Gear machining device and using method thereof

Abstract

The invention discloses a gear machining device, which relates to the technical field of machining, and comprises: a machine tool, the upper end of which is provided with a first groove; the positioning seat is arranged at the left end of the first groove; a second groove is formed in the upper end of the positioning shaft; an expansion sleeve; the machining seat is arranged at the right end of the first groove, and the machining seat comprises a first cutter and a second cutter; the expansion sleeve is arranged to be fixed according to gears of different specifications, the second groove is formed to enable a certain space to flow out between the positioning shaft and the gear, so that the first cutter and the second cutter can machine splines and tooth profiles at the same time, and the problem that the spline part cannot be integrally machined when the tooth profiles of the gears are machined is solved. And the spline part can be integrally processed when the tooth form of the gear is processed.

Description

Technical Field

[0001] The present application relates to the technical field of mechanical processing, and in particular to a gear processing device. Background Art

[0002] Gears are mechanical transmission devices that can convert rotational motion into another rotational motion or linear motion. Gears are commonly used in various mechanical equipment and mechanical systems, such as automobiles, aircraft, industrial robots, etc. Common gear tooth processing technologies include milling, turning, gear shaping, gear hobbing, etc. These technologies can select appropriate processing methods according to different gear types and requirements.

[0003] In the existing gear tooth processing process, when it is necessary to process the spline part on the gear, it is impossible to complete the processing of the intermediate spline at the same time, and additional processes and equipment are required, which leads to extended production cycle and increased cost, thereby reducing processing efficiency. If the spline part is processed first, it is difficult to accurately position and clamp the intermediate spline, making clamping and fixing more difficult. This situation will affect the processing quality and stability, and require the introduction of more complex processes and tooling designs for clamping, which increases the technical difficulty and requirements in the production process.

[0004] Therefore, we need a gear processing device to solve the problem that the spline part cannot be processed integrally when processing the gear tooth shape, so that the spline part can be processed integrally when processing the gear tooth shape. Summary of the invention

[0005] The purpose of the present application is to solve the problem that the spline part cannot be processed in an integrated manner when processing the gear tooth shape. In order to solve the above problem, the present application provides a gear processing device that can integrate the spline part when processing the gear tooth shape.

[0006] To achieve the above-mentioned purpose, the embodiment of the present application adopts the following technical solutions: a machine tool, a first groove is arranged at the upper end of the machine tool; a positioning seat, the positioning seat is arranged at the upper end of the machine tool, and the positioning seat is arranged at the left end of the first groove; a positioning shaft, the positioning shaft is arranged in the middle of the positioning seat, the positioning shaft is movably connected with the positioning seat, and a second groove is arranged at the upper end of the positioning shaft; an expansion sleeve, the expansion sleeve is arranged at the left end of the positioning shaft; a processing seat, the processing seat is arranged at the upper end of the machine tool, and the processing seat is arranged at the right end of the first groove, the processing seat comprises: a first tool, the first tool is arranged at the left end of the processing seat, and the first tool is movably connected with the processing seat; a second tool, the second tool is arranged at the lower end of the processing seat, and the second tool is movably connected with the processing seat; the gear is arranged in the first groove, the positioning shaft moves to the right, the positioning shaft axially fixes the gear, the expansion sleeve expands outward and radially fixes the gear, the first tool moves to the left to process the gear spline, the second tool moves downward to process the gear tooth shape, the first tool, the second tool, and the expansion sleeve are reset in turn, the gear is rotated, and the movement of the expansion sleeve, the first tool, and the second tool is repeated to complete the gear processing.

[0007] In the above technical scheme, the embodiment of the present application is as follows: the expansion sleeve can be fixed according to gears of different specifications, and the second groove is set to leave a certain space between the positioning shaft and the gear so that the first tool and the second tool can process the spline and the tooth shape at the same time, thereby solving the problem that the spline part cannot be processed in an integrated manner when processing the gear tooth shape, and the spline part can be processed in an integrated manner when processing the gear tooth shape.

[0008] Further, according to an embodiment of the present application, the clamping assembly is disposed in the first groove.

[0009] Further, according to an embodiment of the present application, the clamping assembly is configured as a symmetrical structure disposed on both sides of the first groove.

[0010] Further, according to an embodiment of the present application, the second groove is configured to be semicircular, and the diameter of the second groove is smaller than one third of the diameter of the positioning shaft.

[0011] Further, according to an embodiment of the present application, the first tool is disposed in the second groove.

[0012] Further, according to an embodiment of the present application, a guide groove is provided at the lower end of the processing seat, and the second tool is arranged in the guide groove.

[0013] Further, according to an embodiment of the present application, the first tool and the second tool are configured as gear shaping cutters.

[0014] Further, according to an embodiment of the present application, the first groove is configured to be semicircular.

[0015] Further, according to an embodiment of the present application, the positioning shaft and the positioning seat are radially fixed, and the positioning shaft and the positioning seat are axially movably connected.

[0016] Further, according to an embodiment of the present application, the gear is placed in the first groove, and the clamping assembly clamps the gear;

[0017] The positioning shaft moves rightward, and the positioning shaft axially fixes the gear;

[0018] The expansion sleeve expands outwards to radially fix the gear, the first tool moves to the left to process the gear spline, and the second tool moves downwards to process the gear tooth profile to complete the partial processing of the gear tooth profile and spline;

[0019] Reset the first tool, the second tool, and the expansion sleeve in sequence;

[0020] The clamping assembly rotates the gear, and the expansion sleeve, the first tool, and the second tool are repeatedly moved to complete the gear processing.

[0021] Compared with the prior art, the present application has the following beneficial effects: the present application can fix gears of different specifications by setting an expansion sleeve, and sets a second groove to leave a certain space between the positioning shaft and the gear so that the first tool and the second tool can process the spline and the tooth shape at the same time, thereby solving the problem that the spline part cannot be processed in an integrated manner when processing the gear tooth shape, and the spline part can be processed in an integrated manner when processing the gear tooth shape. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present application is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 Axonometric measurement of a gear processing device Figure 1 .

[0024] Figure 2 Axonometric measurement of a gear processing device Figure 2 .

[0025] Figure 3 It is a front view of a gear processing device.

[0026] Figure 4 This is the front view of the improved clamping assembly.

[0027] Figure 5 After improvement Figure 4 Section view "AA".

[0028] In the attached figure

[0029] 1. Machine tool 11. First groove 2. Positioning seat

[0030] 3. Positioning shaft 31, second groove 4, expansion sleeve

[0031] 5. Processing seat 51, first tool 52, second tool

[0032] 53, guide groove 6, clamping assembly 61, guide rail

[0033] 62. Clamping part 7. Gear DETAILED DESCRIPTION

[0034] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "one", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] For the purpose of simplicity and illustration, the principles of the embodiments are described primarily by reference to examples. In the following description, many specific details are presented to provide a thorough understanding of the embodiments. However, it is apparent that, for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and apparatus are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments may be used in combination with each other.

[0038] Embodiment 1: Figure 1-3 As shown, a gear processing device comprises:

[0039] The machine tool 1 has a first groove 11 at the upper end thereof, the gear 7 of the first groove 11 is larger than the gear 7 of the gear 7, the first groove 11 is arranged in a semicircular shape, and the first groove 11 can be arranged to preliminarily position the gear 7 in the machine tool 1.

[0040] The positioning seat 2 is arranged at the upper end of the machine tool 1, and the positioning seat 2 is arranged at the left end of the first groove 11; the positioning shaft 3, the positioning shaft 3 is arranged in the middle of the positioning seat 2, the positioning shaft 3 is movably connected with the positioning seat 2, and a second groove 31 is arranged on the upper end of the positioning shaft 3. The positioning shaft 3 can be axially displaced relative to the positioning seat 2 to facilitate the placement and removal of the gear 7.

[0041] The expansion sleeve 4 is arranged at the left end of the positioning shaft 3. The setting of the expansion sleeve 4 can quickly position gears 7 of different specifications and facilitate the replacement of the position of the gear 7. Especially for gears 7 with splines, the size of the expansion sleeve 4 is set larger than the size of the spline groove. During the operation of the expansion sleeve 4, there is no need to adjust the angle of the gear 7 and the gear 7 can be directly fixed.

[0042] The processing seat 5 is arranged at the upper end of the machine tool 1, and the processing seat 5 is arranged at the right end of the first groove 11. The processing seat 5 includes: a first tool 51, the first tool 51 is arranged at the left end of the processing seat 5, and the first tool 51 is movably connected to the processing seat 5; a second tool 52, the second tool 52 is arranged at the lower end of the processing seat 5, and the second tool 52 is movably connected to the processing seat 5. The arrangement of the first tool 51 and the second tool 52 can simultaneously process the tooth shape and spline of the gear 7 without the need for additional processes and equipment.

[0043] The gear 7 is arranged in the first groove 11, the positioning shaft 3 moves to the right, the positioning shaft 3 axially fixes the gear 7, the expansion sleeve 4 expands outward radially fixes the gear 7, the first tool 51 moves to the left to process the spline of the gear 7, and the second tool 52 moves downward to process the tooth shape of the gear 7, the first tool 51, the second tool 52, and the expansion sleeve 4 are reset in sequence, the gear 7 is rotated, and the movement of the expansion sleeve 4, the first tool 51, and the second tool 52 are repeated to complete the processing of the gear 7.

[0044] By setting the expansion sleeve 4, the gear 7 of different specifications can be fixed. The second groove 31 is set to leave a certain space between the positioning shaft 3 and the gear 7 so that the first tool 51 and the second tool 52 can process the spline and the tooth shape at the same time, thereby solving the problem that the spline part cannot be processed in an integrated manner when processing the tooth shape of the gear 7. The spline part can be processed in an integrated manner when processing the tooth shape of the gear 7.

[0045] The clamping assembly 6 is arranged in the first groove 11 , and the clamping assembly 6 is arranged as a symmetrical structure on both sides of the first groove 11 , the positioning shaft 3 is radially fixed to the positioning seat 2 , and the positioning shaft 3 is axially movably connected to the positioning seat 2 .

[0046] The second groove 31 is set to be semicircular, and the diameter of the second groove 31 is smaller than one-third of the diameter of the positioning shaft 3. The second groove 31 is set to be semicircular so that the first tool 51 can enter the spare part between the positioning shaft 3 and the gear 7 to process part of the spline. The diameter of the second groove 31 is set to be smaller than one-third of the diameter of the positioning shaft 3 to prevent the positioning shaft 3 and the gear 7 from loosening when the gap is too large.

[0047] The first tool 51 is arranged in the second groove 31, a guide groove 53 is arranged at the lower end of the processing seat 5, the second tool 52 is arranged in the guide groove 53, the first tool 51 and the second tool 52 are arranged as gear shaping tools, and by setting the guide groove 53 and the first tool 51 and the second tool 52 as gear shaping tools, the second tool 52 can move in the guide groove 53 to complete the processing of the tooth shape, without rotating the gear 7, and the tooth shape of the spline and the gear 7 can be processed at the same time.

[0048] Embodiment 2: Figure 1-4 As shown, based on the first embodiment, the present embodiment further improves the clamping assembly 6, and the clamping assembly 6 further includes:

[0049] The guide rail 61 is arranged in the first groove 11. The guide rail 61 is arranged in a closed shape. The upper end of the guide rail 61 is arranged in a semicircle. The upper end of the guide rail 61 is arranged concentrically with the first groove 11. The closed shape allows the guide rail 61 to circulate to meet the rotation of the gear 7 at different angles.

[0050] The clamping members 62 are provided in plurality and are evenly arranged in the guide rail 61. The even distribution of the clamping members 62 can ensure that the workpiece is subjected to an equal clamping force during the processing, thereby preventing the workpiece from displacement or instability. The plurality of clamping members 62 can be provided according to the size, shape and processing requirements of the workpiece. An appropriate amount of clamping members 62 can be selected for use, and necessary clamping force adjustments can be made to meet the processing requirements of different workpieces.

[0051] The clamping assembly 6 can be set to perform preliminary fixation when the gear 7 is placed in the first groove 11. After a part of the spline and the tooth profile of the gear 7 are processed, the gear 7 will not be displaced too much and will not fall off after the expansion sleeve 4 is reset inward. The guide rail 61 moves left or right, and the clamping member 62 clamps the gear 7 to rotate the gear 7 to the left or right to the position that needs to be processed. Then the expansion sleeve 4 is expanded to complete the rotation of the gear 7. There is no need to manually rotate the gear 7, and the tooth profile and spline of the gear 7 can be better processed as an integrated whole.

[0052] Embodiment 3: Figure 5As shown, on the basis of Example 2, this embodiment further improves the guide rail 61, and the meshing part of the upper end of the guide rail 61 and the gear 7 is set to be inclined inward. When the clamping member 62 passes through the upper end of the guide rail 61, the clamping member 62 will gradually tilt inward to fix the gear 7, which meets the clamping of gears 7 of different thicknesses. Through the design of the inward-inclined guide rail 61, the clamping member 62 can form a tighter clamping force when fixing the gear 7. This stable and uniform clamping force can prevent the loosening or displacement of the gear 7 during the processing, ensuring the stability and safety of the processing. When the clamping member 62 passes through the guide rail 61, it can automatically adjust and fix the gear 7 without additional adjustment or fixing steps. This convenient operation simplifies the workflow and improves the operating efficiency.

[0053] Embodiment 4: Figure 1-5 As shown, based on embodiments 1-3, this embodiment further provides a method for using a gear processing device, including:

[0054] The gear 7 is placed in the first groove 11 , and the gear 7 is preliminarily clamped by the clamping member 62 to ensure the position and stability of the gear 7 .

[0055] Move the positioning shaft 3 to the right, so that it enters the interior of the gear 7 and axially fixes the gear 7. This ensures that the position of the gear 7 is accurate and will not move.

[0056] The expansion sleeve 4 is used to expand radially outward to fix the gear 7. In this way, the gear 7 can remain stable during the processing without movement or shaking.

[0057] The first cutter 51 is displaced to the left to start machining the spline of the gear 7. The spline portion of the gear 7 can be accurately formed by appropriate cutting and machining methods.

[0058] The second cutter 52 moves downward and reciprocates through the guide groove 53. In this way, the second cutter 52 can complete the processing of the tooth profile of the gear 7. The existence of the guide groove 53 can ensure the accuracy and repeatability of the processing.

[0059] After completing the partial processing of the gear 7 tooth profile and spline, the first tool 51, the second tool 52 and the expansion sleeve 4 are reset in sequence. The reset operation of these components can accurately return to the initial position to prepare for the next processing step.

[0060] The guide rail 61 moves to the right, so that the clamping member 62 clamps the gear 7 and rotates it to the position of the unprocessed part of the gear 7. Like this, the following processing can continue, and the complete processing of the gear 7 is ensured.

[0061] Repeat the above steps, and perform the movement and processing operations of the expansion sleeve 4, the first tool 51 and the second tool 52 in sequence until the entire processing of the gear 7 is completed. Each round of movement will process a small area, and through continuous repetition, the processing process of the entire gear 7 is finally completed.

[0062] Although the above describes the illustrative specific implementation methods of the present application so that technicians in this technical field can understand the present application, the present application is not limited to the scope of the specific implementation methods. For ordinary technicians in this technical field, as long as various changes are within the spirit and scope of the present application defined and determined by the attached claims, all application creations using the concept of the present application are protected.

Claims

1. A gear processing device, characterized in that: include: A machine tool, wherein a first groove is provided at an upper end of the machine tool; A positioning seat, the positioning seat is arranged at the upper end of the machine tool, and the positioning seat is arranged at the left end of the first groove; A positioning shaft, the positioning shaft is arranged in the middle of the positioning seat, the positioning shaft is movably connected to the positioning seat, and a second groove is arranged on the upper end of the positioning shaft; An expansion sleeve, the expansion sleeve is arranged at the left end of the positioning shaft; A processing seat, the processing seat is arranged at the upper end of the machine tool, the processing seat is arranged at the right end of the first groove, and the processing seat includes: A first tool, the first tool is arranged at the left end of the processing seat, and the first tool is movably connected to the processing seat; A second tool, the second tool is arranged at the lower end of the processing seat, and the second tool is movably connected to the processing seat; The gear is set in the first groove, the positioning shaft moves to the right, the positioning shaft axially fixes the gear, the expansion sleeve expands outward and radially fixes the gear, the first tool moves to the left to process the spline of the gear, and the second tool moves downward to process the gear tooth shape. The first tool, the second tool, and the expansion sleeve are reset in sequence, the gear is rotated, and the expansion sleeve, the first tool, and the second tool are repeatedly moved to complete the gear processing.

2. A gear processing device according to claim 1, characterized in that: A clamping assembly is disposed in the first groove.

3. A gear processing device according to claim 2, characterized in that: The clamping assembly is configured as a symmetrical structure disposed on both sides of the first groove.

4. A gear processing device according to claim 1, characterized in that: The second groove is configured to be semicircular, and the diameter of the second groove is smaller than one third of the diameter of the positioning shaft.

5. The gear processing device according to claim 1, characterized in that: The first tool is disposed in the second groove.

6. A gear processing device according to claim 1, characterized in that: A guide groove is arranged at the lower end of the processing seat, and the second tool is arranged in the guide groove.

7. A gear processing device according to claim 1, characterized in that: The first tool and the second tool are configured as gear shaping cutters.

8. The gear processing device according to claim 1, characterized in that: The first groove is configured in a semicircular shape.

9. The gear processing device according to claim 1, characterized in that: The positioning shaft is radially fixed to the positioning seat, and the positioning shaft is axially movably connected to the positioning seat.

10. A method for using a gear processing device, characterized in that: A gear processing device as claimed in any one of claims 1 to 9, comprising the following steps: Placing the gear in the first groove, and clamping the gear with the clamping assembly; The positioning shaft moves rightward, and the positioning shaft axially fixes the gear; The expansion sleeve expands outwardly and radially fixes the gear, the first tool moves leftward to process the gear spline, and the second tool moves downward to process the gear tooth profile to complete partial processing of the gear tooth profile and spline; Resetting the first tool, the second tool, and the expansion sleeve in sequence; The clamping assembly rotates the gear, and repeatedly moves the expansion sleeve, the first tool, and the second tool to complete gear processing.

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