A gear-driven synchronous feeding and automatic temperature control silicone extruder

Abstract

The present invention relates to a gear-driven synchronous feeding and automatic temperature control silicone extruder, belonging to the technical field of silicone extruders. It includes a frame, a driving motor, a transmission gear set, a feeding mechanism, an extrusion barrel, a screw, a water supply temperature control system, a water inlet control system, and a silicone extruder electrical box. The transmission gear set, the water supply temperature control system, the water inlet control system, and the silicone extruder electrical box are fixedly connected to the frame. The frame is rotatably connected to the extrusion barrel, and the driving motor is fixedly installed on the top of the water inlet control system. In the present invention, through an accurate temperature control system, the extrusion temperature can be adjusted in real time, thereby ensuring the physical properties and dimensional accuracy of silicone products and avoiding product defects caused by temperature fluctuations. Due to the adoption of automatic temperature control technology, the extruder of the present invention reduces manual intervention during the production process, reduces operation complexity, and improves production efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of silicone extruders, and particularly to a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder. Background Art

[0002] A silicone extruder is a basic equipment in the silicone industry and plays a very important role in the production process of tubes and strips. Most silicone products are extruded by a silicone extruder, especially silicone tubes, silicone strips, silicone profiled sheets, etc. The silicone products produced by a silicone extruder have high production efficiency, large output, and excellent quality.

[0003] The production process flow of a silicone extruder usually includes the following steps: 1. Rubber mixing: The raw material of the mixed rubber is mixed on a two-roll rubber mixer and pressed into a silicone extrusion material; 2. Extrusion molding: Install a mold on the head of the silicone extruder, then cut the refined silicone material into the same size and length, put the silicone raw material into a long drying tunnel, and vulcanize it at high temperature. The silicone product coming out of the drying tunnel is called a semi-finished product; 3. Subsequent processing: The rest is the subsequent processing such as cutting or bonding according to the length and shape required by the customer.

[0004] When producing silicone products, a silicone extruder needs to accurately control the extrusion speed and extrusion temperature to ensure the quality of silicone products. Traditional silicone extruders usually manually adjust the feeding speed and extrusion temperature, which is not only inefficient but also difficult to ensure the quality stability of products. Therefore, a silicone extruder that can automatically control the feeding speed and extrusion temperature is proposed, which can further improve the extrusion efficiency and product quality of the silicone extruder. Summary of the Invention

[0005] The present invention provides a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder, which solves the problems raised in the above background art, further improves the production efficiency and product quality of the silicone extruder. Through an accurate temperature control system, it can adjust the extrusion temperature in real time, thereby ensuring the physical properties and dimensional accuracy of silicone products and avoiding product defects caused by temperature fluctuations.

[0006] The solution of the present invention to the above technical problems is as follows: A gear-driven synchronous feeding and automatic temperature-controlled silicone extruder, comprising a frame, a driving motor, a transmission gear set, a feeding mechanism, an extrusion barrel, a screw, a water supply temperature control system, a water inlet control system, and a silicone extruder electric box. The transmission gear set, the water supply temperature control system, the water inlet control system, and the silicone extruder electric box are fixedly connected to the frame. The frame is rotatably connected to the extrusion barrel. The driving motor is fixedly installed on the top of the water inlet control system. One end of the transmission gear set is connected to the driving motor, and the other end is connected to the screw. One end of the screw is provided with a first gear, and the driving end of the feeding mechanism is provided with a second gear. The first gear and the second gear are meshed and connected. The second gear is fixedly connected with a feeding roller. The extrusion barrel is evenly provided with temperature measuring holes, and a cooling medium circulation cavity is arranged inside the screw.

[0007] The water supply temperature control system includes a temperature sensor, a control unit, an execution unit, a water tank, a stainless steel heater, a water pump, and an electric proportional valve. The temperature sensor is used to detect the temperature of each temperature measuring hole. The control unit controls the electric proportional valve at the medium circulation inlet at each place to adjust the flow rate separately according to the feedback signal of the temperature sensor. By controlling the flow rate at each place, the temperature control difference at each place can be adjusted to achieve the automatic control of different temperatures at each place. The stainless steel heater is installed at the water tank, and the water pump is fixedly communicated with the water tank and the electric proportional valve.

[0008] On the basis of the above technical solution, the present invention can be further improved as follows.

[0009] Further, two sections of water flow channels are arranged inside the extrusion barrel, and the two sections of water flow channels are respectively located at the front end and the rear end of the extrusion barrel. The extrusion barrel is communicated with a first water inlet pipe and a water outlet pipe for the corresponding two water flow channels.

[0010] Further, the cooling medium circulation cavity can be penetrated by the water pipe of the water supply temperature control system. The cooling medium flows into the bottom of the inner hole of the screw through the water pipe, and then flows out through the cavity of the screw hole to realize the circulation of the cooling medium inside the screw.

[0011] Further, a scraper is fixedly installed inside the feeding mechanism, and the scraper is attached to the feeding roller, so that the residual silicone raw material on the outer wall of the feeding roller can be scraped off.

[0012] Further, the feeding roller is rotatably connected to the feeding mechanism, and the feeding mechanism is provided with a feeding port.

[0013] Further, the feeding roller is communicated with a second water inlet pipe, the second water inlet pipe is communicated with the water supply temperature control system, and a water temperature control cavity is arranged on the inner wall of the feeding roller. The cooling medium can be circulated through the water temperature control cavity to control the temperature of the feeding roller.

[0014] Further, the water temperature control cavity is provided with a water inlet hole communicating with the second water inlet pipe, and the water temperature control cavity is provided with a water outlet hole communicating with the water supply temperature control system, so that the cooling medium liquid can circulate in the water temperature control cavity.

[0015] Further, when the water supply temperature control system needs to be cooled, the stainless steel heater stops working to cool the medium. When the system needs to be heated, the stainless steel heater works to heat the medium, so as to achieve temperature control.

[0016] Further, the electric proportional valve is provided with a plurality of water outlet holes, and the plurality of water outlet holes are respectively communicated with the extrusion barrel, the screw, the feeding roller and the transmission gear set. The medium enters the barrel, the screw, the feeding roller and the transmission gear set to control the temperature.

[0017] The beneficial effects of the present invention are as follows: The present invention provides a gear-driven synchronous feeding and automatic temperature control silicone extruder, which has the following advantages:

[0018] Through the precise temperature control system, the extrusion temperature can be adjusted in real time, so as to ensure the physical properties and dimensional accuracy of silicone products, and avoid product defects caused by temperature fluctuations;

[0019] Due to the adoption of the automatic temperature control technology, the extruder of the present invention reduces manual intervention during the production process, reduces the operation complexity, and improves the production efficiency;

[0020] The gear-driven synchronous feeding and automatic temperature control silicone extruder realizes precise control of the extrusion process through optimized structural design and control strategies, thereby reducing energy consumption and production costs while ensuring product quality;

[0021] Due to the realization of synchronous feeding, the blockage and unevenness of materials during the extrusion process can be effectively avoided, and the extrusion efficiency and the consistency of product quality are improved;

[0022] Through the design of the gear-driven synchronous feeding mechanism, the feeding speed and the extrusion speed of the extruder of the present invention can be kept highly consistent, ensuring the continuity and stability of the extruded silicone products;

[0023] The temperature control system works in coordination with other parts of the extruder to realize comprehensive monitoring and precise control of the extrusion process, thereby improving product quality while extending the service life of the equipment;

[0024] The gear-driven synchronous feeding and automatic temperature control silicone extruder not only improves the production efficiency and product quality, but also reduces the energy consumption and production costs, and has remarkable economic and social benefits.

[0025] The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and implement it according to the content of the specification, the following provides a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The specific implementation manner of the present invention is given in detail by the following embodiments and their accompanying drawings. Description of the Drawings

[0026] The drawings described herein are used to provide a further understanding of the present invention and form a part of this application. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:

[0027] Figure 1 It is a three-dimensional effect diagram of a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention from the front view angle;

[0028] Figure 2 It is a three-dimensional effect diagram of a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention from the rear view angle;

[0029] Figure 3 It is a rear view of a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0030] Figure 4 It is a front view of a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0031] Figure 5 It is a top view of a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0032] Figure 6 It is a schematic structural diagram of a water supply temperature control system in a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0033] Figure 7 It is a schematic structural diagram of an electro-hydraulic proportional valve in a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0034] Figure 8 It is a schematic structural diagram of an electro-hydraulic proportional valve from the top view angle in a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0035] Figure 9 It is a schematic structural diagram of the pipeline of an electro-hydraulic proportional valve in a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0036] Figure 10Schematic diagram of the extrusion barrel in a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0037] Figure 11 Schematic diagram of the screw in a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0038] Figure 12 Schematic diagram of the feeding mechanism in a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0039] Figure 13 Schematic diagram of the feeding port in a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention;

[0040] Figure 14 Schematic diagram of the water temperature control cavity in a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder provided by an embodiment of the present invention.

[0041] In the drawings, the list of components represented by each reference numeral is as follows:

[0042] 1, frame; 2, drive motor; 3, transmission gear set; 4, feeding mechanism; 5, extrusion barrel; 6, screw; 7, water supply temperature control system; 701, water tank; 702, stainless steel heater; 703, water pump; 704, electric proportional valve; 8, water inlet control system; 9, silicone extruder electric box; 10, first gear; 11, second gear; 12, feeding roller; 13, first water inlet pipe; 14, water outlet pipe; 15, temperature measuring hole; 16, cooling medium circulation cavity; 17, scraper; 18, feeding port; 19, second water inlet pipe; 20, water temperature control cavity; 21, water inlet hole; 22, water outlet hole. Detailed implementation manners

[0043] The following combines the attached Figures 1-14 The principles and features of the present invention are described below. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention. In the following paragraphs, the present invention will be described more specifically by way of example with reference to the drawings. According to the following description and the claims, the advantages and features of the present invention will be clearer. It should be noted that the drawings are all in a very simplified form and use non-precise scales, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0044] It should be noted that when a component is referred to as "fixed to" another component, it can be directly on the other component or there can also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are only for the purpose of illustration.

[0045] Unless otherwise defined, all technical and scientific terms used in this article have the same meaning as commonly understood by those of ordinary skill in the technical field to which this invention belongs. The terms used in the description of the present invention in this article are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more of the related listed items.

[0046] As Figures 1-14 As shown, the present invention provides a gear-driven synchronous feeding and automatic temperature-controlled silicone extruder, which includes a frame 1, a driving motor 2, a transmission gear set 3, a feeding mechanism 4, an extrusion barrel 5, a screw 6, a water supply temperature control system 7, a water inlet control system 8 and a silicone extruder electrical box 9. The transmission gear set 3, the water supply temperature control system 7, the water inlet control system 8 and the silicone extruder electrical box 9 are fixedly connected to the frame 1. The frame 1 is rotatably connected to the extrusion barrel 5. The driving motor 2 is fixedly installed on the top of the water inlet control system 8. One end of the transmission gear set 3 is connected to the driving motor 2, and the other end is connected to the screw 6. One end of the screw 6 is provided with a first gear 10, and the driving end of the feeding mechanism 4 is provided with a second gear 11. The first gear 10 and the second gear 11 are meshed and connected. The second gear 11 is fixedly connected to a feeding roller 12. The extrusion barrel 5 is evenly provided with temperature measuring holes 15, and a cooling medium circulation cavity 16 is arranged inside the screw 6;

[0047] The water supply temperature control system 7 includes a temperature sensor, a control unit, an execution unit, a water tank 701, a stainless steel heater 702, a water pump 703 and an electric proportional valve 704. The temperature sensor is used to detect the temperature of each temperature measuring hole 15. The control unit controls the electric proportional valve 704 at the medium circulation inlet at each place to adjust the flow rate separately according to the feedback signal of the temperature sensor. By controlling the flow rate at each place, the temperature control difference at each place can be adjusted to achieve the automatic control of different temperatures at each place. The stainless steel heater 702 is installed at the water tank 701, and the water pump 703 is fixedly communicated with the water tank 701 and the electric proportional valve 704.

[0048] Preferably, there are two sections of water flow channels inside the extrusion barrel 5, which are located at the front end and the rear end of the extrusion barrel 5 respectively. The extrusion barrel 5 is connected to a first water inlet pipe 13 and a water outlet pipe 14 for the corresponding two water flow channels.

[0049] Preferably, the cooling medium circulation cavity 16 can be penetrated by the water pipe of the water supply temperature control system 7. The cooling medium flows into the bottom of the internal hole of the screw through the water pipe and then flows out through the screw hole cavity to realize the circulation of the cooling medium inside the screw.

[0050] Preferably, a scraper 17 is fixedly installed inside the feeding mechanism 4. The scraper 17 is in contact with the feeding roller 12, so that the residual silicone raw material on the outer wall of the feeding roller 12 can be scraped off.

[0051] Preferably, the feeding roller 12 is rotatably connected to the feeding mechanism 4, and the feeding mechanism 4 is provided with a feeding port 18.

[0052] Preferably, the feeding roller 12 is connected to a second water inlet pipe 19. The second water inlet pipe 19 is connected to the water supply temperature control system 7. A water temperature control cavity 20 is arranged on the inner wall of the feeding roller 12. The cooling medium can be circulated through the water temperature control cavity 20 to control the temperature of the feeding roller 12.

[0053] Preferably, the water temperature control cavity 20 is provided with a water inlet hole 21 communicating with the second water inlet pipe 19, and the water temperature control cavity 20 is provided with a water outlet hole 22 communicating with the water supply temperature control system 7, so that the cooling medium liquid can circulate inside the water temperature control cavity 20.

[0054] Preferably, when the water supply temperature control system 7 needs to be cooled, the stainless steel heater 702 stops working to realize the cooling of the medium. When the system needs to be heated, the stainless steel heater 702 works to realize the heating of the medium, so as to realize the temperature control.

[0055] Preferably, the electric proportional valve 704 is provided with a plurality of water outlet ports, which are respectively connected to the extrusion barrel 5, the screw 6, the feeding roller 12, and the transmission gear set 3. The medium enters the barrel 5, the screw 6, the feeding roller 12, and the transmission gear set 3 to control the temperature.

[0056] The specific working principle and usage method of the present invention are as follows: The frame 1 is designed as a sturdy metal bracket structure to support the stable operation of the entire device. The driving motor 2 serves as the power source and is connected to the screw 6 inside the extrusion barrel 5 through the transmission gear set 3 to achieve the extrusion of materials. The feeding mechanism 4 rotates synchronously with the screw 6, thereby ensuring the uniformity of the extrusion speed. The first gear 10 of the feeding roller 12 at the feeding mechanism 4 is meshed and connected with the second gear 11 of the screw 6. Its design can automatically adjust the feeding amount of the feeding mechanism 4 according to the extrusion speed to adapt to different production requirements. The design of the front and rear water flow channels inside the extrusion barrel 5 enables the materials to be evenly temperature-controlled during the extrusion process. The setting of multiple first water inlet pipes 13 ensures the real-time monitoring and control of the temperature. The design of the cooling medium circulation cavity 16 inside the screw 6 allows the cooling medium to pass through to achieve the temperature control of the screw and ensure the temperature stability during the extrusion process. The water pump 703 can transfer the medium in the water tank 701 to the electric proportional valve 704 for transmission. The temperature sensor, control unit, and execution unit in the water supply temperature control system 7 work together to automatically adjust the flow rate of the electric proportional valve 704 at the medium circulation inlet everywhere according to the temperature feedback signal to achieve precise temperature control. The water supply temperature control system 7 adjusts the temperature of the medium as needed through the cooperation of the water tank 701 and the stainless steel heater 702 to achieve the purpose of cooling or heating. The design of the entire system aims to achieve the comprehensive monitoring and precise control of the extrusion process, thereby improving the quality of silicone products, reducing energy consumption and production costs, and at the same time extending the service life of the equipment.

[0057] In summary, through a series of technical improvements, the present invention provides a highly efficient, stable, and energy-saving silicone extruder, meeting the dual requirements of modern industrial production for the quality and production efficiency of silicone products.

[0058] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0059] The above is only a preferred embodiment of the present invention, and it is not intended to limit the present invention in any form; any ordinary technician in the industry can smoothly implement the present invention according to the instructions in the drawings and the above description; however, any slight changes, modifications, and equivalent variations made by those skilled in the art within the scope of the technical solution of the present invention using the technical content disclosed above are equivalent embodiments of the present invention; at the same time, any equivalent changes, modifications, and variations made to the above embodiments based on the essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A gear-driven synchronous feeding and automatic temperature control silicone extruder, comprising a frame (1), a driving motor (2), a transmission gear set (3), a feeding mechanism (4), an extrusion barrel (5), a screw (6), a water supply temperature control system (7), a water inlet control system (8) and a silicone extruder electrical box (9), characterized in that: The transmission gear set (3), the water supply temperature control system (7), the water inlet control system (8), and the silicone extruder electrical box (9) are fixedly connected to the frame (1). The frame (1) is rotatably connected to the extrusion barrel (5). The drive motor (2) is fixedly installed on the top of the water inlet control system (8). One end of the transmission gear set (3) is connected to the drive motor (2), and the other end is connected to the screw (6). One end of the screw (6) is provided with a first gear (10). The drive end of the feeding mechanism (4) is provided with a second gear (11). The first gear (10) and the second gear (11) are meshed and connected. The second gear (11) is fixedly connected with a feeding roller (12). The extrusion barrel (5) is evenly provided with temperature measuring holes (15). A cooling medium circulation cavity (16) is arranged inside the screw (6). The water supply temperature control system (7) includes a temperature sensor, a control unit, an execution unit, a water tank (701), a stainless steel heater (702), a water pump (703), and an electric proportional valve (704). The temperature sensor is used to detect the temperature of each temperature measuring hole (15). The control unit controls the electric proportional valve (704) at the medium circulation inlet at each place to adjust the flow rate separately according to the feedback signal of the temperature sensor through the execution unit. The stainless steel heater (702) is installed at the water tank (701). The water pump (703) is fixedly communicated with the water tank (701) and the electric proportional valve (704). Two sections of water flow channels are arranged inside the extrusion barrel (5). The two sections of water flow channels are respectively located at the front end and the rear end of the extrusion barrel (5). The extrusion barrel (5) is communicated with a first water inlet pipe (13) and a water outlet pipe (14) for the corresponding two water flow channels. A scraper (17) is fixedly installed inside the feeding mechanism (4). The scraper (17) is attached to the feeding roller (12). The feeding roller (12) is rotatably connected to the feeding mechanism (4). The feeding mechanism (4) is provided with a feeding port (18). The feeding roller (12) is communicated with a second water inlet pipe (19). The second water inlet pipe (19) is communicated with the water supply temperature control system (7). A water temperature control cavity (20) is arranged on the inner wall of the feeding roller (12). The water temperature control cavity (20) is provided with a water inlet hole (21) communicated with the second water inlet pipe (19). The water temperature control cavity (20) is provided with a water outlet hole (22) communicated with the water supply temperature control system (7). The electric proportional valve (704) is provided with a plurality of water outlet ports, and the plurality of water outlet ports are respectively communicated with the extrusion barrel (5), the screw (6), the feeding roller (12), and the transmission gear set (3).

2. The silicone rubber extruder with gear transmission synchronous feeding and automatic temperature control according to claim 1, characterized in that, The cooling medium circulation cavity (16) can be penetrated by the water pipe of the water supply temperature control system (7).

3. The silicone rubber extruder with gear drive synchronous feeding and automatic temperature control according to claim 1, characterized in that, When the water supply temperature control system (7) needs to be cooled, the stainless steel heater (702) stops working to realize medium cooling. When the system needs to be heated, the stainless steel heater (702) works to realize medium heating.

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