Novel extruded ice evaporator and processing equipment thereof
By designing a new extruded ice evaporator and its processing equipment, the flexible installation and adjustment of the evaporator body and copper tube is achieved by using sliding connections and transmission belts, the limitations of existing devices on the shape and specifications of copper tubes are solved, and the flexibility and efficiency of use are improved.
Patent Information
- Application Number
- CN202411870613.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-25
AI Technical Summary
Existing evaporator devices can only handle round copper tubes and cannot adapt to other shapes or specifications of copper tubes, resulting in poor use flexibility and inefficiency.
A new type of extruded ice evaporator and its processing equipment were designed. By setting up a sliding connection of the tailstock connecting column on the tailstock slide rail, the spacing between the tailstock main body and the motor is adjusted to achieve flexible installation of the evaporator main body. At the same time, the transmission belt and the power connection shaft are used to drive the position adjustment of the bracket connection ring, and the position of the pressure wheel is adjusted, and the opening of the heating resistor wire is controlled through a high-frequency induction heater to achieve heating softening of the rectangular copper tube.
The device can adapt to rectangular copper tubes of different specifications and shapes, improving the flexibility and efficiency of installation and use, and achieving a more comprehensive device use.
Smart Images

Figure CN119681083A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ice evaporator processing, in particular to a novel extruded ice evaporator and processing equipment thereof. Background Art
[0002] The evaporator is a heat exchanger that allows low-pressure, low-temperature refrigerant liquid to absorb the heat of the cooled medium during the boiling process, thereby achieving the purpose of refrigeration. The evaporator is widely used in the field of ice making. The evaporator is equipped with a rotating shaft and a scraper that can rotate in a circumferential direction, and the scraper is connected to the rotating shaft. Driven by the reducer, the rotating shaft of the evaporator slowly rotates and rises. Water enters from the water inlet at the bottom of the evaporator and forms a water film on the scraper. The water film exchanges heat with the refrigerant in the refrigerant flow channel, and the temperature drops rapidly, and liquid ice is formed. Under the push and squeeze of the scraper, it is finally produced from the ice outlet at the top of the evaporator. The existing evaporator usually uses a cylindrical stainless steel ice-making cylinder with a spiral copper tube on the outside. The refrigerant is arranged inside the spiral copper tube to achieve the purpose of refrigeration. The traditional equipment can only spirally coil round copper tubes, and cannot realize rotation extrusion for copper tubes of other shapes, which reduces the flexibility of the device. Therefore, we redesigned a new type of extruded ice evaporator and its processing equipment. Summary of the invention
[0003] The object of the present invention is to provide a novel extruded ice evaporator and processing equipment thereof.
[0004] To solve the above technical problems, the present invention provides the following technical solutions: a new type of extruded ice evaporator and processing equipment thereof, comprising an ice evaporator processing machine, a main controller is fixedly installed on the top of one side of the ice evaporator processing machine, a control panel is fixedly installed on the top of one side of the front of the main controller, a motor is rotatably installed on the surface of one side of the main controller, a tailstock slide is fixedly installed on the top of one side of the ice evaporator processing machine, a tailstock connecting column is movably installed on the top of one side of the tailstock slide, a tailstock body is rotatably connected to the top of the side of the tailstock connecting column, an evaporator body is detachably installed on one side of the tailstock body, and a rectangular copper tube is wound and connected to the surface of one side of the evaporator body.
[0005] Preferably, a transmission belt is transmission-connected to the surface of one side of the motor, a power connecting shaft is transmission-installed inside the top of one side of the transmission belt, a power rotating shaft is fixedly installed on one side of the power connecting shaft, mounting frames are rotatably installed on the tops of both sides of the power rotating shaft, a bracket connecting ring is movably installed on the surface of one side of the power rotating shaft, a bracket chassis is fixedly installed on the bottom end of one side of the bracket connecting ring, and a bracket adjustment slide rail is fixedly installed on the top surface of the same side of the ice evaporator processing machine close to the bracket chassis.
[0006] Preferably, the connection relationship between the tailstock connecting column and the tailstock slide rail is a sliding connection, the connection relationship between the tailstock connecting column and the ice evaporator processing machine is a sliding connection, the evaporator body is located between the motor and the tailstock body, the connection relationship between the evaporator body and the motor is a movable snap-in connection, and the connection relationship between the evaporator body and the tailstock body is a movable snap-in connection.
[0007] Preferably, the power rotating shaft passes through the interior of the bracket connecting ring, the connection relationship between the power rotating shaft and the bracket connecting ring is a threaded connection, the bracket chassis is located on the top surface of the bracket adjusting slide rail, the connection relationship between the bracket chassis and the bracket adjusting slide rail is a sliding connection, and the connection relationship between the bracket chassis and the ice evaporator processing machine is a threaded connection.
[0008] Preferably, a connecting vertical column is fixedly installed on the top of one side of the bracket chassis, a pressure wheel is rotatably installed on the top of one side of the connecting vertical column, a high-frequency induction heater is fixedly installed on the top surface of one side of the ice evaporator processing machine close to the connecting vertical column, and a heating resistance wire is fixedly connected to the top of one side of the high-frequency induction heater.
[0009] Preferably, the connection relationship between the pressing wheel and the rectangular copper tube is a supporting transmission connection, the heating resistance wire is located due west of one side of the rectangular copper tube, and the pressing wheel and the top of the heating resistance wire are at the same height.
[0010] Preferably, the top edge of one side of the ice evaporator processing machine is rotatably connected to a connecting movable shaft, one side of the connecting movable shaft is fixedly connected to a sealing top cover, the top of one side of the sealing top cover is fixedly connected to a cover handle, the top of one side of the back side of the ice evaporator processing machine is fixedly installed with a cover auxiliary support plate, and one side of the connecting vertical column is provided with a nitrogen spray pipe.
[0011] Preferably, the sealing top cover is located on the side of the main controller, and the connection relationship between the sealing top cover and the cover body auxiliary support plate is a contact support connection. The cover body auxiliary support plate is located at the top edge of the back side of the ice evaporator processing machine close to the connecting movable axis. The connecting vertical column and the high-frequency induction heater move synchronously, and the connecting vertical column and the nitrogen spray pipe move synchronously.
[0012] Compared with the related art, the novel extruded ice evaporator and processing equipment provided by the present invention have the following beneficial effects:
[0013] 1. The present invention provides a novel extruded ice evaporator and processing equipment thereof. By setting the tailstock connecting column to slide on the tailstock slide rail, the distance between the tailstock body and the motor can be directly adjusted, so that the evaporator body can be directly installed between the tailstock body and the motor. Evaporator bodies of different specifications and lengths can be installed, which improves the flexibility of installation and use. The rotation of the evaporator body is driven by the rotation of the motor, and the rectangular copper tube can be wound around the surface of the evaporator body. The specifications of the rectangular copper tube can be replaced, and both the length and shape can be replaced, which improves the comprehensiveness of the use of the device.
[0014] 2. The present invention provides a new type of extruded ice evaporator and processing equipment thereof. A transmission connection is achieved by setting a transmission belt between the motor and the power connecting shaft. During the rotation of the motor, the power rotating shaft will be driven to rotate, and the position adjustment of the bracket connecting ring will be driven. The position of the connecting vertical column can be directly adjusted by the auxiliary sliding of the bracket chassis on the bracket adjustment slide rail, thereby realizing the adjustment of the pressure wheel position, thereby achieving the effect of thread extrusion. During the extrusion process, the opening of the heating resistance wire is controlled by the high-frequency induction heater, so that the rectangular copper tube can be heated and softened, thereby improving the rolling efficiency of the device.
[0015] 3. The present invention provides a novel extruded ice evaporator and processing equipment thereof. The position angle of the sealing top cover can be directly adjusted by setting a cover handle, so that the sealing top cover can be directly opened. When the device is in use, the sealing top cover will automatically overlap the top surface of the auxiliary support plate of the cover to achieve a supporting placement effect, which is convenient for subsequent closing. The sealing top cover is used to isolate the air of the processing equipment to avoid dust adhesion and affect the cleanliness of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0017] Figure 2 It is a schematic diagram of the overall front plan view of the device of the present invention;
[0018] Figure 3 It is a schematic diagram of the structure of the back side view of the device of the present invention;
[0019] Figure 4 It is a schematic diagram of the connection structure between the evaporator body and the circular copper tube of the present invention;
[0020] Figure 5 This is a schematic diagram of the structure of the sealing top cover of the present invention when it is opened from the front;
[0021] Figure 6 It is a schematic diagram of the structure of the auxiliary support plate of the cover body of the present invention in a side bottom view.
[0022] Numbers in the figure: 1. Ice evaporator processing machine; 2. Main controller; 3. Control panel; 4. Motor; 5. Tail stock slide rail; 6. Tail stock connecting column; 7. Tail stock body; 8. Evaporator body; 9. Rectangular copper tube; 10. Transmission belt; 11. Power connecting shaft; 12. Power rotating shaft; 13. Mounting frame; 14. Bracket connecting ring; 15. Bracket chassis; 16. Bracket adjusting slide rail; 17. Connecting vertical column; 18. Pressure wheel; 19. High-frequency induction heater; 20. Heating resistance wire; 22. Connecting movable shaft; 23. Sealing top cover; 24. Cover handle; 25. Cover auxiliary support plate; 26. Nitrogen spray pipe. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] Embodiment 1:
[0025] See also Figure 1-6The present invention provides a technical solution: a novel extruded ice evaporator and processing equipment thereof, comprising an ice evaporator processing machine 1, a main controller 2 is fixedly installed on the top of one side of the ice evaporator processing machine 1, a control panel 3 is fixedly installed on the top of one side of the front side of the main controller 2, a motor 4 is rotatably installed on the surface of one side of the main controller 2, a tailstock slide rail 5 is fixedly installed on the top of one side of the ice evaporator processing machine 1, a tailstock connecting column 6 is movably installed on the top of one side of the tailstock slide rail 5, a tailstock main body 7 is rotatably connected to the top of the side of the tailstock connecting column 6, an evaporator main body 8 is detachably installed on one side of the tailstock main body 7, a rectangular copper tube 9 is wound and connected to the surface of one side of the evaporator main body 8, a transmission belt 10 is connected to the transmission of the motor 4, a power connecting shaft 11 is installed on the top of one side of the transmission belt 10, a power rotating shaft 12 is fixedly installed on one side of the power connecting shaft 11, and mounting brackets 13 are rotatably installed on the tops of both sides of the power rotating shaft 12, and the power rotating shaft 1 2 is movably mounted with a bracket connecting ring 14, a bracket chassis 15 is fixedly mounted at the bottom end of one side of the bracket connecting ring 14, a bracket adjusting slide rail 16 is fixedly mounted on the top surface of the same side of the ice evaporator processing machine 1 close to the bracket chassis 15, the connection relationship between the tailstock connecting column 6 and the tailstock slide rail 5 is a sliding connection, the connection relationship between the tailstock connecting column 6 and the ice evaporator processing machine 1 is a sliding connection, the evaporator body 8 is located between the motor 4 and the tailstock body 7, the connection relationship between the evaporator body 8 and the motor 4 is a movable snap-in connection, the connection relationship between the evaporator body 8 and the tailstock body 7 is a movable snap-in connection, the power rotating shaft 12 passes through the interior of the bracket connecting ring 14, the connection relationship between the power rotating shaft 12 and the bracket connecting ring 14 is a threaded connection, the bracket chassis 15 is located on the top surface of the bracket adjusting slide rail 16, the connection relationship between the bracket chassis 15 and the bracket adjusting slide rail 16 is a sliding connection, and the connection relationship between the bracket chassis 15 and the ice evaporator processing machine 1 is a threaded connection.
[0026] In the implementation scheme, by setting the position of the tailstock connecting column 6 on the tailstock slide rail 5 to slide, the distance between the tailstock body 7 and the motor 4 can be directly adjusted, so that the evaporator body 8 can be directly installed between the tailstock body 7 and the motor 4. The evaporator bodies 8 of different specifications and lengths can be installed, thereby improving the flexibility of installation and use. The evaporator body 8 is driven by the rotation of the motor 4 to rotate, and the rectangular copper tube 9 can be wound around the surface of the evaporator body 8. The specifications of the rectangular copper tube 9 can be replaced, and both the length and shape can be replaced, thereby improving the comprehensiveness of the use of the device.
[0027] Embodiment 2:
[0028] See also Figure 1-6As shown, on the basis of embodiment 1, the present invention provides a technical solution: a connecting vertical column 17 is fixedly installed on the top of one side of the bracket chassis 15, a pressure wheel 18 is rotatably installed on the top of one side of the connecting vertical column 17, a high-frequency induction heater 19 is fixedly installed on the top surface of one side of the ice evaporator processing machine 1 close to the connecting vertical column 17, a heating resistance wire 20 is fixedly connected to the top of one side of the high-frequency induction heater 19, the connection relationship between the pressure wheel 18 and the rectangular copper tube 9 is a supporting transmission connection, the heating resistance wire 20 is located on the west side of one side of the rectangular copper tube 9, and the pressure wheel 18 and the heating resistance wire 20 have the same height at the top.
[0029] In the implementation case, a transmission connection is achieved by setting a transmission belt 10 between the motor 4 and the power connecting shaft 11. During the rotation of the motor 4, the power rotating shaft 12 will be driven to rotate, and the position adjustment of the bracket connecting ring 14 will be driven. Through the auxiliary sliding of the bracket chassis 15 on the bracket adjustment slide rail 16, the position of the connecting vertical column 17 can be directly adjusted, thereby realizing the adjustment of the position of the pressure wheel 18, thereby achieving the effect of thread extrusion. During the extrusion process, the high-frequency induction heater 19 is used to control the opening of the heating resistor wire 20, so as to achieve the effect of heating and softening for the rectangular copper tube 9, thereby improving the rolling efficiency of the device.
[0030] Embodiment three:
[0031] See also Figure 1-6 As shown, on the basis of the first embodiment, the present invention provides a technical solution: the top edge of one side of the ice evaporator processing machine 1 is rotatably connected with a connecting movable shaft 22, one side of the connecting movable shaft 22 is fixedly connected with a sealing top cover 23, one side of the sealing top cover 23 is fixedly connected with a cover handle 24, the top of one side of the back side of the ice evaporator processing machine 1 is fixedly installed with a cover auxiliary support plate 25, a side of the connecting vertical column 17 is provided with a nitrogen spray pipe 26, the sealing top cover 23 is located on the side of the main controller 2, the connection relationship between the sealing top cover 23 and the cover auxiliary support plate 25 is a contact support connection, the cover auxiliary support plate 25 is located at the top edge of the back side of the ice evaporator processing machine 1 close to the connecting movable shaft 22, the connecting vertical column 17 and the high-frequency induction heater 19 move synchronously, and the connecting vertical column 17 and the nitrogen spray pipe 26 move synchronously.
[0032] In the implementation case, the position angle of the sealing top cover 23 can be directly adjusted by setting the cover handle 24, and the sealing top cover 23 can be directly opened. When the device is in use, the sealing top cover 23 will automatically overlap the top surface of the cover auxiliary support plate 25 to achieve a supporting placement effect, which is convenient for subsequent closing. The sealing top cover 23 is used to isolate the air of the processing equipment to avoid dust adhesion and affect the cleanliness of the device.
[0033] Working principle:
[0034] By setting the tailstock connecting column 6 to slide on the tailstock slide rail 5, the distance between the tailstock body 7 and the motor 4 can be directly adjusted, so that the evaporator body 8 can be directly installed between the tailstock body 7 and the motor 4. The evaporator bodies 8 of different specifications and lengths can be installed, which improves the flexibility of installation and use. The evaporator body 8 is driven by the rotation of the motor 4 to rotate the rectangular copper tube 9 to the surface of the evaporator body 8. The specifications of the rectangular copper tube 9 can be replaced, and both the length and shape can be replaced, which improves the comprehensiveness of the use of the device.
[0035] By setting a transmission connection between the motor 4 and the power connection shaft 11 through a transmission belt 10, during the rotation of the motor 4, the power rotation shaft 12 will be driven to rotate, and the position adjustment of the bracket connection ring 14 will be driven. Through the auxiliary sliding of the bracket chassis 15 on the bracket adjustment slide rail 16, the position of the connecting vertical column 17 can be directly adjusted, thereby realizing the adjustment of the position of the pressure wheel 18, thereby achieving the effect of thread extrusion. During the extrusion process, the high-frequency induction heater 19 is used to control the opening of the heating resistance wire 20 to achieve the effect of heating and softening for the rectangular copper tube 9, thereby improving the rolling efficiency of the device;
[0036] By setting the cover handle 24, the position angle of the sealing top cover 23 can be directly adjusted, and the sealing top cover 23 can be directly opened. When the device is in use, the sealing top cover 23 will automatically overlap the top surface of the cover auxiliary support plate 25 to achieve a supporting placement effect, which is convenient for subsequent closing. The sealing top cover 23 is used to isolate the air of the processing equipment to avoid dust adhesion and affect the cleanliness of the device.
[0037] During the bending process of the rectangular copper tube 9, the nitrogen spraying tube 26 is used to blow nitrogen, which can avoid the problem of partial oxidation of the heated part of the rectangular copper tube 9, blow away the oxygen at the heated position, and ensure the bending beauty of the device.
Claims
1. A novel extruded ice evaporator and processing equipment thereof, comprising an ice evaporator processing machine (1), a main controller (2) being fixedly mounted on the top of one side of the ice evaporator processing machine (1), characterized in that: A control panel (3) is fixedly mounted on the top of one side of the front side of the main controller (2); a motor (4) is rotatably mounted on one side surface of the main controller (2); a tailstock slide rail (5) is fixedly mounted on the top of one side surface of the ice evaporator processing machine (1); a tailstock connecting column (6) is movably mounted on the top of one side of the tailstock slide rail (5); a tailstock main body (7) is rotatably connected to the top of the side surface of the tailstock connecting column (6); an evaporator main body (8) is detachably mounted on one side of the tailstock main body (7); and a rectangular copper tube (9) is rolled up and connected to one side surface of the evaporator main body (8).
2. A novel extruded ice evaporator and processing equipment thereof according to claim 1, characterized in that: A transmission belt (10) is connected to the surface of one side of the motor (4), a power connection shaft (11) is installed in the top of one side of the transmission belt (10), a power rotation shaft (12) is fixedly installed on one side of the power connection shaft (11), mounting frames (13) are rotatably installed on the tops of both sides of the power rotation shaft (12), a support connection ring (14) is movably installed on the surface of one side of the power rotation shaft (12), a support chassis (15) is fixedly installed on the bottom of one side of the support connection ring (14), and a support adjustment slide rail (16) is fixedly installed on the top surface of the same side of the ice evaporator processing machine (1) close to the support chassis (15).
3. A novel extruded ice evaporator and processing equipment thereof according to claim 1, characterized in that: The connection relationship between the tailstock connecting column (6) and the tailstock slide rail (5) is a sliding connection, the connection relationship between the tailstock connecting column (6) and the ice evaporator processing machine (1) is a sliding connection, the evaporator body (8) is located between the motor (4) and the tailstock body (7), the connection relationship between the evaporator body (8) and the motor (4) is a movable snap-in connection, and the connection relationship between the evaporator body (8) and the tailstock body (7) is a movable snap-in connection.
4. A novel extruded ice evaporator and processing equipment thereof according to claim 2, characterized in that: The power rotating shaft (12) passes through the interior of the bracket connecting ring (14); the connection relationship between the power rotating shaft (12) and the bracket connecting ring (14) is a threaded connection; the bracket chassis (15) is located on the top surface of the bracket adjusting slide rail (16); the connection relationship between the bracket chassis (15) and the bracket adjusting slide rail (16) is a sliding connection; and the connection relationship between the bracket chassis (15) and the ice evaporator processing machine (1) is a threaded connection.
5. A novel extruded ice evaporator and processing equipment thereof according to claim 1, characterized in that: A connecting vertical column (17) is fixedly mounted on the top of one side of the support chassis (15), a pressure wheel (18) is rotatably mounted on the top of one side of the connecting vertical column (17), a high-frequency induction heater (19) is fixedly mounted on the top surface of one side of the ice evaporator processing machine (1) close to the connecting vertical column (17), and a heating resistance wire (20) is fixedly connected to the top of one side of the high-frequency induction heater (19).
6. A novel extruded ice evaporator and processing equipment thereof according to claim 5, characterized in that: The connection relationship between the pressing wheel (18) and the rectangular copper tube (9) is a supporting transmission connection, the heating resistance wire (20) is located due west of one side of the rectangular copper tube (9), and the top ends of the pressing wheel (18) and the heating resistance wire (20) are at the same height.
7. A novel extruded ice evaporator and processing equipment thereof according to claim 5, characterized in that: A connecting movable shaft (22) is rotatably connected to the top edge of one side of the ice evaporator processing machine (1); a sealing top cover (23) is fixedly connected to one side of the connecting movable shaft (22); a cover handle (24) is fixedly connected to the top of one side of the sealing top cover (23); a cover auxiliary support plate (25) is fixedly installed on the top of one side of the back side of the ice evaporator processing machine (1); and a nitrogen spraying pipe (26) is provided on one side of the connecting vertical column (17).
8. A novel extruded ice evaporator and processing equipment thereof according to claim 7, characterized in that: The sealing top cover (23) is located on the side of the main controller (2); the connection relationship between the sealing top cover (23) and the cover auxiliary support plate (25) is a contact support connection; the cover auxiliary support plate (25) is located at the top edge of the back side of the ice evaporator processing machine (1) close to the connecting movable shaft (22); the connecting vertical column (17) and the high-frequency induction heater (19) move synchronously; and the connecting vertical column (17) and the nitrogen spray pipe (26) move synchronously.