Die-casting shaping device for semiconductor aluminum alloy structural part production and process of die-casting shaping device
By using a rotary loading tray, vertical rotating shaft and intermittent drive mechanism in the shaping device, efficient die casting replacement and shaping treatment are achieved, solving the problem of inefficiency of traditional devices, and improving the convenience of material removal through the automatic feeding mechanism, ensuring the reliability and efficiency of the device.
Patent Information
- Application Number
- CN202510010715.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-03-25
AI Technical Summary
Traditional hydraulic shaping devices are inefficient when replacing die castings, and the shaping die castings are easily stuck to the lower mold, resulting in difficulty in material removal.
The combination of a rotary loading tray, a vertical rotating shaft and a batch drive mechanism is adopted to realize the downward shaping of a semiconductor aluminum alloy structural member at the rear, and the shaping structural member on the left can be replaced at the same time. The convenience of material removal is improved by the arrangement of the automatic feeding mechanism and the arc-shaped guide rail.
It greatly improves the working efficiency of the plastic shaping device, simplifies the structure, ensures operational reliability, and avoids the situation where die castings stick to the lower mold.
Smart Images

Figure CN119681066A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of die-casting shaping of aluminum alloy structural parts, and in particular to a die-casting shaping device and a process thereof for producing semiconductor aluminum alloy structural parts. Background Art
[0002] With the rapid development of the semiconductor industry, aluminum alloy structural parts are widely used in the manufacture of various semiconductor equipment due to their excellent properties, such as good electrical conductivity, thermal conductivity, light weight and certain mechanical strength. Semiconductor aluminum alloy structural parts are usually produced by die casting, which can quickly inject liquid aluminum alloy into the mold cavity to form it into the desired shape. After the semiconductor aluminum alloy structural parts are die-cast, some semiconductor aluminum alloy structural parts will be deformed, resulting in the flatness of the semiconductor aluminum alloy structural parts not meeting the quality requirements. In order to make the deformed semiconductor aluminum alloy structural parts meet the quality requirements, it is necessary to use a shaping device to perform hydraulic shaping on them.
[0003] However, when the traditional hydraulic shaping device performs downward shaping processing on the die-casting, it is necessary to first place the die-casting to be shaped on the lower die, and then move the upper die downward with the telescopic rod of the hydraulic cylinder, and then press down the die-casting to be shaped. When replacing the die-casting, it is necessary to wait until the previous die-casting is shaped, and then take the shaped die-casting out of the lower die, and finally replace the next die-casting to be shaped. This greatly reduces the working efficiency of the shaping device. In addition, some shaped die-castings are easily affected by the high temperature of the shaping device and stick to the lower die, which brings trouble to the staff's material removal work. Summary of the invention
[0004] The disclosed embodiment relates to a die-casting shaping device and a process for producing semiconductor aluminum alloy structural parts. Through the cooperation of a rotating loading disk, a vertical rotating shaft and an intermittent driving mechanism, when a semiconductor aluminum alloy structural part at the rear is pressed down and shaped, a semiconductor aluminum alloy structural part on the left that has been shaped can be removed and replaced at the same time, and the operation is cyclical, thereby greatly improving the working efficiency of the shaping device. Through the arrangement of an automatic ejecting mechanism and an arc-shaped guide track, the four automatic ejecting mechanisms can be rotated counterclockwise during the counterclockwise rotation of the rotating loading disk. Under the action of the inclined surface on the arc-shaped guide track, the second universal ball in the automatic ejecting mechanism at the rear is forced to move upward in a straight line with the lifting slide column and the rectangular ejecting block in the automatic ejecting mechanism at the rear, and then the semiconductor aluminum alloy structural part that has been shaped can be pushed upward from the lower mold by the rectangular ejecting block, thereby improving the convenience of taking materials.
[0005] In a first aspect, the present disclosure provides a die-casting shaping device and a process for producing semiconductor aluminum alloy structural parts, which specifically include: a base, the upper part of the base is fixedly connected to a workbench through four support columns, and an L-shaped support plate is fixedly installed on the rear side of the upper end surface of the workbench; a hydraulic shaping mechanism is arranged on the L-shaped support plate, and an upper mold is installed at the lower end of the hydraulic shaping mechanism; a vertical rotating shaft is rotatably connected to the workbench, and the vertical rotating shaft passes through the workbench, and a rotating loading disk is fixedly connected to the upper end of the vertical rotating shaft; four lower molds are installed in a circular array at the edge of the upper end surface of the rotating loading disk, and a semiconductor aluminum alloy structural part is placed on the upper part of each lower mold, and each An automatic ejection mechanism is provided on the lower mold; an intermittent driving mechanism is provided on the upper end surface of the base at the lower end of the vertical rotating shaft; an energy-saving heat dissipation mechanism is provided on the upper part of the L-shaped support plate; an arc-shaped guide rail is fixedly connected to the left side of the upper end surface of the base, and the rear side of the upper end surface of the arc-shaped guide rail is an inclined surface; a rectangular guide slide is opened in the middle of the upper end surface of each lower mold; the automatic ejection mechanism includes a rectangular ejection block, a lifting slide column and a second universal ball, the rectangular ejection block is slidably connected inside the rectangular guide slide, and a lifting slide column that passes through the rotating loading plate is fixedly connected to the middle of the bottom end surface of the rectangular ejection block, and a second universal ball is installed at the lower end of the lifting slide column.
[0006] In at least some embodiments, a hydraulic cylinder control panel is fixedly installed in the middle of the front side of the workbench, and a controller is installed in the front right side of the upper end surface of the workbench; a rectangular sliding opening is opened on the top surface of the L-shaped support plate, and two strip sliding blocks are arranged inside the rectangular sliding opening.
[0007] In at least some embodiments, six first universal balls are installed in a circular array on the upper end surface of the workbench, and the six first universal balls are all rollingly connected to the bottom end surface of the rotating loading tray.
[0008] In at least some embodiments, a support block is fixedly installed on the rear side of the upper end surface of the workbench, and a detachable wear-resistant pad is installed on the upper end surface of the support block, and the upper end surface of the wear-resistant pad is in the same horizontal plane as the bottom end surface of the rotating loading tray.
[0009] In at least some embodiments, the hydraulic shaping mechanism includes a hydraulic cylinder, a lifting seat, a driving rack and a strip slide; the hydraulic cylinder is fixedly mounted on the front side of the top end of the L-shaped support plate, and the telescopic rod of the hydraulic cylinder passes through the top end of the L-shaped support plate; the lower end of the telescopic rod of the hydraulic cylinder is fixedly connected to the lifting seat, and the lifting seat is fixedly connected to the upper mold; the rear end surface of the lifting seat is fixedly connected to the driving rack, and the front and rear side surfaces of the driving rack are provided with strip slides; the driving rack is slidably connected to the rectangular slide, and the two strip slides are slidably connected to the two strip sliders respectively.
[0010] In at least some embodiments, the intermittent drive mechanism includes a servo motor, a driving disk, a groove wheel, a toggle column, a notched disk, an arc-shaped locking notch and a radial groove, the servo motor is mounted on the front side of the upper end face of the base, and the driving disk is fixedly mounted on the rotating shaft of the servo motor, a notched disk is arranged in the middle of the upper end face of the driving disk, and a toggle column is arranged at the edge of the upper end face of the driving disk; the groove wheel is fixedly mounted on the lower end of the vertical rotating shaft, and the bottom end face of the groove wheel is in contact with the upper end face of the driving disk; four arc-shaped locking notches and four radial grooves are arranged on the groove wheel in a ring array.
[0011] In at least some embodiments, the single rotation angle of the servo motor shaft is three hundred and sixty degrees, and when the servo motor shaft rotates three hundred and sixty degrees clockwise, it will cause the drive disk, the notched disk and the toggle column to rotate three hundred and sixty degrees clockwise, and the toggle column will cause the groove wheel to rotate ninety degrees counterclockwise.
[0012] In at least some embodiments, the energy-saving heat dissipation mechanism includes an L-shaped bracket, a vertical rotating shaft, heat dissipation blades, a first transmission shaft, a second transmission shaft and a driving gear, the L-shaped bracket is fixedly connected to the top surface of the L-shaped support plate, and the upper front side of the L-shaped bracket is rotatably connected with the vertical rotating shaft, the lower end of the vertical rotating shaft is fixedly installed with heat dissipation blades, and the upper end of the vertical rotating shaft is fixedly installed with a first bevel gear; the first transmission shaft is rotatably connected to the top surface of the L-shaped support plate, and the front and rear ends of the first transmission shaft are respectively fixedly installed with a driving gear and a first pulley, and the driving gear is meshed with the driving rack; the second transmission shaft is rotatably connected to the upper part of the L-shaped bracket, and the front and rear ends of the second transmission shaft are respectively fixedly installed with a second bevel gear and a second pulley, the second bevel gear is meshed with the first bevel gear, and the second pulley is connected to the first pulley through a belt drive.
[0013] The invention discloses a production process of a semiconductor aluminum alloy structural part, comprising the following steps: firstly, placing an aluminum alloy ingot into a melting furnace for melting; during the melting process, controlling the melting temperature between 600 and 750° C., and at the same time, stirring the aluminum alloy liquid through a stirring device on the melting furnace to ensure uniform composition; then injecting the melted aluminum alloy liquid into a preheated mold cavity at high speed through an injection mechanism; the aluminum alloy liquid quickly fills various parts of the mold under the action of pressure, and finally forms a semiconductor aluminum alloy structural part with the same shape as the mold cavity; after the die-casting is completed, waiting for a period of time to allow the semiconductor aluminum alloy structural part to be initially cooled in the mold, and then opening the mold to take out the semiconductor aluminum alloy structural part; then detecting the semiconductor aluminum alloy structural part whose flatness does not meet the quality requirements through a quality inspection device; then placing the semiconductor aluminum alloy structural part to be shaped on a lower mold, controlling the telescopic rod of the hydraulic cylinder to extend downward through a hydraulic cylinder control console, thereby moving the lifting seat and the upper mold downward in a straight line, and performing downward pressing and shaping processing on the semiconductor aluminum alloy structural part on a rear lower mold, thereby completing the production of the semiconductor aluminum alloy structural part.
[0014] The present invention provides a die-casting shaping device and process for producing semiconductor aluminum alloy structural parts, which has the following beneficial effects: Through the cooperation of the rotating loading disc, the vertical rotating shaft and the intermittent driving mechanism, when a semiconductor aluminum alloy structural part at the rear is pressed down and shaped, the telescopic rod of the hydraulic cylinder is controlled to retract to its original position, and then the intermittent driving mechanism is controlled by the controller to operate, and the vertical rotating shaft and the rotating loading disc are rotated counterclockwise by 90 degrees, so that the four lower molds and the four semiconductor aluminum alloy structural parts are rotated counterclockwise by 90 degrees, and then the semiconductor aluminum alloy structural part on the current rear lower mold is pressed down and shaped by the hydraulic shaping mechanism. In the process, a shaped semiconductor aluminum alloy structural part on the left side can be removed and replaced at the same time, and the operation is cyclical, thereby greatly improving the working efficiency of the shaping device, and the structure is simple and the operation is reliable.
[0015] Through the arrangement of the automatic ejecting mechanism and the arc-shaped guide track, the four automatic ejecting mechanisms can rotate counterclockwise during the counterclockwise rotation of the rotating loading plate. Under the action of the inclined surface on the arc-shaped guide track, the second universal ball in the rear automatic ejecting mechanism is forced to move upward in a straight line with the lifting slide column and the rectangular ejecting block in the rear automatic ejecting mechanism. Subsequently, the shaped semiconductor aluminum alloy structural parts are pushed upward from the lower mold through the rectangular ejecting block, which improves the convenience of material removal. Therefore, the situation that the shaped semiconductor aluminum alloy structural parts stick to the lower mold is effectively avoided, thereby avoiding troubles for the staff in material removal.
[0016] By setting up the energy-saving heat dissipation mechanism, the lifting seat can move up and down with the driving rack during the up and down movement, thereby driving the driving gear to rotate, and then the first transmission shaft, the first pulley, the second pulley, the second transmission shaft, the second bevel gear, the first bevel gear, the vertical rotation shaft and the heat dissipation fan blades are rotated through the driving gear. The airflow is blown to the hydraulic cylinder through the rotating heat dissipation fan blades, so that the hydraulic cylinder is effectively cooled, avoiding the hydraulic cylinder from operating in a high temperature environment for a long time, thereby increasing the service life of the hydraulic cylinder, and the heat dissipation fan blades do not need to be separately configured with a motor drive when rotating, thereby reducing costs and power loss. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.
[0018] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.
[0019] In the attached picture: Figure 1 A schematic diagram showing the structure of the first perspective of the present application is shown; Figure 2 A schematic diagram showing the structure of the second viewing angle of the present application is shown; Figure 3 A schematic diagram of the structure of the present application in a split state is shown; Figure 4 The schematic diagram of the structure of the L-shaped support plate, rectangular sliding opening and strip-shaped sliding block of the present application is shown; Figure 5 The schematic diagram of the structure of the hydraulic shaping mechanism and the energy-saving heat dissipation mechanism of the present application is shown; Figure 6 A schematic diagram showing the structure of the driving rack and the bar-shaped slideway of the present application is shown; Figure 7 A schematic diagram of a partial cross-section of the rotary loading plate, the lower die, the rectangular ejecting block and the lifting slide column of the present application is shown; Figure 8 A schematic structural diagram of the intermittent drive mechanism of the present application is shown.
[0020] Reference numerals list 1. Base; 101. Workbench; 102. L-shaped support plate; 103. Hydraulic cylinder control panel; 104. Controller; 105. First universal ball; 106. Arc guide rail; 107. Support block; 108. Wear pad; 109. Rectangular slide; 1010. Strip slide; 2. Hydraulic shaping mechanism; 201. Hydraulic cylinder; 202. Lifting seat; 203. Driving rack; 204. Strip slide; 3. Upper mold; 4. Rotating loading tray; 401. Vertical rotating shaft; 5. Lower die; 501. Rectangular guide slide; 6. Semiconductor aluminum alloy structural parts; 7. Intermittent drive mechanism; 701. servo motor; 702. drive disc; 703. groove wheel; 704. toggle column; 705. notched disc; 706. arc-shaped locking notch; 707. radial groove; 8. Energy-saving heat dissipation mechanism; 801. L-shaped bracket; 802. Vertical rotation axis; 803. Heat dissipation fan blades; 804. First transmission shaft; 805. Second transmission shaft; 806. Driving gear; 9. Automatic lifting mechanism; 901. Rectangular lifting block; 902. Lifting slide column; 903. Second universal ball. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the embodiment of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figures 1 to 8 : The present invention proposes a die-casting shaping device and a process for producing semiconductor aluminum alloy structural parts, comprising: a base 1, a workbench 101 is fixedly connected to the upper part of the base 1 through four support columns, and an L-shaped support plate 102 is fixedly installed on the rear side of the upper end surface of the workbench 101; a hydraulic shaping mechanism 2 is arranged on the L-shaped support plate 102, and an upper mold 3 is installed at the lower end of the hydraulic shaping mechanism 2; a vertical rotating shaft 401 is rotatably connected to the workbench 101, and the vertical rotating shaft 401 passes through the workbench 101, and a rotating loading disk 4 is fixedly connected to the upper end of the vertical rotating shaft 401; four lower molds 5 are installed in a ring array at the edge of the upper end surface of the rotating loading disk 4, and a semiconductor aluminum alloy structural part 6 is placed on the upper part of each lower mold 5, and an automatic ejection mechanism 9 is arranged on each lower mold 5. ; An intermittent driving mechanism 7 is arranged at the lower end of the vertical rotating shaft 401 on the upper end surface of the base 1; an energy-saving heat dissipation mechanism 8 is arranged on the upper part of the L-shaped support plate 102; an arc-shaped guide track 106 is fixedly connected to the left side of the upper end surface of the base 1, and the rear side of the upper end surface of the arc-shaped guide track 106 is an inclined surface; a rectangular guide slide 501 is opened in the middle of the upper end surface of each lower mold 5; the automatic ejection mechanism 9 includes a rectangular ejection block 901, a lifting slide column 902 and a second universal ball 903, the rectangular ejection block 901 is slidably connected inside the rectangular guide slide 501, and a lifting slide column 902 that passes through the rotating loading disk 4 is fixedly connected to the middle of the bottom end surface of the rectangular ejection block 901, and a second universal ball 903 is installed at the lower end of the lifting slide column 902 for rolling connection with the upper end surface of the arc-shaped guide track 106.
[0023] A hydraulic cylinder control console 103 is fixedly installed in the middle of the front side of the workbench 101, and a controller 104 is installed on the front right side of the upper end surface of the workbench 101; a rectangular sliding opening 109 is opened on the top surface of the L-shaped support plate 102, and two strip sliding blocks 1010 are arranged inside the rectangular sliding opening 109 for sliding connection with the strip sliding groove 204.
[0024] Six first universal balls 105 are installed in a circular array on the upper end surface of the workbench 101, and the six first universal balls 105 are rollingly connected to the bottom end surface of the rotating loading tray 4 to improve the stability of the rotating loading tray 4 during rotation.
[0025] A support block 107 is fixedly installed on the rear side of the upper end surface of the workbench 101, and a detachable wear-resistant pad 108 is installed on the upper end surface of the support block 107, and the upper end surface of the wear-resistant pad 108 is in the same horizontal plane as the bottom end surface of the rotating loading disk 4. Through the arrangement of the support block 107 and the wear-resistant pad 108, the stability of the hydraulic shaping mechanism 2 when performing downward pressure shaping processing on the semiconductor aluminum alloy structural part 6 is improved.
[0026] The hydraulic shaping mechanism 2 includes a hydraulic cylinder 201, a lifting seat 202, a driving rack 203 and a strip slide 204. The hydraulic cylinder 201 is fixedly installed on the front side of the top end of the L-shaped support plate 102, and the telescopic rod of the hydraulic cylinder 201 passes through the top end surface of the L-shaped support plate 102. The lower end of the telescopic rod of the hydraulic cylinder 201 is fixedly connected with the lifting seat 202, and the lifting seat 202 is fixedly connected to the upper mold 3; the rear end surface of the lifting seat 202 is fixedly connected with the driving rack 203, and the front and rear sides of the driving rack 203 are provided with strip slides 204, the driving rack 203 is slidably connected to the rectangular slide 109, and the two strip slides 204 are respectively slidably connected to the two strip sliders 1010; through the setting of the hydraulic shaping mechanism 2, it is used to perform downward pressure shaping processing on the semiconductor aluminum alloy structural member 6.
[0027] The intermittent driving mechanism 7 includes a servo motor 701, a driving disk 702, a groove wheel 703, a toggle column 704, a notched disk 705, an arc-shaped locking notch 706 and a radial groove 707. The servo motor 701 is installed on the front side of the upper end surface of the base 1, and the driving disk 702 is fixedly installed on the rotating shaft of the servo motor 701. A notched disk 705 is arranged in the middle of the upper end surface of the driving disk 702, and a toggle column 704 is arranged at the edge of the upper end surface of the driving disk 702; the groove wheel 703 is fixedly installed at the lower end of the vertical rotating shaft 401, and the bottom end surface of the groove wheel 703 contacts the upper end surface of the driving disk 702; four arc-shaped locking notches 706 and four radial grooves 707 are arranged on the groove wheel 703 in a ring array; the servo motor 701 is electrically connected to the controller 104; through the setting of the intermittent driving mechanism 7, the rotating loading disk 4 can be driven to rotate counterclockwise by ninety degrees each time, so that the positions of the four lower molds 5 are switched.
[0028] The single rotation angle of the servo motor 701 shaft is three hundred and sixty degrees, and when the servo motor 701 shaft rotates three hundred and sixty degrees clockwise, it will drive the drive disk 702, the notched disk 705 and the toggle column 704 to rotate three hundred and sixty degrees clockwise, and the toggle column 704 will drive the groove wheel 703 to rotate ninety degrees counterclockwise, and at this time, it will drive the vertical shaft 401 and the rotating loading plate 4 to rotate ninety degrees counterclockwise.
[0029] Embodiment 2, based on embodiment 1, as Figure 1 and Figure 5As shown, the energy-saving heat dissipation mechanism 8 includes an L-shaped bracket 801, a vertical rotating shaft 802, a heat dissipation fan blade 803, a first transmission shaft 804, a second transmission shaft 805 and a driving gear 806. The L-shaped bracket 801 is fixedly connected to the top surface of the L-shaped support plate 102, and the upper front side of the L-shaped bracket 801 is rotatably connected with the vertical rotating shaft 802, the lower end of the vertical rotating shaft 802 is fixedly installed with the heat dissipation fan blade 803, and the upper end of the vertical rotating shaft 802 is fixedly installed with the first bevel gear; the first transmission shaft 804 is rotatably connected to the top surface of the L-shaped support plate 102, and the front and rear ends of the first transmission shaft 804 are respectively fixedly installed with a driving gear 806 and a first pulley, and the driving gear 806 is meshed with the driving rack 203; the second transmission shaft 805 is rotatably connected to the upper part of the L-shaped bracket 801, The second bevel gear and the second pulley are fixedly installed at the front and rear ends of the second transmission shaft 805, respectively, the second bevel gear is meshed with the first bevel gear, and the second pulley is connected to the first pulley through belt transmission; through the setting of the energy-saving heat dissipation mechanism 8, the driving rack 203 can be moved up and down together during the up and down movement of the lifting seat 202, thereby rotating the driving gear 806, and then the first transmission shaft 804, the first pulley, the second pulley, the second transmission shaft 805, the second bevel gear, the first bevel gear, the vertical rotating shaft 802 and the heat dissipation fan blades 803 are rotated through the driving gear 806, and the airflow is blown onto the hydraulic cylinder 201 through the rotating heat dissipation fan blades 803, so that the hydraulic cylinder 201 is effectively cooled, thereby preventing the hydraulic cylinder 201 from operating in a high temperature environment for a long time.
[0030] The present invention discloses a production process of a semiconductor aluminum alloy structural part, comprising the following steps: firstly, placing an aluminum alloy ingot into a melting furnace for melting; during the melting process, controlling the melting temperature between 600 and 750°C, and at the same time, stirring the aluminum alloy liquid through a stirring device on the melting furnace to ensure uniform composition; then, injecting the molten aluminum alloy liquid into a preheated mold cavity at high speed through a pressure injection mechanism; the aluminum alloy liquid quickly fills various parts of the mold under the action of pressure, and finally forms a semiconductor aluminum alloy structural part 6 with the same shape as the mold cavity; after the die casting is completed, waiting for a period of time to allow the aluminum alloy liquid to form a semiconductor aluminum alloy structural part 6; The semiconductor aluminum alloy structural part 6 is initially cooled in the mold, and then the mold is opened to take out the semiconductor aluminum alloy structural part 6; then, the semiconductor aluminum alloy structural part 6 whose flatness does not meet the quality requirements is detected by quality inspection equipment; then the semiconductor aluminum alloy structural part 6 to be shaped is placed on the lower mold 5, and the telescopic rod of the hydraulic cylinder 201 is controlled by the hydraulic cylinder control console 103 to extend downward, thereby moving the lifting seat 202 and the upper mold 3 downward in a straight line, and the semiconductor aluminum alloy structural part 6 on the rear lower mold 5 is pressed down to shape, thereby completing the production of the semiconductor aluminum alloy structural part 6.
[0031] The working principle of this embodiment is as follows: when in use, firstly, four semiconductor aluminum alloy structural parts 6 to be shaped are placed on four lower molds 5, and then the telescopic rod of the hydraulic cylinder 201 is controlled by the hydraulic cylinder control console 103 to extend downward, thereby moving the lifting seat 202 and the upper mold 3 downward in a straight line, so as to perform downward pressure shaping on the semiconductor aluminum alloy structural part 6 on the rear lower mold 5. After the downward pressure shaping is completed, the telescopic rod of the hydraulic cylinder 201 is controlled to retract to the original position; and then the controller 104 is used to control the servo motor 701 to rotate 360 degrees clockwise, thereby driving the driving disk 702, the notched disk 705 and the toggle column 704 rotates three hundred and sixty degrees clockwise, and then the toggle column 704 drives the groove wheel 703 to rotate ninety degrees counterclockwise, thereby driving the vertical rotating shaft 401 and the rotating loading plate 4 to rotate ninety degrees counterclockwise, so that the four lower molds 5 and the four semiconductor aluminum alloy structural parts 6 rotate ninety degrees counterclockwise. At this time, the semiconductor aluminum alloy structural parts 6 that have been shaped come to the left side of the rotating loading plate 4, and then the telescopic rod of the hydraulic cylinder 201 is controlled by the hydraulic cylinder control console 103 to extend downward, driving the lifting seat 202 and the upper mold 3 to move downward in a straight line again, thereby pressing down and shaping the semiconductor aluminum alloy structural part 6 on the current rear lower mold 5.
[0032] During the counterclockwise rotation of the rotating loading plate 4, the four automatic ejecting mechanisms 9 will rotate counterclockwise, and when the rear lower mold 5 rotates counterclockwise to the left, the second universal ball 903 in the rear automatic ejecting mechanism 9 will roll to the upper part of the arc guide track 106, and under the action of the inclined surface on the arc guide track 106, the second universal ball 903 in the rear automatic ejecting mechanism 9 is forced to move upward in a straight line with the lifting slide column 902 and the rectangular ejecting block 901 in the rear automatic ejecting mechanism 9, and then the shaped semiconductor aluminum alloy structure 6 is pushed upward from the lower mold 5 through the rectangular ejecting block 901, which improves the convenience of taking materials.
[0033] When the lifting seat 202 moves up and down, it will move up and down with the driving rack 203, thereby driving the driving gear 806 to rotate, and then the driving gear 806 drives the first transmission shaft 804, the first pulley, the second pulley, the second transmission shaft 805, the second bevel gear, the first bevel gear, the vertical rotation shaft 802 and the heat dissipation fan blades 803 to rotate. The rotating heat dissipation fan blades 803 blow the airflow to the hydraulic cylinder 201, so that the hydraulic cylinder 201 is effectively cooled, thereby preventing the hydraulic cylinder 201 from operating in a high temperature environment for a long time.
[0034] In this article, there are a few points to note: 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0035] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0036] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A die-casting shaping device for producing semiconductor aluminum alloy structural parts, comprising: A base (1), wherein the upper part of the base (1) is fixedly connected to a workbench (101) via four support columns, and an L-shaped support plate (102) is fixedly installed on the rear side of the upper end surface of the workbench (101); the L-shaped support plate (102) is provided with a hydraulic shaping mechanism (2), and an upper mold (3) is installed at the lower end of the hydraulic shaping mechanism (2); a vertical rotating shaft (401) is rotatably connected to the workbench (101), and the vertical rotating shaft (401) passes through the workbench (101), and a rotating loading disk (4) is fixedly connected to the upper end of the vertical rotating shaft (401); the upper end surface edge of the rotating loading disk (4) is in a ring array Four lower molds (5) are installed in a shape, and a semiconductor aluminum alloy structure (6) is placed on the upper part of each lower mold (5), and an automatic ejection mechanism (9) is provided on each lower mold (5); an intermittent driving mechanism (7) is provided on the upper end surface of the base (1) located at the lower end of the vertical rotating shaft (401); an energy-saving heat dissipation mechanism (8) is provided on the upper part of the L-shaped support plate (102); an arc-shaped guide rail (106) is fixedly connected to the left side of the upper end surface of the base (1), and the rear side of the upper end surface of the arc-shaped guide rail (106) is an inclined surface; a rectangular guide sliding opening (501) is opened in the middle of the upper end surface of each lower mold (5); The automatic material ejection mechanism (9) comprises a rectangular material ejection block (901), a lifting slide column (902) and a second universal ball (903); the rectangular material ejection block (901) is slidably connected inside the rectangular guide slide (501); a lifting slide column (902) penetrating the rotating loading plate (4) is fixedly connected to the middle of the bottom end surface of the rectangular material ejection block (901); and the second universal ball (903) is installed at the lower end of the lifting slide column (902).
2. The die-casting shaping device for producing semiconductor aluminum alloy structural parts according to claim 1, characterized in that: A hydraulic cylinder control console (103) is fixedly installed in the middle of the front side of the workbench (101), and a controller (104) is installed in the front right side of the upper end surface of the workbench (101); a rectangular sliding opening (109) is opened on the top end surface of the L-shaped support plate (102), and two strip-shaped sliding blocks (1010) are arranged inside the rectangular sliding opening (109).
3. The die-casting shaping device for producing semiconductor aluminum alloy structural parts according to claim 1, characterized in that: The upper end surface of the workbench (101) is provided with six first universal balls (105) in a ring array, and the six first universal balls (105) are all rollingly connected to the bottom end surface of the rotating loading disc (4).
4. The die-casting shaping device for producing semiconductor aluminum alloy structural parts according to claim 1, characterized in that: A support block (107) is fixedly mounted on the rear side of the upper end surface of the workbench (101), and a detachable wear-resistant pad (108) is mounted on the upper end surface of the support block (107), and the upper end surface of the wear-resistant pad (108) is in the same horizontal plane as the bottom end surface of the rotating loading disc (4).
5. The die-casting shaping device for producing semiconductor aluminum alloy structural parts according to claim 2, characterized in that: The hydraulic shaping mechanism (2) comprises a hydraulic cylinder (201), a lifting seat (202), a driving rack (203) and a strip slide (204); the hydraulic cylinder (201) is fixedly mounted on the front side of the top end of the L-shaped support plate (102), and the telescopic rod of the hydraulic cylinder (201) penetrates the top end of the L-shaped support plate (102); the lower end of the telescopic rod of the hydraulic cylinder (201) is fixedly connected to the lifting seat (202), and the lifting seat (202) is fixedly connected to the upper mold (3); the rear end surface of the lifting seat (202) is fixedly connected to the driving rack (203), and the front and rear side surfaces of the driving rack (203) are both provided with strip slides (204); the driving rack (203) is slidably connected to the rectangular slide (109), and the two strip slides (204) are slidably connected to the two strip sliders (1010) respectively.
6. The die-casting shaping device for producing semiconductor aluminum alloy structural parts according to claim 1, characterized in that: The intermittent drive mechanism (7) comprises a servo motor (701), a driving disc (702), a groove wheel (703), a toggle post (704), a notched disc (705), an arc-shaped locking notch (706) and a radial groove (707); the servo motor (701) is mounted on the front side of the upper end face of the base (1); the driving disc (702) is fixedly mounted on the rotating shaft of the servo motor (701); a notched disc (705) is arranged in the middle of the upper end face of the driving disc (702); and a toggle post (704) is arranged at the edge of the upper end face of the driving disc (702); the groove wheel (703) is fixedly mounted on the lower end of the vertical rotating shaft (401); the bottom end face of the groove wheel (703) contacts the upper end face of the driving disc (702); and four arc-shaped locking notches (706) and four radial grooves (707) are arranged on the groove wheel (703) in a ring array.
7. The die-casting shaping device for producing semiconductor aluminum alloy structural parts according to claim 6, characterized in that: The single rotation angle of the rotating shaft of the servo motor (701) is 360 degrees, and when the rotating shaft of the servo motor (701) rotates 360 degrees clockwise, it causes the driving disk (702), the notched disk (705) and the toggle post (704) to rotate 360 degrees clockwise, and the toggle post (704) causes the grooved wheel (703) to rotate 90 degrees counterclockwise.
8. The die-casting shaping device for producing semiconductor aluminum alloy structural parts according to claim 5, characterized in that: The energy-saving heat dissipation mechanism (8) comprises an L-shaped bracket (801), a vertical rotation shaft (802), heat dissipation blades (803), a first transmission shaft (804), a second transmission shaft (805) and a driving gear (806), wherein the L-shaped bracket (801) is fixedly connected to the top surface of the L-shaped support plate (102), and the upper front side of the L-shaped bracket (801) is rotationally connected to the vertical rotation shaft (802), the lower end of the vertical rotation shaft (802) is fixedly mounted with the heat dissipation blades (803), and the upper end of the vertical rotation shaft (802) is fixedly mounted with a first bevel gear The first transmission shaft (804) is rotatably connected to the top surface of the L-shaped support plate (102), and a driving gear (806) and a first pulley are fixedly installed at the front and rear ends of the first transmission shaft (804), and the driving gear (806) is meshed with the driving rack (203); the second transmission shaft (805) is rotatably connected to the upper part of the L-shaped bracket (801), and a second bevel gear and a second pulley are fixedly installed at the front and rear ends of the second transmission shaft (805), the second bevel gear is meshed with the first bevel gear, and the second pulley is connected to the first pulley through a belt drive.
9. The production process of a semiconductor aluminum alloy structural part according to claim 5, characterized in that: The following steps are involved: 1) First, put the aluminum alloy ingot into the furnace to melt; during the melting process, the melting temperature is controlled between 600 and 750°C. At the same time, the aluminum alloy liquid is stirred by the stirring device on the furnace to ensure uniform composition; 2) Then, the molten aluminum alloy liquid is injected into the preheated mold cavity at high speed through an injection mechanism; the aluminum alloy liquid quickly fills various parts of the mold under the action of pressure, and finally forms a semiconductor aluminum alloy structural part (6) with the same shape as the mold cavity; 3) After die casting is completed, wait for a period of time to allow the semiconductor aluminum alloy structural part (6) to initially cool in the mold, and then open the mold to take out the semiconductor aluminum alloy structural part (6); 4) Then, the semiconductor aluminum alloy structural parts (6) whose flatness does not meet the quality requirements are detected by quality inspection equipment; 5) The semiconductor aluminum alloy structural part (6) to be shaped is then placed on the lower die (5), and the telescopic rod of the hydraulic cylinder (201) is controlled by the hydraulic cylinder control console (103) to extend downward, thereby moving the lifting seat (202) and the upper die (3) downward in a straight line, and the semiconductor aluminum alloy structural part (6) on the rear lower die (5) is pressed down to shape the semiconductor aluminum alloy structural part (6), thereby completing the production of the semiconductor aluminum alloy structural part (6).
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