Discharging container of mining dump truck
By adopting grille bottom support beam structure, rubber spring assembly base plate and vibration motor design in the mining dump truck cargo box, the problem of slow unloading speed and easy freezing of materials with high viscosity is solved, and the effect of rapid unloading and improved transportation efficiency is achieved.
Patent Information
- Application Number
- CN202510039339.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-03-25
AI Technical Summary
When unloading goods, existing mining dump trucks have slow unloading speed and are prone to freezing, resulting in low unloading speed and transportation efficiency, and easily causing the whole vehicle to overturn.
A mining dump truck unloading cargo box is designed, using a grille-type bottom support beam structure and a base plate assembled by multiple rubber springs. A vibrating motor is installed at the bottom of the base plate to drive the bottom plate vibration through the vibrating motor to achieve rapid unloading of materials.
It significantly improves the unloading speed, avoids material accumulation and freezing problems, and improves the safety and transportation efficiency of the entire vehicle.
Smart Images
Figure CN119682633A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mining dump trucks, in particular to a unloading cargo box of a mining dump truck. Background Art
[0002] In the prior art, when a mining dump truck is unloading, the lifting angle of the cargo box is generally around 48°. When unloading some materials with high viscosity, there are problems such as slow unloading speed and incomplete unloading, especially in winter when the temperature is low. The materials are easily frozen in the cargo box and cannot be unloaded, which seriously affects the unloading speed and transportation efficiency of the entire vehicle. At the same time, if the materials are not unloaded smoothly during unloading and gradually accumulate at the rear of the cargo box, it is easy to cause the entire vehicle to roll over, seriously affecting the safety of the entire vehicle. Summary of the invention
[0003] In view of this, the present invention provides a unloading cargo box for a mining dump truck, which can realize rapid unloading of materials and effectively prevent materials from piling up in the cargo box.
[0004] To achieve the above object, the present invention provides the following technical solutions: A mining dump truck unloading box comprises a front plate, a left side plate, a right side plate, a bottom plate and a bottom support beam structure.
[0005] Among them, the bottom support beam structure is of a grid-like design, the front plate, the left plate and the right plate are all welded and fixed to the bottom support beam structure, the bottom plate is assembled on the bottom support beam structure through a plurality of rubber springs, and the plurality of rubber springs are arranged in an array on the bottom support beam structure; a vibration motor is fixedly installed at the bottom of the bottom plate, and a proximity switch is provided at the tail of the bottom support beam structure, and the proximity switch is electrically connected to the vibration motor.
[0006] Preferably, in the direction from front to back, the extension amounts of adjacent rubber springs decrease successively, so that the bottom plate installed above the rubber springs is inclined at a certain angle relative to the bottom support beam structure.
[0007] Preferably, in the direction from front to back, multiple rows of bent angle steels are sequentially spaced apart on the bottom plate, and the heights of adjacent bent angle steels are sequentially reduced so that a certain angle is formed between the line connecting the highest points of the multiple rows of bent angle steels and the bottom plate.
[0008] Preferably, the angle between the highest point line of the multiple rows of bent angle steels and the bottom plate is the same as the inclination angle of the bottom plate relative to the bottom support beam structure.
[0009] Preferably, the rubber spring comprises a spring body, an upper fixing seat and a lower fixing seat, the spring body is installed between the upper fixing seat and the lower fixing seat, the upper fixing seat is welded and fixed to the bottom plate, and the lower fixing seat is welded and fixed to the bottom support beam structure.
[0010] Preferably, the cargo box as a whole adopts a trumpet-mouth design that is narrow in the front and wide in the back, wherein the left side panel and the right side panel are assembled at an angle of 2°.
[0011] Preferably, a plurality of the vibration motors are provided, the plurality of vibration motors are bilaterally symmetrical and spaced apart, and the plurality of vibration motors are welded and fixed to the base plate via a fixing frame.
[0012] Preferably, the unloading cargo box of the mining dump truck also includes a height limit plate, and a plurality of the height limit plates are provided, and the plurality of height limit plates are symmetrically arranged on the left plate and the right plate to limit the bottom plate in the height direction.
[0013] Preferably, the unloading cargo box of the mining dump truck also includes a height limit plate, and a plurality of the height limit plates are provided, a part of the height limit plates are symmetrically arranged on the left plate and the right plate, and another part of the height limit plates are arranged on the front plate to limit the height direction of the bottom plate.
[0014] Preferably, mounting seats are symmetrically provided at the rear of the left side panel and the right side panel, and the rear tailgate of the cargo box is assembled on the mounting seats.
[0015] The beneficial effects of the present invention are as follows: compared with the prior art, the unloading cargo box of a mining dump truck disclosed in the present application effectively improves the overall structural strength of the cargo box by providing a grid-type bottom support beam structure; and by providing a vibration motor on the bottom plate of the cargo box to solve the problem that materials are difficult to unload and easy to pile up, the unloading speed of the cargo box is significantly improved.
[0016] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a cross-sectional view of the unloading cargo box of a mining dump truck of the present invention; Figure 2 It is a cross-sectional view of a rubber spring of a unloading cargo box of a mining dump truck of the present invention; Figure 3 It is a bottom view of the unloading cargo box of the mining dump truck of the present invention; Figure 4 It is a top view of the unloading cargo box of the mining dump truck of the present invention.
[0018] Reference numerals: 1. Front panel; 2. Left panel; 3. Right panel; 4. Bottom plate; 41. Bending angle steel; 5. Bottom support beam structure; 6. Height limit plate; 7. Front and rear limit plates; 8. Tailgate; 9. rubber spring; 91. spring body; 92. upper fixing seat; 93. lower fixing seat; 10. Vibration motor; 20. Proximity switch; 30. Fixed bracket. DETAILED DESCRIPTION
[0019] The invention discloses a unloading cargo box of a mining dump truck, which can realize rapid unloading of materials and effectively prevent the materials from piling up in the cargo box.
[0020] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0022] Reference below Figures 1 to 4 The unloading cargo box of a mining dump truck in an embodiment of the present invention is described.
[0023] The embodiment of the present application discloses a mining dump truck unloading box, comprising: a front plate 1, a left side plate 2, a right side plate 3, a bottom plate 4 and a bottom support beam structure 5.
[0024] Among them, the bottom support beam structure 5 is of a grid-like design, which can better reduce the overall weight of the cargo box while improving the overall structural strength of the cargo box. The front plate 1, the left plate 2 and the right plate 3 are all welded and fixed to the bottom support beam structure 5. The bottom plate 4 is assembled on the bottom support beam structure 5 through a plurality of rubber springs 9. The plurality of rubber springs 9 are arranged in an array on the bottom support beam structure 5. Such a design not only enables the rubber springs 9 to provide better support for the bottom plate 4, but also the load on the bottom plate 4 can be evenly dispersed to each rubber spring 9 and transmitted to the bottom support beam structure 5 through the rubber springs 9; a vibration motor 10 is fixedly installed at the bottom of the bottom plate 4, and a proximity switch 20 is provided at the tail of the bottom support beam structure 5, and the proximity switch 20 is electrically connected to the vibration motor 10.
[0025] When the cargo box is unloading, the proximity switch 20 at the rear of the bottom support beam structure 5 will be connected due to the overall lifting of the cargo box, so that the vibration motor 10 on the bottom will start working. The vibration motor 10 drives the bottom plate 4 to vibrate, so that the materials with high viscosity and difficult to unload can be quickly separated from the bottom plate 4, thereby achieving rapid unloading and effectively avoiding the accumulation of materials at the rear of the cargo box. At the same time, since the bottom plate 4 is constantly vibrating under the action of the vibration motor 10, even in a low temperature environment, the materials with high humidity cannot freeze, and the problem of materials being easily frozen in winter is solved. In addition, the design of the vibration motor 10 can also replace the existing cargo box heating device.
[0026] In some embodiments, the proximity switch 20 can be set as an adjustable range proximity switch 20. In this way, the proximity switch 20 can be set: as the lifting angle of the cargo box increases, the range of the proximity switch 20 continues to increase, and the exciting force of the vibration motor 10 also continues to increase, which can make the residual or accumulated materials in the cargo box flow out of the cargo box quickly.
[0027] In some embodiments, for example Figure 1 As shown, in the direction from front to back, the extension amounts of adjacent rubber springs 9 decrease successively, so that the bottom plate 4 installed above the rubber springs 9 is inclined at a certain angle relative to the bottom support beam structure 5. In this way, the material in the cargo box has a tendency to flow backwards, so that the material can be unloaded from the cargo box faster during unloading.
[0028] Preferably, the inclination angle between the bottom plate 4 and the bottom supporting beam structure 5 is 1°.
[0029] In some embodiments, for example Figure 1As shown, in the direction from front to back, multiple rows of bent angle steels 41 are sequentially spaced apart on the bottom plate 4, and the heights of adjacent bent angle steels 41 are sequentially reduced, so that a certain angle is formed between the highest point connection line of the multiple rows of bent angle steels 41 and the bottom plate 4. The design of multiple rows of bent angle steels 41 can not only improve the structural strength and rigidity of the bottom plate 4, but also when the cargo box is full of materials, the grooves between adjacent bent angle steels 41 can be filled with materials to form linings, thereby helping to protect the bottom plate 4 and extend the service life of the bottom plate 4; in addition, the design of the bent angle steels 41 gradually decreasing in height from front to back can further improve the unloading efficiency.
[0030] Preferably, the angle between the highest point line of the multiple rows of bent angle steels 41 and the bottom plate 4 is 1°.
[0031] In some embodiments, the angle between the highest point line of the multiple rows of bent angle steels 41 and the bottom plate 4 is the same as the inclination angle of the bottom plate 4 relative to the bottom support beam structure 5 .
[0032] In some embodiments, for example Figure 2 As shown, the rubber spring 9 includes a spring body 91, an upper fixing seat 92 and a lower fixing seat 93, the spring body 91 is installed between the upper fixing seat 92 and the lower fixing seat 93, the upper fixing seat 92 is welded and fixed to the bottom plate 4, and the lower fixing seat 93 is welded and fixed to the bottom support beam structure 5.
[0033] In some embodiments, for example Figure 4 As shown, the cargo box as a whole adopts a trumpet design with a narrow front and wide rear, wherein the left side panel 2 and the right side panel 3 are assembled at an angle of 2°. This design makes the distance between the left and right side panels 3 of the cargo box larger as it approaches the rear of the cargo box, thereby effectively reducing the risk of material blockage at the rear of the cargo box.
[0034] In some embodiments, for example Figure 3 As shown, a plurality of vibration motors 10 are provided, and the plurality of vibration motors 10 are arranged symmetrically and spaced apart from each other, so that the vibration can evenly cover the entire bottom plate 4, avoiding the situation where the various parts of the bottom are subjected to uneven vibration, thereby further improving the unloading speed and avoiding material accumulation; the plurality of vibration motors 10 are welded and fixed to the bottom plate 4 by a fixing frame 30, so that the installation stability of the vibration motor 10 can be ensured and the vibration motor 10 can be prevented from falling off the bottom plate 4.
[0035] In some embodiments, for example Figure 1 and Figure 4As shown, the unloading cargo box of the mining dump truck also includes a height limit plate 6, and a plurality of height limit plates 6 are provided. A part of the height limit plates 6 are symmetrically arranged on the left plate 2 and the right plate 3, and another part of the height limit plates 6 are arranged on the front plate 1 to limit the height direction of the bottom plate 4, so as to effectively prevent the bottom plate 4 from deviating too much to the upper part due to vibration.
[0036] In some embodiments, for example Figure 1 As shown, the unloading cargo box of the mining dump truck further includes a front-to-back direction limit plate 7, two of which are provided, and the two front-to-back direction limit plates 7 are symmetrically arranged at the rear of the left side plate 2 and the right side plate 3 to limit the bottom plate 4 in the front-to-back direction. During the unloading process, the bottom plate 4 is subjected to a side sliding force due to the lifting of the cargo box, and the front-to-back direction limit plates 7 can be provided to effectively limit the bottom plate 4 to prevent the bottom plate 4 from sliding forward and backward.
[0037] In some embodiments, for example Figure 1 As shown, mounting seats are symmetrically provided at the rear of the left side plate 2 and the right side plate 3, and the cargo box rear tailgate 8 is assembled on the mounting seats.
[0038] Other structures and operations of the unloading cargo box of the mining dump truck according to the embodiment of the present invention are well known to those skilled in the art and will not be described in detail here.
[0039] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0040] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A mining dump truck unloading box, characterized in that: include: Front plate, left side plate, right side plate, bottom plate and bottom support beam structure; The bottom support beam structure is of a grid-like design, the front plate, the left plate and the right plate are all welded and fixed to the bottom support beam structure, the bottom plate is assembled on the bottom support beam structure through a plurality of rubber springs, and the plurality of rubber springs are arranged in an array on the bottom support beam structure; A vibration motor is fixedly installed at the bottom of the base plate, and a proximity switch is arranged at the tail of the bottom support beam structure, and the proximity switch is electrically connected to the vibration motor.
2. The unloading cargo box of a mining dump truck according to claim 1, characterized in that: In the direction from front to back, the extension amounts of adjacent rubber springs decrease successively, so that the bottom plate installed above the rubber springs is inclined at a certain angle relative to the bottom support beam structure.
3. The unloading cargo box of a mining dump truck according to claim 2, characterized in that: In the direction from front to back, multiple rows of bent angle steels are arranged on the bottom plate in sequence, and the heights of adjacent bent angle steels are reduced in sequence, so that a certain angle is formed between the highest point connection line of the multiple rows of bent angle steels and the bottom plate.
4. The unloading cargo box of a mining dump truck according to claim 3 is characterized in that: The angle between the highest point connection line of the multiple rows of bent angle steels and the bottom plate is the same as the inclination angle of the bottom plate relative to the bottom support beam structure.
5. The unloading cargo box of a mining dump truck according to claim 2, characterized in that: The rubber spring comprises a spring body, an upper fixing seat and a lower fixing seat, the spring body is installed between the upper fixing seat and the lower fixing seat, the upper fixing seat is welded and fixed to the bottom plate, and the lower fixing seat is welded and fixed to the bottom support beam structure.
6. The unloading cargo box of a mining dump truck according to claim 1, characterized in that: The cargo box as a whole adopts a trumpet-mouth design that is narrow in the front and wide in the back, wherein the left side panel and the right side panel are assembled at an angle of 2°.
7. The unloading cargo box of a mining dump truck according to claim 1, characterized in that: The vibration motors are provided in plurality, and the plurality of vibration motors are arranged symmetrically and spaced apart from each other. The plurality of vibration motors are fixed to the bottom plate by welding via a fixing frame.
8. The unloading cargo box of a mining dump truck according to claim 1, characterized in that: The unloading cargo box of the mining dump truck also includes a height limit plate, and a plurality of the height limit plates are provided. A part of the height limit plates are symmetrically arranged on the left plate and the right plate, and another part of the height limit plates are arranged on the front plate to limit the height direction of the bottom plate.
9. The unloading cargo box of a mining dump truck according to claim 1, characterized in that: The unloading cargo box of the mining dump truck also includes front and rear limit plates, of which two are provided. The two front and rear limit plates are symmetrically arranged at the rear of the left plate and the right plate to limit the bottom plate in the front and rear directions.
10. The unloading cargo box of a mining dump truck according to claim 1, characterized in that: Mounting seats are symmetrically arranged at the rear of the left side plate and the right side plate, and the cargo box rear tailgate is assembled on the mounting seats.