Casting machining feeding mechanism and method
By designing a hand-casting processing feed mechanism integrating stirring, screening, crushing and conveyor belt technology, the problems of low melting efficiency of solid raw materials and low manual cleaning efficiency are solved, efficient cleaning and melting of aluminum parts are achieved, and casting efficiency and purity are improved.
Patent Information
- Application Number
- CN202411856020.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-17
AI Technical Summary
In the existing casting technology, the solid raw materials have a large size, low melting efficiency, and low efficiency in manual cleaning of impurities, which pose safety hazards and environmental pollution problems.
A casting processing feed mechanism is designed, including supporting frames, processing cylinders, screening boxes, filter mesh, stirring rods and crushing knives. Through technical means such as stirring, screening, crushing and conveyor belts, efficient cleaning and melting of aluminum parts can be achieved.
It improves the melting efficiency of aluminum parts and the purity of casting parts, reduces manual labor, avoids the flying of impurities, and improves work efficiency and environmental cleanliness.
Smart Images

Figure CN119680707A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of casting, and in particular to a casting processing feeding mechanism and method. Background Art
[0002] Casting metal refers to the metal material used for pouring castings in casting production. It is an alloy composed of a metal element as the main component and other metal or non-metal elements. It is usually called a casting alloy. Traditional aluminum parts generally use a ratio of solid raw materials and liquid raw materials in the casting process, and then send them into the casting furnace for casting.
[0003] However, the existing solid raw materials are large in size, and the contact area between the solid raw materials and the liquid raw materials is small, which is not conducive to the melting of the solid raw materials, resulting in low casting efficiency. At the same time, in order to improve the purity of the castings, impurities on the raw materials are generally cleaned. Usually, tools are used manually to clean the impurities and dust on the outside of the aluminum raw materials to maintain the cleanliness of the aluminum parts. However, manual cleaning is inefficient and may even cause personal injury. In addition, the cleaned impurities and dust fall directly to the ground, making it difficult to clean the dust later.
[0004] Therefore, the present invention provides a casting processing feeding mechanism and method to solve the above problems. Summary of the invention
[0005] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a casting processing feeding mechanism and method, which effectively solves the problems that the existing solid raw materials are large in size, which is not conducive to the melting of the solid raw materials, and the low efficiency of manually using tools to clean the impurities and dust on the outside of the aluminum raw materials.
[0006] In order to achieve the above object, the technical solution adopted by the present invention is:
[0007] A casting processing feeding mechanism comprises a support frame, a processing cylinder is fixedly mounted on the support frame, a fixing ring is fixedly mounted inside the processing cylinder, a plurality of screening boxes are evenly rotatably mounted on the inner wall of the fixing ring, a filter screen is mounted on the upper end of each screening box, a driving motor is mounted on the top end of the processing cylinder, a positioning shaft extending to the inside of the processing cylinder is fixedly mounted on the lower end of the driving motor, a plurality of stirring rods are arranged on the positioning shaft, a driving device is arranged below the fixing ring inside the processing cylinder, a feeding frame is arranged inside the support frame, a conveyor belt is arranged on the top end of the feeding frame, and a feeding port is arranged on the top end of the processing cylinder.
[0008] Preferably, the driving device includes a pulling ring, which is slidably mounted on the inner wall of the processing cylinder, an upper fixed block is fixedly mounted on the bottom end of each screening box, and lower fixed blocks are evenly fixedly mounted on the pulling ring, and a linkage rod is connected between each upper fixed block and the corresponding lower fixed block.
[0009] Preferably, a receiving hopper located below the pulling ring is fixedly installed inside the processing cylinder, a crushing cylinder is fixedly installed at the bottom end of the receiving hopper, a positioning rod is fixedly installed on the crushing cylinder, a driving shaft is rotatably installed on the positioning rod, a plurality of crushing knives are evenly fixedly installed on the driving shaft, and a leakage net is provided at the bottom end of the crushing cylinder.
[0010] Preferably, a collecting box is fixedly mounted on the bottom end of each screening box, a material discharge port is opened at the lower end of each collecting box, a material receiving box is rotatably mounted on the inner end of each material discharge port, and a discharge device located below each material receiving box is provided on the processing cylinder.
[0011] Preferably, a positioning block and a stabilizing block are fixedly installed on the outer end of the processing cylinder, a linkage shaft is installed between the positioning block and the stabilizing block, a first sprocket group is installed between the linkage shaft and the positioning shaft, and a second sprocket group is installed between the linkage shaft and the driving shaft.
[0012] Preferably, a mounting block is fixedly mounted on the outer end of the crushing cylinder, a gear plate is rotatably mounted on the mounting block, a discharging circular hole is opened on the gear plate, a linkage gear meshing with the gear plate is fixedly mounted on the linkage shaft, and a lower hopper is fixedly mounted on the bottom end of the processing cylinder.
[0013] Preferably, the discharging device includes a discharging box, the processing cylinder is fixedly provided with a discharging box located below each receiving box, the inner end of each discharging box is fixedly provided with an inclined rod, each inclined rod is respectively fixedly provided with a baffle, a self-rotating gear is fixedly provided on the axis of each receiving box, a driving rack meshing with the self-rotating gear is slidably provided on each receiving box, and each driving rack is provided with a pressure spring.
[0014] Preferably, a blanking box is fixedly mounted on the outer end of each of the discharge boxes, and a collecting box located below each blanking box is fixedly mounted on the outer end of the processing cylinder.
[0015] Preferably, a vertical sliding hole is opened on the processing cylinder, a pulling block located inside the sliding hole is fixedly mounted on the pulling ring, and a telescopic rod is provided on the pulling block.
[0016] A method for casting a feeding mechanism, comprising the following steps:
[0017] Step 1: The personnel place the aluminum parts on the top surfaces of the four filter screens through the feeding port, turn on the power, and the controller starts the drive motor;
[0018] Step 2: The positioning shaft carries multiple stirring rods to stir the aluminum parts on the four filter screens, and the impurities and dust fall into the impurity chamber through the holes on the filter screens;
[0019] Step 3: The telescopic rod slides down along the sliding hole with the pull block, and the pull ring moves the four linkage rods. Each linkage rod swings down with the inner end of the corresponding screening box, and the aluminum part slides onto the receiving hopper through the gap below;
[0020] Step 4: The driving rack contacts the corresponding baffle. Due to the obstruction of the baffle, the driving rack will slide upward along the cavity of the collection box and mesh with the self-rotating gear to rotate. The pressure spring is gradually compressed, and the self-rotating gear swings downward with the receiving box to an inclined angle. The internal impurities of each screening box slide along the inclined surface of the impurity cavity to the inside of the receiving box;
[0021] Step 5: The impurities in the receiving box will slide into the discharge box below, and then the impurities will slide into the collection box through the discharge box;
[0022] Step 6: The driving shaft rotates rapidly with multiple crushing knives, and the crushed aluminum sheets fall on the top surface of the gear plate through the mesh. When the discharge hole coincides with the bottom port of the crushing cylinder, the crushed aluminum sheets quickly fall into the discharge port of the lower hopper through the discharge hole, and the aluminum parts finally fall onto the conveyor belt;
[0023] Step 7: The conveying motor drives the two rotating rollers and the conveyor belt to rotate, and the conveyor belt conveys the aluminum parts to the melting area for melting and casting.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] 1. When the stirring rod stirs the aluminum parts, the impurities and dust attached to the aluminum parts will be shaken off, and the impurities fall into the impurity chamber and are collected, which accelerates the falling of impurities on the aluminum parts. At the same time, the conveyor belt can transport the aluminum parts to the melting area for melting and casting, which reduces the physical labor of the personnel, does not cause harm to the personnel, and improves the work efficiency.
[0026] 2. The driving shaft rotates rapidly with multiple crushing knives, which can break the aluminum parts. The broken aluminum sheets fall through the mesh. Since the broken aluminum sheets or aluminum blocks are small in size, they can accelerate the melting speed of the aluminum parts and make the aluminum parts melt more thoroughly, thereby improving the casting efficiency.
[0027] 3. Since the discharging circular hole and the bottom port of the crushing cylinder overlap intermittently, the intermittent quantitative discharging of aluminum sheets can be achieved, which improves the quality and weight of the casting and saves physical strength.
[0028] 4. Due to the obstruction of the baffle, the driving rack will slide upward along the cavity of the collection box and engage the rotating gear to rotate. The pressure spring is gradually compressed, and the rotating gear swings downward with the receiving box to an inclined angle. The internal impurities of each screening box slide along the inclined surface of the impurity cavity to the inside of the receiving box. The impurities inside the receiving box will slide into the discharge box below and finally slide into the collection box, so that the impurities can be collected and processed in a centralized manner to avoid the flying of impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a three-dimensional schematic diagram of the present invention;
[0030] Figure 2 It is a three-dimensional schematic diagram of the cross section of the processing cylinder of the present invention;
[0031] Figure 3 It is a schematic diagram of the installation position of the fixing ring of the present invention;
[0032] Figure 4 It is a schematic diagram of the installation position of the screening box of the present invention;
[0033] Figure 5 This is a schematic diagram of the installation position of the diagonal rod of the present invention;
[0034] Figure 6 It is a schematic diagram of the structure of the discharge box of the present invention;
[0035] Figure 7 It is a three-dimensional schematic diagram of a material receiving box and a cross-section of the material receiving box of the present invention;
[0036] Figure 8 It is a cross-sectional perspective schematic diagram of the receiving hopper of the present invention;
[0037] Fig. 9 For the present invention Figure 2 A is an enlarged schematic diagram;
[0038] Fig.10 For the present invention Figure 2 The enlarged schematic diagram of point B in FIG.
[0039] Fig.11 For the present invention Figure 3 The enlarged schematic diagram is shown in Figure 2.
[0040] Markings in the figure: 1. Support frame; 2. Processing cylinder; 3. Fixed ring; 4. Screening box; 5. Filter screen; 6. Driving motor; 7. Positioning shaft; 8. Stirring rod; 9. Feeding rack; 10. Conveyor belt; 11. Feeding port; 12. Pulling ring; 13. Upper fixed block; 14. Lower fixed block; 15. Linkage rod; 16. Receiving hopper; 17. Crushing cylinder; 18. Positioning rod; 19. Driving shaft; 20. Crushing knife; 21. Screen; 22. Collection box; 23. Feeding port; 24. Receiving box; 25. Positioning block; 26. Stabilizing block; 27. Linkage shaft; 28. First sprocket set; 29. Second sprocket set; 30. Mounting block; 31. Gear plate; 32. Discharging hole; 33. Linkage gear; 34. Discharging hopper; 35. Discharging box; 36. Inclined rod; 37. Baffle; 38. Rotating gear; 39. Driving rack; 40. Pressure spring; 41. Discharging box; 42. Collecting box; 43. Sliding hole; 44. Pull block; 45. Telescopic rod. DETAILED DESCRIPTION
[0041] Refer to the following Figures 1 to 11 The embodiments of the present invention are described in detail. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
[0042] A casting processing feeding mechanism, such as Figure 1-Figure 4 , Fig. 9 As shown, it includes a support frame 1, and the number of support frames 1 is three, which improves the stability. A collar is fixedly installed on the top of the three support frames 1, and a processing cylinder 2 is fixedly installed inside the collar. The top of the processing cylinder 2 is a closed structure, and the bottom end is an open structure. A fixing ring 3 is fixedly installed above the inner wall of the processing cylinder 2, and a plurality of screening boxes 4 are evenly and rotatably installed on the inner wall of the fixing ring 3. The number of the screening boxes 4 is four, and the shape of the screening boxes 4 is a fan-shaped structure. The four screening boxes 4 can be combined into a circular structure, and a filter screen 5 is fixedly installed on the upper end of each of the screening boxes 4. There is an impurity cavity between the filter screen 5 and the inner bottom of the screening box 4, and a driving motor 6 is fixedly installed on the top of the processing cylinder 2. The driving motor 6 is installed at the bottom. The positioning shaft 7 at the end passes through the top of the processing cylinder 2 and extends to the inside of the processing cylinder 2. When the four filter screens 5 are on the same plane, the bottom surface of the positioning shaft 7 is not in contact with the filter screen 5. A plurality of stirring rods 8 are arranged on the positioning shaft 7. The inside of the processing cylinder 2 is provided with a driving device located below the fixing ring 3. A feeding rack 9 is arranged inside the supporting frame 1. Rotating rollers are rotatably installed at the front and rear ends of the feeding rack 9 respectively. A conveying belt 10 is installed between the two rotating rollers. A conveying motor is fixedly installed on the feeding rack 9. The rotating shaft of the conveying motor is coaxially fixedly connected with the rotating roller at the rear side. The conveying motor and the driving motor 6 are connected to the controller at the same time. The controller is connected to an external power supply. The top of the processing cylinder 2 is fixedly connected to the feeding port 11.
[0043] During use, personnel place smaller aluminum parts through the feeding port 11 onto the top surfaces of the four filter screens 5. When a certain amount of aluminum parts are placed, the power is turned on, the controller starts the drive motor 6, and the positioning shaft 7 carries a plurality of stirring rods 8 to stir the aluminum parts on the four filter screens 5. The aluminum parts will collide with each other, and the impurities and dust attached to the aluminum parts will be shaken off. The impurities and dust fall into the impurity chamber through the holes in the filter screen 5 and are collected. This can improve the cleanliness of the outer surface of the aluminum parts and the purity of the casting. When the impurities on the aluminum parts are cleaned, the drive device moves the four screening boxes 4 downward, and the four screening boxes 4 move away from each other, thereby opening a certain distance. At this time, each The screening boxes 4 form a downward tilt angle, and the aluminum parts will slide along the inclined surface of the filter screen 5 and through the gap to the conveyor belt 10. The conveying motor rotates with the two rotating rollers and the conveyor belt 10, and the conveyor belt 10 transports the aluminum parts to the melting area for melting and casting. When the aluminum parts on the four filter screens 5 fall onto the conveyor belt 10, the driving device pushes the four screening boxes 4 upward to restore them to their original state and continue to use them. Since the impurities fall into the impurity cavity, they will not fall to the ground, which improves the cleanliness of the bottom surface and reduces the physical labor of the personnel. The continuous stirring of the stirring rod 8 accelerates the falling of impurities on the aluminum parts, and will not cause harm to personnel, thereby improving work efficiency.
[0044] like Figure 3 , Figure 4 , Figure 6 As shown, the driving device includes a pulling ring 12, which is slidably mounted on the inner wall of the processing cylinder 2, and an upper fixing block 13 is fixedly mounted on the bottom end of each screening box 4, and lower fixing blocks 14 are evenly fixedly mounted on the pulling ring 12, and a linkage rod 15 is rotatably mounted on each upper fixing block 13, and the other end is rotatably mounted on the corresponding lower fixing block 14;
[0045] When in use, the pulling ring 12 moves with the four linkage rods 15, and each linkage rod 15 swings downward with the inner end of the corresponding screening box 4, so that the four screening boxes 4 move away from each other, thereby opening a certain distance, and each screening box 4 tilts downward at a certain angle. The aluminum parts will slide along the surface of the filter screen 5 and through the distance to the conveyor belt 10, so that each screening box 4 can be opened quickly, thereby improving the casting efficiency.
[0046] like Figure 2 , Figure 8 , Fig.10As shown, a receiving hopper 16 located below the pulling ring 12 is fixedly installed on the inner wall of the processing cylinder 2, and the tip of the receiving hopper 16 is set downward. A crushing cylinder 17 is fixedly penetrated through the tip of the receiving hopper 16. The crushing cylinder 17 is set up and down. A positioning rod 18 is fixedly installed on the inner end of the crushing cylinder 17. A driving shaft 19 is rotatably installed on the positioning rod 18. A plurality of crushing knives 20 are evenly fixedly installed on the driving shaft 19. A leakage net 21 is provided at the bottom end of the crushing cylinder 17. The mesh of the leakage net 21 is larger than the mesh of the filter 5.
[0047] When in use, the aluminum piece gradually slides down along the inclined surface of the filter screen 5, and slides onto the receiving hopper 16 through the gap below, and gradually slides down into the crushing cylinder 17 along the inner wall inclined surface of the receiving hopper 16. The driving shaft 19 rotates rapidly with multiple crushing knives 20, and the crushing knives 20 can break the aluminum piece, and the broken aluminum pieces fall down through the filter screen 21. Since the broken aluminum pieces or aluminum blocks are of smaller specifications, the melting speed of the aluminum piece can be accelerated, and the aluminum piece can be melted more thoroughly, thereby improving the casting efficiency.
[0048] like Figure 4 , Figure 6 , Figure 7 As shown, a collection box 22 is fixedly passed through the tip of the bottom end of each screening box 4, a material discharge port 23 is opened at the lower end of each collection box 22, a material receiving box 24 is rotatably mounted on the inner end of each material discharge port 23, and the material receiving box 24 can be completely closed inside the material discharge port 23, and a discharge device located below each material receiving box 24 is provided on the processing cylinder 2;
[0049] When in use, the positioning shaft 7 carries a plurality of stirring rods 8 to stir the aluminum parts on the four filter screens 5. The aluminum parts collide with each other, and the impurities and dust attached to the aluminum parts will be shaken off. The impurities and dust fall into the impurity cavity through the holes on the filter screen 5, and some of the impurities will fall into the inside of the receiving box 24, which can gradually improve the purity of the aluminum parts.
[0050] When the impurities on the aluminum parts are cleaned up, the pulling ring 12 moves with the four linkage rods 15, and each linkage rod 15 swings downward with the inner end of the corresponding screening box 4. The four screening boxes 4 move away from each other, thereby opening a certain distance. Each screening box 4 tilts downward at a certain angle, and the aluminum parts will fall downward along the tilted angle. At the same time, the internal impurities of each screening box 4 will also slide along the inclined surface of the impurity cavity to the inside of the collecting box 22 and the receiving box 24, without causing impurities to fall to the ground, thereby improving the cleanliness of the ground.
[0051] like Figure 1 , Figure 2 , Fig. 9As shown, a positioning block 25 is fixedly installed on the outer upper end of the processing cylinder 2, and a stabilizing block 26 is fixedly installed on the outer lower end of the processing cylinder 2. The positioning block 25 and the stabilizing block 26 are arranged correspondingly up and down. A linkage shaft 27 is rotatably installed between the positioning block 25 and the stabilizing block 26. A first sprocket group 28 is installed between the linkage shaft 27 and the positioning shaft 7. The first sprocket group 28 includes two first sprockets and a first chain. The first sprockets are coaxially fixedly installed on the positioning shaft 7 and the linkage shaft 27, respectively. The first chain is connected between the two first sprockets, and the first chain runs through the processing cylinder 2. A second sprocket group 29 is installed between the linkage shaft 27 and the driving shaft 19. The second sprocket group 29 includes two second sprockets and a second chain. The second sprockets are coaxially fixedly installed on the driving shaft 19 and the linkage shaft 27, respectively. The second chain is connected between the two second sprockets, and the second chain runs through the crushing cylinder 17 and the processing cylinder 2.
[0052] When the power is turned on, the controller starts the driving motor 6, and the positioning shaft 7 rotates with the stirring rod 8, the first sprocket set 28, the linkage shaft 27, the second sprocket set 29 and the driving shaft 19, thereby realizing the linkage coordination between the various components, improving convenience and saving costs.
[0053] like Figure 2 , Figure 4 As shown, a mounting block 30 is fixedly mounted on the outer end of the pulverizing cylinder 17, a gear plate 31 is rotatably mounted on the mounting block 30, the top surface of the gear plate 31 is in sliding contact with the bottom surface of the pulverizing cylinder 17, a discharging circular hole 32 is opened on the gear plate 31, a linkage gear 33 meshing with the gear plate 31 is coaxially fixedly mounted on the linkage shaft 27, the linkage gear 33 penetrates the processing cylinder 2, and a lower hopper 34 is fixedly penetrated on the bottom end of the processing cylinder 2;
[0054] When in use, the linkage shaft 27 rotates with the linkage gear 33, and the linkage gear 33 meshes with the gear plate 31 to rotate. The broken aluminum sheets pass through the sieve 21 and fall on the top surface of the gear plate 31 and are located inside the crushing cylinder 17. When the discharge hole 32 coincides with the bottom port of the crushing cylinder 17, the crushed aluminum sheets quickly fall into the discharge port of the lower hopper 34 through the discharge hole 32, and the aluminum pieces finally fall onto the conveyor belt 10. The conveying motor rotates with the two rotating rollers and the conveyor belt 10, and the conveyor belt 10 transports the aluminum pieces to the melting area for melting and casting. Since the discharge hole 32 coincides with the bottom port of the crushing cylinder 17 intermittently, intermittent quantitative unloading of aluminum sheets can be achieved, and the amount of aluminum sheets on the conveyor belt 10 can be basically the same, thereby improving the quality and weight of the casting, and there is no need for personnel to manually perform quantitative distribution of aluminum sheets, saving physical effort.
[0055] like Figure 1 , Figure 5 , Figure 6 , Figure 7 , Fig.10 As shown, the discharge device includes a discharge box 35, and four installation openings are evenly opened on the circumferential end of the processing cylinder 2, each installation opening is located directly below the corresponding receiving box 24, and an inclined discharge box 35 is fixedly installed inside each installation opening, the inner end of the discharge box 35 is arranged upward, and the outer end is arranged downward, a part of the discharge box 35 is arranged inside the processing cylinder 2, and the other part is arranged at the outer end of the processing cylinder 2, an upwardly arranged inclined rod 36 is fixedly installed on the inner end of each of the discharge boxes 35, and a baffle 37 is fixedly installed on the top of each of the inclined rods 36, A cavity is provided at the bottom of the tip of the collecting box 22, and a fixed shaft is rotatably installed on the inner wall of the cavity. The inner end of the receiving box 24 is fixedly installed on the fixed shaft, and the self-rotating gear 38 is coaxially fixedly installed on the fixed shaft. A driving rack 39 meshing with the self-rotating gear 38 is installed inside each cavity for sliding up and down. A pressure spring 40 is fixedly installed on the bottom end of each driving rack 39, and the top end of each pressure spring 40 is fixedly installed on the bottom surface of the collecting box 22. When the four screening boxes 4 are closed together and are on the same plane, the receiving box 24 is completely hidden inside the discharge port 23.
[0056] like Figure 1 As shown, a blanking box 41 is fixedly passed through the bottom of the outer end of each discharge box 35, and a collecting box 42 located below each blanking box 41 is fixedly installed on the outer end of the processing cylinder 2, and the bottom end of the blanking box 41 is fixedly passed through the inside of the collecting box 42, and the collecting box 42 is an annular structure, and a material taking door is arranged on the bottom end of the collecting box 42;
[0057] When in use, the pulling ring 12 moves the four linkage rods 15, and each linkage rod 15 swings downward with the inner end of the corresponding screening box 4, and the four screening boxes 4 move away from each other and gradually open a certain angle. At the same time, the driving rack 39 contacts the corresponding baffle plate 37. When the screening box 4 continues to move downward, due to the obstruction of the baffle plate 37, the driving rack 39 will slide upward along the cavity of the collection box 22 and mesh with the self-rotating gear 38 to rotate, the pressure spring 40 is gradually compressed, and the self-rotating gear 38 swings downward with the receiving box 24 to an inclined angle, and the internal impurities of each screening box 4 slide along the inclined surface of the impurity cavity into the inside of the receiving box 24. Since the receiving box 24 is inclined, the impurities in the receiving box 24 at this time will slide into the inside of the discharge box 35 below, and then the impurities will slide into the inside of the collection box 42 through the discharge box 41. The personnel can put the internal impurities into the appropriate area through the material taking door, so that the impurities can be collected and processed in a centralized manner, avoiding the flying of impurities, reducing air pollution and the work intensity of personnel;
[0058] When the four screening boxes 4 are gradually closed, the rebound force of the pressure spring 40 pushes the driving rack 39 to reset, and at the same time, the receiving box 24 is hidden in the unloading port 23.
[0059] like Figure 2 , Figure 3 As shown, a vertical sliding hole 43 is provided on the processing cylinder 2, and a pulling block 44 located inside the sliding hole 43 is fixedly installed on the pulling ring 12. An electric telescopic rod 45 is provided on the pulling block 44. The bottom end of the telescopic rod 45 passes through the corresponding discharge box 35 and is fixedly connected to the processing cylinder 2. The telescopic top end of the telescopic rod 45 is fixedly connected to the pulling block 44. The lower end of the linkage shaft 27 passes through the corresponding discharge box 35. The telescopic rod 45 is connected to the controller. The telescopic rod 45 can slide up and down along the sliding hole 43 with the pulling block 44, so as to open the four screening boxes 4 through the corresponding components. When the impurities inside the screening box 4 are not cleaned up, the telescopic rod 45 can be quickly retracted and retracted at this time, and the screening box 4 swings and vibrates up and down to shake off the impurities.
[0060] A method for casting a feeding mechanism, comprising the following steps:
[0061] Step 1: The personnel place the aluminum parts on the top surfaces of the four filter screens 5 through the feeding port 11, turn on the power, and the controller starts the drive motor 6;
[0062] Step 2: The positioning shaft 7 carries a plurality of stirring rods 8 to stir the aluminum parts on the four filter screens 5, and the impurities and dust fall into the impurity chamber through the holes on the filter screens 5;
[0063] Step 3, the telescopic rod 45 slides downward along the sliding hole 43 with the pull block 44, the pull ring 12 moves with the four linkage rods 15, each linkage rod 15 swings downward with the inner end of the corresponding screening box 4, and the aluminum part slides onto the receiving hopper 16 through the gap below;
[0064] Step 4, the driving rack 39 contacts the corresponding baffle 37. Due to the obstruction of the baffle 37, the driving rack 39 will slide upward along the cavity of the collecting box 22 and engage the rotating gear 38 to rotate. The pressure spring 40 is gradually compressed, and the rotating gear 38 swings downward with the receiving box 24 to an inclined angle. The internal impurities of each screening box 4 slide along the inclined surface of the impurity cavity to the inside of the receiving box 24;
[0065] Step 5: The impurities in the receiving box 24 will slide into the discharge box 35 below, and then the impurities will slide into the collection box 42 through the drop box 41;
[0066] Step 6, the driving shaft 19 rotates rapidly with the multiple crushing knives 20, and the crushed aluminum pieces fall onto the top surface of the gear plate 31 through the screen 21. When the discharge hole 32 coincides with the bottom end of the crushing cylinder 17, the crushed aluminum pieces quickly fall into the discharge port of the lower hopper 34 through the discharge hole 32, and the aluminum pieces finally fall onto the conveyor belt 10;
[0067] Step 7: The conveying motor drives the two rotating rollers and the conveying belt 10 to rotate, and the conveying belt 10 conveys the aluminum parts to the melting area for melting and casting.
[0068] It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0069] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be fixed installation, detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0070] So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
Claims
1. A casting processing feeding mechanism, comprising a support frame (1), characterized in that: A processing cylinder (2) is fixedly mounted on the support frame (1), a fixing ring (3) is fixedly mounted inside the processing cylinder (2), a plurality of screening boxes (4) are evenly and rotatably mounted on the inner wall of the fixing ring (3), a filter screen (5) is mounted on the upper end of each screening box (4), a driving motor (6) is mounted on the top end of the processing cylinder (2), a positioning shaft (7) extending into the interior of the processing cylinder (2) is fixedly mounted on the lower end of the driving motor (6), a plurality of stirring rods (8) are arranged on the positioning shaft (7), a driving device located below the fixing ring (3) is arranged inside the processing cylinder (2), a feeding frame (9) is arranged inside the support frame (1), a conveyor belt (10) is arranged at the top end of the feeding frame (9), and a feeding port (11) is arranged at the top end of the processing cylinder (2).
2. A casting processing feeding mechanism according to claim 1, characterized in that: The driving device comprises a pulling ring (12), and the pulling ring (12) is slidably mounted on the inner wall of the processing cylinder (2) up and down. An upper fixing block (13) is fixedly mounted on the bottom end of each screening box (4), and lower fixing blocks (14) are evenly fixedly mounted on the pulling ring (12). A linkage rod (15) is connected between each upper fixing block (13) and the corresponding lower fixing block (14).
3. A casting processing feeding mechanism according to claim 2, characterized in that: A receiving hopper (16) located below the pulling ring (12) is fixedly installed inside the processing cylinder (2), a crushing cylinder (17) is fixedly installed at the bottom end of the receiving hopper (16), a positioning rod (18) is fixedly installed on the crushing cylinder (17), a driving shaft (19) is rotatably installed on the positioning rod (18), a plurality of crushing knives (20) are evenly fixedly installed on the driving shaft (19), and a leakage net (21) is provided at the bottom end of the crushing cylinder (17).
4. A casting processing feeding mechanism according to claim 2, characterized in that: A collecting box (22) is fixedly mounted on the bottom end of each screening box (4), a material discharge port (23) is provided at the lower end of each collecting box (22), a material receiving box (24) is rotatably mounted at the inner end of each material discharge port (23), and a discharge device located below each material receiving box (24) is provided on the processing cylinder (2).
5. A casting processing feeding mechanism according to claim 3, characterized in that: A positioning block (25) and a stabilizing block (26) are fixedly mounted on the outer end of the processing cylinder (2); a linkage shaft (27) is mounted between the positioning block (25) and the stabilizing block (26); a first sprocket set (28) is mounted between the linkage shaft (27) and the positioning shaft (7); and a second sprocket set (29) is mounted between the linkage shaft (27) and the driving shaft (19).
6. A casting processing feeding mechanism according to claim 5, characterized in that: A mounting block (30) is fixedly mounted on the outer end of the pulverizing cylinder (17), a gear plate (31) is rotatably mounted on the mounting block (30), a discharging circular hole (32) is provided on the gear plate (31), a linkage gear (33) meshing with the gear plate (31) is fixedly mounted on the linkage shaft (27), and a lower hopper (34) is fixedly mounted on the bottom end of the processing cylinder (2).
7. A casting processing feeding mechanism according to claim 4, characterized in that: The material discharging device comprises a material discharging box (35), the material discharging box (35) located below each material receiving box (24) is fixedly mounted on the processing cylinder (2), an inclined rod (36) is fixedly mounted on the inner end of each material discharging box (35), a baffle (37) is fixedly mounted on each inclined rod (36), a self-rotating gear (38) is fixedly mounted on the shaft of each material receiving box (24), a driving rack (39) meshing with the self-rotating gear (38) is slidably mounted on each material receiving box (24), and a pressure spring (40) is provided on each driving rack (39).
8. A casting processing feeding mechanism according to claim 7, characterized in that: A material drop box (41) is fixedly mounted on the outer end of each discharge box (35), and a collection box (42) located below each material drop box (41) is fixedly mounted on the outer end of the processing cylinder (2).
9. A casting processing feeding mechanism according to claim 2, characterized in that: The processing cylinder (2) is provided with a vertical sliding hole (43), and a pulling block (44) located inside the sliding hole (43) is fixedly mounted on the pulling ring (12), and a telescopic rod (45) is provided on the pulling block (44).
10. A method for casting a feed mechanism according to claim 1, comprising the following steps: Step 1: A person places the aluminum part on the top surface of the four filter screens (5) through the feeding port (11), turns on the power, and the controller starts the driving motor (6); Step 2: The positioning shaft (7) carries a plurality of stirring rods (8) to stir the aluminum parts on the four filter screens (5), and the impurities and dust fall into the impurity chamber through the holes on the filter screens (5); Step 3, the telescopic rod (45) slides downward along the sliding hole (43) with the pulling block (44), and the pulling ring (12) moves the four linkage rods (15), and each linkage rod (15) swings downward with the inner end of the corresponding screening box (4), and the aluminum part slides onto the receiving hopper (16) through the gap below; Step 4, the driving rack (39) contacts the corresponding baffle (37). Due to the obstruction of the baffle (37), the driving rack (39) will slide upward along the cavity of the collecting box (22) and engage the rotating gear (38) to rotate. The pressure spring (40) is gradually compressed, and the rotating gear (38) swings downward with the receiving box (24) to an inclined angle. The internal impurities of each screening box (4) slide along the inclined surface of the impurity cavity to the inside of the receiving box (24); Step 5: Impurities in the receiving box (24) will slide into the discharge box (35) below, and then the impurities will slide into the collection box (42) through the discharge box (41); Step 6, the driving shaft (19) rotates rapidly with the plurality of crushing knives (20), and the crushed aluminum flakes fall onto the top surface of the gear plate (31) through the screen (21), and when the discharge circular hole (32) coincides with the bottom end of the crushing cylinder (17), the crushed aluminum flakes quickly fall into the discharge port of the lower hopper (34) through the discharge circular hole (32), and the aluminum pieces finally fall onto the conveyor belt (10); Step 7: The conveying motor drives the two rotating rollers and the conveying belt (10) to rotate, and the conveying belt (10) conveys the aluminum parts to the melting area for melting and casting.
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