Machining and cutting device for railway maintenance
By generating negative pressure inside the main support table and cooling using the cooling net, the problem of high-temperature metal steam residue in the laser cutting machine is solved, and the centralized recycling of waste slag and the cutting effect is improved.
Patent Information
- Application Number
- CN202510148772.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2045-02-11
AI Technical Summary
During the railway maintenance and machining process of existing laser cutting machines, high-temperature metal steam is prone to remain on the rack plate to form waste slag, resulting in uneven surfaces and affecting subsequent cutting operations.
By generating the high-temperature metal steam generated during the negative pressure assisted laser cutting process inside the main support platform, and cooling the coolant flowing inside the cooling network is used to cool it, so that the steam cools and condenses the waste slag collection network, achieving centralized recycling of waste slag.
It effectively avoids excessive accumulation of waste slag on the laser cutting sword grille, improves cutting effect and accuracy, and prevents defects or slag and cracks on the cutting section.
Smart Images

Figure CN119681465A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of laser cutting, and in particular to a railway maintenance mechanical processing and cutting device. Background Art
[0002] A laser cutting machine is required for railway maintenance machinery processing. The existing patent (Announcement No.: CN116571901A) proposes a laser cutting machine, including two frames, a working platform, a cutting platform, a gantry, a laser cutting head and a dust removal device. The working platform includes two groups of side beams respectively arranged on both sides thereof, a plurality of columns and a crossbeam connected between the two columns. Each group of side beams includes an upper side beam and a lower side beam, and the columns are connected between the upper side beam and the lower side beam. During railway maintenance machinery processing, this device "places the workpiece to be cut on a supporting surface formed by a plurality of rack plates, and moves the gantry along the frame to drive the laser cutting head to move to the corresponding position." The metal vapor generated during the laser cutting process may remain on the rack plate to form waste slag. Excessive accumulation of waste slag may cause the surface of the rack plate to be uneven, affecting the subsequent laser cutting operation during railway maintenance machinery processing. Summary of the invention
[0003] In view of the above-mentioned deficiencies in the prior art, the present invention provides a railway maintenance mechanical processing and cutting device that uses a coolant flowing through the cooling net to cool down a waste slag collection net, and cooperates with the negative pressure generated inside the main support platform to assist the high-temperature metal vapor generated during the laser cutting process to descend, so that the high-temperature metal vapor passing through the waste slag collection net is cooled and condensed on the waste slag collection net, which is convenient for the subsequent centralized recovery of the waste slag. At the same time, it also avoids excessive accumulation of waste slag on the laser cutting sword grid, facilitates the subsequent cleaning of the laser cutting sword grid, and avoids excessive accumulation of waste slag that affects subsequent laser cutting operations.
[0004] The purpose of the present invention is to be achieved through the following technical solutions: A railway maintenance mechanical processing and cutting device comprises a main support platform. A waste slag auxiliary recovery mechanism is arranged inside the main support platform. The waste slag auxiliary recovery mechanism cools and recovers the metal vapor generated during the cutting process. A waste slag cleaning mechanism and a laser cutting mechanism are arranged on the upper part of the main support platform. The waste slag cleaning mechanism is located on the side of the laser cutting mechanism. The laser cutting mechanism performs laser cutting operations on the plate to be processed. After the laser cutting mechanism completes the processing, the waste slag cleaning mechanism cleans and recovers the metal residue remaining on the main support platform.
[0005] The waste residue auxiliary recovery mechanism includes a lower waste gas recovery pipe, a lower recovery cover, a cooling net limiting plate, a coolant bearing pipe, a fastening screw, a cooling net, and a waste residue collection net. The main support platform has cooling net connecting grooves on both sides, the cooling net connecting grooves are adapted to the cooling net, the cooling net is connected to the cooling net connecting grooves, the cooling net is inserted into the cooling net connecting grooves, the cooling net side has a cooling pipe connecting port, the cooling net is hollowed out, the cooling pipe connecting port is connected to the inside of the cooling net, the cooling net limiting plate is adapted to the cooling pipe connecting port, the cooling net limiting plate is connected to the cooling pipe connecting port, the cooling net limiting plate is sleeved on the outside of the cooling pipe connecting port, and the cooling pipe connecting port is connected to the main support platform by fastening screws. The coolant carrying pipe is inserted into the cooling pipe connecting port and fixed therein, the top of the cooling net is connected to the waste slag collection net, and traveling racks are provided on both sides of the main support platform and the cooling net connecting groove at different positions, and a lower recovery cover connecting groove is provided at the bottom of the traveling rack on one side, and the position of the lower recovery cover connecting groove corresponds to the position of the waste slag collection net, the lower recovery cover is adapted to the lower recovery cover connecting groove, the lower recovery cover is connected to the lower recovery cover connecting groove, the lower recovery cover is inserted into the lower recovery cover connecting groove, a lower recovery cover handle is provided on the side of the lower recovery cover, a lower recovery pipe connecting port is provided at the bottom of the lower recovery cover connecting groove, the lower exhaust gas recovery pipe is inserted into the lower recovery pipe connecting port and fixed, and the other end of the lower exhaust gas recovery pipe is connected to the vacuum fan.
[0006] The waste residue cleaning mechanism comprises a waste residue cleaning knife, a cleaning mask block, a cleaning drive motor, a travel driving gear, a main support wheel, a swing driving gear and a secondary support wheel, wherein a cleaning mask block is arranged on the upper part of the main support platform, a waste residue recovery pipe is arranged on the top of the cleaning mask block, an exhaust fan is connected to the end of the waste residue recovery pipe, a waste residue recovery hole is arranged inside the cleaning mask block, gear mounting plates are arranged on both sides of the cleaning mask block, wherein a limiting wheel mounting platform is arranged at the bottom of the gear mounting plate away from the side of the lower recovery cover, a cleaning motor slot is arranged on the outer side of the gear mounting plate, a cleaning drive motor is inserted into the cleaning motor slot and fixed, a transmission shaft of the cleaning drive motor passes through the gear mounting plate and is fixedly connected to the swing driving gear, a travel gear mounting shaft is arranged on one side of the gear mounting plate, the travel gear mounting shaft is rotatably connected to the travel driving gear, the bottom of the travel driving gear is meshed with the travel rack, the side surface of the travel driving gear is meshed with the swing driving gear, the side surface of the travel gear mounting shaft is provided with a main support wheel connecting shaft, the main support wheel connecting shaft is rotatably connected to the main support wheel, The supporting wheel is pressed on the upper surface of the main supporting platform, and a secondary supporting wheel mounting platform is provided on the other side of the gear mounting plate. A secondary supporting wheel connecting shaft is provided on the side of the secondary supporting wheel mounting platform, and the secondary supporting wheel connecting shaft is rotatably connected to the secondary supporting wheel. The secondary supporting wheel is pressed on the upper surface of the main supporting platform, and a limiting wheel mounting groove is provided inside the limiting wheel mounting platform, and the limiting wheel mounting groove is rotatably connected to the limiting wheel. The limiting wheel is pressed on the lower side of the traveling rack at the corresponding position, and a waste slag cleaning knife is arranged inside the cleaning mask block. A laser cutting sword grid is provided on the top of the main supporting platform, and an exhaust gas through hole is provided between adjacent laser cutting sword grids. The laser cutting sword grid is adapted to the waste slag cleaning knife, and the laser cutting sword grid is connected to the waste slag cleaning knife, and the waste slag cleaning knife slides on the outside of the laser cutting sword grid. Swing column connecting blocks are provided on both sides of the waste slag cleaning knife, and a swing column connecting groove is provided inside the swing column connecting block. A swing driving column is provided on the side of the swing driving gear, and the swing driving column is adapted to the swing column connecting groove, and the swing driving column is connected to the swing column connecting groove, and the swing driving column slides inside the swing column connecting groove. Beneficial Effects
[0007] 1. The present invention assists the high-temperature metal vapor generated during the laser cutting process to move downward by using the negative pressure generated inside the main support platform, so that the high-temperature metal vapor generated during the metal cutting process is less likely to accumulate at the bottom of the metal plate to cause slag, thereby improving the cutting effect.
[0008] 2. The present invention cools the waste slag collection net by the coolant flowing inside the cooling net, so that the high-temperature metal vapor passing through the waste slag collection net is cooled and condensed on the waste slag collection net, which is convenient for the subsequent centralized recovery of the waste slag. At the same time, it also avoids excessive accumulation of waste slag on the laser cutting sword grid, which is convenient for the subsequent cleaning of the laser cutting sword grid, and the cutting is accurate, preventing defects or slag and cracks from occurring on the cutting section.
[0009] 3. During the forward movement of the laser cutting mechanism of the present invention, the waste slag cleaning knife inside the laser cutting mechanism continuously swings left and right. By swinging the waste slag cleaning knife left and right, the waste slag cleaning knife can clean the same position of the laser cutting sword grid multiple times during the forward movement of the laser cutting mechanism, thereby improving the cleaning effect of the device.
[0010] 4. The cleaning mask block of the present invention itself is an inverted U-shaped design, so that the cleaning mask block always covers the outside of the waste residue cleaning knife during the cleaning process, thereby avoiding secondary pollution caused by waste residue overflow during the cleaning process. At the same time, the cleaned waste residue will also be recovered through the waste residue recovery hole, making the cleaning process more efficient and tidy. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 The present invention is a schematic structural diagram of a railway maintenance mechanical processing and cutting device.
[0012] Figure 2 It is a partial side cross-sectional view of a railway maintenance mechanical processing and cutting device described in the present invention.
[0013] Figure 3 It is a schematic diagram of the structure of the waste residue cleaning mechanism described in the present invention.
[0014] Figure 4 This is a diagram showing the installation status of the cooling network described in the present invention.
[0015] Figure 5 This is a diagram showing the installation status of the waste residue cleaning knife described in the present invention.
[0016] Figure 6 This is a diagram showing the installation state of the swing drive gear described in the present invention.
[0017] Figure 7 This is a diagram showing the installation state of the travel drive gear described in the present invention.
[0018] Figure 8 This is a schematic diagram of the structure of the laser cutting mechanism described in the present invention.
[0019] Fig. 9 This is a diagram showing the installation status of the lower cutting mechanism support platform described in the present invention.
[0020] Fig.10 This is a diagram showing the installation state of the drive screw described in the present invention.
[0021] Fig.11 This is a schematic diagram of the main support platform structure of the present invention.
[0022] Fig.12 This is a schematic diagram of the structure of the cleaning mask block described in the present invention.
[0023] Fig.13It is a schematic diagram of the cooling network structure of the present invention.
[0024] In the figure: main support platform 1, waste slag auxiliary recovery mechanism 2, waste slag cleaning mechanism 3, laser cutting mechanism 4, lower recovery pipe connection port 11, lower exhaust gas recovery pipe 12, lower recovery cover 13, laser cutting sword 14, cooling network limit plate 15, cooling pipe connection port 16, coolant bearing pipe 17, gear mounting plate 18, fastening screw 19, cooling network connection groove 21, lead screw connection groove 22, cooling network 23, waste slag collection network 24, waste slag cleaning knife 25, cleaning mask block 26, waste slag recovery hole 27, waste slag recovery pipe 28, cutting head bearing platform 29, cutting head bearing block 31, lead screw mounting groove 32, drive lead screw 33, cutting head mounting block 34, laser cutting head 35, cleaning motor groove 36, cleaning drive motor 37, travel rack 38, travel Advance drive gear 39, lower recovery cover connecting groove 41, lower recovery cover handle 42, exhaust gas through hole 43, swing column connecting block 44, swing column connecting groove 45, travel gear mounting shaft 46, main support wheel connecting shaft 47, main support wheel 48, swing drive gear 49, swing drive column 51, auxiliary support wheel connecting shaft 52, auxiliary support wheel 53, auxiliary support wheel mounting platform 54, cutting mechanism positioning slide 55, adjustment rack 56, lower cutting mechanism bearing platform 57, lifting hydraulic cylinder 58, adjustment motor mounting platform 59, adjustment motor 61, limiting wheel mounting platform 62, limiting wheel mounting groove 63, limiting wheel 64, upper cutting mechanism bearing platform 65, adjustment drive gear 66, screw motor mounting platform 67, screw drive motor 68, screw drive motor 68. DETAILED DESCRIPTION
[0025] The present invention is further described in detail below according to the accompanying drawings and embodiments: Embodiment 1: A railway maintenance mechanical processing and cutting device comprises a main support platform 1. A waste slag auxiliary recovery mechanism 2 is arranged inside the main support platform 1. The waste slag auxiliary recovery mechanism 2 is used to cool and recover the metal vapor generated during the cutting process. A waste slag cleaning mechanism 3 and a laser cutting mechanism 4 are arranged on the upper part of the main support platform 1. The waste slag cleaning mechanism 3 is located on the side of the laser cutting mechanism 4. The laser cutting mechanism 4 performs laser cutting operations on the plate to be processed. After the laser cutting mechanism 4 completes the processing, the waste slag cleaning mechanism 3 cleans and recovers the metal residue remaining on the main support platform 1.
[0026] Embodiment 2: The waste slag auxiliary recovery mechanism 2 of the present invention comprises a lower waste gas recovery pipe 12, a lower recovery cover 13, a cooling net limiting plate 15, a coolant bearing pipe 17, a fastening screw 19, a cooling net 23, and a waste slag collection net 24. The main support platform 1 has cooling net connecting grooves 21 on both sides, the cooling net connecting grooves 21 are adapted to the cooling net 23, the cooling net 23 is connected to the cooling net connecting grooves 21, the cooling net 23 is inserted into the cooling net connecting grooves 21, the cooling net 23 has a cooling pipe connecting port 16 on the side, the cooling net 23 is hollowed out, the cooling pipe connecting port 16 is connected to the inside of the cooling net 23, the cooling net limiting plate 15 is adapted to the cooling pipe connecting port 16, the cooling net limiting plate 15 is connected to the cooling pipe connecting port 16, the cooling net limiting plate 15 is sleeved on the outside of the cooling pipe connecting port 16, and the cooling pipe connecting port 16 is connected to the main support platform 1 by fastening screws 19. The support platform 1 is connected, the coolant carrying pipe 17 is inserted into the cooling pipe connecting port 16 and fixed, the top of the cooling net 23 is connected to the waste slag collecting net 24, the main support platform 1 and the cooling net connecting groove 21 are located at different positions on both sides with traveling racks 38, and the bottom of the traveling rack 38 on one side is provided with a lower recovery cover connecting groove 41, the position of the lower recovery cover connecting groove 41 corresponds to the position of the waste slag collecting net 24, the lower recovery cover 13 is adapted to the lower recovery cover connecting groove 41, the lower recovery cover 13 is connected to the lower recovery cover connecting groove 41, the lower recovery cover 13 is inserted into the lower recovery cover connecting groove 41, the side of the lower recovery cover 13 is provided with a lower recovery cover handle 42, the bottom of the lower recovery cover connecting groove 41 is provided with a lower recovery pipe connecting port 11, the lower exhaust gas recovery pipe 12 is inserted into the lower recovery pipe connecting port 11 and fixed, and the other end of the lower exhaust gas recovery pipe 12 is connected to the vacuum pump.
[0027] Embodiment 3: The waste residue cleaning mechanism 3 of the present invention comprises a waste residue cleaning knife 25, a cleaning mask block 26, a cleaning drive motor 37, a travel drive gear 39, a main support wheel 48, a swing drive gear 49, and an auxiliary support wheel 53. The main support platform 1 is provided with a cleaning mask block 26 on the upper part, and a waste residue recovery pipe 28 is provided on the top of the cleaning mask block 26. The end of the waste residue recovery pipe 28 is connected to an exhaust fan. The cleaning mask block 26 has a waste residue recovery hole 27 inside, and the cleaning mask block 26 has gear mounting plates 18 on both sides, wherein the gear mounting plate 18 on the side away from the lower recovery cover 13 has a limiting wheel mounting platform 62 at the bottom, and the gear mounting plate 18 The outer side is provided with a cleaning motor slot 36, and a cleaning drive motor 37 is inserted into the cleaning motor slot 36 and fixed therein. A transmission shaft of the cleaning drive motor 37 passes through the gear mounting plate 18 and is fixedly connected to a swing drive gear 49. A travel gear mounting shaft 46 is provided on one side of the gear mounting plate 18. The travel gear mounting shaft 46 is rotatably connected to the travel drive gear 39. The bottom of the travel drive gear 39 is meshed with the travel rack 38, and the side of the travel drive gear 39 is meshed with the swing drive gear 49. A main support wheel connecting shaft 47 is provided on the side of the travel gear mounting shaft 46. The main support wheel connecting shaft 47 is rotatably connected to the main support wheel 48. The supporting wheel 48 is pressed against the upper surface of the main supporting platform 1, and a secondary supporting wheel mounting platform 54 is provided on the other side of the gear mounting plate 18. A secondary supporting wheel mounting platform 54 has a secondary supporting wheel connecting shaft 52 on the side thereof, and the secondary supporting wheel connecting shaft 52 is rotatably connected to the secondary supporting wheel 53. The secondary supporting wheel 53 is pressed against the upper surface of the main supporting platform 1, and a limiting wheel mounting platform 62 has a limiting wheel mounting groove 63 inside thereof, and the limiting wheel mounting groove 63 is rotatably connected to the limiting wheel 64. The limiting wheel 64 is pressed against the lower side of the traveling rack 38 at the corresponding position, and a waste residue cleaning knife 25 is provided inside the cleaning mask block 26. A laser cutting sword grating 14 is provided on the top of the main supporting platform 1. An exhaust gas passage hole 43 is arranged between adjacent laser cutting sword grids 14, the laser cutting sword grid 14 is adapted to the waste slag cleaning knife 25, the laser cutting sword grid 14 is connected to the waste slag cleaning knife 25, the waste slag cleaning knife 25 slides on the outside of the laser cutting sword grid 14, the waste slag cleaning knife 25 has swing column connecting blocks 44 on both sides, the swing column connecting blocks 44 have swing column connecting grooves 45 inside, the swing drive gear 49 has a swing drive column 51 on the side, the swing drive column 51 is adapted to the swing column connecting groove 45, the swing drive column 51 is connected to the swing column connecting groove 45, and the swing drive column 51 slides inside the swing column connecting groove 45.
[0028] Furthermore, the high-temperature metal vapor generated during the laser cutting process is blown into the main support platform 1 through the exhaust gas hole 43, and the vacuum pump connected to the lower exhaust gas recovery pipe 12 is started to generate negative pressure inside the main support platform 1, so that the high-temperature metal vapor blown into the main support platform 1 passes through the waste slag collection net 24 and the cooling net 23 and enters the lower exhaust gas recovery pipe 12. At the same time, the coolant is injected into the cooling net 23 from the coolant carrying pipe 17 on one side and flows out from the coolant carrying pipe 17 on the other side, so that the cooling net 23 cools the waste slag collection net 24, so that the high-temperature metal vapor directly condenses on the surface of the waste slag collection net 24 when passing through the waste slag collection net 24, and the remaining waste gas is subsequently recovered by the lower exhaust gas recovery pipe 12.
[0029] Furthermore, after the laser cutting is completed, the cleaning drive motor 37 is started, and the cleaning drive motor 37 drives the swing drive gear 49 to rotate, and the swing drive gear 49 drives the traveling drive gear 39 to rotate, so that the waste slag cleaning mechanism 3 moves in a straight line on the traveling rack 38. While moving, the swing drive column 51 of the swing drive gear 49 slides inside the swing column connecting groove 45 of the waste slag cleaning knife 25, so that during the advancement of the laser cutting mechanism 4, the waste slag cleaning knife 25 continues to slide left and right at high speed on the surface of the laser cutting sword fence 14, thereby completing the cleaning of the waste slag on the surface of the laser cutting sword fence 14. At the same time, the vacuum pump connected to the positioning drive gear 66 is started to generate negative pressure inside the cleaning mask block 26, and the waste slag is recovered through the waste slag recovery hole 27.
[0030] It should be noted that the negative pressure generated inside the main support platform 1 assists the high-temperature metal vapor generated during the laser cutting process to move downward, making it less likely for the high-temperature metal vapor generated during the metal cutting process to accumulate at the bottom of the metal plate to cause slag, thereby improving the cutting effect.
[0031] It should also be noted that the coolant flowing through the cooling net 23 cools the waste slag collection net 24, so that the high-temperature metal vapor passing through the waste slag collection net 24 is cooled and condensed on the waste slag collection net 24, which is convenient for the subsequent centralized recovery of waste slag. At the same time, it also avoids excessive accumulation of waste slag on the laser cutting sword grating 14, which is convenient for the subsequent cleaning of the laser cutting sword grating 14. The cutting section is neat and has good flatness, which prevents bumps and concavities below the cutting surface.
[0032] It should also be noted that during the forward movement of the laser cutting mechanism 4, the waste slag cleaning knife 25 inside the laser cutting mechanism 4 continues to swing left and right. Through the left and right swing of the waste slag cleaning knife 25, the waste slag cleaning knife 25 can clean the same position of the laser cutting sword fence 14 multiple times during the forward movement of the laser cutting mechanism 4, thereby improving the cleaning effect of this device.
[0033] It should also be noted that the cleaning mask block 26 itself is an inverted U-shaped design, so that the cleaning mask block 26 always covers the outside of the waste cleaning knife 25 during the cleaning process, thereby avoiding secondary pollution caused by waste overflow during the cleaning process. At the same time, the waste residue cleaned will also be recovered through the waste recovery hole 27, making the cleaning process more efficient and tidy.
[0034] Embodiment 4: The laser cutting mechanism 4 of the present invention comprises a cutting head bearing platform 29, a cutting head bearing block 31, a driving screw 33, a laser cutting head 35, a lower cutting mechanism bearing platform 57, a positioning motor 61, and a positioning drive gear 66. The main support platform 1 has a cutting mechanism positioning slide 55 on the side opposite to the lower recovery cover connecting groove 41. The cutting mechanism positioning slide 55 is adapted to the lower cutting mechanism bearing platform 57. The cutting mechanism positioning slide 55 is connected to the lower cutting mechanism bearing platform 57. The lower cutting mechanism bearing platform 57 slides on the outside of the cutting mechanism positioning slide 55. The cutting mechanism positioning slide 55 has a positioning rack 56 inside. One side of the lower cutting mechanism bearing platform 57 has a positioning motor mounting platform 59. The positioning motor 61 is inserted into the positioning motor mounting platform 59 and fixed. The transmission shaft of the positioning motor 61 passes through the lower cutting mechanism bearing platform 57 and is fixedly connected to the positioning drive gear 66. The positioning drive gear 66 meshes with the positioning rack 56. The side of the lower cutting mechanism bearing platform 57 is fixedly connected to the lifting hydraulic cylinder 58. A cutting head bearing platform 29 is arranged on the upper part of the lower cutting mechanism bearing platform 57, and an upper cutting mechanism bearing platform 65 is arranged on the side of the cutting head bearing platform 29. The top of the hydraulic rod of the lifting hydraulic cylinder 58 is fixedly connected to the upper cutting mechanism bearing platform 65. A screw mounting groove 32 is arranged inside the cutting head bearing platform 29, and the screw mounting groove 32 is rotatably connected with the driving screw 33. A screw motor mounting platform 67 is arranged on one side of the cutting head bearing platform 29. The screw driving motor 68 is inserted into the screw motor mounting platform 67 and fixed inside. The transmission shaft of the screw driving motor 68 is fixedly connected with the driving screw 33. The cutting head bearing platform 29 is adapted to the cutting head bearing block 31. The cutting head bearing platform 29 is connected to the cutting head bearing block 31, and the cutting head bearing block 31 slides inside the cutting head bearing platform 29. A screw connecting groove 22 is arranged inside the cutting head bearing block 31, and the screw connecting groove 22 is threadedly connected with the driving screw 33. A cutting head mounting block 34 is arranged on the top of the cutting head bearing platform 29, and a laser cutting head 35 is connected to the side of the cutting head mounting block 34.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principles of the present invention, and these improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A railway maintenance mechanical processing and cutting device, characterized in that The invention comprises a main support platform (1), wherein a waste slag auxiliary recovery mechanism (2) is arranged inside the main support platform (1), and the waste slag auxiliary recovery mechanism (2) is used to cool and recover the metal vapor generated during the cutting process. A waste slag cleaning mechanism (3) and a laser cutting mechanism (4) are arranged on the upper part of the main support platform (1), and the waste slag cleaning mechanism (3) is located on the side of the laser cutting mechanism (4). The laser cutting mechanism (4) performs laser cutting operations on the plate to be processed. After the laser cutting mechanism (4) completes the processing, the waste slag cleaning mechanism (3) cleans and recovers the metal residue remaining on the main support platform (1).
2. A railway maintenance mechanical processing and cutting device according to claim 1, characterized in that The waste residue auxiliary recovery mechanism (2) comprises a lower waste gas recovery pipe (12), a lower recovery cover (13), a cooling net limiting plate (15), a coolant bearing pipe (17), a fastening screw (19), a cooling net (23), and a waste residue collection net (24). The main support platform (1) has cooling net connection grooves (21) on both sides, the cooling net connection grooves (21) are adapted to the cooling net (23), the cooling net (23) is connected to the cooling net connection grooves (21), the cooling net (23) is inserted into the cooling net connection grooves (21), the cooling net (23) has a cooling pipe connection port (16) on the side of the cooling net (23), the cooling net (23) is hollowed out, the cooling pipe connection port (16) is connected to the inside of the cooling net (23), the cooling net limiting plate (15) is adapted to the cooling pipe connection port (16), the cooling net limiting plate (15) is connected to the cooling pipe connection port (16), and the cooling net limiting plate (15) is sleeved on the outside of the cooling pipe connection port (16).
3. A railway maintenance mechanical processing and cutting device according to claim 2, characterized in that The cooling pipe connection port (16) is connected to the main support platform (1) by means of a fastening screw (19), the coolant bearing pipe (17) is inserted into the cooling pipe connection port (16) and fixed therein, the top of the cooling net (23) is connected to the waste slag collection net (24), the main support platform (1) and the cooling net connection groove (21) are provided with travel racks (38) on two sides at different positions, the travel rack (38) on one side has a lower recovery cover connection groove (41) at the bottom, and the position of the lower recovery cover connection groove (41) is aligned with the position of the waste slag collection net (24). Correspondingly, the lower recycling cover (13) is adapted to the lower recycling cover connecting groove (41), the lower recycling cover (13) is connected to the lower recycling cover connecting groove (41), the lower recycling cover (13) is inserted into the lower recycling cover connecting groove (41), the side of the lower recycling cover (13) is provided with a lower recycling cover handle (42), the bottom of the lower recycling cover connecting groove (41) is provided with a lower recycling pipe connecting port (11), the lower exhaust gas recovery pipe (12) is inserted into the lower recycling pipe connecting port (11) and fixed, and the other end of the lower exhaust gas recovery pipe (12) is connected to the vacuum pump.
4. A railway maintenance mechanical processing and cutting device according to claim 1, characterized in that The waste residue cleaning mechanism (3) comprises a waste residue cleaning knife (25), a cleaning mask block (26), a cleaning drive motor (37), a travel drive gear (39), a main support wheel (48), a swing drive gear (49), and a secondary support wheel (53). The main support platform (1) is provided with a cleaning mask block (26) on the upper part. The top of the cleaning mask block (26) is provided with a waste residue recovery pipe (28). The end of the waste residue recovery pipe (28) is connected to an exhaust fan. The cleaning mask block (26) has a waste residue recovery hole (27) inside. The cleaning mask block (26) has gear mounting plates (18) on both sides. The bottom of the gear mounting plate (18) on the side away from the lower recovery cover (13) has a limiting wheel mounting platform (62). The gear mounting plate (18) has a cleaning motor slot (36) on the outer side. The cleaning drive motor (37) is inserted into the cleaning motor slot (36) and fixed inside. The transmission shaft of the cleaning drive motor (37) passes through the gear mounting plate (18) and is fixedly connected to the swing drive gear (49).
5. A railway maintenance mechanical processing and cutting device according to claim 4, characterized in that : A travel gear mounting shaft (46) is provided on one side of the gear mounting plate (18), the travel gear mounting shaft (46) is rotatably connected to the travel drive gear (39), the bottom of the travel drive gear (39) is meshed with the travel rack (38), the side of the travel drive gear (39) is meshed with the swing drive gear (49), the side of the travel gear mounting shaft (46) is provided with a main support wheel connecting shaft (47), the main support wheel connecting shaft (47) is rotatably connected to the main support wheel (48), the main support wheel (48) is pressed against the upper surface of the main support platform (1), the other side of the gear mounting plate (18) is provided with a secondary support wheel mounting platform (54), the side of the secondary support wheel mounting platform (54) is provided with a secondary support wheel connecting shaft (52), the secondary support wheel connecting shaft (52) is rotatably connected to the secondary support wheel (53), and the secondary support wheel (53) is pressed against the upper surface of the main support platform (1).
6. A railway maintenance mechanical processing and cutting device according to claim 5, characterized in that The limiting wheel mounting platform (62) has a limiting wheel mounting groove (63) inside, the limiting wheel mounting groove (63) is rotatably connected to the limiting wheel (64), the limiting wheel (64) is pressed against the lower side of the travel rack (38) at the corresponding position, a waste slag cleaning knife (25) is arranged inside the cleaning mask block (26), a laser cutting sword grid (14) is arranged on the top of the main support platform (1), and waste gas passing holes (43) are arranged between adjacent laser cutting sword grids (14), the laser cutting sword grid (14) is adapted to the waste slag cleaning knife (25), and the laser cutting sword grid (14) is adapted to the waste slag cleaning knife (25). ) is connected to a waste slag cleaning knife (25), the waste slag cleaning knife (25) slides on the outside of the laser cutting sword fence (14), the waste slag cleaning knife (25) has swing column connecting blocks (44) on both sides, the swing column connecting blocks (44) have swing column connecting grooves (45) inside, the swing driving gear (49) has a swing driving column (51) on the side, the swing driving column (51) is adapted to the swing column connecting groove (45), the swing driving column (51) is connected to the swing column connecting groove (45), and the swing driving column (51) slides inside the swing column connecting groove (45).
7. The railway maintenance mechanical processing and cutting device according to claim 1 is characterized in that The laser cutting mechanism (4) comprises a cutting head bearing platform (29), a cutting head bearing block (31), a driving screw (33), a laser cutting head (35), a lower cutting mechanism bearing platform (57), a positioning motor (61), and a positioning driving gear (66). The main support platform (1) has a cutting mechanism positioning slideway (55) on the side opposite to the lower recovery cover connecting groove (41). The cutting mechanism positioning slideway (55) is adapted to the lower cutting mechanism bearing platform (57). The cutting mechanism positioning slideway (55) is connected to the lower cutting mechanism bearing platform (57). The lower cutting mechanism bearing platform (57) is disposed on the cutting mechanism positioning slideway (55). ) slides outside, a positioning rack (56) is provided inside the cutting mechanism positioning slideway (55), a positioning motor mounting platform (59) is provided on one side of the lower cutting mechanism bearing platform (57), a positioning motor (61) is inserted into the positioning motor mounting platform (59) and fixed therein, a transmission shaft of the positioning motor (61) passes through the lower cutting mechanism bearing platform (57) and is fixedly connected to a positioning drive gear (66), the positioning drive gear (66) is meshed with the positioning rack (56), a lifting hydraulic cylinder (58) is fixedly connected to the side of the lower cutting mechanism bearing platform (57), and a cutting head bearing platform (29) is provided on the upper part of the lower cutting mechanism bearing platform (57).
8. A railway maintenance mechanical processing and cutting device according to claim 7, characterized in that The cutting head support platform (29) has an upper cutting mechanism support platform (65) on the side, the hydraulic rod of the lifting hydraulic cylinder (58) is fixedly connected to the upper cutting mechanism support platform (65), the cutting head support platform (29) has a screw rod installation groove (32) inside, the screw rod installation groove (32) is rotatably connected to the driving screw (33), and the cutting head support platform (29) has a screw motor installation platform (67) on one side, the screw drive motor (68) is inserted into the screw motor installation platform (67) and fixed, and the screw drive motor (68) has a transmission shaft fixed to the screw motor installation platform (67). The cutting head support platform (29) is connected to the cutting head support block (31), the cutting head support platform (29) is connected to the cutting head support block (31), the cutting head support block (31) slides inside the cutting head support platform (29), a lead screw connection groove (22) is provided inside the cutting head support block (31), the lead screw connection groove (22) is threadedly connected to the driving lead screw (33), a cutting head mounting block (34) is provided on the top of the cutting head support platform (29), and a laser cutting head (35) is connected to the side of the cutting head mounting block (34).
Citation Information
Patent Citations
Laser cutting machine
CN116571901A
High-precision laser cutting machine
CN106735889A
Alloy wear-resisting plate cutting device
CN211135950U
Closed optical fiber laser cutting machine translation rapid exchange platform
CN212384840U
Laser cutting machine with cleaning function
CN217551474U