facilitate the grasping of the grasping mechanism 7.
[0049] It should be noted that the wheels under the carrier vehicle 51 are driven by electric positioning to be positioned and moved between the assembly mechanism 2 and the plurality of forming mechanisms 3 to achieve automated production.
[0050] Further, if Fig.13As shown, the discharging mechanism 4 includes a mobile frame 41 movably arranged between the forming mechanism 3 and the carrier vehicle 51, two first clamping arms 42 which are opened and rotatably arranged on the mobile frame 41 and used to clamp the outer walls of the outer sleeve 11 and the inner sleeve 12, and a plurality of first support arms 43 which move up and down and are opened and closed radially on the mobile frame 41 and used to support the inner walls of the outer sleeve 11 and the inner sleeve 12.
[0051] In this embodiment, the outer walls of the outer sleeve 11 and the inner sleeve 12 are positioned and clamped upward or downward by setting a first clamping wall that opens and closes and rotates, and the inner walls of the outer sleeve 11 and the inner sleeve 12 are positioned and supported by the first support arm 43 that opens and closes radially, and then the outer sleeve 11 and the inner sleeve 12 are transported upward or downward into the carrier 51 in coordination with the movement of the movable frame 41 and the first support arm 43, so as to avoid interference between the discharging mechanism 4 and the positioning column 224, and other outer sleeves 11 and other inner sleeves 12 in the carrier 51.
[0052] Further, if Fig.14 As shown, the gripping mechanism 7 includes a rotating frame 71 rotatably disposed between the press 21, the carrier 51 and the conveying mechanism 6, two second clamping arms 72 which are opened and closed and rotatably disposed on the rotating frame 71 and are used to clamp the outer walls of the outer sleeve 11 and the inner sleeve 12, a plurality of second support arms 73 which move up and down and are radially opened and closed on the rotating frame 71 and are used to support the inner walls of the outer sleeve 11, the inner sleeve 12 and the rolling assembly 13, and a pressing ridge 74 which is disposed on each second support arm 73 and is used to press the rolling assembly 13 and is connected to the mounting groove 111.
[0053] The second support arm 73 that moves up and down and opens and closes radially is arranged to position and support the outer sleeve 11 and the inner sleeve 12 in the carrier 51, and the second clamping wall that opens and closes is used to position and clamp the outer walls of the outer sleeve 11 and the inner sleeve 12 on the second support arm 73, and then the rotation of the rotating frame 71 and the second clamping arm 72 can respectively position and grab the outer sleeve 11 and the inner sleeve 12 facing upward to the first support component 22 and the second support component 23, so as to avoid interference between the grabbing mechanism 7 and the positioning column 224, and other outer sleeves 11 and other inner sleeves 12 in the carrier 51. At the same time, the second support arm 73 that moves up and down and opens and closes radially cooperates with the rotating frame 71 that rotates to support the ball 133 assembly on the conveying mechanism 6 to the first bearing component, and then the second support arm 73 that moves up and down can be assisted by the pressing convex strip 74 to press the ball 133 assembly into the mounting groove 111 of the inner sleeve 12.
[0054] It should be noted that the inner sides of the first clamping arm 42 and the second clamping arm 72 and the outer sides of the first support arm 43 and the second support arm 73 are provided with elastic layers made of rubber or latex to improve the stability of clamping and support. This is the prior art and is not shown in the accompanying drawings.
[0055] Further, if Fig.15 As shown, the conveying mechanism 6 includes a conveying assembly 61 arranged on the outside of the press 21 and used to convey the rolling assembly 13, an LL-shaped flip plate 62 rotatably arranged on the conveying assembly 61 and used to flip the rolling assembly 13, and an arc-shaped positioning plate 63 arranged on the conveying assembly 61 and used to position the rolling assembly 13.
[0056] In this embodiment, the conveying component 61 is provided to convey the rolling component 13, and the LL-shaped flip plate 62 is used to reverse the rolling component 13 to avoid reversal during subsequent assembly, and then the arc-shaped positioning plate 63 is used to position the rolling component 13 to facilitate the conveying and grasping mechanism 7 to grasp it.
[0057] In detail, when in use, the LL-shaped flip plate 62 rotates until it abuts against the conveying component 61, and a rolling component 13 is conveyed to the LL-shaped flip plate 62 through the conveying component 61. The LL-shaped flip plate 62 is then rotated to flip the rolling component 13 and then position it through the arc-shaped positioning plate 63. The LL-shaped flip plate 62 then rotates to the top of the conveying component 61, and the next rolling component 13 passes under the LL-shaped flip plate 62 and is then positioned through the arc-shaped positioning plate 63.
[0058] It should be noted that the conveying assembly 61 is a conveyor belt, not only one end of which is used to convey the rolling assembly 13 , but also the other end cooperates with the grabbing mechanism 7 to output the assembled bearing 1 .
[0059] Further, if Figure 8 As shown, the first support assembly 22 includes a support plate 52 movably arranged on the press 21, a first support seat 222 axially rotatably arranged on the support plate 52 and used to support the outer sleeve 11, a plurality of positioning holes 223 formed on the first support seat 222 and used to position the bolts 15, a plurality of positioning rods radially opened and closed on the support plate 52 and inserted into the filling holes 113, and a filling channel 225 that passes through the interior of the positioning rods and cooperates with the extruder to fill grease into the sealing cavity 112.
[0060] In this embodiment, a plurality of radially opened and closed positioning rods are provided so as to be inserted into a plurality of filling holes 113 to position the outer sleeve 11 on the first support seat 222, so as to facilitate connecting the bolts 15 in the mounting holes 141 and the positioning holes 223 to perform secondary positioning of the outer sleeve 11. After the grease is filled into the sealing cavity 112 with the aid of the filling channel 225 in the positioning rod, the secondary positioned outer sleeve 11 facilitates the installation of the sealing plug 114.
[0061] In detail, when in use, after the mobile support plate 52 cooperates with the grabbing mechanism 7 to grab the outer sleeve 11 onto the first support seat 222, multiple positioning rods are radially closed and inserted into multiple filling holes 113 to position the outer sleeve 11, and then the installation component 24 installs the bolts 15 in the two adjacent mounting holes 141 and after a second positioning through the positioning holes 223, multiple positioning rods are radially opened, and the first support seat 222 rotates while cooperating with the installation component 24 to install the bolts 15 in the other mounting holes 141, and then the rolling component 13 and the inner sleeve 12 are installed in the outer sleeve 11 in turn, multiple positioning rods are radially closed and inserted into the multiple positioned filling holes 113, and then grease is filled into the sealing cavity 112 through the filling channel 225, and finally, after multiple positioning rods are radially opened, the first support seat 222 rotates while cooperating with the installation component 24 to position and install the sealing plug 114 in each filling hole 113.
[0062] It should be noted that the extruder squeezes grease into the filling channel 225 through a pump and a pipeline. The extruder itself and the installation method are both existing technologies, which are not drawn in the drawings and will not be described in detail here.
[0063] Further, if Fig. 9 As shown, the second support assembly 23 includes a support frame 231 that is movably and rotatably arranged on the press 21, a second support seat 232 that is axially rotatably arranged on the support frame 231 and is used to support the inner sleeve 12, a support rod 233 that is arranged on the support seat and inserted into the inner sleeve 12, a plurality of connecting rods 234 that are rotatably arranged on the support rod 233 and are respectively connected to a plurality of connecting grooves 122, and an elastic member that is arranged on the support rod 233 and is used to force the connecting rod 234 to rotate in a direction away from the support rod 233.
[0064] In this embodiment, an elastic member is provided to force the rotating connecting rod 234 to be connected to the connecting groove 122 to position the inner sleeve 12 on the second support seat 232, so that the rotating second support seat 232 cooperates with the installation assembly 24 to realize the positioning and installation of the bolt 15, and at the same time, the positioning between the inner sleeve 12 and the outer sleeve 11 is realized with the assistance of the rotating support frame 231.
[0065] In detail, when in use, the inner sleeve 12 is grasped and inserted into the support rod 233 through the grasping mechanism 7, the inner sleeve 12 forces the connecting rod 234 to rotate, and the elastic member is deformed until the support rod 233 is fully inserted into the inner sleeve 12. The elastic member recovers the deformation and forces the connecting rod 234 to rotate and reset, and then connects to the connecting groove 122 to position the inner sleeve 12 on the second support seat 232. Then the second support seat 232 is rotated, and the mounting assembly 24 is able to position the mounting bolts 15 in multiple mounting holes 141. Finally, the support frame 231 is rotated until the inner sleeve 12 is positioned directly above the outer sleeve 11, and the press 21 presses the inner sleeve 12 downward inside the outer sleeve 11. The inner sleeve 12 forces the connecting rod 234 to rotate, and the elastic member is deformed until the support rod 233 is separated from the inner sleeve 12. The elastic member recovers the deformation and forces the connecting rod 234 to rotate and reset.
[0066] It should be noted that the elastic member is a torsion spring, a leaf spring, etc., which and the installation method thereof are all prior arts, and are not drawn in the accompanying drawings, and will not be described in detail here.
[0067] Working process: First, the outer sleeve 11 and the inner sleeve 12 formed by the two forming mechanisms 3 are positioned and transported to the two bearing mechanisms 5 respectively with the help of the discharging mechanism 4. After positioning and carrying, the two bearing mechanisms 5 are moved to position and transport the outer sleeve 11 and the inner sleeve 12 to the two sides of the assembly mechanism 2. Next, the grabbing mechanism 7 grabs the outer sleeves 11 and the inner sleeves 12 in the two bearing mechanisms 5 and positions them on the first support assembly 22 and the second support assembly 23 for positioning and support, and then the mounting assembly 24 installs the bolts 15 in the mounting holes 141 on the outer sleeves 11 and the inner sleeves 12. The grabbing mechanism 7 grabs the rolling assembly 13 that is positioned and transported by the conveying mechanism 6 and positions it in the outer sleeve 11 for installation. Then, after rotating the second support assembly 23 to the position directly above the first support assembly 22, the press 21 presses the inner sleeve 12 to move into the outer sleeve 11, and the outer sleeve 11 and the inner sleeve 12 are squeezed and assembled; Finally, the first support component 22 for positioning the filling hole 113 is able to directly fill grease into the sealing cavity 112, and then after the sealing plug 114 is positioned and installed in the filling hole 113 through the installation component 24, the grasping mechanism 7 is able to grasp the bearing 1 produced on the first support component 22 for unloading.
[0068] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.
[0069] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0070] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A high-speed bearing with adaptive function, characterized in that: include: An outer sleeve with mounting grooves formed on the inner walls at both ends, an inner sleeve rotatably arranged in the outer sleeve and forming a sealing cavity between the two mounting grooves, two rolling assemblies arranged opposite to each other in the two mounting grooves, a spherical structure formed on the outer wall of the inner sleeve and abutting against the two rolling assemblies at both ends, a plurality of connecting grooves formed on the inner wall of the inner sleeve at equal intervals along the circumference of the outer sleeve and used for connecting to an external structure, a plurality of filling holes evenly spaced along the circumference of the inner sleeve and penetrating the outer sleeve and used for filling grease into the sealing cavity, a sealing plug arranged in the filling hole, two connecting plates respectively arranged on the outer sleeve and the inner sleeve and located on both sides of the rolling assembly, and a plurality of mounting holes evenly spaced along the circumference of the rolling assembly and arranged on the connecting plate and used for installing bolts.
2. A high-speed bearing with adaptive function according to claim 1, characterized in that: The rolling assembly includes a retaining frame arranged in the mounting groove, a plurality of rolling grooves formed on the retaining frame at equal intervals along the circumference of the outer sleeve, balls arranged in the rolling groove and extending outside the retaining frame on both sides to abut against the mounting groove and the spherical structure respectively, and a transmission channel connected to two adjacent rolling grooves and used to transmit the grease as the ball rotates.
3. A high-speed bearing with adaptive function according to claim 1, characterized in that: The outer sleeve is provided with a first sealing block formed on the inner wall of one end of the connecting plate and abutting against the outer wall of the inner sleeve and used to seal one end of the sealing cavity; the inner sleeve is provided with a second sealing block formed on the outer wall of one end of the connecting plate and abutting against the inner wall of the outer sleeve and used to seal the other end of the sealing cavity.
4. A bearing production equipment for producing a high-speed bearing with adaptive function as claimed in any one of claims 1 to 3, characterized in that: include: An assembly mechanism for assembling bearings, two sets of molding mechanisms disposed outside the assembly mechanism and respectively used to mold the outer sleeve and the inner sleeve, a discharging mechanism disposed on the molding mechanism and used to output the outer sleeve or the inner sleeve, a bearing mechanism movably disposed between the assembly mechanism and the molding mechanism and cooperating with the discharging mechanism to position and carry the outer sleeve or the inner sleeve, a conveying mechanism disposed outside the assembly mechanism and used to convey the rolling assembly, and a grasping mechanism disposed on the assembly mechanism and used to grasp the outer sleeve, the inner sleeve, the rolling assembly and the bearing; The assembly mechanism includes a press, a first support component movably arranged on the press and cooperating with the filling hole for positioning and supporting the outer sleeve, a second support component movably and rotatably arranged on the press and cooperating with the connecting groove for positioning and supporting the inner sleeve, and an installation component arranged on the outside of the press and used to install bolts in the installation hole. When the second support component is rotated to just above the first support component, the outer sleeve and the inner sleeve are squeezed and assembled by the press, the first support component positions the filling hole and fills the grease into the sealing cavity, and then the sealing plug is positioned and installed in the filling hole by the installation component.
5. The bearing production equipment according to claim 4, characterized in that: The supporting mechanism includes a supporting vehicle movably arranged between the assembling mechanism and a group of forming mechanisms and used for array-carrying multiple layers of the outer sleeves or the inner sleeves, a supporting plate movably arranged in the supporting vehicle, and multiple positioning columns penetrating the supporting plate and arranged in the supporting vehicle and used for positioning at least two mounting holes on one connecting plate, and the four mounting holes on the connecting plate of one layer are respectively aligned with one mounting hole on the four connecting plates of another adjacent layer, and then the aligned mounting holes on the multiple connecting plates are positioned by one positioning column, and at the same time, the outer sleeves and the inner sleeves of two adjacent layers are arranged opposite to each other, and the outer sleeves and the inner sleeves of one layer are inserted between the four connecting plates of another adjacent layer so that the two adjacent connecting plates support each other.
6. The bearing production equipment according to claim 5, characterized in that: The discharging mechanism includes a mobile frame movably arranged between the forming mechanism and the carrying vehicle, two first clamping arms that are opened and closed and rotatably arranged on the mobile frame and are used to clamp the outer sleeve and the outer wall of the inner sleeve, and a plurality of first supporting arms that move up and down and are opened and closed radially on the mobile frame and are used to support the outer sleeve and the inner wall of the inner sleeve.
7. The bearing production equipment according to claim 5, characterized in that: The gripping mechanism includes a rotating frame rotatably disposed between the press, the carrier vehicle and the conveying mechanism, two second clamping arms that are opened and closed and rotatably disposed on the rotating frame and are used to clamp the outer sleeve and the outer wall of the inner sleeve, a plurality of second supporting arms that move up and down and are radially opened and closed on the rotating frame and are used to support the outer sleeve, the inner sleeve and the inner wall of the rolling assembly, and a pressing convex strip disposed on each of the second supporting arms and used to press the rolling assembly connected to the mounting groove.
8. The bearing production equipment according to claim 4, characterized in that: The conveying mechanism includes a conveying assembly arranged outside the press and used to convey the rolling assembly, an L-shaped flip plate rotatably arranged on the conveying assembly and used to flip the rolling assembly, and an arc-shaped positioning plate arranged on the conveying assembly and used to position the rolling assembly.
9. The bearing production equipment according to claim 4, characterized in that: The first support assembly includes a support plate movably arranged on the press, a first support seat axially rotatably arranged on the support plate and used to support the outer sleeve, a plurality of positioning holes formed on the first support seat and used to position the bolts, a plurality of positioning rods radially opened and closed on the support plate and inserted into the filling holes, and a filling channel penetrating the interior of the positioning rods and cooperating with the extruder to fill the grease into the sealing cavity.
10. The bearing production equipment according to claim 4, characterized in that: The second supporting assembly includes a supporting frame that is movably and rotatably arranged on the press, a second supporting seat that is axially and rotatably arranged on the supporting frame and is used to support the inner sleeve, a supporting rod that is arranged on the supporting seat and inserted into the inner sleeve, a plurality of connecting rods that are rotatably arranged on the supporting rod and are respectively connected to a plurality of connecting grooves, and an elastic member that is arranged on the supporting rod and is used to force the connecting rod to rotate in a direction away from the support rod.
Citation Information
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