A single-layer multi-texture processing device and method

Through the use of a single-layer multi-texture processing device, the problem of single color of the back cover of the mobile phone is solved, diversified and personalized texture processing is achieved, and the market competitiveness of the product and the richness of consumer choices are enhanced.

CN119668022BActive Publication Date: 2025-06-03SHENZHEN GOLDENKEN OPTICS ELECTRONICS CO LTD
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Patent Information

Application Number
CN202510189747.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-06-03
Estimated Expiration
2045-02-20

AI Technical Summary

Technical Problem

The texture color of the back cover of the mobile phone is relatively single, lacking a sense of layering and visual impact, which limits consumers' personalized choices and the market competitiveness of products.

Method used

A single-layer multi-texture processing device is adopted, which includes an exposure device and a pressing device. Through nano-mold imprinting, exposure processing, cleaning and UV curing, diversified and personalized texture processing of the mobile phone back cover is realized.

Benefits of technology

It realizes the diversified texture processing of the back cover of the mobile phone, enhances the market acceptance and competitiveness of the product, and provides a richer personalized choice.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a single-layer multi-texture processing device and method, which relates to the technical field of electronic product housing processing. It includes a device base and two support plates fixedly connected to the outer wall of its top. One side of the device base is fixedly connected with an operation console. A protective cover is arranged on the top of the support plate. An operation door is hinged on the protective cover, and a viewing window is arranged on the protective cover. Through the provided pressing device in the present application, the plate material and the material can be fully pressed during the operation, and the adjustment of the exposure range is realized through the pressing structure, so that the pressing effect and the exposure effect can be finely adjusted under the artificial operation, enabling the finished material to achieve multi-level and diversified adjustment, and realizing that different-quality and -style mobile phone back cover patterns can be processed by a single device.
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Description

Technical Field

[0001] The present invention relates to the technical field of electronic product shell processing, and in particular to a single-layer multi-texture processing device and method. Background Art

[0002] In the context of single-layer multi-texture processing technology for mobile phone back covers, there is a significant problem: the texture and color of the mobile phone back cover are relatively single, which greatly weakens the product's appeal and market competitiveness. Although manufacturers use a variety of materials such as glass, ceramics or high-performance composite materials, due to the limitations of traditional processing technology and processes, the back cover of mobile phones can often only present simple stripes, patterns or monochrome effects, lacking sufficient layering and visual impact.

[0003] The monotony of color and texture not only affects the overall aesthetics of the mobile phone back cover, but also greatly limits consumers' personalized choices, which in turn affects the market acceptance and competitiveness of the product. Therefore, it is urgent to develop a new type of single-layer multi-texture processing device, which should be able to combine a variety of advanced processing technologies and processes, such as micro-nano texturing technology, precision printing, electroplating, etc., to achieve the diversification and personalization of the color and texture of the mobile phone back cover, thereby meeting the market's strong demand for unique and beautiful mobile phone appearance.

[0004] For example, the Chinese invention patent CN104742362A discloses “a molding process, processing equipment and shell decoration of a shell decoration”, and its specification discloses: In addition to the installation and protection functions, the shell of electronic products also has the functions of decoration, improving product quality, enriching appearance and experiencing touch reality. For example, mobile phones and digital products are particularly particular about the shape and decoration of the shell. At present, in the production and processing of electronic product shells, such as mobile phones and digital products, the curved structure shells are mostly injection molded, which causes the following deficiencies; first, the hardness and wear resistance of the surface of the injection molded parts cannot meet the ideal requirements, and the appearance texture effect or pattern has great limitations in the process realization. The effect is relatively simple, and many design effects with a strong sense of three-dimensionality cannot be achieved; the above patents can prove the defects of the existing technology.

[0005] Therefore, we make improvements to this and propose a single-layer multi-texture processing device and method. Summary of the invention

[0006] The purpose of the present invention is to address the problem that in the current processing of mobile phone back covers, multiple transfers are required during the texture processing, which leads to the problem that the substrate is easily contaminated due to environmental problems during the transfer process.

[0007] In order to achieve the above-mentioned purpose of the invention, the present invention provides the following single-layer multi-texture processing device and method to improve the above-mentioned problems.

[0008] The present application is as follows:

[0009] A single-layer multi-texture processing device includes a device base and two support plates fixedly connected to the outer wall of its top. One side of the device base is fixedly connected with a console. A protective cover is arranged on the top of the support plate. An operation door is hinged on the protective cover. A viewing window is arranged on the protective cover. An exposure device is arranged on the support plate. A pressing device is arranged on the support plate. A water tank for providing water source is fixedly connected to one side of the device base. The pressing device includes a placement plate arranged above the support plate for providing a pressing basic support for the PC substrate. The exposure device includes two semi-cylinders arranged on the support plate for providing extrusion force. An exposure lamp is fixedly connected to the semi-cylinder. An L-shaped connecting rod is arranged above the support plate. A buckle groove is opened on the connecting rod. The end of the connecting rod is rotatably connected with a semi-circular ring. A circular groove is opened on the semi-circular ring. A plurality of slotted grooves are opened on the semi-circular ring. The semi-cylinder is rotatably connected between the two semi-circular rings.

[0010] As a preferred technical solution of the present application, the exposure device further includes a processing table fixedly connected to the outer walls of the tops of the two support plates. The processing table is fixedly connected to the bottom edge of the protective cover. Two installation grooves are opened on the processing table. Two first manipulators are fixedly connected in one of the installation grooves. A first rotating rod is fixedly connected to the end of a single first manipulator. Two second manipulators are fixedly connected in the other installation groove. The end of the second manipulator is rotatably connected with a second rotating rod.

[0011] As a preferred technical solution of the present application, the exposure device further includes a limiting rod fixedly connected to the end of the second rotating rod away from the end of the second manipulator. A connecting column is fixedly connected to the second rotating rod. A connecting semi-ring for fitting with the connecting rod is rotatably connected to the connecting column. The second semi-circular ring is fixedly connected to the connecting semi-ring. The semi-circular ring on the connecting semi-ring is fixedly connected to the semi-cylinder arranged above it. Discharge grooves are opened on both of the two semi-cylinders.

[0012] As a preferred technical solution of the present application, the exposure device further includes a mask plate arranged inside the two discharge grooves. Magnetic attraction plates are fixedly connected to both of the two semi-cylinders. Rewinding rollers are rotatably connected to the interiors of both of the two semi-cylinders. The mask plates are respectively fixed by the rewinding rollers in the interiors of the two semi-cylinders. A micro drive motor is fixedly connected to a single connecting rod. The output end of the micro drive motor faces the semi-circular ring on the connecting rod, penetrates through the connecting rod and is fixedly connected to the semi-circular ring on the first rotating rod.

[0013] As a preferred technical solution of the present application, the pressing device further includes two water outlet grooves opened in the installation groove, a strip-shaped water outlet row is opened on the processing table, two support frames are fixedly connected in the installation groove, an electric push rod is fixedly connected to the outer wall of the top of a single support frame, a buffer spring is fixedly connected to the support frame, the top of the electric push rod is fixedly connected to a connecting frame, a bearing column for fitting and contacting the buckle groove is fixedly connected to one side of the connecting frame, and a bead rod is fixedly connected to the outer wall of the top of the connecting frame.

[0014] As a preferred technical solution of the present application, the pressing device further includes a pressing frame fixedly connected to two connecting frames, a plurality of water outlet holes for cleaning the processed film patterns are opened on the pressing frame, the water outlet holes are fixedly connected and communicated with a water tank through a water pipe and a water pump, three side plates are fixedly connected to the outer wall of the bottom of the pressing frame, a transparent pressing plate through which the exposure light can penetrate is fixedly connected to the pressing frame, and the placing plate is arranged below the transparent pressing plate.

[0015] As a preferred technical solution of the present application, the pressing device further includes a water storage groove opened on the processing table, a water outlet groove for water outlet is opened on the water storage groove, a three-sided groove is opened on the processing table, three U-shaped grooves are opened on the processing table, a plurality of U-shaped hydraulic rods are fixedly connected in a single U-shaped groove, support columns are arranged at both ends of the U-shaped hydraulic rod, the support column close to one side of the water storage groove is fixedly connected to the placing plate, and the support column far from the water storage groove and close to one side of the edge of the processing table is fixedly connected to the pressing frame.

[0016] A single-layer multi-texture processing method includes the following steps:

[0017] S1. Prepare a high-quality PC substrate and perform a first coating treatment. Use a transparent ultra-fine nano mold to perform a first nano-texture imprinting on the coated PC substrate;

[0018] S2. Select a mask plate that matches the designed pattern, stack it on the texture mold after the first imprinting, and perform an exposure treatment using a high-precision exposure device.

[0019] As a preferred technical solution of the present application, it further includes:

[0020] S3. Clean the exposed PC substrate, remove the excess coating, ensure that the pattern is clear without residue, and perform a drying treatment;

[0021] S4. Perform a UV curing treatment on the dried PC substrate to enhance the coating structure and improve durability and stability.

[0022] As a preferred technical solution of the present application, it further includes:

[0023] S5. Perform secondary coating treatment and use another transparent ultra-fine nano mold for secondary nano-texture imprinting to increase the product complexity and aesthetics.

[0024] S6. Select a mask plate that meets the design requirements again, stack it on the textured mold after secondary imprinting, and perform secondary exposure treatment. After washing off the unnecessary coatings, perform final drying and UV curing treatments to ensure that the product has excellent durability and a unique single-layer nano-texture effect.

[0025] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0026] In the solution of the present application:

[0027] 1. To solve the problem of overly monotonous visual colors in the mobile phone back cover in the prior art, in the present application, through the provided pressing device, the plate material and the material can be fully pressed during the operation, and the adjustment of the exposure range is achieved through the pressing structure, so that the pressing effect and the exposure effect can be finely adjusted under manual operation, enabling the finished material to achieve multi-level and diversified adjustments, and realizing that different-quality and -style mobile phone back cover patterns can be processed by a single device.

[0028] 2. To solve the problem of overly monotonous styles of mobile phone back covers in the prior art, in the present application, through the provided ultra-fine nano mold, relevant patterns are arranged on the back cover, resulting in multiple textures on the mobile phone back cover, so that users can obtain a good user experience during daily use and observation, and the market acceptance and competitiveness of the product are enhanced.

[0029] 3. Through the provided exposure device, the appropriate exposure effect and the effect of fitting with the mask plate can be achieved under separate conditions, enabling the mask plate to be reasonably adjusted according to the actual exposure requirements during the exposure process, thereby facilitating the reasonable progress of processing, and solving the problem of poor exposure effect caused by the inability to adjust the position of the mask plate in the prior art.

[0030] 4. Through the provided exposure device, in cooperation with the extrusion driving member, the substrate on the placement plate is shaken by the driving member on one side thereof, causing the water droplets on the substrate above to be shaken off through the generated vibration after the cleaning operation, solving the problem of the inability of the substrate to be quickly dehydrated in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 The front view of a single-layer multi-texture processing device provided by the present application;

[0032] Figure 2 The side view of a single-layer multi-texture processing device provided by the present application;

[0033] Figure 3 One of the internal structure diagrams of a single-layer multi-texture processing device provided by this application;

[0034] Figure 4 Another internal structure diagram of a single-layer multi-texture processing device provided by this application;

[0035] Figure 5 The structural diagram of the exposure device of a single-layer multi-texture processing device provided by this application;

[0036] Figure 6 The structural diagram of the end of the first rotating rod of a single-layer multi-texture processing device provided by this application;

[0037] Figure 7 The structural diagram of the end of the second rotating rod of a single-layer multi-texture processing device provided by this application;

[0038] Figure 8 The structural diagram of the semi-circular ring of a single-layer multi-texture processing device provided by this application;

[0039] Figure 9 The internal structural diagram of the semi-cylinder of a single-layer multi-texture processing device provided by this application;

[0040] Figure 10 One of the structural diagrams of the processing table of a single-layer multi-texture processing device provided by this application;

[0041] Figure 11 The enlarged view at position A of a single-layer multi-texture processing device provided by this application;

[0042] Figure 12 Another structural diagram of the processing table of a single-layer multi-texture processing device provided by this application;

[0043] Figure 13 The structural diagram of the positional relationship between the extrusion frame and the placement plate of a single-layer multi-texture processing device provided by this application;

[0044] Figure 14 The structural diagram of the U-shaped hydraulic rod of a single-layer multi-texture processing device provided by this application;

[0045] Figure 15 The sectional view of the U-shaped groove on the processing table of a single-layer multi-texture processing device provided by this application;

[0046] Figure 16 The flowchart of a single-layer multi-texture processing method provided by this application;

[0047] Figure 17An enlarged view of the B part of a single-layer multi-texture processing device provided by this application.

[0048] Indications in the figure:

[0049] 1. Device base; 2. Support plate; 3. Control console; 4. Protective cover; 5. Operation door; 6. Window;

[0050] 7. Exposure device; 701. Processing table; 702. Installation groove; 703. First manipulator; 704. First rotating rod; 705. Second manipulator; 706. Second rotating rod; 707. Connecting rod; 7071. Snap groove; 708. Semi-circular ring; 7081. Circular groove; 7082. Slot; 709. Semi-cylindrical; 710. Exposure lamp; 711. Limit rod; 712. Connecting column; 713. Connecting semi-ring; 714. Discharge chute; 715. Mask plate; 716. Magnetic attraction plate; 717. Winding roller; 718. Micro drive motor;

[0051] 8. Pressing device; 801. Water outlet groove; 802. Strip-shaped water discharge row; 803. Water outlet hole; 804. Support frame; 805. Electric push rod; 806. Buffer spring; 807. Connecting frame; 808. Extrusion frame; 8081. Extrusion plate; 8082. Side plate; 809. Placing plate; 810. Water storage tank; 8101. Drainage trough; 811. Three-sided groove; 812. U-shaped groove; 813. U-shaped hydraulic rod; 814. Support column; 815. Bearing column; 816. Bead rod;

[0052] 9. Water tank. Detailed implementation mode

[0053] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0054] As described in the background technology, during the processing, during the texture processing, multiple transfers are required, and it is easy to have problems of contaminating the base material due to environmental problems during the transfer process.

[0055] To solve this technical problem, the present invention provides a single-layer multi-texture processing device and method, which are applied to imprint a mobile phone rear cover through a nano template to generate moiré patterns with a 3D perspective.

[0056] Specifically, please refer to Figure 1 、 Figure 2 、Figure 3 , Figure 4 and Figure 5 , a single-layer multi-texture processing device specifically includes:

[0057] A device base 1 and two support plates 2 fixedly connected to the outer wall of its top. One side of the device base 1 is fixedly connected with an operation console 3. A protective cover 4 is arranged on the top of the support plate 2. An operation door 5 is hinged on the protective cover 4. A viewing window 6 is arranged on the protective cover 4. An exposure device 7 is arranged on the support plate 2. A pressing device 8 is arranged on the support plate 2. One side of the device base 1 is fixedly connected with a water tank 9 for providing water source. The pressing device 8 includes a placement plate 809 arranged above the support plate 2 for providing a pressing basic support for the PC substrate. The exposure device 7 includes two semi-cylinders 709 arranged on the support plate 2 for providing extrusion force. An exposure lamp 710 is fixedly connected to the semi-cylinder 709. An L-shaped connecting rod 707 is arranged above the support plate 2. A buckle groove 7071 is opened on the connecting rod 707. The end of the connecting rod 707 is rotatably connected with a semi-circular ring 708. A circular groove 7081 is opened on the semi-circular ring 708. A plurality of slots 7082 are opened on the semi-circular ring 708. The semi-cylinder 709 is rotatably connected between the two semi-circular rings 708.

[0058] A single-layer multi-texture processing device provided by the present invention completes the embossing effect by the combined action of the up-and-down method, so that the substrate on the placement plate 809 can be embossed more stably, resulting in clearer patterns on the discharged rear cover.

[0059] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings.

[0060] It should be noted that, without conflict, the embodiments and the features and technical solutions in the embodiments of the present invention can be combined with each other.

[0061] It should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0062] Example 1, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9, a single-layer multi-texture processing device. The exposure device 7 further includes a processing table 701 fixedly connected to the outer walls of the tops of two support plates 2. The processing table 701 is fixedly connected to the bottom edge of the protective cover 4. Two installation grooves 702 are formed in the processing table 701. Two first manipulators 703 are fixedly connected in one installation groove 702. A first rotating rod 704 is fixedly connected to the end of a single first manipulator 703. Two second manipulators 705 are fixedly connected in the other installation groove 702. A second rotating rod 706 is rotatably connected to the end of the second manipulator 705. By setting the support components that are symmetric at both ends and have completely different structures, the semi-cylinders 709 and the semi-rings 708 on both sides can be completely fitted and separated from the connecting semi-ring 713 for rotation, that is, when the semi-ring 708 rotates, the connecting semi-ring 713 can remain relatively stationary.

[0063] It should be added that the rod-shaped parts of the first manipulator 703 and the second manipulator 705 can be telescoped, and the rotational force at their ends is provided by the motors provided inside them. This structure is an existing structure and will not be shown in this case.

[0064] The exposure device 7 further includes a limiting rod 711 fixedly connected to the second rotating rod 706 away from the end of the second manipulator 705. A connecting column 712 is fixedly connected to the second rotating rod 706. A connecting semi-ring 713 for fitting with the connecting rod 707 is rotatably connected to the connecting column 712. The second semi-ring 708 is fixedly connected to the connecting semi-ring 713. The semi-ring 708 on the connecting semi-ring 713 is fixedly connected to the semi-cylinder 709 arranged above it. Discharge grooves 714 are formed in both semi-cylinders 709.

[0065] After the snap groove 7071 is engaged with the bearing column 815, the semi-ring 708 can rotate on the bearing column 815 and then transmit the power to the extrusion frame 808, causing the extrusion frame 808 to undergo a slight displacement. It should be added that at this time, the power of the electric push rod 805 needs to be released.

[0066] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 6 、 Figure 7 、 Figure 8 and Figure 9, a single-layer multi-texture processing device. The exposure device 7 further includes a mask plate 715 disposed inside two discharge slots 714. Magnetic attraction plates 716 are fixedly connected to both semi-cylinders 709. Winding rollers 717 are rotatably connected inside both semi-cylinders 709. The winding rollers 717 inside both semi-cylinders 709 respectively fix the mask plate 715. A micro drive motor 718 is fixedly connected to a single connecting rod 707. The output end of the micro drive motor 718 faces the semi-circular ring 708 on the connecting rod 707, penetrates the connecting rod 707, and is fixedly connected to the semi-circular ring 708 on the first rotating rod 704.

[0067] Two symmetrical semi-cylinders 709 are used to cover the space above the pressing plate 8081, causing light to produce an exposure effect after passing through the pressing plate 8081 and penetrating the mask plate 715. At this time, the mask plate 715 above the transparent pressing plate 8081 can protect the patterns on the substrate below it from being exposed.

[0068] Embodiment 2 further optimizes a single-layer multi-texture processing device provided in Embodiment 1. Specifically, as Figure 10 , Figure 11 , Figure 12 , Figure 13 , Figure 14 and Figure 17 shown, the pressing device 8 further includes two water discharge slots 801 opened in the installation slot 702. A strip-shaped water discharge row 802 is opened on the processing table 701. Two support frames 804 are fixedly connected in the installation slot 702. An electric push rod 805 is fixedly connected to the top outer wall of a single support frame 804. A buffer spring 806 is fixedly connected to the support frame 804. The top of the electric push rod 805 is fixedly connected to a connecting frame 807. A bearing column 815 for fitting and contacting the buckle groove 7071 is fixedly connected to one side of the connecting frame 807. A bead rod 816 is fixedly connected to the top outer wall of the connecting frame 807.

[0069] The pressing frame 8 with only three sides is set. Firstly, it is to allow the substrate to have a space for entry on one side. Secondly, during the cleaning process, the water flow is restricted by the pressing frame 8 and then flows towards the water discharge slots 801, the strip-shaped water discharge row 802, and the water storage tank 810 at the middle position, preventing overflow.

[0070] The pressing device 8 further includes a pressing frame 8 fixedly connected to two connecting frames 807. A plurality of water discharge holes 803 for cleaning the processed film patterns are opened on the pressing frame 8. The water discharge holes 803 are fixedly connected and communicated with a water tank 9 through a water pipe and a water pump. Three side plates 8082 are fixedly connected to the bottom outer wall of the pressing frame 8. A transparent pressing plate 8081 through which the light of the exposure lamp 710 can penetrate is fixedly connected to the pressing frame 8. The placing plate 809 is disposed below the transparent pressing plate 8081.

[0071] Furthermore, as shown in Figure 11 , Figure 12 , Figure 13 , Figure 14 and Figure 15 , the pressing device 8 further includes a water storage tank 810 opened on the processing table 701. A water discharge tank 8101 for discharging water is opened on the water storage tank 810. A three-sided groove 811 is opened on the processing table 701. Three U-shaped grooves 812 are opened on the processing table 701. A plurality of U-shaped hydraulic rods 813 are fixedly connected in a single U-shaped groove 812. Support columns 814 are arranged at both ends of the U-shaped hydraulic rod 813. The support column 814 on the side close to the water storage tank 810 is fixedly connected to the placing plate 809, and the support column 814 on the side far from the water storage tank 810 and close to the edge of the processing table 701 is fixedly connected to the extrusion frame 808.

[0072] By making the extrusion frame 808 and the placing plate 809 move in opposite directions, the extrusion processing effect of the substrate on the placing plate 809 can be taken into account at the same time. At the same time, the downward pressing action of the placing plate 809 has a certain movement drainage effect towards the strip-shaped water discharge row 802 when the sewer of the water storage tank 810 is not opened.

[0073] Example 3, please refer to Figure 16 , a single-layer multi-texture processing method, including the following steps:

[0074] S1. Prepare a high-quality PC substrate and perform a first coating treatment. Use a transparent ultra-fine nano mold to perform a first nano-texture imprinting on the coated PC substrate;

[0075] S2. Select a mask plate 715 that matches the design pattern, stack it on the texture mold after the first imprinting, and perform an exposure treatment using a high-precision exposure device;

[0076] S3. Clean the exposed PC substrate, remove the excess coating, ensure that the pattern is clear and residue-free, and perform a drying treatment;

[0077] S4. Perform a UV curing treatment on the dried PC substrate to enhance the coating structure and improve durability and stability;

[0078] S5. Perform a second coating treatment and use another transparent ultra-fine nano mold to perform a second nano-texture imprinting to increase the product complexity and aesthetics;

[0079] S6. Select the mask plate 715 that meets the design requirements again, stack it on the texture mold after the second imprinting, and perform a second exposure treatment. After cleaning off the unnecessary coating, perform a final drying and UV curing treatment to ensure that the product has excellent durability and a unique single-layer nano-texture effect.

[0080] The usage process of a single-layer multi-texture processing device and method provided by the present invention is as follows:

[0081] 1. Prepare a composite PC substrate, perform a coating treatment on the PC substrate, open the operation door 5, and place the substrate above the placement plate 809 through the side without a bottom plate of the extrusion frame 808. At this time, the substrate is above the placement plate 809 and below the extrusion plate 8081. Since the extrusion plate 8081 is made of a transparent material as Figure 13 shown in [reference], place the ultra-fine nano mold above the substrate. At this time, the positional relationship from top to bottom is the transparent extrusion plate 8081, the mold, the substrate, and the placement plate 809. After the electric push rod 805 is driven, the extrusion frame 808 is driven to move downward. At this time, since the extrusion frame 808 is connected to the support column 814, it will push the other end of the U-shaped hydraulic rod 813, and the support column 814 will move upward under the action of hydraulic pressure. The other end of the support column 814 is connected to the placement plate 809. At this time, the placement plate 809 moves upward, and the transparent extrusion plate 8081 on the extrusion frame 808 simultaneously extrudes the substrate and the template. At this time, the transparent extrusion plate 8081 moves downward, and the placement plate 809 moves upward to complete the extrusion, so that the nano texture on the template is imprinted on the substrate. During this process, the two semi-cylinders 709 gradually approach and combine into a complete cylinder through the magnetic attraction plate 716 and the winding roller 717 and under the action of two manipulators, and provide an additional extrusion force on the extrusion plate 8081;

[0082] 2. Immediately perform an exposure treatment. The first manipulator 703 and the second manipulator 705 move simultaneously to drive the first rotating rod 704 and the second rotating rod 706 to press downward and simultaneously pull the two semi-cylinders 709 apart. The winding roller 717 simultaneously releases the mask plate 715. At this time, the two semi-cylinders 709 on both sides reach above the extrusion plate 8081. Since there is a mask plate 715 between the two semi-cylinders 709, the flat ends of the semi-cylinders 709 gradually approach the extrusion plate 8081. At this time, the semi-cylinders 709 rotate and the exposure lamp 710 gradually approaches the extrusion plate 8081 and finally presses on the mask plate 715 and starts to work, so that the light of the exposure lamp 710 first passes through the mask plate 715, then passes through the transparent extrusion plate 8081, and then irradiates the substrate on the placement plate 809 for exposure. Clean the peeled texture. At this time, the distance between the substrate and the extrusion plate 8081 can be adjusted by the electric push rod 805, so that the range of the substrate covered by the mask plate 715 is changed by the distance, and the exposure range is adjusted;

[0083] 3. During the cleaning process, the water tank 9 supplies water to the water outlet hole 803 through a water pump. At this time, the exposed patterns are carried away by the water flow. Meanwhile, the power of the electric push rod 805 is cut off, and the water flow fills the entire extrusion frame 808 and the water storage tank 810. At this time, the manipulator places the semi-circular ring 708 on the bead rod 816. The bead rod 816 enhances its vibration effect after repeatedly contacting the slotted groove 7082, and brings a better dehydration effect in the subsequent process. Moreover, the buckle groove 7071 on the connecting rod 707 contacts the bearing post 815. At this time, the micro drive motor 718 starts to work to drive the semi-circular ring 708 to rotate. Since the semi-cylindrical column 709 is fixedly connected to the semi-circular ring 708 and will not rotate, and remains relatively stationary under the pulling force of the mask plate 715. At this time, the rotation as a whole presents the characteristics of a cam rotation, resulting in the vibration effect being transmitted to the extrusion frame 808. At the same time, the support post 814 on the U-shaped hydraulic rod 813 generates displacement, causing the placement plate 809 to shake. The substrate is cleaned during the shaking process. Subsequently, the sewer in the water storage tank 810 is opened and the water flow drains out. Subsequently, the shaking process is carried out again to clean the water droplets on the placement plate 809.

[0084] In the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be a mechanical connection, an electrical connection or communication with each other; it can be directly connected, or indirectly connected through an intermediate medium. It can be the communication inside two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0085] Obviously, the embodiments described above are only a part of the embodiments of the present invention, rather than all of the embodiments. The accompanying drawings show the preferred embodiments of the present invention, but do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosed content of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing specific embodiments, or perform equivalent replacements on some of the technical features. Any equivalent structure directly or indirectly using the content of the specification and drawings of the present invention in other related technical fields is equally within the scope of the patent protection of the present invention.

Claims

1. A single-layer multi-texture processing device, characterized in that: The device comprises a device base (1) and two support plates (2) fixedly connected to the top outer wall thereof, a control console (3) being fixedly connected to one side of the device base (1), a protective cover (4) being arranged on the top of the support plate (2), an operating door (5) being hingedly connected to the protective cover (4), a viewing window (6) being arranged on the protective cover (4), an exposure device (7) being arranged on the support plate (2), a pressing device (8) being arranged on the support plate (2), and a water tank (9) for providing a water source being fixedly connected to one side of the device base (1); The pressing device (8) comprises a placement plate (809) arranged above the support plate (2) for providing a basic support for pressing the PC substrate; the exposure device (7) comprises two semi-cylinders (709) arranged on the support plate (2) for providing a pressing force; an exposure lamp (710) is fixedly connected to the semi-cylinder (709); an L-shaped connecting rod (707) is arranged above the support plate (2); a buckle groove (7071) is provided on the connecting rod (707); a semi-circular ring (708) is rotatably connected to the end of the connecting rod (707); a circular groove (7081) is provided on the semi-circular ring (708); a plurality of slots (7082) are provided on the semi-circular ring (708); and the semi-cylinder (709) is rotatably connected between the two semi-circular rings (708); The pressing device (8) further comprises a pressing frame (808) fixedly connected to the two connecting frames (807); The exposure device (7) further comprises a processing table (701) fixedly connected to the top outer walls of the two support plates (2), the processing table (701) being fixedly connected to the bottom edge of the protective cover (4), the processing table (701) being provided with two mounting grooves (702), one of the mounting grooves (702) being fixedly connected to two first manipulators (703), the end of each of the first manipulators (703) being fixedly connected to a first rotating rod (704), and the other of the mounting grooves (702) being fixedly connected to two second manipulators (705), the end of each of the second manipulators (705) being rotatably connected to a second rotating rod (706); The exposure device (7) further comprises a limiting rod (711) fixedly connected to the end of the second rotating rod (706) away from the second manipulator (705); the second rotating rod (706) is fixedly connected to a connecting column (712); the connecting column (712) is rotatably connected to a connecting semi-ring (713) for fitting with the connecting rod (707); the second semi-circular ring (708) is rotatably connected to the connecting semi-ring (713); the semi-circular ring (708) on the connecting semi-ring (713) is rotatably connected to a semi-cylinder (709) arranged above it; and both semi-cylinders (709) are provided with a discharge trough (714); The exposure device (7) further comprises a mask plate (715) arranged inside the two discharge troughs (714); a magnetic suction plate (716) is fixedly connected to each of the two semi-cylinders (709); a winding roller (717) is rotatably connected inside each of the two semi-cylinders (709); the winding rollers (717) inside the two semi-cylinders (709) respectively fix the mask plate (715); a micro-drive motor (718) is fixedly connected to each of the single connecting rods (707); an output end of the micro-drive motor (718) faces the semi-circular ring (708) on the connecting rod (707), penetrates the connecting rod (707), and is fixedly connected to the semi-circular ring (708) on the first rotating rod (704); The pressing device (8) further comprises two water outlet grooves (801) provided in the installation groove (702); a strip-shaped water outlet row (802) is provided on the processing table (701); two support frames (804) are fixedly connected in the installation groove (702); an electric push rod (805) is fixedly connected to the top outer wall of a single support frame (804); a connecting frame (807) is fixedly connected to the top of the electric push rod (805); a bearing column (815) for engaging with and contacting the buckle groove (7071) is fixedly connected to one side of the connecting frame (807); and a bead rod (816) is fixedly connected to the top outer wall of the connecting frame (807); The extrusion frame (808) is provided with a plurality of water outlet holes (803) for cleaning the processed film patterns, and the water outlet holes (803) are fixedly connected and communicated with the water tank (9) through water pipes and a water pump; The pressing device (8) further comprises a water storage tank (810) disposed on the processing table (701); The water tank (9) supplies water to the water outlet (803) through a water pump, and the water flows to fill the entire extrusion frame (808) and the water storage tank (810). At this time, the manipulator places the semicircular ring (708) on the bead rod (816), and the bead rod (816) enhances its vibration effect after repeated contact with the slot (7082).

2. A single-layer multi-texture processing device according to claim 1, characterized in that: A buffer spring (806) is fixedly connected to the support frame (804).

3. A single-layer multi-texture processing device according to claim 2, characterized in that: Three side panels (8082) are fixedly connected to the bottom outer wall of the extrusion frame (808), a transparent extrusion plate (8081) through which light from an exposure lamp (710) can penetrate is fixedly connected to the extrusion frame (808), and the placement plate (809) is arranged below the transparent extrusion plate (8081).

4. A single-layer multi-texture processing device according to claim 3, characterized in that: The water storage tank (810) is provided with a lower water tank (8101) for discharging water, and the processing table (701) is provided with three U-shaped grooves (812). A plurality of U-shaped hydraulic rods (813) are fixedly connected in a single U-shaped groove (812). Support columns (814) are provided at both ends of the U-shaped hydraulic rods (813). The support column (814) on the side close to the water storage tank (810) is fixedly connected to the placement plate (809), and the support column (814) on the side away from the water storage tank (810) and close to the edge of the processing table (701) is fixedly connected to the extrusion frame (808).

5. A single-layer multi-texture processing method, using a single-layer multi-texture processing device as claimed in claim 4, characterized in that: The following steps are involved: S1. Prepare high-quality PC substrate and perform the first coating treatment, and use a transparent ultra-fine nano mold to perform the first nano texture embossing on the coated PC substrate; S2, selecting a mask plate (715) matching the design pattern, superimposing it on the textured mold after the first embossing, and then performing an exposure process.

6. A single-layer multi-texture processing method according to claim 5, characterized in that: Also includes: S3, cleaning the exposed PC substrate, removing excess coating, and baking; S4. The baked PC substrate is subjected to UV curing treatment to enhance the coating structure.

7. A single-layer multi-texture processing method according to claim 6, characterized in that: Also includes: S5, performing secondary coating treatment and performing secondary nanotexture embossing using a nano mold; S6. Select a mask plate (715) that meets the design requirements again, overlay it on the textured mold after the second embossing, perform a second exposure process, clean off unnecessary coatings, and then perform a final drying and UV curing process.

Citation Information

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