Quartz product fire processing equipment

By designing quartz product fire processing equipment and using the movable connecting rod system to accurately adjust the flame direction and distance, the problem of instability in accuracy and quality caused by traditional manual operations is solved, and an efficient and accurate fire processing process is achieved.

CN119683846APending Publication Date: 2025-03-25SHANGHAI USTRON QUARTZ GLASS CO LTD
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Patent Information

Application Number
CN202411821164.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

Traditional quartz products rely on manual operation to fire processing, resulting in unstable processing accuracy and product quality, and long-term operation can easily lead to fatigue of operators.

Method used

Design a fire processing equipment for quartz products, including frames, processing platforms and movable link systems, and drives the fire processing nozzles to perform multiple degrees of freedom through movable links to achieve accurate adjustment of flame direction and distance.

Benefits of technology

It reduces the uncertainty of manual operation, improves the accuracy and product quality of quartz products fire processing, reduces the fatigue level of operators, and adapts to various complex shapes of quartz products.

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Abstract

The invention provides quartz product fire processing equipment, and belongs to the technical field of quartz product processing equipment. The quartz product fire processing equipment comprises a rack; the processing platform is arranged on the rack, and the processing platform is suitable for placing a quartz product; the movable connecting rod is arranged on the rack, and the movable connecting rod is suitable for driving the fire processing spray head to move relative to the quartz product so as to adjust the flame direction of the fire processing spray head and the distance between the fire processing spray head and the quartz product. The quartz product fire processing equipment provided by the invention can assist an operator in fire processing operation, realizes adjustment of the position of the fire processing spray head in the processing process, reduces the uncertainty of the processing process, and improves the precision of quartz product fire processing and the product quality.
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Description

Technical Field

[0001] The present application belongs to the technical field of quartz product processing equipment, and specifically relates to a quartz product fire processing equipment. Background Art

[0002] In the manufacturing process of quartz products, fire processing technology plays an indispensable role, especially in the semiconductor industry. Quartz materials are widely used in the production of various high-tech products, such as quartz tubes, quartz boats, quartz sheets, etc., due to their excellent physical and chemical properties, such as high purity, low thermal expansion coefficient, good electrical insulation and high temperature resistance.

[0003] Fire processing is a method of heating the surface of quartz products through flames. Traditional fire processing of quartz products mainly relies on manual operation, that is, the operator directly heats the quartz products with a handheld fire processing nozzle. This method not only requires the operator to have rich experience and high skills, but also long-term work can easily lead to fatigue, which in turn affects the processing accuracy and product quality. In addition, due to the uncertainty of manual operation, it is difficult to ensure the consistency and repeatability of each processing. Summary of the invention

[0004] In order to solve at least one aspect of the technical problems existing in the background technology, the present application provides a quartz product fire processing equipment, which can assist operators in performing fire processing operations, realize the adjustment of the position of the fire processing nozzle during the processing process, reduce the uncertainty of the processing process, and improve the accuracy and product quality of quartz product fire processing.

[0005] The technical solution adopted in this application is:

[0006] The present application embodiment provides a quartz product fire processing equipment, including:

[0007] frame;

[0008] A processing platform, arranged on the frame, and suitable for placing quartz products;

[0009] A movable connecting rod and a fire processing nozzle arranged on the movable connecting rod, wherein the movable connecting rod is arranged on the frame, and the movable connecting rod is suitable for driving the fire processing nozzle to move relative to the quartz product to adjust the flame direction of the fire processing nozzle and the distance between the fire processing nozzle and the quartz product.

[0010] According to the quartz product fire processing equipment provided by the embodiment of the present application, the frame serves as the basic support structure of the entire equipment to ensure that all components are stably installed and operated. The frame provides fixed points for other key components, such as the processing platform, the movable connecting rod system, and the control system. The frame reduces the impact of external vibration or unstable factors on the precision of fire processing, thereby ensuring the quality of the product. The processing platform is used to place the quartz product to be processed, providing a flat and stable surface so that the quartz product can maintain a fixed posture during the fire processing process. The movable connecting rod is responsible for driving the fire processing nozzle to move in multiple degrees of freedom, which may include up and down, left and right, and rotational movements to accurately adjust the direction of the flame and the distance between the nozzle and the quartz product. The fire processing nozzle is a tool that actually performs the flame heating operation. By adjusting the flame direction, the polishing or other finishing treatment of the quartz product is achieved, which greatly reduces the difficulty and uncertainty of manual operation, reduces the fatigue of the operator, and improves work efficiency. Through the precise control of the flame direction and distance, the consistency of each processing is guaranteed, and the quality and qualified rate of the product are improved. In addition, by flexibly adjusting the nozzle position, it can also adapt to quartz products of various complex shapes, expanding the application range of the equipment. In summary, the quartz product fire processing equipment provided in the embodiment of the present application can assist operators in performing fire processing operations, realize the adjustment of the position of the fire processing nozzle during the processing, reduce the uncertainty of the processing process, and improve the accuracy and product quality of quartz product fire processing.

[0011] According to one embodiment of the present application, the movable connecting rod includes a first connecting rod, a second connecting rod and a third connecting rod;

[0012] The first connecting rod is rotatably connected to the frame, the second connecting rod is rotatably connected to the first connecting rod, the third connecting rod is rotatably connected to the second connecting rod, and the fire processing nozzle is arranged on the third connecting rod;

[0013] The rotation axis of the first connecting rod is perpendicular to the table top of the processing platform, the rotation axis of the second connecting rod is parallel to the rotation axis of the first connecting rod, and the rotation axis of the third connecting rod is parallel to the table top of the processing platform.

[0014] According to an embodiment of the present application, a rotation angle limiter is provided at a connection point between the first connecting rod and the frame, a connection point between the second connecting rod and the first connecting rod, and a connection point between the third connecting rod and the second connecting rod.

[0015] According to one embodiment of the present application, the movable connecting rod includes a first connecting rod, a second connecting rod and a third connecting rod;

[0016] The first connecting rod is slidably connected to the frame, the second connecting rod is slidably connected to the first connecting rod, the third connecting rod is slidably connected to the second connecting rod, and the fire processing nozzle is arranged on the third connecting rod;

[0017] The sliding direction of the first connecting rod is perpendicular to the table top of the processing platform, the sliding direction of the second connecting rod is parallel to the sliding direction of the first connecting rod, and the sliding direction of the third connecting rod is parallel to the table top of the processing platform.

[0018] According to an embodiment of the present application, a sliding travel limiter is provided at a connection point between the first connecting rod and the frame, a connection point between the second connecting rod and the first connecting rod, and a connection point between the third connecting rod and the second connecting rod.

[0019] According to one embodiment of the present application, the quartz product fire processing equipment further includes a rotation driving member, and the rotation driving member is disposed in the accommodating cavity in the frame;

[0020] The rotation driving member is connected to the processing platform to drive the processing platform to rotate.

[0021] According to an embodiment of the present application, a control panel and a foot pedal are further provided on the frame, and the foot pedal, the control panel and the rotating drive member are electrically connected;

[0022] The foot pedal is suitable for controlling the start and stop of the rotating drive member, and the control panel is suitable for controlling the rotation speed of the rotating drive member.

[0023] According to one embodiment of the present application, at least two sets of movable connecting rods are provided, and the at least two sets of movable connecting rods are evenly distributed on the periphery of the processing platform.

[0024] According to one embodiment of the present application, universal wheels are provided at the bottom of the frame.

[0025] According to one embodiment of the present application, a distance sensor is provided on the fire processing nozzle, and the distance sensor is suitable for monitoring the distance between the fire processing nozzle and the quartz product. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0027] Figure 1 A schematic diagram of the structure of a quartz product fire processing device provided in an embodiment of the present application;

[0028] Figure 2 A schematic diagram of the structure of the movable connecting rod of the quartz product fire processing equipment provided in an embodiment of the present application.

[0029] in,

[0030] 11. Frame; 111. Control panel; 112. Foot pedal; 113. Universal wheel; 12. Processing platform; 13. Active connecting rod; 131. First connecting rod; 132. Second connecting rod; 133. Third connecting rod; 14. Fire processing nozzle; 15. Rotating driving member. DETAILED DESCRIPTION

[0031] In order to more clearly illustrate the overall concept of the present application, a detailed description is given below in an illustrative manner in conjunction with the accompanying drawings.

[0032] In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present application is not limited by the specific embodiments disclosed below. It should be noted that the embodiments of the present application and the features in each embodiment may be combined with each other without conflict.

[0033] In addition, in the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0034] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0035] In the present application, unless otherwise clearly specified and limited, a first feature "above" or "below" a second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.

[0036] like Figure 1 to Figure 2 As shown, an embodiment of the present application provides a quartz product fire processing equipment, including: a frame 11; a processing platform 12, which is arranged on the frame 11, and the processing platform 12 is suitable for placing the quartz product; a movable connecting rod 13 and a fire processing nozzle 14 arranged on the movable connecting rod 13, and the movable connecting rod 13 is arranged on the frame 11, and the movable connecting rod 13 is suitable for driving the fire processing nozzle 14 to move relative to the quartz product to adjust the flame direction of the fire processing nozzle 14 and the distance between it and the quartz product.

[0037] The frame 11 is usually made of high-strength steel or aluminum alloy to provide sufficient strength and rigidity, while reducing weight for easy movement. Steel has a high load-bearing capacity and durability, while aluminum alloy is lighter and has good corrosion resistance. Common structures of the frame 11 include frame type or box type. The frame type frame is composed of multiple columns and beams to form an open space for easy observation and maintenance; the box type frame is more compact and can provide better protection and sound insulation. The processing platform 12 can be circular or rectangular, depending on the shape and processing requirements of the quartz product. The surface of the platform can be designed with a positioning device (such as a clamp or a magnetic device) to fix the quartz product to prevent displacement during rotation. In addition, the edge of the platform can be provided with a guardrail or baffle to protect the safety of the operator. The movable link 13 can be composed of multiple connecting rods, and each connecting rod can be connected to each other by rotation or sliding to form a multi-joint robotic arm. Common structures include:

[0038] Rotational connection: achieved through bearings or sleeves, allowing the connecting rod to rotate freely within a certain angle range.

[0039] Sliding connection: This is achieved through a guide rail or linear slide, allowing the connecting rod to move in a straight line.

[0040] The ignition nozzle 14 is connected to the hydrogen and oxygen hose and ignites after ventilation. It usually includes a mixing chamber, a nozzle and an ignition device. The mixing chamber is used to mix hydrogen and oxygen, the nozzle controls the output direction and intensity of the flame, and the ignition device ensures that the flame can be ignited quickly and maintain stable combustion.

[0041] The movable connecting rod 13 in the embodiment of the present application can be manually operated to drive the fire processing nozzle 14 to move relative to the quartz product, or an electric or pneumatic drive system can be introduced to automatically control the movement of the movable connecting rod 13 through a motor or cylinder to improve the degree of automation.

[0042] According to the quartz product fire processing equipment provided by the embodiment of the present application, the frame 11 serves as the basic support structure of the entire equipment to ensure the stable installation and operation of all components. The frame 11 provides fixed points for other key components, such as the processing platform 12, the movable link 13 system and the control system, etc. The frame 11 reduces the influence of external vibration or unstable factors on the precision of fire processing, thereby ensuring the quality of the product. The processing platform 12 is used to place the quartz product to be processed, providing a flat and stable surface so that the quartz product can maintain a fixed posture during the fire processing. The movable link 13 is responsible for driving the fire processing nozzle 14 to move in multiple degrees of freedom, which may include up and down, left and right and rotational movements to accurately adjust the direction of the flame and the distance between the nozzle and the quartz product. The fire processing nozzle 14 is a tool for actually performing flame heating operations. By adjusting the flame direction, the polishing or other finishing treatment of the quartz product is achieved, which greatly reduces the difficulty and uncertainty of manual operation, reduces the fatigue of the operator, and improves work efficiency. Through the precise control of the flame direction and distance, the consistency of each processing is guaranteed, and the quality and qualified rate of the product are improved. In addition, by flexibly adjusting the position of the nozzle, it can also adapt to various quartz products with complex shapes, expanding the application range of the equipment. In summary, the quartz product fire processing equipment provided in the embodiment of the present application can assist operators in fire processing operations, realize the adjustment of the position of the fire processing nozzle 14 during the processing, reduce the uncertainty of the processing process, and improve the accuracy and product quality of the fire processing of quartz products.

[0043] like Figure 1 to Figure 2 As shown, in some embodiments of the present application, the movable connecting rod 13 includes a first connecting rod 131, a second connecting rod 132 and a third connecting rod 133; the first connecting rod 131 is rotatably connected to the frame 11, the second connecting rod 132 is rotatably connected to the first connecting rod 131, the third connecting rod 133 is rotatably connected to the second connecting rod 132, and the fire processing nozzle 14 is arranged on the third connecting rod 133; wherein, the rotating axis of the first connecting rod 131 is perpendicular to the table top of the processing platform 12, the rotating axis of the second connecting rod 132 is parallel to the rotating axis of the first connecting rod 131, and the rotating axis of the third connecting rod 133 is parallel to the table top of the processing platform 12.

[0044] Specifically, taking the first connecting rod 131 extending in the Z direction, the second connecting rod 132 extending in the X direction, and the third connecting rod 133 extending in the Y direction as an example, the first connecting rod 131 is the basis of the entire movable connecting rod 13, which is rotatably connected to the frame 11 and can rotate around the Z axis to drive the fire processing nozzle 14 to rotate around the Z axis. Further, the rotation axis of the first connecting rod 131 is perpendicular to the table top of the processing platform 12, so that the fire processing nozzle 14 can move 360 ​​degrees in all directions on the horizontal plane, covering any position on the processing platform 12. The second connecting rod 132 is rotatably connected to the first connecting rod 131, and the rotation axis of the second connecting rod 132 is parallel to the rotation axis of the first connecting rod 131. The second connecting rod 132 can also make the fire processing nozzle 14 move 360 ​​degrees in all directions on the horizontal plane, covering any position on the processing platform 12, and the coverage area is larger. The third connecting rod 133 is rotatably connected to the second connecting rod 132. The rotation axis of the third connecting rod 133 is parallel to the table of the processing platform 12. It can rotate around a horizontal axis (X axis), which can make the fire processing nozzle 14 swing up and down in the vertical plane to adjust the direction of the flame and the distance between the nozzle and the workpiece. This multi-degree-of-freedom design allows the fire processing nozzle 14 to accurately align with any position of the quartz product and adjust the direction and distance of the flame as needed to ensure the consistency and quality of processing.

[0045] Furthermore, bearings may be provided at the rotating shaft between the connecting rods to ensure a smooth rotational motion. In order to increase stability, support structures may also be provided at both ends of the rotating shaft to prevent deformation of the bearings or connecting rods due to excessive torque.

[0046] In some embodiments of the present application, the connection between the first connecting rod 131 and the frame 11, the connection between the second connecting rod 132 and the first connecting rod 131, and the connection between the third connecting rod 133 and the second connecting rod 132 are all provided with a rotation angle limiter. The rotation angle limiter can prevent the connecting rod from over-rotating when subjected to an external torque, and avoid deformation or damage of mechanical parts due to excessive torque. For example, if the operator accidentally applies too much external force, the limiter will prevent the connecting rod from continuing to rotate, protecting the safety of the equipment. By setting a reasonable rotation range, the rotation angle limiter can help keep the position of the fire processing nozzle 14 within the expected range, ensuring the consistency and accuracy of each processing, which is particularly important for quartz products that require high-precision processing. The rotation angle limiter can prevent the fire processing nozzle 14 from accidentally moving to an unsafe position, such as close to an operator or other equipment components, thereby reducing potential safety risks. In addition, the rotation angle limiter also allows the operator to not need to pay attention to the specific angle of each connecting rod at all times, reducing the workload of manual adjustment and improving the convenience of operation.

[0047] An electronic rotation angle limiter can be used, which usually includes an angle sensor and a control system. The angle sensor monitors the rotation angle of the connecting rod in real time and feeds the data back to the control system. When the angle reaches a preset value, the control system will automatically sound an alarm.

[0048] The limit angle at the connection between the first connecting rod 131 and the frame 11 can be set to 0° to 360°, so that the fire processing nozzle 14 can move in all directions on the horizontal plane. According to the specific application scenario, a smaller rotation range can also be selected, such as ±180°, to avoid collision between the fire processing nozzle 14 and other equipment components. The limit angle at the connection between the second connecting rod 132 and the first connecting rod 131 can be set to ±45° to ±90°, and this range can also be adjusted according to the width and processing requirements of the quartz product. The limit angle at the connection between the third connecting rod 133 and the second connecting rod 132 can be set to ±45°, so that the fire processing nozzle 14 swings up and down in the vertical direction. This range can be adjusted according to the height and processing requirements of the quartz product.

[0049] like Figure 1 to Figure 2 As shown, in some embodiments of the present application, the movable connecting rod 13 includes a first connecting rod 131, a second connecting rod 132 and a third connecting rod 133; the first connecting rod 131 is slidably connected to the frame 11, the second connecting rod 132 is slidably connected to the first connecting rod 131, the third connecting rod 133 is slidably connected to the second connecting rod 132, and the fire processing nozzle 14 is arranged on the third connecting rod 133; wherein, the sliding direction of the first connecting rod 131 is perpendicular to the table top of the processing platform 12, the sliding direction of the second connecting rod 132 is parallel to the sliding direction of the first connecting rod 131, and the sliding direction of the third connecting rod 133 is parallel to the table top of the processing platform 12.

[0050] Specifically, taking the first connecting rod 131 extending in the Z direction, the second connecting rod 132 extending in the X direction, and the third connecting rod 133 extending in the Y direction as an example, the sliding direction of the first connecting rod 131 is perpendicular to the table surface of the processing platform 12, and can move up and down in the vertical direction to adjust the height of the fire processing nozzle 14, so that the fire processing nozzle 14 can be accurately adjusted according to the height of the quartz product. The second connecting rod 132 is slidably connected to the first connecting rod 131, and the sliding direction of the second connecting rod 132 is parallel to the sliding direction of the first connecting rod 131, that is, the second connecting rod 132 can move up and down in the vertical plane to adjust the height position of the nozzle. The third connecting rod 133 is fixed to the second connecting rod 132 by a sliding connection, and the sliding direction of the third connecting rod 133 is parallel to the table surface of the processing platform 12, and can move left and right in the horizontal direction to adjust the position of the fire processing nozzle 14.

[0051] The sliding connection can be realized by linear guides or linear bearings to ensure smooth linear motion. In order to increase stability, a support structure can be set at the sliding connection to prevent deformation of the connecting rod due to excessive torque.

[0052] In some embodiments of the present application, a sliding stroke limiter is provided at the connection between the first connecting rod 131 and the frame 11, the connection between the second connecting rod 132 and the first connecting rod 131, and the connection between the third connecting rod 133 and the second connecting rod 132. The sliding stroke limiter can prevent the connecting rod from excessively sliding when subjected to an external torque, thereby preventing the mechanical parts from being deformed or damaged due to excessive torque. For example, if an operator accidentally applies an excessive external force, the sliding stroke limiter will prevent the connecting rod from continuing to slide, thereby protecting the safety of the equipment.

[0053] By setting a reasonable sliding range, the sliding stroke limiter can help keep the position of the fire processing nozzle 14 within the expected range, ensuring the consistency and accuracy of each processing. The sliding stroke limiter can prevent the fire processing nozzle 14 from accidentally moving to an unsafe position, such as close to an operator or other equipment parts, thereby reducing potential safety risks. In addition, the existence of the sliding stroke limiter makes it unnecessary for the operator to always pay attention to the specific position of each connecting rod, reducing the workload of manual adjustment and improving the convenience of operation.

[0054] An electronic sliding travel limiter can be used, which usually includes a displacement sensor and a control system. The displacement sensor monitors the sliding travel of the connecting rod in real time and feeds the data back to the control system. When the travel reaches a preset value, the control system will sound an alarm.

[0055] The limit stroke of the connection between the first connecting rod 131 and the frame 11 can be set to 0 to ±100 mm, and the fire processing nozzle 14 moves up and down in the vertical direction. This range can be adjusted according to the height and processing requirements of the quartz product. The limit stroke of the connection between the second connecting rod 132 and the first connecting rod 131 can be set to 0 to ±50 mm, and the fire processing nozzle 14 moves up and down in the vertical direction. This range can also be adjusted according to the height and processing requirements of the quartz product. The limit stroke of the connection between the third connecting rod 133 and the second connecting rod 132 can be set to 0 to ±100 mm, and the fire processing nozzle 14 moves left and right in the horizontal direction. This range can be adjusted according to the width and processing requirements of the quartz product.

[0056] In the quartz product fire processing equipment, the connecting rod combines the two modes of movement of sliding and rotating, so that the fire processing nozzle 14 can move more flexibly in three-dimensional space, thereby improving the accuracy, efficiency and adaptability of processing. The combination of sliding and rotating can ensure that the flame can cover every detail of the quartz product, whether it is a complex curved surface or a fine edge, it can be processed evenly and consistently. Through the cooperation of sliding and rotating, coarse adjustment can be performed in a larger range, while fine adjustment can be performed in a small range. For example, sliding can quickly adjust the approximate position of the fire processing nozzle 14, while rotating is used to accurately locate the direction and angle of the flame to ensure the consistency and accuracy of each processing. For quartz products of different shapes and sizes, the combination of sliding and rotating can more flexibly adjust the position of the fire processing nozzle 14 to ensure that the flame can cover the entire surface or a specific area. For example, for larger quartz plates, sliding can adjust the height and horizontal position of the fire processing nozzle 14, while rotating is used to adjust the angle of the flame to meet different processing requirements. For quartz products with complex structures (such as products with grooves, holes or irregular shapes), the combination of sliding and rotating can more flexibly adjust the position of the fire processing nozzle 14, ensuring that the flame can reach every hard-to-reach corner and achieve comprehensive fire processing. The combination of sliding and rotating allows the fire processing nozzle 14 to be quickly switched between different stations without the need to frequently disassemble or reinstall the equipment. This is especially important for mass production, which can significantly shorten the processing cycle and improve overall production efficiency. Through the flexible adjustment of sliding and rotating, it is possible to avoid the flame being concentrated in a certain area for a long time, reduce the risk of thermal stress concentration, and the uniform heat distribution helps prevent the quartz product from cracking or bursting due to local overheating, thereby improving the quality and reliability of the product.

[0057] like Figure 1 As shown, in some embodiments of the present application, the quartz product flame processing equipment further includes a rotating drive member 15, which is disposed in the accommodating cavity in the frame 11; the rotating drive member 15 is connected to the processing platform 12 to drive the processing platform 12 to rotate. The main function of the rotating drive member 15 is to drive the processing platform 12 to rotate through a motor or other power source, so that the quartz product placed on the platform can be flame-treated in all directions, which helps to ensure that the flame can evenly cover the entire surface of the product to avoid local overheating or uneven treatment.

[0058] The rotary drive 15 can precisely control the rotation speed and direction of the processing platform 12 to adapt to different types of quartz products and processing requirements. For example, for larger quartz plates, a slower rotation speed may be required to ensure that the flame can fully cover every part; while for smaller products, a faster rotation speed can be used to improve processing efficiency.

[0059] By integrating with a control system (such as a PLC or motion controller), the rotary drive member 15 can realize automatic rotation control. The operator can set the rotation parameters through the control panel 111, or pre-program the processing path to realize unattended automatic heat processing operation.

[0060] like Figure 1 As shown, in some embodiments of the present application, the frame 11 is further provided with a control panel 111 and a foot pedal 112, and the foot pedal 112, the control panel 111 and the rotating drive member 15 are electrically connected; the foot pedal 112 is suitable for controlling the start and stop of the rotating drive member 15, and the control panel 111 is suitable for controlling the rotation speed of the rotating drive member 15. The control panel 111 is equipped with a speed adjustment knob or a touch screen, and the operator can set the rotation speed of the processing platform 12 as needed. The common speed range can be from a few revolutions per minute (RPM) to several hundred revolutions per minute, depending on the type of quartz product and processing requirements.

[0061] The control panel 111 can also be used to set other processing parameters, such as flame intensity, nozzle position, etc. The control panel 111 is usually equipped with a display screen that can display the current rotation speed, processing time, temperature and other information in real time to help operators understand the operating status of the equipment at any time.

[0062] The main function of the foot pedal 112 is to control the start and stop of the rotating drive member 15 by stepping on it. This method can free both hands, so that the operator can easily control the rotation of the processing platform 12 while performing other operations (such as adjusting the position of the nozzle).

[0063] In some cases, the operator may need to temporarily stop the rotation of the processing platform 12, such as to check the product or adjust the flame direction. The foot pedal 112 can provide fast start and stop control to ensure the safety and flexibility of operation.

[0064] The pedal 112 is usually designed with an anti-accidental touch function to avoid accidental operation of the device due to accidental stepping. For example, a spring return mechanism can be set on the pedal to ensure that the pedal automatically returns to the initial position after the foot is released. In order to further improve safety, an emergency stop button can also be set so that the operator can quickly stop all movements in an emergency to ensure safety.

[0065] The control panel 111, the foot pedal 112 and the rotating drive member 15 are electrically connected to form a complete control system. The control panel 111, as the main control unit, is responsible for receiving the start and stop signals from the foot pedal 112 and controlling the operation of the rotating drive member 15 according to the set parameters. The foot pedal 112, as an auxiliary control unit, provides a convenient operation method, which is particularly suitable for occasions that require frequent start and stop.

[0066] like Figure 1As shown, in some embodiments of the present application, at least two sets of movable connecting rods 13 are provided, and at least two sets of movable connecting rods 13 are evenly distributed on the periphery of the processing platform 12. By providing multiple sets of movable connecting rods 13, different parts of the quartz product can be subjected to fire processing at the same time. For example, if one set of movable connecting rods 13 is responsible for processing the left side of the product, another set can process the right side at the same time, thereby significantly shortening the processing time and improving production efficiency. The evenly distributed movable connecting rods 13 can ensure that the flame can cover the surface of the quartz product from multiple angles, avoiding local overheating or uneven treatment caused by a single nozzle, which helps to achieve a more uniform fire processing effect and improve the quality and consistency of the product. For quartz products with complex shapes or irregular surfaces, multiple sets of movable connecting rods 13 can more flexibly adjust the position and angle of the nozzle to ensure that the flame can reach every hard-to-reach corner. For example, one nozzle can process the flat part of the product, while another nozzle can process special parts such as grooves or holes. In some cases, different movable links 13 can perform different flame processing tasks. For example, one set of movable links 13 can be used for flame polishing, while another set can be used for flame cutting or welding. This multi-tasking operation capability enables the equipment to complete multiple processes in one processing process, thereby improving the versatility and adaptability of the equipment.

[0067] The system of movable links 13 is usually evenly distributed around the periphery of the processing platform 12, forming a circular or rectangular layout. The specific number depends on the size of the quartz product and the processing requirements, and common configurations include two sets, four sets or more. The evenly distributed movable links 13 can ensure that the flame covers the product evenly from all directions, avoiding deformation or cracks of the product due to overheating on one side.

[0068] like Figure 1 As shown, in some embodiments of the present application, a universal wheel 113 is provided at the bottom of the frame 11. The universal wheel 113 allows the device to be easily moved in the working area, and is convenient for the operator to push the device to different positions as needed. The universal wheel 113 has the ability to rotate 360 ​​degrees, allowing the device to turn flexibly in a small space, avoiding the problem that traditional fixed casters require a large space to turn.

[0069] The universal wheel 113 allows the operator to easily push the equipment, reducing the labor intensity of manual handling, which is particularly suitable for long-term or frequent equipment movement. This is very helpful for improving work efficiency and reducing operator fatigue. The universal wheel 113 allows the equipment to be quickly moved to a designated location for maintenance or cleaning without disassembling or reinstalling the equipment. This not only saves time, but also improves the maintenance efficiency of the equipment.

[0070] In order to ensure the stability of the equipment during operation, the universal wheel 113 is usually equipped with a locking device. The operator can lock the wheel through the foot pedal 112 or the manual knob to prevent the equipment from accidentally moving during processing. The locking device should be designed to be simple and easy to use, ensuring that the operator can quickly lock and unlock the wheel.

[0071] In some embodiments of the present application, a distance sensor is provided on the fire processing nozzle 14, and the distance sensor is suitable for monitoring the distance between the fire processing nozzle 14 and the quartz product. The main function of the distance sensor is to monitor the distance between the fire processing nozzle 14 and the quartz product in real time to ensure that the flame can perform heating treatment within the optimal distance range. This helps to avoid local overheating caused by too close a distance or insufficient heat caused by too far a distance, thereby improving the accuracy and quality of processing.

[0072] By feeding the data of the distance sensor back to the control system, the equipment can automatically adjust the position of the fire processing nozzle 14 according to the actual distance to ensure that the flame is always at the optimal working distance. For example, if the sensor detects that the distance between the fire processing nozzle 14 and the product is too close, the control system can automatically adjust the height or angle of the nozzle to maintain the appropriate flame coverage.

[0073] The distance sensor can also be used to prevent the fire processing nozzle 14 from colliding with the quartz product, especially when performing fire processing on products of complex shapes. When the sensor detects that the fire processing nozzle 14 is close to the product surface, an alarm can be issued or movement can be stopped in time to avoid equipment damage or product quality problems caused by collision.

[0074] According to the real-time data provided by the distance sensor, the control system can dynamically adjust the intensity and direction of the flame to ensure that each processing can achieve the best effect. For example, when the distance between the fire processing nozzle 14 and the product is far, the flame intensity can be appropriately increased; when the distance is close, the flame intensity can be reduced to maintain a uniform heating effect.

[0075] Anything not described in this application can be achieved by adopting or drawing on existing technologies.

[0076] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.

[0077] The above is only the embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A quartz product fire processing equipment, characterized in that: include: frame; A processing platform, arranged on the frame, and the processing platform is suitable for placing quartz products; A movable connecting rod and a fire processing nozzle arranged on the movable connecting rod, wherein the movable connecting rod is arranged on the frame, and the movable connecting rod is suitable for driving the fire processing nozzle to move relative to the quartz product to adjust the flame direction of the fire processing nozzle and the distance between the fire processing nozzle and the quartz product.

2. The quartz product fire processing equipment according to claim 1, characterized in that: The movable connecting rod includes a first connecting rod, a second connecting rod and a third connecting rod; The first connecting rod is rotatably connected to the frame, the second connecting rod is rotatably connected to the first connecting rod, the third connecting rod is rotatably connected to the second connecting rod, and the fire processing nozzle is arranged on the third connecting rod; The rotation axis of the first connecting rod is perpendicular to the table top of the processing platform, the rotation axis of the second connecting rod is parallel to the rotation axis of the first connecting rod, and the rotation axis of the third connecting rod is parallel to the table top of the processing platform.

3. The quartz product fire processing equipment according to claim 2, characterized in that: A rotation angle limiter is provided at a connection point between the first connecting rod and the frame, a connection point between the second connecting rod and the first connecting rod, and a connection point between the third connecting rod and the second connecting rod.

4. The quartz product fire processing equipment according to claim 1 or 2, characterized in that: The movable connecting rod includes a first connecting rod, a second connecting rod and a third connecting rod; The first connecting rod is slidably connected to the frame, the second connecting rod is slidably connected to the first connecting rod, the third connecting rod is slidably connected to the second connecting rod, and the fire processing nozzle is arranged on the third connecting rod; The sliding direction of the first connecting rod is perpendicular to the table top of the processing platform, the sliding direction of the second connecting rod is parallel to the sliding direction of the first connecting rod, and the sliding direction of the third connecting rod is parallel to the table top of the processing platform.

5. The quartz product fire processing equipment according to claim 4, characterized in that: A sliding travel limiter is provided at a connection point between the first connecting rod and the frame, a connection point between the second connecting rod and the first connecting rod, and a connection point between the third connecting rod and the second connecting rod.

6. The quartz product fire processing equipment according to claim 1, characterized in that: The quartz product fire processing equipment also includes a rotating drive member, which is arranged in the accommodating cavity in the frame; The rotation driving member is connected to the processing platform to drive the processing platform to rotate.

7. The quartz product fire processing equipment according to claim 6, characterized in that: The frame is also provided with a control panel and a foot pedal, and the foot pedal, the control panel and the rotating drive member are electrically connected; The foot pedal is suitable for controlling the start and stop of the rotating drive member, and the control panel is suitable for controlling the rotation speed of the rotating drive member.

8. The quartz product fire processing equipment according to claim 1, characterized in that: The movable connecting rods are provided with at least two sets, and the at least two sets of movable connecting rods are evenly distributed on the periphery of the processing platform.

9. The quartz product fire processing equipment according to claim 1, characterized in that: The bottom of the frame is provided with universal wheels.

10. The quartz product fire processing equipment according to claim 1, characterized in that: A distance sensor is arranged on the fire processing nozzle, and the distance sensor is suitable for monitoring the distance between the fire processing nozzle and the quartz product.

Citation Information

Cited By

  • Quartz product flame processing device

    WO2026123712A1