Biomass boiler superheater fly ash collecting device and method thereof
By designing a fly ash collection device for superheaters of biomass boiler, using a U-shaped partition and filter cartridge for preliminary filtration, and collecting dust and solid impurities through an electric drive rod and collection module, the problem of solid impurities such as dust in the flue gas adhering to the serpentine tube to reduce heating efficiency, achieving the effect of improving heating efficiency.
Patent Information
- Application Number
- CN202411876852.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-21
AI Technical Summary
The flue gas contains solid impurities such as dust, which are easy to adhere to the serpentine tube. As time increases, the high-temperature steam in the serpentine tube will reduce the efficiency of heating the flue gas.
Design a fly ash collection device for superheater of biomass boiler, including tool base, furnace body, smoke exhaust passage, processing passage and collection module. The flue gas is initially filtered through the U-shaped partition and the filter cartridge. The dust and solid impurities fall to the U-shaped partition through gravity. The electric drive rod drives the discharge plate to push the dust and solid impurities into the collection channel, and through the rotating circular tube and the filtered flue gas enters the discharge channel and contacts the superheater body.
Effectively collect dust and solid impurities in the flue gas, avoiding them from adhering to the serpentine tube, and improving the efficiency of high-temperature steam in the serpentine tube to heat the flue gas.
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Figure CN119665253A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of boiler auxiliary heat collection devices, and in particular to a biomass boiler superheater fly ash collection device and a method thereof. Background Art
[0002] Biomass fuel: refers to the burning of biomass materials as fuel, generally mainly agricultural and forestry wastes, which is mainly different from fossil fuels. The application of biomass fuel is actually mainly biomass molded fuel, which uses agricultural and forestry wastes as raw materials, and is made into various shapes (such as blocks, granules, etc.) through processes such as crushing, mixing, extrusion and drying. It is a new type of clean fuel that can be directly burned. When burning biomass fuel, a boiler is required; the superheater is a component in the boiler used to increase the steam temperature. By increasing the enthalpy of steam, the steam's working capacity is increased and the thermal cycle efficiency is improved. Specifically, saturated steam is heated into superheated steam with a certain temperature.
[0003] Among them, the convection superheater is a commonly used superheater, which generally arranges serpentine tubes in the boiler flue and heats the flue gas passing through the serpentine tubes by flowing high-temperature steam into the serpentine tubes. However, since the flue gas contains solid impurities such as dust, it is easy to adhere to the serpentine tubes. As time goes by, the heating efficiency of the high-temperature steam in the serpentine tubes on the flue gas will be reduced. Summary of the invention
[0004] The present invention discloses a biomass boiler superheater fly ash collection device and method, aiming to solve the technical problem in the background technology that the flue gas may contain solid impurities such as dust, which are easy to adhere to the serpentine tube and reduce the heating efficiency of the flue gas by the high-temperature steam in the serpentine tube over time.
[0005] The invention provides a biomass boiler superheater fly ash collection device, comprising a tooling base, a furnace body is arranged on the tooling base, and a smoke exhaust port of the furnace body is fixedly connected to a smoke exhaust channel, and a processing channel is fixedly connected to one side of the smoke exhaust channel, a collecting module is arranged on the processing channel, and the collecting module comprises an L-support plate 1, a U-shaped partition is fixedly connected to the interior of the processing channel, and a circular hole 1 is provided on both sides of the U-shaped partition, and a rotating circular tube is connected to the interior of the two circular holes 1 through a bearing, a same filter cartridge is fixedly connected to the opposite sides of the two rotating circular tubes, a connecting tube is movably connected to the interiors of the two rotating circular tubes, and a same T-shaped blocking block is fixedly connected to the opposite sides of the two connecting tubes, and the T-shaped blocking block is located inside the filter cartridge, tooling support plates are fixedly connected to the two sides of the processing channel, and extrusion springs are fixedly connected to one side of the two tooling support plates at an equidistant distance, a same cleaning brush plate is fixedly connected to one side of the multiple extrusion springs located on the same side, a collecting port is provided on one side of the processing channel, and a material unloading opening and closing plate is connected to one side of the collecting port through a hinge.
[0006] In a preferred solution, one side of the L-support plate is fixedly connected with an electric drive rod, and the driving end of the electric drive rod is fixedly connected with a material unloading push plate, the material unloading push plate is located above the U-shaped partition, one side of the material unloading push plate is fixedly connected with a mounting block, two circular holes are opened on both sides of the mounting block, the interior of the two circular holes is connected with the same roller through bearings, one side of the material unloading opening and closing plate is fixedly connected with two limit bending rods, one side of the processing channel is fixedly connected with two limit bending frames, the limit bending rods slide inside the limit bending frames, the limit bending rods and one side of the processing channel are fixedly connected with the same telescopic spring one, and the telescopic spring one is located inside the limit bending frame.
[0007] In a preferred solution, one side of the processing channel is fixedly connected to a collecting channel, and the collecting channel is located on one side of the furnace body, wherein the outside of one rotating circular tube is fixedly connected to an adjusting gear, a circular hole three is opened on one side of the processing channel, and the inside of the circular hole three is connected to a bidirectional rotating column through a bearing, and linkage gears are respectively fixed at both ends of the bidirectional rotating column, and the linkage gear located inside the processing channel is meshed with the adjusting gear.
[0008] In a preferred embodiment, a discharge channel is fixedly connected to one side of the smoke exhaust channel, and a superheater body is arranged inside the discharge channel, a circular hole four is opened on one side of the discharge channel, a fixed shaft is connected to the inside of the circular hole four through a bearing, a T-shaped tooth plate is fixedly connected to the outside of the fixed shaft, the tooth block end of the T-shaped tooth plate is meshed with a linkage gear located outside the processing channel, a slideway is opened on the side of the T-shaped tooth plate, an L support plate two is connected to one side of the processing channel through bolts, a driving motor is fixedly connected to one side of the L support plate two, a rotating push rod is fixedly connected to the driving end of the driving motor, a circular hole five is opened on the side of the rotating push rod, a driving wheel is connected to the inside of the circular hole five through a bearing, and the driving wheel is located inside the slideway on the T-shaped tooth plate.
[0009] By providing a collection module, the smoke generated during combustion enters the treatment channel through the smoke exhaust channel, at which time the smoke is blocked by the U-shaped partition, and the smoke is preliminarily filtered by the filter cartridge, so that the dust and solid impurities in the smoke fall to one side of the U-shaped partition by gravity. At this time, the filter holes under the filter cartridge are closed by the T-shaped barrier block to prevent the secondary absorption of dust and solid impurities, and then the dust and solid impurities on the U-shaped partition are pushed by the electric drive rod. When the roller on the lower material push plate contacts the lower material opening and closing plate, the limit bending rod on the lower material opening and closing plate moves in the limit bending frame, and the telescopic spring is squeezed at the same time. At this time, the lower material opening and closing plate opens to discharge the dust and solid impurities, and the dust and solid impurities are uniformly collected through the collection channel, and then the operation is repeated. When the wheel is separated from the unloading opening and closing plate, the telescopic spring is reset to close the unloading opening and closing plate, and the filtered flue gas enters the discharge channel through the rotating circular tube and contacts the superheater body. While filtering the flue gas, the driving motor is started, and the driving motor drives the rotating push rod to move the push wheel in the slideway of the T-shaped tooth plate, so that the tooth block end of the T-shaped tooth plate moves back and forth in an arc shape, so that the linkage gear drives the adjusting gear to rotate in both directions, and the filter cartridge rotates in both directions at the same time. On the one hand, it prevents the filtering end of the filter cartridge from always facing the flue gas intake direction, and at the same time, the outside of the filter cartridge is cleaned by the cleaning brush plate to avoid clogging of the filter cartridge. Through the collection module, solid impurities such as dust in the flue gas are collected to prevent dust and solid impurities from adhering to the serpentine tube, thereby improving the heating efficiency of the flue gas by the high-temperature steam in the serpentine tube.
[0010] In a preferred embodiment, a filter channel is fixedly connected to one side of the discharge channel, and a filter module is arranged on the filter channel, the filter module includes a support plate, slide grooves are opened on both sides of the filter channel, the opposite sides of the two slide grooves are fixedly connected to the same guide cylinder, the outsides of the two guide cylinders are slidably connected to sliders, the sliders and the opposite sides of the slide grooves are fixedly connected to reset springs, the reset springs are located on the outside of the guide cylinders, the opposite sides of the two sliders are fixedly connected to fixing rods, one side of the two fixing rods is fixedly connected to two telescopic springs 2, and one side of the multiple telescopic springs 2 is fixedly connected to the same filter plate.
[0011] In a preferred solution, one side of the two sliding blocks is fixedly connected to a limiting slide plate, and the sides of the two limiting slide plates are fixedly connected to a linkage gear rod, one side of the multiple support plates is provided with a circular hole six, the interiors of the two circular holes six located on the same side are connected to the same rotating round rod through bearings, the exteriors of the two rotating round rods are fixedly connected to notched gears, the tooth block ends of the notched gears are meshed with the linkage gear rod, both sides of the filter channel are fixedly connected to a universal motor, the driving end of the universal motor is connected to one side of the rotating round rod through a coupling, a collecting port is provided on the side of the filter channel facing the tooling base, and a collecting plate is movably connected to one side of the collecting port.
[0012] By setting up a filter module, the flue gas enters the filter channel after being heated, and then the flue gas is secondary filtered through the filter plate to reduce the damage of the flue gas to the equipment. The universal motor is started at the same time of filtering, and the notched gear on the rotating round rod is driven by the universal motor to rotate. When the tooth block end of the notched gear is engaged with the linkage gear rod, the slider moves inside the slide groove and the reset spring is squeezed. When the notched gear is separated from the linkage gear rod, the reset spring rebounds quickly, so that the filter plate is in vibration to filter the flue gas to avoid blockage of the filter plate, and then the impurities are collected by opening the collection plate.
[0013] In a preferred solution, an adjustment module is provided on the smoke exhaust channel, and the adjustment module includes a U-shaped limit frame and an L support plate three, circular holes seven are opened on both sides of the two U-shaped limit frames, the interiors of the two opposite circular holes seven are connected with rotating shafts through bearings, the exteriors of the two rotating shafts are fixedly connected to two installation adjustment frames, and the opposite sides of the two installation adjustment frames located on the same rotating shaft are fixedly connected to the same smoke exhaust opening and closing plate.
[0014] In a preferred solution, both sides of the smoke exhaust channel are fixedly connected to limiting rails, and two nut slides are slidably connected to the inside of the two limiting rails, one side of the multiple nut slides is fixedly connected to a pushing cylinder, the pushing cylinder is located in the installation and adjustment frame, two round holes eight are opened on both sides of the smoke exhaust channel, the insides of the two opposite round holes eight are connected to the same bidirectional screw through bearings, one side of the two bidirectional screws are fixedly connected to pulleys, the outsides of the two pulleys are slidably connected to the same belt, one side of the L support plate three is fixedly connected to a servo motor, and the driving end of the servo motor is connected to one side of one of the bidirectional screws through a coupling.
[0015] By providing an adjustment module, when the smoke is discharged, the smoke passes through the smoke exhaust channel, and the opening and closing size of the smoke exhaust opening and closing plate is adjusted according to the amount of dust collected in the smoke, so as to improve the effect of collecting dust in the smoke. When the amount of dust in the smoke is large, the servo motor is started at this time, and one of the two-way screws is driven by the servo motor to make the other two-way screw rotate at the same time, so that the nut slide moves in opposite directions in the limiting track, so that the pushing cylinder on the nut slide drives the installation adjustment frame to reduce the opening and closing degree of the smoke exhaust opening and closing plate, so as to effectively collect the dust in the smoke, avoid excessive smoke emission, and affect the effect of collecting dust in the smoke. When the amount of dust in the smoke is small, the smoke exhaust opening and closing degree of the smoke exhaust opening and closing plate is increased.
[0016] In a preferred solution, a feeding port is provided on one side of the furnace body, and a feeding cover plate is provided on the feeding port.
[0017] A method for using a biomass boiler superheater fly ash collection device, using the biomass boiler superheater fly ash collection device as described above, comprising the following steps:
[0018] Step 1: The smoke generated during combustion enters the processing channel through the smoke exhaust channel. At this time, the smoke is blocked by the U-shaped partition and preliminarily filtered by the filter cartridge, so that the dust and solid impurities in the smoke fall to one side of the U-shaped partition by gravity. At this time, the filter holes below the filter cartridge are closed by the T-shaped blocking block;
[0019] Step 2: Then, the electric drive rod is started to drive the unloading push plate to push the dust and solid impurities on the U-shaped partition. When the roller on the unloading push plate contacts the unloading opening and closing plate, the limit bending rod on the unloading opening and closing plate moves in the limit bending frame, and the telescopic spring is squeezed. At this time, the unloading opening and closing plate opens to unload the dust and solid impurities, and the dust and solid impurities are uniformly collected through the collection channel;
[0020] Step three, then repeat the operation, when the roller is separated from the unloading opening and closing plate, the telescopic spring is reset to close the unloading opening and closing plate, and the filtered flue gas enters the discharge channel through the rotating circular tube and contacts the superheater body, while filtering the flue gas, start the drive motor, and drive the rotating push rod through the drive motor to make the push wheel move in the slideway of the T-shaped tooth plate, so that the tooth block end of the T-shaped tooth plate moves back and forth in an arc shape, so that the linkage gear drives the adjusting gear to rotate in both directions, so that the filter cartridge rotates in both directions at the same time.
[0021] From the above, it can be seen that the biomass boiler superheater fly ash collection device provided by the present invention has the beneficial effect of collecting solid impurities such as dust contained in the flue gas, preventing dust and solid impurities from adhering to the serpentine tube, thereby improving the heating efficiency of the flue gas by the high-temperature steam in the serpentine tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the main structure of a biomass boiler superheater fly ash collection device proposed by the present invention;
[0023] Figure 2 This is a side structural schematic diagram of a biomass boiler superheater fly ash collection device proposed by the present invention;
[0024] Figure 3 This is a schematic diagram of the oblique side structure of a biomass boiler superheater fly ash collection device proposed by the present invention;
[0025] Figure 4 A cross-sectional view of a smoke exhaust channel of a biomass boiler superheater fly ash collection device proposed by the present invention;
[0026] Figure 5A schematic diagram of the structure of a collection module of a biomass boiler superheater fly ash collection device proposed by the present invention;
[0027] Figure 6 This is a schematic diagram of the structure of a collection module of a biomass boiler superheater fly ash collection device proposed by the present invention;
[0028] Figure 7 A cross-sectional view of a processing channel of a biomass boiler superheater fly ash collection device proposed by the present invention;
[0029] Figure 8 This is a schematic diagram of the structure of a filter module of a biomass boiler superheater fly ash collection device proposed by the present invention;
[0030] Fig. 9 This is a schematic diagram of the structure of a regulating module of a biomass boiler superheater fly ash collection device proposed by the present invention;
[0031] Fig.10 This is a schematic diagram of the structure of the regulating module part of the fly ash collection device for a biomass boiler superheater proposed by the present invention.
[0032] In the figure: 1. tooling base; 2. furnace body; 3. charging cover plate; 4. smoke exhaust channel; 5. processing channel; 6. discharge channel; 7. filtering channel; 8. collecting module; 801. tooling support plate; 802. extrusion spring; 803. cleaning brush plate; 804. U-shaped partition; 805. collecting channel; 806. T-shaped blocking block; 807. L support plate 1; 808. electric drive rod; 809. material unloading push plate; 810. mounting block; 811. roller; 812. rotating round tube; 813. filter cartridge; 814. L support plate 2; 815. driving motor; 816. adjusting gear; 817. two-way rotating column; 818. linkage gear; 819. fixed shaft; 820. T-shaped tooth plate; 821. rotating push rod; 822. pushing wheel; 823. material unloading opening and closing plate; 824. limit bending rod; 825 , limit bending frame; 826, telescopic spring one; 827, connecting pipe; 9, filter module; 901, slide groove; 902, slider; 903, guide cylinder; 904, reset spring; 905, limit slide plate; 906, linkage gear rod; 907, support plate; 908, rotating round rod; 909, notched gear; 910, fixed rod; 911, telescopic spring two; 912, filter plate; 913, universal motor; 914, collecting plate; 10, superheater body; 11, adjustment module; 1101, U-shaped limit frame; 1102, rotating shaft; 1103, installation adjustment frame; 1104, smoke exhaust opening and closing plate; 1105, limit track; 1106, nut slide; 1107, bidirectional screw; 1108, pushing cylinder; 1109, belt; 1110, servo motor; 1111, L support plate three. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0034] The biomass boiler superheater fly ash collection device disclosed in the present invention is mainly used in the scenario where the flue gas contains solid impurities such as dust, which are easy to adhere to the serpentine pipe. As time goes by, the high-temperature steam in the serpentine pipe will reduce the heating efficiency of the flue gas.
[0035] Reference Figure 1-Figure 7 A biomass boiler superheater fly ash collection device comprises a tooling base 1, a furnace body 2 is arranged on the tooling base 1, and the smoke outlet of the furnace body 2 is fixedly connected to a smoke exhaust channel 4, and one side of the smoke exhaust channel 4 is fixedly connected to a processing channel 5, a collection module 8 is arranged on the processing channel 5, and the collection module 8 comprises an L support plate 807, a U-shaped partition 804 is fixedly connected inside the processing channel 5, and both sides of the U-shaped partition 804 are provided with a circular hole 1, and the insides of the two circular holes 1 are connected to a rotating circular tube 812 through a bearing, and the opposite side of the two rotating circular tubes 812 is fixedly connected to the same filter cartridge 81 3. The two rotating circular tubes 812 are movably connected with connecting tubes 827 inside, and the opposite sides of the two connecting tubes 827 are fixedly connected with the same T-shaped blocking block 806, and the T-shaped blocking block 806 is located inside the filter cartridge 813. The processing channel 5 is fixedly connected with tooling support plates 801 on both sides inside, and one side of the two tooling support plates 801 is fixedly connected with extrusion springs 802 at equal distances, and one side of the multiple extrusion springs 802 located on the same side is fixedly connected with the same cleaning brush plate 803. A collecting port is opened on one side of the processing channel 5, and one side of the collecting port is connected with a material unloading opening and closing plate 823 through a hinge.
[0036] Reference Figure 1-Figure 7 , one side of the L support plate 807 is fixedly connected with an electric drive rod 808, and the driving end of the electric drive rod 808 is fixedly connected with a material unloading push plate 809, the material unloading push plate 809 is located above the U-shaped partition 804, one side of the material unloading push plate 809 is fixedly connected with a mounting block 810, and two circular holes are opened on both sides of the mounting block 810, and the interior of the two circular holes is connected with the same roller 811 through bearings, one side of the material unloading opening and closing plate 823 is fixedly connected with two limit bending rods 824, and one side of the processing channel 5 is fixedly connected with two limit bending frames 825, the limit bending rod 824 slides inside the limit bending frame 825, the limit bending rod 824 and one side of the processing channel 5 are fixedly connected with the same telescopic spring 826, and the telescopic spring 826 is located inside the limit bending frame 825.
[0037] Reference Figure 1-Figure 7A collecting channel 805 is fixedly connected to one side of the processing channel 5, and the collecting channel 805 is located on one side of the furnace body 2. An adjusting gear 816 is fixedly connected to the outside of one rotating circular tube 812. A circular hole three is opened on one side of the processing channel 5. A bidirectional rotating column 817 is connected to the inside of the circular hole three through a bearing. Linkage gears 818 are fixed at both ends of the bidirectional rotating column 817. The linkage gear 818 located inside the processing channel 5 is meshed with the adjusting gear 816.
[0038] Reference Figure 1-Figure 7 A discharge channel 6 is fixedly connected to one side of the smoke exhaust channel 4, and a superheater body 10 is arranged inside the discharge channel 6. A circular hole four is opened on one side of the discharge channel 6. A fixed shaft 819 is connected to the inside of the circular hole four through a bearing. A T-shaped tooth plate 820 is fixedly connected to the outside of the fixed shaft 819. The tooth block end of the T-shaped tooth plate 820 is meshed with the linkage gear 818 located outside the processing channel 5. A slideway is opened on the side of the T-shaped tooth plate 820. An L support plate 814 is connected to one side of the processing channel 5 through bolts. A drive motor 815 is fixedly connected to one side of the L support plate 814. A rotating push rod 821 is fixedly connected to the driving end of the drive motor 815. A circular hole five is opened on the side of the rotating push rod 821. A push wheel 822 is connected to the inside of the circular hole five through a bearing. The push wheel 822 is located inside the slideway on the T-shaped tooth plate 820.
[0039] In a specific application scenario, the smoke generated during combustion enters the processing channel 5 through the smoke exhaust channel 4. At this time, the smoke is blocked by the U-shaped partition 804, and the smoke is preliminarily filtered by the filter cartridge 813, so that the dust and solid impurities in the smoke fall to one side of the U-shaped partition 804 by gravity. At this time, the filter holes below the filter cartridge 813 are closed by the T-shaped blocking block 806, and then the electric drive rod 808 is started to drive the unloading push plate 809 to push the dust and solid impurities on the U-shaped partition 804. When the roller 811 on the unloading push plate 809 contacts the unloading opening and closing plate 823, the limit bending rod 824 on the unloading opening and closing plate 823 moves in the limit bending frame 825, and the telescopic spring 826 is squeezed. The unloading opening and closing plate 823 is opened to unload the dust and solid impurities, and the dust and solid impurities are uniformly collected through the collecting channel 805, and then the operation is repeated. When the roller 811 is separated from the unloading opening and closing plate 823, the telescopic spring 826 is reset to close the unloading opening and closing plate 823, and the filtered flue gas enters the discharge channel 6 through the rotating circular tube 812 and contacts the superheater body 10. While filtering the flue gas, the driving motor 815 is started, and the driving motor 815 drives the rotating push rod 821 to make the push wheel 822 move in the slideway of the T-shaped tooth plate 820, so that the tooth block end of the T-shaped tooth plate 820 moves back and forth in an arc shape, so that the linkage gear 818 drives the adjusting gear 816 to rotate in both directions, so that the filter cartridge 813 rotates in both directions at the same time.
[0040] Reference Figure 1 and Figure 8 A filter channel 7 is fixedly connected to one side of the discharge channel 6, and a filter module 9 is arranged on the filter channel 7. The filter module 9 includes a support plate 907. Slide grooves 901 are opened on both sides of the filter channel 7. The opposite sides of the two slide grooves 901 are fixedly connected to the same guide cylinder 903. The outsides of the two guide cylinders 903 are slidably connected with sliders 902. The sliders 902 and the opposite sides of the slide grooves 901 are fixedly connected with return springs 904. The return springs 904 are located on the outside of the guide cylinders 903. The opposite sides of the two sliders 902 are fixedly connected with fixed rods 910. One side of the two fixed rods 910 is fixedly connected to two telescopic springs 911. One side of the multiple telescopic springs 911 is fixedly connected to the same filter plate 912.
[0041] Reference Figure 1 and Figure 8, one side of the two sliders 902 is fixedly connected to a limiting slide 905, and the sides of the two limiting slides 905 are fixedly connected to a linkage gear rod 906, one side of the multiple support plates 907 is provided with a circular hole six, the interiors of the two circular holes six located on the same side are connected to the same rotating round rod 908 through bearings, the exteriors of the two rotating round rods 908 are fixedly connected to a notched gear 909, the tooth block end of the notched gear 909 is meshed with the linkage gear rod 906, both sides of the filter channel 7 are fixedly connected to a universal motor 913, the driving end of the universal motor 913 is connected to one side of the rotating round rod 908 through a coupling, and a collecting port is provided on the side of the filter channel 7 facing the tooling base 1, and a collecting plate 914 is movably connected to one side of the collecting port.
[0042] In a specific application scenario, the flue gas enters the filter channel 7 after being heated, and at this time, the flue gas is secondary filtered through the filter plate 912 to reduce the damage of the flue gas to the equipment. The universal motor 913 is started at the same time, and the notched gear 909 on the rotating round rod 908 is driven by the universal motor 913 to rotate. When the tooth block end of the notched gear 909 is engaged with the linkage gear rod 906, the slider 902 moves inside the slide groove 901, and the reset spring 904 is squeezed. When the notched gear 909 is separated from the linkage gear rod 906, the reset spring 904 rebounds rapidly, so that the filter plate 912 is in vibration to filter the flue gas.
[0043] Reference Figure 1 , Fig. 9 and Fig.10 An adjustment module 11 is provided on the smoke exhaust channel 4, and the adjustment module 11 includes a U-shaped limit frame 1101 and an L support plate 1111. Circular holes 7 are provided on both sides of the two U-shaped limit frames 1101. The interiors of the two opposite circular holes 7 are connected with rotating shafts 1102 through bearings. The exteriors of the two rotating shafts 1102 are fixedly connected with two installation adjustment frames 1103. The opposite sides of the two installation adjustment frames 1103 on the same rotating shaft 1102 are fixedly connected with the same smoke exhaust opening and closing plate 1104.
[0044] Reference Figure 1 , Fig. 9 and Fig.10, both sides of the smoke exhaust channel 4 are fixedly connected to the limited track 1105, and the two limited tracks 1105 are slidably connected to two nut slides 1106, one side of the multiple nut slides 1106 is fixedly connected to a pushing cylinder 1108, the pushing cylinder 1108 is located in the installation and adjustment frame 1103, two round holes eight are provided on both sides of the smoke exhaust channel 4, the interiors of the two opposite round holes eight are connected to the same bidirectional screw 1107 through bearings, one side of the two bidirectional screws 1107 are fixedly connected to pulleys, the outsides of the two pulleys are slidably connected to the same belt 1109, one side of the L support plate three 1111 is fixedly connected to a servo motor 1110, and the driving end of the servo motor 1110 is connected to one side of one of the bidirectional screws 1107 through a coupling.
[0045] In a specific application scenario, when the flue gas is discharged, the flue gas passes through the smoke exhaust channel 4, and the opening and closing size of the smoke exhaust opening and closing plate 1104 is adjusted according to the amount of dust collected in the smoke, so as to improve the effect of collecting dust in the smoke. When the amount of dust in the smoke is large, the servo motor 1110 is started at this time, and the servo motor 1110 drives one of the two-way screws 1107 to make the other two-way screw 1107 rotate at the same time, so that the nut slide 1106 moves in opposite directions within the limiting track 1105, so that the pushing cylinder 1108 on the nut slide 1106 drives the installation adjustment frame 1103 to reduce the opening and closing degree of the smoke exhaust opening and closing plate 1104, so as to effectively collect the dust in the smoke, avoid excessive smoke emission, and affect the effect of collecting dust in the smoke. When the amount of dust in the smoke is small, the smoke exhaust opening and closing degree of the smoke exhaust opening and closing plate 1104 is increased.
[0046] Reference Figure 1 A charging port is provided on one side of the furnace body 2, and a charging cover plate 3 is provided on the charging port.
[0047] A method for using a biomass boiler superheater fly ash collection device, using the biomass boiler superheater fly ash collection device as described above, comprising the following steps:
[0048] Step 1: The smoke generated during combustion enters the processing channel 5 through the smoke exhaust channel 4. At this time, the smoke is blocked by the U-shaped partition 804, and the smoke is preliminarily filtered by the filter cartridge 813, so that the dust and solid impurities in the smoke fall to one side of the U-shaped partition 804 by gravity. At this time, the filter hole below the filter cartridge 813 is closed by the T-shaped blocking block 806;
[0049] Step 2, then start the electric drive rod 808 to drive the unloading push plate 809 to push the dust and solid impurities on the U-shaped partition 804. When the roller 811 on the unloading push plate 809 contacts the unloading opening and closing plate 823, the limit bending rod 824 on the unloading opening and closing plate 823 moves in the limit bending frame 825, and the telescopic spring 1 826 is squeezed. At this time, the unloading opening and closing plate 823 opens to unload the dust and solid impurities, and the dust and solid impurities are uniformly collected through the collection channel 805;
[0050] Step three, then repeat the operation, when the roller 811 is separated from the unloading opening and closing plate 823, the telescopic spring 826 is reset to close the unloading opening and closing plate 823, and the filtered flue gas enters the discharge channel 6 through the rotating circular tube 812 and contacts the superheater body 10, while filtering the flue gas, start the drive motor 815, and drive the driving motor 815 to drive the rotating push rod 821 to make the push wheel 822 move in the slideway of the T-shaped tooth plate 820, so that the tooth block end of the T-shaped tooth plate 820 moves back and forth in an arc shape, so that the linkage gear 818 drives the adjusting gear 816 to rotate in both directions, so that the filter cartridge 813 rotates in both directions at the same time.
[0051] Working principle: the smoke generated during combustion enters the processing channel 5 through the smoke exhaust channel 4, at which time the smoke is blocked by the U-shaped partition 804, and the smoke is preliminarily filtered by the filter cartridge 813, so that the dust and solid impurities in the smoke fall to one side of the U-shaped partition 804 by gravity. At this time, the filter holes below the filter cartridge 813 are closed by the T-shaped blocking block 806, and then the dust and solid impurities on the U-shaped partition 804 are pushed by the starting electric drive rod 808 to drive the unloading push plate 809. When the roller 811 on the unloading push plate 809 contacts the unloading opening and closing plate 823, the limit bending rod 824 on the unloading opening and closing plate 823 moves in the limit bending frame 825, and the telescopic spring 826 is squeezed at the same time. At this time, the material discharging opening and closing plate 823 is opened to discharge the dust and solid impurities, and the dust and solid impurities are uniformly collected through the collecting channel 805, and then the operation is repeated. When the roller 811 is separated from the material discharging opening and closing plate 823, the telescopic spring 826 is reset to close the material discharging opening and closing plate 823, and the filtered flue gas enters the discharge channel 6 through the rotating circular tube 812 and contacts the superheater body 10. While filtering the flue gas, the driving motor 815 is started, and the driving motor 815 drives the rotating push rod 821 to make the push wheel 822 move in the slideway of the T-shaped tooth plate 820, so that the tooth block end of the T-shaped tooth plate 820 moves back and forth in an arc shape, so that the linkage gear 818 drives the adjusting gear 816 to rotate in both directions, so that the filter cartridge 813 At the same time, it rotates in both directions. When the smoke is discharged, the smoke passes through the smoke exhaust channel 4. The opening and closing size of the smoke exhaust opening and closing plate 1104 is adjusted according to the amount of dust collected in the smoke, so as to improve the effect of collecting dust in the smoke. When the amount of dust in the smoke is large, the servo motor 1110 is started at this time, and the servo motor 1110 drives one of the two-way screws 1107 to make the other two-way screw 1107 rotate at the same time, so that the nut slide 1106 moves in opposite directions in the limiting track 1105, so that the pushing cylinder 1108 on the nut slide 1106 drives the installation adjustment frame 1103 to reduce the opening and closing degree of the smoke exhaust opening and closing plate 1104, so as to effectively collect the dust in the smoke and avoid excessive smoke emission, which has an impact The effect on dust collection in the flue gas is that when the amount of dust in the flue gas is small, the smoke exhaust opening and closing degree of the smoke exhaust opening and closing plate 1104 is increased, and the smoke enters the filter channel 7 after being heated. At this time, the smoke is secondary filtered through the filter plate 912 to reduce the damage of the smoke to the equipment. The filtering is started at the same time, and the notched gear 909 on the rotating round rod 908 is driven by the universal motor 913 to rotate. When the tooth block end of the notched gear 909 is engaged with the linkage gear rod 906, the slider 902 moves inside the slide groove 901, and the reset spring 904 is squeezed. When the notched gear 909 is separated from the linkage gear rod 906, the reset spring 904 rebounds quickly, so that the filter plate 912 is in vibration to filter the smoke.
[0052] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A biomass boiler superheater fly ash collection device, comprising a tooling base (1), characterized in that: A furnace body (2) is arranged on the tooling base (1), and a smoke exhaust port of the furnace body (2) is fixedly connected to a smoke exhaust channel (4), and one side of the smoke exhaust channel (4) is fixedly connected to a processing channel (5), a collecting module (8) is arranged on the processing channel (5), and the collecting module (8) includes an L-support plate (807), a U-shaped partition (804) is fixedly connected to the inside of the processing channel (5), and circular holes (804) are provided on both sides of the U-shaped partition (804), and the insides of the two circular holes (812) are connected to rotating circular tubes (812) through bearings, and the opposite sides of the two rotating circular tubes (812) are fixedly connected to the same filter cartridge (813), and the two rotating circular tubes (812) are fixedly connected to the same filter cartridge (813), and the two rotating circular tubes (812) are fixedly connected to the same filter cartridge (813). 12) are movably connected with connecting tubes (827) inside, and the opposite sides of the two connecting tubes (827) are fixedly connected with the same T-shaped blocking block (806), and the T-shaped blocking block (806) is located inside the filter cartridge (813); the processing channel (5) is fixedly connected with tooling support plates (801) on both sides inside, and one side of the two tooling support plates (801) is fixedly connected with extrusion springs (802) at equal distances, and one side of multiple extrusion springs (802) located on the same side is fixedly connected with the same cleaning brush plate (803); a collecting port is opened on one side of the processing channel (5), and a material unloading opening and closing plate (823) is connected to one side of the collecting port through a hinge.
2. A biomass boiler superheater fly ash collection device according to claim 1, characterized in that: One side of the L-shaped support plate (807) is fixedly connected to an electric drive rod (808), and the driving end of the electric drive rod (808) is fixedly connected to a material unloading push plate (809), the material unloading push plate (809) is located above the U-shaped partition (804), one side of the material unloading push plate (809) is fixedly connected to a mounting block (810), both sides of the mounting block (810) are provided with two circular holes, the insides of the two circular holes are connected to the same roller (811) through bearings, one side of the material unloading opening and closing plate (823) is fixedly connected to two limit bending rods (824), one side of the processing channel (5) is fixedly connected to two limit bending frames (825), the limit bending rods (824) slide inside the limit bending frames (825), the limit bending rods (824) and one side of the processing channel (5) are fixedly connected to the same telescopic spring (826), and the telescopic spring (826) is located inside the limit bending frame (825).
3. A biomass boiler superheater fly ash collection device according to claim 2, characterized in that: A collecting channel (805) is fixedly connected to one side of the processing channel (5), and the collecting channel (805) is located on one side of the furnace body (2). An adjusting gear (816) is fixedly connected to the outside of one rotating circular tube (812). A circular hole three is opened on one side of the processing channel (5), and a bidirectional rotating column (817) is connected to the inside of the circular hole three via a bearing. Linkage gears (818) are fixed to both ends of the bidirectional rotating column (817), and the linkage gear (818) located inside the processing channel (5) is meshed with the adjusting gear (816).
4. A biomass boiler superheater fly ash collection device according to claim 3, characterized in that: One side of the smoke exhaust channel (4) is fixedly connected to a discharge channel (6), and a superheater body (10) is arranged inside the discharge channel (6). One side of the discharge channel (6) is provided with a circular hole 4, and a fixed shaft (819) is connected to the inside of the circular hole 4 through a bearing. The outside of the fixed shaft (819) is fixedly connected to a T-shaped toothed plate (820), and the tooth block end of the T-shaped toothed plate (820) is meshed with a linkage gear (818) located outside the processing channel (5). The T-shaped toothed plate (820) A slideway is provided on the side, one side of the processing channel (5) is connected to an L support plate 2 (814) by bolts, one side of the L support plate 2 (814) is fixedly connected to a driving motor (815), the driving end of the driving motor (815) is fixedly connected to a rotating push rod (821), a circular hole 5 is provided on the side of the rotating push rod (821), the inside of the circular hole 5 is connected to a pushing wheel (822) via a bearing, and the pushing wheel (822) is located inside the slideway on the T-shaped tooth plate (820).
5. A biomass boiler superheater fly ash collection device according to claim 4, characterized in that: One side of the discharge channel (6) is fixedly connected to a filter channel (7), and a filter module (9) is arranged on the filter channel (7), the filter module (9) comprises a support plate (907), and two sides of the filter channel (7) are provided with slide grooves (901), and the opposite sides of the two slide grooves (901) are fixedly connected to the same guide cylinder (903), and the outsides of the two guide cylinders (903) are slidably connected to sliders (902), and the sliders (902) and the opposite sides of the slide grooves (901) are fixedly connected to reset springs (904), and the reset springs (904) are located outside the guide cylinders (903), and the opposite sides of the two sliders (902) are fixedly connected to fixed rods (910), and one side of the two fixed rods (910) is fixedly connected to two telescopic springs (911), and one side of the plurality of telescopic springs (911) is fixedly connected to the same filter plate (912).
6. A biomass boiler superheater fly ash collection device according to claim 5, characterized in that: One side of the two sliding blocks (902) is fixedly connected to a limiting slide plate (905), and the sides of the two limiting slide plates (905) are fixedly connected to a linkage gear rod (906). One side of the plurality of support plates (907) is provided with a circular hole six, and the insides of the two circular holes six located on the same side are connected to the same rotating round rod (908) through bearings, and the outsides of the two rotating round rods (908) are fixedly connected to a notched gear (909), and the tooth block end of the notched gear (909) is meshed with the linkage gear rod (906). Both sides of the filter channel (7) are fixedly connected to a universal motor (913), and the driving end of the universal motor (913) is connected to one side of the rotating round rod (908) through a coupling. A collecting port is provided on the side of the filter channel (7) facing the tooling base (1), and a collecting plate (914) is movably connected to one side of the collecting port.
7. A biomass boiler superheater fly ash collection device according to claim 6, characterized in that: The smoke exhaust passage (4) is provided with an adjustment module (11), and the adjustment module (11) comprises a U-shaped limit frame (1101) and an L support plate (1111). Circular holes (7) are provided on both sides of the two U-shaped limit frames (1101), and the interiors of the two opposite circular holes (7) are connected to a rotating shaft (1102) via a bearing. The exteriors of the two rotating shafts (1102) are fixedly connected to two installation adjustment frames (1103), and the opposite sides of the two installation adjustment frames (1103) located on the same rotating shaft (1102) are fixedly connected to the same smoke exhaust opening and closing plate (1104).
8. The biomass boiler superheater fly ash collection device according to claim 7, characterized in that: The smoke exhaust channel (4) is fixedly connected to the limiting rails (1105) on both sides, and the two limiting rails (1105) are slidably connected to two nut slides (1106) on the inside, and one side of the multiple nut slides (1106) is fixedly connected to a pushing cylinder (1108), and the pushing cylinder (1108) is located in the installation adjustment frame (1103). Two round holes eight are provided on both sides of the smoke exhaust channel (4), and the insides of the two opposite round holes eight are connected to the same bidirectional screw (1107) through bearings, and one side of the two bidirectional screws (1107) is fixedly connected to a pulley, and the outsides of the two pulleys are slidably connected to the same belt (1109), and one side of the L support plate three (1111) is fixedly connected to a servo motor (1110), and the driving end of the servo motor (1110) is connected to one side of one of the bidirectional screws (1107) through a coupling.
9. A biomass boiler superheater fly ash collection device according to claim 8, characterized in that: A charging port is provided on one side of the furnace body (2), and a charging cover plate (3) is arranged on the charging port.
10. A method for using a biomass boiler superheater fly ash collection device, using the biomass boiler superheater fly ash collection device according to claim 9, characterized in that: The steps include: Step 1: The smoke generated during combustion enters the processing channel (5) through the smoke exhaust channel (4). At this time, the smoke is blocked by the U-shaped partition (804), and the smoke is preliminarily filtered by the filter cartridge (813), so that the dust and solid impurities in the smoke fall to one side of the U-shaped partition (804) by gravity. At this time, the filter hole below the filter cartridge (813) is closed by the T-shaped blocking block (806); Step 2: Then, the electric drive rod (808) is started to drive the material unloading push plate (809) to push the dust and solid impurities on the U-shaped partition (804). When the roller (811) on the material unloading push plate (809) contacts the material unloading opening and closing plate (823), the limit bending rod (824) on the material unloading opening and closing plate (823) moves in the limit bending frame (825), and the telescopic spring 1 (826) is squeezed. At this time, the material unloading opening and closing plate (823) is opened to unload the dust and solid impurities, and the dust and solid impurities are uniformly collected through the collection channel (805); Step three, then repeat the operation, when the roller (811) is separated from the unloading opening and closing plate (823), the telescopic spring 1 (826) is reset to close the unloading opening and closing plate (823), and the filtered flue gas enters the discharge channel (6) through the rotating circular tube (812) and contacts the superheater body (10), while filtering the flue gas, and starts the drive motor (815), and the drive motor (815) drives the rotating push rod (821) to move the push wheel (822) in the slideway of the T-shaped tooth plate (820), so that the tooth block end of the T-shaped tooth plate (820) moves back and forth in an arc shape, so that the linkage gear (818) drives the adjustment gear (816) to rotate in both directions, so that the filter cartridge (813) rotates in both directions at the same time.