Reciprocating tiled mixing equipment for fearnaught and fearnaught process

By introducing guide plates, flow adjustment components and moving distance components into the wool mixing equipment, the problems of uneven distribution during the wool drop and inaccurate control of the movement distance between the wool gaps during the wool drop are solved, and a more uniform wool distribution and a more efficient mixing process are achieved.

CN119685977APending Publication Date: 2025-03-25SUZHOU YOULIAN TEXTILE EQUIP TECH
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Patent Information

Application Number
CN202411986682.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing mixing equipment with wool machines is unevenly distributed during the wool drop, especially at the corners of the wool bin, which affects the uniformity of the mixing, and the movement distance of the cut-out gap of the lower hopper is not accurate enough.

Method used

A reciprocating tiling mixing equipment for wool machines is designed. The angle of wool drop is adjusted through the coordination of the guide plate and the flow direction adjustment component, and the moving distance of the hopper is accurately controlled by moving the fixed distance assembly.

Benefits of technology

It improves the uniform distribution of wool materials in the wool bin and the uniformity of mixing materials, prevents uneven distribution of wool materials and equipment failures, and extends the service life of the equipment.

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Abstract

The invention relates to the technical field of mixing of fearnaught, in particular to reciprocating tiled mixing equipment for fearnaught and a fearnaught technology.The reciprocating tiled mixing equipment for fearnaught comprises a frame body and a layer laying congealing device, the layer laying congealing device is fixedly installed on the frame body, and the layer laying congealing device is used for quantitatively spraying oil water to opened wool; the automatic feeding and discharging device comprises a frame body, and further comprises a wool bin, a feeding conveying belt, a discharging hopper, a truss, a discharging conveying belt, a guide plate, a flow direction adjusting assembly, a movable distance fixing assembly and a driving assembly, and one side of the wool bin is fixedly connected with the frame body. The guide plate is pushed through the flow direction adjusting assembly, the bottom of the guide plate is made to deflect towards the side close to the inner wall of the wool bin, wool falling from the top is made to be close to the inner wall of the wool bin, the moving distance of the truss each time is fixed through the moving distance fixing assembly, the situation that intervals are generated between two times of work spreading of the discharging conveying belt is prevented, and the material mixing uniformity is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of wool mixing machine mixing, and in particular to a reciprocating flat-laying type mixing device for a wool mixing machine and a wool mixing process. Background Art

[0002] The wool mixing machine is a kind of equipment used in the textile industry to pre-treat fiber raw materials such as wool. Its working principle is to fully mix and loosen various fiber raw materials through mechanical action. It can break up the compacted fiber group into a single fiber state, and at the same time evenly mix fibers of different types and colors according to proportion, providing fiber raw materials with stable quality for subsequent spinning and other processes.

[0003] The specific processing flow of the wool mixing machine is to strip off the impurities in the raw materials through the feeding condenser and then feed them into the loosening and combing equipment. The raw materials are fully loosened and combed through the interaction of the wool mixing machine cylinder, the wool mixing machine working roller and the hooks on the wool mixing machine stripping roller. Then they are transported to the mixing equipment through the air duct for mixing. After the mixing is completed, they are transported to the wool storage box through the air duct and stored for use by the next process combing machine.

[0004] There is a mixing device for a wool mixing machine in the prior art, which sprays oil and water quantitatively on the raw materials through the layering condenser of the mixing equipment to increase lubricity and prevent static electricity, and then lays the raw materials flat in the wool bin for mixing. The advantages of this scheme are: 1. It can promote uniform mixing: the flat laying can make the raw materials more evenly distributed in the wool bin and expand the contact area. When the wool mixing machine is running, the raw materials of different components can be fully interwoven and kneaded to achieve more uniform mixing, ensuring stable and uniform product quality. 2. Ensure oil and water penetration: the flat laying allows the sprayed oil and water to fully contact with the raw materials, and have enough time to penetrate into the raw materials, so that the fibers are well lubricated and protected, improve fiber performance, reduce static electricity generation, and improve spinnability. 3. It is easy to control thickness: the wool mixing machine makes the grabbing and combing of raw materials more stable and efficient, avoiding problems such as uneven mixing and insufficient combing caused by too thick or too thin raw material layers, which is conducive to improving production efficiency and product quality. 4. Prevent raw materials from piling up: Make the raw materials flow more smoothly in the wool bin, ensure the smooth operation of the wool mixing machine, reduce equipment failures caused by raw materials accumulation, and extend the service life of the equipment.

[0005] However, this solution still has the following problems: first, the raw materials are directly fed by the conveyor belt during the falling process, which leads to uneven distribution of the raw materials, especially in the corners of the raw material bin and other places that are difficult for the conveyor belt to reach, affecting the uniformity of mixing; second, the moving distance of the feeding gap of the hopper is not accurately controlled, which further leads to uneven distribution of the raw materials. It is easy for some positions in the raw material bin to be idle, while the raw materials in other positions overlap each other. Therefore, there is room for improvement. Summary of the invention

[0006] The object of the present invention is to provide a reciprocating flat-laying mixing equipment and a mixing process for a wool mixing machine, which can adjust the angle of the wool falling and can accurately control the moving distance of the gap between the hoppers each time to improve the uniformity of the mixing.

[0007] To achieve this object, the present invention adopts the following technical solutions:

[0008] Provided is a reciprocating flat-laying mixing equipment for a wool mixing machine, comprising a frame and a layer condenser, the layer condenser is fixedly installed on the frame, the layer condenser is used to quantitatively spray oil and water on the loosened wool material, and also comprises a wool bin, a feeding conveyor belt, a lower hopper, a frame, a lower conveyor belt, a guide plate, a flow direction adjustment component, a moving distance component and a driving component, one side of the wool bin is fixedly connected to the frame, the feeding conveyor belt can be horizontally movably installed on the wool bin, the feeding conveyor belt is used to convey the wool material to the lower hopper, the bottom of the lower hopper is fixedly connected to the top of the frame, and the frame can be horizontally moved by the driving component is installed on the top of the wool bin, the unloading conveyor belt can be installed on the row frame horizontally and slidably, the guide plate can be installed on the bottom of the unloading conveyor belt vertically and rotatably through the flow direction adjustment component, the movable distance component is installed on the row frame, the movable distance component is used to limit the moving distance of the row frame in the working gap of the loading conveyor belt, when one end of the unloading conveyor belt is located in the middle of the wool bin, the guide plate is in a vertical state, which can make the wool fall vertically into the wool bin, and when one end of the unloading conveyor belt is close to the inner wall of the wool bin, the bottom of the guide plate rotates toward the end close to the inner wall of the wool bin, which can make the wool fall obliquely to the corner at the bottom of the wool bin.

[0009] Preferably, the flow direction regulating assembly includes a support rod, a U-shaped frame, a pair of push rods, a pair of first springs and a pair of rollers, the top of the support rod is fixedly connected to one side of the unloading conveyor belt, the other side of the bottom of the support rod passes through the middle of the guide plate and is rotatably connected thereto, the top of the U-shaped frame is fixedly connected to the other side of the unloading conveyor belt, the two push rods pass through the two ends of the bottom of the U-shaped frame and are slidably connected thereto, the opposite ends of the two push rods are respectively in conflict with the two ends of the top of the guide rod, the back ends of the two push rods are respectively rotatably connected to the two rollers, one end of the roller is in conflict with the inner wall of the silo, the first spring is sleeved on the outer periphery of the push rod, one end of the first spring is fixedly connected to the inner wall of the U-shaped frame, and the other end of the first spring is fixedly connected to the outer periphery of the push rod.

[0010] Preferably, the movable spacing assembly includes a limit rod, the bottom of which passes through the side wall of the wool bin and is slidably connected thereto. When the bottom of the limit rod is separated from the roller, the top of the limit rod and one end of the frame are in contact with each other, thereby preventing the frame from continuing to move. When the bottom of the limit rod and the roller are in contact with each other, the top of the limit rod and the frame are separated from each other, thereby enabling the frame to move smoothly.

[0011] Preferably, a pair of wool bins are provided and arranged side by side, the two wool bins are fixedly connected to each other, a pair of guide plates and a pair of flow direction regulating components are provided, the two guide plates are respectively located at both ends of the unloading conveyor belt and are respectively located in the two wool bins, two groups of limit rods are provided and each group of limit rods are arranged equidistantly from each other, the two groups of limit rods are symmetrically arranged at the opposite ends of the two wool bins, the wool bin is a box-type structure with openings on the top and one side, and a discharge conveyor belt is installed at the bottom of the wool bin, and the discharge conveyor belt is used to output the wool in the wool bin from the opening of the wool bin.

[0012] Preferably, the driving assembly includes a motor, a rotating shaft, two pairs of wheels, a pair of slide rails, a pair of electric sliders and a pair of guide rails. The motor is fixedly connected to one end of the frame, the output shaft of the motor passes through the frame and is coaxially connected to one end of the rotating shaft, the two pairs of wheels are rotatably connected to the four corners of the bottom of the frame, the two ends of the rotating shaft are coaxially connected to one of the pairs of wheels, the bottoms of the two slide rails are respectively fixedly connected to the tops of the ends opposite to the two wool bins, the bottom of the wheel is slidably connected to the top of the slide rails, the bottoms of the two guide rails are respectively fixedly connected to the two sides of the top of the frame, the bottom of the electric slider is slidably connected to the periphery of the guide rails, and the top of the electric slider is fixedly connected to one side of the unloading conveyor belt.

[0013] Preferably, the movable spacing assembly also includes two pairs of driving gears, a pair of toothed belts and a pair of reset mechanisms. The bottoms of the two toothed belts are respectively fixedly connected to the tops of the two ends opposite to the two wool bins. The driving gear is coaxially connected to one end of the rotating wheel. The toothed belt and the driving gear are meshed with each other. The reset mechanism is installed on the frame, and the reset mechanism is used to reset the limit rod.

[0014] Preferably, the reset mechanism includes an inclined plate, a connecting rod, a rack and a driven gear. The two driven gears are coaxially connected to the other ends of the two rotating wheels away from the rotating shaft, respectively. The top of the rack passes through the frame and is slidably connected thereto. The bottom of one end of the connecting rod is fixedly connected to the top of the rack, and the bottom of the other end of the connecting rod is fixedly connected to the top of the inclined plate. When the rack is located at the top of the driven gear, the inclined plate is separated from the limit rod, and the frame can move horizontally. When the rack and driven gear are meshed with each other, the bottom of the connecting rod and the top of the frame conflict with each other, and the inclined plate and the limit rod conflict with each other.

[0015] Preferably, the rack includes a rod body, a plurality of teeth and a plurality of second springs, the top of the rod body is fixedly connected to the bottom of the connecting rod, a plurality of empty slots are opened on one side of the rod body, one end of the tooth is slidably connected to the empty slot, the other end of the tooth is meshed with the driven gear, one end of the second spring is fixedly connected to the inner wall of the empty slot, and the other end of the second spring is fixedly connected to the tooth.

[0016] Preferably, it also includes a support frame, a directional wheel and a ground rail. One side of the support frame passes through the frame body and is fixedly connected to the running frame. The top of the support frame is fixedly connected to the bottom of the loading conveyor belt. The loading conveyor belt is located at the bottom of the discharge port of the ply condenser. One end of the loading conveyor belt passes through the lower hopper and extends to the top of the lower conveyor belt. The ground rail is fixedly installed on one side of the wool bin. The directional wheel is rotatably connected to the bottom of the support frame, and the bottom of the directional wheel is slidably connected to the top of the ground rail.

[0017] The present invention also provides a wool mixing process of a reciprocating flat-laying mixing equipment for a wool mixing machine, comprising the following steps: step one: feeding the wool into an opening and combing device through a feeding condenser, and fully loosening and combing it, and then conveying it to a layer condenser through an air duct, and spraying oil and water on the wool; step two: the wool falls from the discharge port of the layer condenser onto the loading conveyor belt, and is conveyed into a lower hopper, and falls to the top of the lowering conveyor belt, and the lowering conveyor belt works to lower the wool into one of the wool bins, and at the same time, through a driving component installed on the rack, the lowering conveyor belt moves horizontally to one end while working, so that the wool is spread flat on the bottom of the wool bin; step three: a flow direction regulating component is provided at the bottom of the lowering conveyor belt, and when it is close to the inner wall of the wool bin, the flow direction regulating component pushes The bottom of the guide plate deflects to one end so that the falling wool reaches the corner at the bottom of the wool bin to ensure uniform material distribution. Step 4: The unloading conveyor belt moves from one end of the unloading hopper to the other end and then stops working. The driving component works to drive the frame to move along the top of the wool bin, and the moving distance component provided on the wool bin is used to fix the moving distance of the frame to prevent uneven distribution of the wool. Step 5: After the material is paved in one of the wool bins, the driving component drives the frame to reset, and at the same time drives the limit rod in the moving distance component to reset. Step 6: The discharging conveyor belt provided at the bottom of the wool bin works to transport the wool to one side to cooperate with the material retrieving head installed on the frame to pick up the material, and send it to the wool storage box through the air duct. At the same time, repeat the above-mentioned material spreading operation to spread the wool flat in another wool bin.

[0018] Beneficial effects of the present invention:

[0019] 1. In the present invention, when the unloading conveyor belt approaches the interior of the wool bin, the guide plate is pushed by the flow direction regulating component so that its bottom is deflected to the side close to the inner wall of the wool bin, so that the wool dropped from the top is close to the inner wall of the wool bin, and as the unloading conveyor belt moves, the deflection angle of the guide plate gradually increases, so that the wool can be laid flatly in the corner of the bottom of the wool bin, thereby improving the uniformity of the mixing.

[0020] 2. In the present invention, during the gap when the unloading conveyor belt is working, the frame drives the unloading bin to move horizontally, so that the wool material is spread at different positions in the bin. By moving the fixed distance component, the distance moved by the frame each time is fixed, preventing the unloading conveyor belt from generating a gap between two working times of laying materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 .

[0023] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 .

[0024] Figure 3 The three-dimensional structure of the present invention is shown in FIG. Figure 3 .

[0025] Figure 4 The three-dimensional structure of the present invention is split Figure 1 .

[0026] Figure 5 The three-dimensional structure of the present invention is split Figure 2 .

[0027] Figure 6 The three-dimensional structure of the present invention is split Figure 3 .

[0028] Figure 7 The rack structure of the present invention is schematically shown in FIG. Figure 1 .

[0029] Figure 8 This is a structural breakdown diagram of the flow direction regulating component of the present invention.

[0030] Fig. 9 yes Figure 4 A magnified view of the structure at center.

[0031] Fig.10 yes Figure 7 A magnified view of the structure at center.

[0032] Fig.11 The rack structure of the present invention is schematically shown in FIG. Figure 2 .

[0033] Fig.12 yes Fig.11 A magnified view of the structure at center.

[0034] Fig.13 yes Figure 4 A magnified view of the structure at point B.

[0035] Fig.14 It is a structural exploded view of the mobile spacing component of the present invention.

[0036] Fig.15 It is a cross-sectional view of the shaft structure of the present invention.

[0037] In the figure:

[0038] 1. Frame; 10. Layering condenser; 11. Discharging conveyor belt; 12. Feeding condenser; 13. Opening and combing equipment; 14. Air duct; 15. Reclaimer head;

[0039] 2. Raw material bin; 20. Loading conveyor belt; 21. Unloading hopper; 22. Frame; 23. Unloading conveyor belt; 24. Guide plate; 25. Support frame; 26. Directional wheel; 27. Ground rail;

[0040] 3. Flow direction regulating assembly; 30. Support rod; 31. U-shaped frame; 32. Push rod; 33. First spring; 34. Roller;

[0041] 4. Moving distance component; 40. Limit rod; 41. Driving gear; 42. Toothed belt; 43. Reset mechanism; 44. Inclined plate; 45. Connecting rod; 46. Rack; 460. Rod body; 461. Empty slot; 462. Tooth; 463. Second spring; 47. Driven gear;

[0042] 5. Driving assembly; 50. Motor; 51. Rotating shaft; 52. Rotating wheel; 53. Slide rail; 54. Electric slider; 55. Guide rail. DETAILED DESCRIPTION

[0043] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0044] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0045] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0046] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] like Figures 1 to 15 As shown:

[0048] A reciprocating flat-laying mixing device for a wool mixing machine includes a frame 1 and a layer condenser 10. The layer condenser 10 is fixedly mounted on the frame 1. The layer condenser 10 is used to quantitatively spray oil and water onto the loosened wool. The frame 1 is used to fix the positions of the wool bin 2 and the layer condenser 10. It also includes the wool bin 2, a loading conveyor belt 20, a lower hopper 21, a rack 22, a lower conveyor belt 23, a guide plate 24, a flow direction regulating component 3, a moving distance component 4 and a driving component 5. One side of the wool bin 2 is fixedly connected to the frame 1. The loading conveyor belt 20 can be horizontally movably mounted on the wool bin 2. The loading conveyor belt 20 is used to transport the wool into the lower hopper 21. The bottom of the lower hopper 21 is fixedly connected to the top of the rack 22. The rack 22 can be horizontally movably mounted on the top of the wool bin 2 through the driving component 5. The lower conveyor belt 23 The guide plate 24 can be installed horizontally and slidably on the row frame 22, and can be installed vertically and rotatably at the bottom of the unloading conveyor belt 23 through the flow direction adjustment component 3. During the mixing process, the wool discharged from the layer condenser 10 is transported to the unloading hopper 21 through the loading conveyor belt 20, and the driving component 5 is operated to drive the unloading conveyor belt 23 to move horizontally in the unloading hopper 21, and the unloading conveyor belt 23 works to lower the wool in the unloading hopper 21 into the wool bin 2, so that the wool is spread flat on the bottom of the wool bin 2 for uniform mixing. When the unloading conveyor belt 23 approaches the inside of the wool bin 2, the guide plate 24 is pushed by the flow direction adjustment component 3, and its bottom is deflected to the side close to the inner wall of the wool bin 2, so that the wool dropped from the top is close to the inner wall of the wool bin 2, and as the unloading conveyor belt 23 moves, the deflection angle of the guide plate 24 gradually increases, so that the wool can be laid flat to the corner at the bottom of the wool bin 2, thereby improving the uniformity of mixing. The moving distance-fixing assembly 4 is installed on the row frame 22. The moving distance-fixing assembly 4 is used to limit the moving distance of the row frame 22 in the working gap of the feeding conveyor belt 20. In the working gap of the unloading conveyor belt 23, the row frame 22 drives the unloading bin to move horizontally, so as to spread the wool material at different positions in the wool bin 2. The moving distance-fixing assembly 4 makes the moving distance of the row frame 22 fixed each time, so as to prevent the unloading conveyor belt 23 from having a gap between two working material layings. When one end of the unloading conveyor belt 23 is located in the middle of the wool bin 2, the guide plate 24 is in a vertical state, so that the wool material can fall vertically into the wool bin 2. When one end of the unloading conveyor belt 23 is close to the inner wall of the wool bin 2, the bottom of the guide plate 24 rotates toward the end close to the inner wall of the wool bin 2, so that the wool material can fall obliquely to the corner at the bottom of the wool bin 2.

[0049] like Figures 1 to 9 As shown:

[0050] The flow direction regulating assembly 3 includes a support rod 30, a U-shaped frame 31, a pair of push rods 32, a pair of first springs 33 and a pair of rollers 34. The top of the support rod 30 is fixedly connected to one side of the unloading conveyor belt 23, the other side of the bottom of the support rod 30 passes through the middle of the guide plate 24 and is rotatably connected thereto, the top of the U-shaped frame 31 is fixedly connected to the other side of the unloading conveyor belt 23, the two push rods 32 pass through the two ends of the bottom of the U-shaped frame 31 and are slidably connected thereto, the opposite ends of the two push rods 32 respectively conflict with the two ends of the top of the guide rod, the opposite ends of the two push rods 32 are respectively rotatably connected to the two rollers 34, one end of the roller 34 conflicts with the inner wall of the silo, the first spring 33 is sleeved on the outer periphery of the push rod 32, one end of the first spring 33 is fixedly connected to the inner wall of the U-shaped frame 31, and the other end of the first spring 33 is fixedly connected to the outer periphery of the push rod 32. When the unloading conveyor belt 23 approaches the inner wall of one end of the wool bin 2, the roller 34 at one end contacts the inner wall of the wool bin 2 and squeezes each other, so that the push rod 32 slides in the U-shaped frame 31, and the first spring 33 is stretched, while pushing the bottom of the guide plate 24 to rotate toward the end close to the inner wall of the wool bin 2. The roller 34 at the other end is pushed by the guide plate 24 and moves away from the inner wall of the wool bin 2 together with the push rod 32. When the guide plate 24 approaches the inner wall of the other end of the wool bin 2, the guide plate 24 rotates in the opposite direction.

[0051] like Figures 1 to 14 As shown:

[0052] The moving distance-fixing assembly 4 includes a limiting rod 40, the bottom of which passes through the side wall of the wool bin 2 and is slidably connected thereto. When the bottom of the limiting rod 40 is separated from the roller 34, the top of the limiting rod 40 contacts one end of the rack 22, which can prevent the rack 22 from continuing to move. At this time, the rack 22 stops when it contacts the limiting rod 40, thereby limiting the moving distance of the rack 22. When the bottom of the limiting rod 40 contacts the roller 34, the top of the limiting rod 40 is separated from the rack 22, allowing the rack 22 to move smoothly. During the operation of the flow direction regulating assembly 3, as the roller 34 is squeezed, the limiting rod 40 is pushed to slide horizontally and away from the rack 22, thereby releasing the limit on the rack 22 and allowing it to continue to move.

[0053] like Figures 1 to 5 As shown:

[0054] A pair of wool bins 2 are provided and arranged side by side. The two wool bins 2 are fixedly connected to each other. Through the design of the double wool bins 2, the two wool bins 2 can work together, one wool bin 2 is used for mixing, and the other wool bin 2 is used for discharging, so as to improve the wool efficiency. A pair of guide plates 24 and flow direction adjustment components 3 are provided. The two guide plates 24 are respectively located at both ends of the unloading conveyor belt 23 and are respectively located in the two wool bins 2. The unloading hopper 21 is located at the top of the two wool bins 2. The unloading conveyor belt 23 is located between the two wool bins 2 and can move horizontally. Through the forward and reverse operation of a unloading conveyor belt 23, the wool can be laid in the two wool bins 2 respectively. There are two groups of limit rods 40, and each group of limit rods 40 is arranged at equal intervals. The two groups of limit rods 40 are symmetrically arranged at the opposite ends of the two wool bins 2. The interval between two adjacent limit rods 40 is the maximum distance that the row frame 22 can move at a time. When the row frame 22 moves to collide with the limit rod 40, one of the rollers 34 will collide with the limit rod 40 at one end, so that it is separated from the row frame 22. Then the unloading conveyor belt 23 moves horizontally to the other end to spread the material, so that the limit rod 40 at the other end is pushed out by another roller 34, so that the row frame 22 can continue to move after the material is spread. The wool bin 2 is a box-type structure with openings on the top and one side. The top opening is convenient for spreading the material, and the one side opening is convenient for discharging the material. A discharging conveyor belt 11 is installed at the bottom of the wool bin 2. The discharging conveyor belt 11 is used to output the wool in the wool bin 2 from the opening of the wool bin 2. The material taking machine head 15 installed on the frame 1 is cooperated to take the material, and the wool material can be sent to the wool storage box through the air duct 14 to complete the wool mixing.

[0055] like Figures 1 to 14 As shown:

[0056] The driving assembly 5 includes a motor 50, a rotating shaft 51, two pairs of rotating wheels 52, a pair of slide rails 53, a pair of electric sliders 54 and a pair of guide rails 55. The motor 50 is fixedly connected to one end of the frame 22, and the output shaft of the motor 50 passes through the frame 22 and is coaxially connected to one end of the rotating shaft 51. The two pairs of rotating wheels 52 are respectively rotatably connected to the four corners of the bottom of the frame 22, and the two ends of the rotating shaft 51 are respectively coaxially connected to one pair of rotating wheels 52. The bottoms of the two slide rails 53 are respectively fixedly connected to the tops of the ends opposite to the two wool bins 2, and the bottoms of the rotating wheels 52 are slidably connected to the tops of the slide rails 53. When the motor 50 is powered on, its output shaft drives the rotating shaft 51 to rotate, and at the same time drives the two rotating wheels 52 as driving wheels to roll along the slide rails 53, and the remaining two rollers 34 roll as driven wheels, which can drive the frame 22 to move horizontally along the wool bin 2. The bottoms of the two guide rails 55 are fixedly connected to the two sides of the top of the row frame 22, the bottom of the electric slider 54 is slidably connected to the outer periphery of the guide rails 55, and the top of the electric slider 54 is fixedly connected to one side of the unloading conveyor belt 23. The two electric sliders 54 are respectively located on both sides of the unloading conveyor belt 23, so that the two electric sliders 54 are powered on at the same time, and sliding along the guide rails 55 can drive the unloading conveyor belt 23 to move horizontally for laying materials.

[0057] like Figures 1 to 14 As shown:

[0058] The moving distance-fixing assembly 4 also includes two pairs of driving gears 41, a pair of toothed belts 42 and a pair of reset mechanisms 43. The bottoms of the two toothed belts 42 are respectively fixedly connected to the tops of the opposite ends of the two wool bins 2. The driving gear 41 is coaxially connected to one end of the rotating wheel 52. The toothed belt 42 and the driving gear 41 are meshed with each other. When the rotating wheel 52 rotates, the driving gear 41 rotates at the same time, and through the meshing transmission between it and the toothed belt 42, the row frame 22 is driven to translate along the top of the wool bin 2. Through the meshing between the driving gear 41 and the toothed belt 42, the moving distance of the row frame 22 corresponds to the number of rotations of the driving gear 41 and the rotating shaft 51, preventing the rotating wheel 52 from sliding with the pair of teeth, and further improving the accuracy of the moving distance of the row frame 22. The reset mechanism 43 is installed on the row frame 22, and the reset mechanism 43 is used to reset the limit rod 40.

[0059] like Figures 1 to 15 As shown:

[0060] The reset mechanism 43 includes an inclined plate 44, a connecting rod 45, a rack 46 and a driven gear 47. The two driven gears 47 are coaxially connected to the other ends of the two rotating wheels 52 away from the rotating shaft 51, respectively. The top of the rack 46 passes through the frame 22 and is slidably connected thereto. The bottom of one end of the connecting rod 45 is fixedly connected to the top of the rack 46, and the bottom of the other end of the connecting rod 45 is fixedly connected to the top of the inclined plate 44. When paving, the inclined plate 44 rises with the connecting rod 45 and the rack 46 to avoid contact with the limit rod 40, so that the frame 22 can translate smoothly. When the frame 22 is reset, the inclined plate 44 descends and contacts with the limit rod 40 as the frame 22 moves, thereby pushing the limit rod 40 to reset. When the rack 46 is located at the top of the driven gear 47, the inclined plate 44 is separated from the limit rod 40, and the frame 22 can move horizontally. At this time, as the frame 22 moves, the driven gear 47 rotates synchronously with the driving gear, and pushes the rack 46 to slide upward through the meshing transmission with the rack 46, thereby lifting the inclined plate 44. When the rack 46 and the driven gear 47 are meshed with each other, the bottom of the connecting rod 45 and the top of the frame 22 are in conflict with each other, and the inclined plate 44 and the limit rod 40 are in conflict with each other. At this time, as the frame 22 moves, the driven gear 47 drives the rack 46 to descend, thereby causing the inclined plate 44 to fall.

[0061] like Figures 1 to 15 As shown:

[0062] The rack 46 includes a rod body 460, a plurality of teeth 462 and a plurality of second springs 463. The top of the rod body 460 is fixedly connected to the bottom of the connecting rod 45. A plurality of empty slots 461 are provided on one side of the rod body 460. One end of the teeth 462 is slidably connected to the empty slot 461, and the other end of the teeth 462 is meshed with the driven gear 47. One end of the second spring 463 is fixedly connected to the inner wall of the empty slot 461, and the other end of the second spring 463 is fixedly connected to the teeth 462. When the driven gear 47 pushes the rack 46 to move to the highest point, the tooth 462 separates from the driven gear 47, so that the rack 46 remains in a higher position to prevent the inclined plate 44 from falling. When the driven gear 47 drives the rack 46 to fall to the lowest point, the connecting rod 45 and the frame 22 conflict with each other, and the rack 46 cannot continue to descend, thereby fixing the height of the inclined plate 44. At the same time, the driven gear 47 continues to rotate and squeezes the tooth 462 to make it slide into the empty groove 461. The second spring 463 is compressed to prevent the two from getting stuck to each other, thereby ensuring that the frame 22 can move.

[0063] like Figures 1 to 6 As shown:

[0064] It also includes a support frame 25, a directional wheel 26 and a ground rail 27. One side of the support frame 25 passes through the frame body 1 and is fixedly connected to the row frame 22. The top of the support frame 25 is fixedly connected to the bottom of the feeding conveyor belt 20. The feeding conveyor belt 20 is located at the bottom of the discharge port of the ply condenser 10. One end of the feeding conveyor belt 20 passes through the lower hopper 21 and extends to the top of the lower material extension conveyor belt. After the ply condenser 10 sprays oil and water on the wool, the wool is discharged and falls to the top of the feeding conveyor belt 20. Then, the feeding conveyor belt 20 works to continue to transport the wool to the lower hopper 21 for mixing. The ground rail 27 is fixedly installed on one side of the wool bin 2. The directional wheel 26 is rotatably connected to the bottom of the support frame 25, and the bottom of the directional wheel 26 is slidably connected to the top of the ground rail 27. When the carriage 22 moves horizontally, it drives the support frame 25 and the loading conveyor belt 20 to move simultaneously, and the directional wheels 26 at the bottom of the support frame 25 roll along the ground rails 27, so that the loading conveyor belt 20 is always located at the bottom of the ply condenser 10 and one end is always located in the lower hopper 21, ensuring that the loading conveyor belt 20 can continuously transport the wool into the lower hopper 21.

[0065] The present embodiment also provides a wool mixing process of a reciprocating flat-laying mixing equipment for a wool mixing machine, comprising the following steps: step one: feed the wool into the loosening and combing equipment 13 through the feeding condenser 12, and fully loosen and comb it, and then transport it to the layer condenser 10 through the air duct 14, and spray the wool with oil and water; step two: the wool falls from the discharge port of the layer condenser 10 to the loading conveyor belt 20, and is transported to the unloading hopper 21, and falls to the top of the unloading conveyor belt 23, and the unloading conveyor belt 23 works to lower the wool into one of the wool bins 2, and at the same time, through the driving component 5 installed on the rack 22, the unloading conveyor belt 23 is moved horizontally to one end while working, so that the wool is spread flat on the bottom of the wool bin 2; step three: a flow direction regulating component 3 is provided at the bottom of the unloading conveyor belt 23, and when it is close to the inner wall of the wool bin 2, the flow direction regulating component 3 pushes The bottom of the guide plate 24 deflects to one end so that the falling wool reaches the corner at the bottom of the wool bin 2 to ensure uniform material distribution. Step 4: The unloading conveyor belt 23 moves from one end of the unloading hopper 21 to the other end and then stops working. The driving component 5 works to drive the frame 22 to move along the top of the wool bin 2, and through the moving and spacing component 4 set on the wool bin 2, the moving distance of the frame 22 is fixed, which can prevent uneven distribution of the wool material. Step 5: After the material is paved in one of the wool bins 2, the frame 22 is reset by the driving component 5, and the limit rod 40 in the moving and spacing component 4 is also reset. Step 6: The discharging conveyor belt 11 set at the bottom of the wool bin 2 works to transport the wool to one side and cooperate with the material taking machine head 15 installed on the frame 1 to take the material, and send it to the wool storage box through the air duct 14. At the same time, the above-mentioned material spreading operation is repeated to spread the wool into another wool bin 2.

[0066] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not limiting, but are only for the convenience of clearly describing the positional relationship and function between the various components.

Claims

1. A reciprocating flat-laying mixing device for a wool mixing machine, comprising a frame (1) and a layer condenser (10), wherein the layer condenser (10) is fixedly mounted on the frame (1), and the layer condenser (10) is used to quantitatively spray oil and water onto the wool after opening, and is characterized in that: The utility model also comprises a wool bin (2), a feeding conveyor belt (20), a lower hopper (21), a frame (22), a lower hopper conveyor belt (23), a guide plate (24), a flow direction regulating component (3), a moving distance regulating component (4) and a driving component (5). One side of the wool bin (2) is fixedly connected to the frame (1). The feeding conveyor belt (20) is installed on the wool bin (2) in a horizontally movable manner. The feeding conveyor belt (20) is used to convey the wool to the lower hopper (21). The bottom of the lower hopper (21) is connected to the frame (22). ) is fixedly connected to the top of the wool bin (2), the row frame (22) can be horizontally moved and installed on the top of the wool bin (2) through the driving component (5), the unloading conveyor belt (23) can be horizontally slidably installed on the row frame (22), the guide plate (24) can be vertically rotated and installed on the bottom of the unloading conveyor belt (23) through the flow direction adjustment component (3), and the moving distance component (4) is installed on the row frame (22), and the moving distance component (4) is used to limit the moving distance of the row frame (22) in the working gap of the loading conveyor belt (20); When one end of the unloading conveyor belt (23) is located in the middle of the wool bin (2), the guide plate (24) is in a vertical state, enabling the wool to fall vertically into the wool bin (2); When one end of the unloading conveyor belt (23) approaches the inner wall of the wool bin (2), the bottom of the guide plate (24) rotates toward the end close to the inner wall of the wool bin (2), so that the wool can be tilted and fall to the corner of the bottom of the wool bin (2).

2. The reciprocating flat-laying mixing equipment for a wool mixing machine according to claim 1, characterized in that: The flow direction regulating assembly (3) comprises a support rod (30), a U-shaped frame (31), a pair of push rods (32), a pair of first springs (33) and a pair of rollers (34); the top of the support rod (30) is fixedly connected to one side of the unloading conveyor belt (23); the other side of the bottom of the support rod (30) passes through the middle of the guide plate (24) and is rotatably connected thereto; the top of the U-shaped frame (31) is fixedly connected to the other side of the unloading conveyor belt (23); the two push rods (32) pass through the U-shaped frame (31) The two ends of the bottom are slidably connected thereto, the opposite ends of the two push rods (32) are respectively in contact with the two ends of the top of the guide rod, the opposite ends of the two push rods (32) are respectively rotatably connected to the two rollers (34), one end of the roller (34) is in contact with the inner wall of the silo, the first spring (33) is sleeved on the outer periphery of the push rod (32), one end of the first spring (33) is fixedly connected to the inner wall of the U-shaped frame (31), and the other end of the first spring (33) is fixedly connected to the outer periphery of the push rod (32).

3. The reciprocating flat-laying mixing equipment for a wool mixing machine according to claim 2, characterized in that: The movable distance-fixing component (4) comprises a limiting rod (40), the bottom of which passes through the side wall of the wool bin (2) and is slidably connected thereto; When the bottom of the limiting rod (40) and the roller (34) are separated from each other, the top of the limiting rod (40) and one end of the frame (22) contact each other, thereby preventing the frame (22) from moving further; When the bottom of the limiting rod (40) and the roller (34) collide with each other, the top of the limiting rod (40) and the frame (22) are separated from each other, so that the frame (22) can move smoothly.

4. The reciprocating flat-laying mixing equipment for a wool mixing machine according to claim 3, characterized in that: A pair of wool bins (2) are provided and arranged side by side. The two wool bins (2) are fixedly connected to each other. A pair of guide plates (24) and a flow direction regulating assembly (3) are provided. The two guide plates (24) are respectively located at the two ends of the unloading conveyor belt (23) and are respectively located in the two wool bins (2). Two groups of limit rods (40) are provided and each group of limit rods (40) is arranged at an equal distance from each other. The two groups of limit rods (40) are symmetrically arranged at the opposite ends of the two wool bins (2). The wool bin (2) is a box-type structure with an opening on the top and one side. A discharge conveyor belt (11) is installed at the bottom of the wool bin (2). The discharge conveyor belt (11) is used to discharge the wool in the wool bin (2) from the opening of the wool bin (2).

5. The reciprocating flat-laying mixing equipment for a wool mixing machine according to claim 3, characterized in that: The driving assembly (5) comprises a motor (50), a rotating shaft (51), two pairs of rotating wheels (52), a pair of slide rails (53), a pair of electric sliders (54) and a pair of guide rails (55). The motor (50) is fixedly connected to one end of the frame (22). The output shaft of the motor (50) passes through the frame (22) and is coaxially connected to one end of the rotating shaft (51). The two pairs of rotating wheels (52) are respectively rotatably connected to the four corners of the bottom of the frame (22). The two ends of the rotating shaft (51) are respectively coaxially connected to one of the pairs of rotating wheels (52). The bottoms of the two slide rails (53) are respectively fixedly connected to the tops of the opposite ends of the two wool bins (2). The bottoms of the rotating wheels (52) are slidably connected to the tops of the slide rails (53). The bottoms of the two guide rails (55) are respectively fixedly connected to the two sides of the top of the frame (22). The bottom of the electric slider (54) is slidably connected to the outer periphery of the guide rail (55). The top of the electric slider (54) is fixedly connected to one side of the unloading conveyor belt (23).

6. The reciprocating flat-laying mixing equipment for a wool mixing machine according to claim 5, characterized in that: The movable spacing assembly (4) further comprises two pairs of driving gears (41), a pair of toothed belts (42) and a pair of reset mechanisms (43). The bottoms of the two toothed belts (42) are respectively fixedly connected to the tops of the ends opposite to the two wool bins (2). The driving gear (41) is coaxially connected to one end of the rotating wheel (52). The toothed belt (42) and the driving gear (41) are meshed with each other. The reset mechanism (43) is installed on the row frame (22). The reset mechanism (43) is used to reset the limit rod (40).

7. The reciprocating flat-laying mixing equipment for a wool mixing machine according to claim 6, characterized in that: The reset mechanism (43) comprises an inclined plate (44), a connecting rod (45), a rack (46) and a driven gear (47), wherein the two driven gears (47) are coaxially connected to the other ends of the two rotating wheels (52) away from the rotating shaft (51), respectively, the top of the rack (46) passes through the rack (22) and is slidably connected thereto, the bottom of one end of the connecting rod (45) is fixedly connected to the top of the rack (46), and the bottom of the other end of the connecting rod (45) is fixedly connected to the top of the inclined plate (44); When the rack (46) is located at the top of the driven gear (47), the inclined plate (44) is separated from the limiting rod (40), and the carriage (22) can move horizontally; When the rack (46) and the driven gear (47) are meshed with each other, the bottom of the connecting rod (45) and the top of the frame (22) are in conflict with each other, and the inclined plate (44) and the limiting rod (40) are in conflict with each other.

8. The reciprocating flat-laying mixing equipment for a wool mixing machine according to claim 7, characterized in that: The rack (46) comprises a rod body (460), a plurality of teeth (462) and a plurality of second springs (463); the top of the rod body (460) is fixedly connected to the bottom of the connecting rod (45); a plurality of slots (461) are provided on one side of the rod body (460); one end of the teeth (462) is slidably connected to the slots (461); the other end of the teeth (462) is meshed with the driven gear (47); one end of the second spring (463) is fixedly connected to the inner wall of the slots (461); and the other end of the second spring (463) is fixedly connected to the teeth (462).

9. The reciprocating flat-laying mixing equipment for a wool mixing machine according to claim 1, characterized in that: It also includes a support frame (25), a directional wheel (26) and a ground rail (27), one side of the support frame (25) passes through the frame body (1) and is fixedly connected to the row frame (22), the top of the support frame (25) is fixedly connected to the bottom of the loading conveyor belt (20), the loading conveyor belt (20) is located at the bottom of the discharge port of the ply condenser (10), one end of the loading conveyor belt (20) passes through the lower hopper (21) and extends to the top of the lower material extension conveyor belt, the ground rail (27) is fixedly installed on one side of the wool bin (2), the directional wheel (26) is rotatably connected to the bottom of the support frame (25), and the bottom of the directional wheel (26) is slidably connected to the top of the ground rail (27).

10. A wool mixing process using a reciprocating flat-laying mixing device for a wool mixing machine, characterized in that: The steps include: Step 1: feeding the wool material into the opening and combing device (13) through the feeding condenser (12), and fully opening and combing it, and then conveying it to the layering condenser (10) through the air duct (14), and spraying oil and water on the wool material; Step 2: The wool material falls from the discharge port of the ply condenser (10) onto the loading conveyor belt (20), and is transported to the unloading hopper (21), and falls to the top of the unloading conveyor belt (23). The unloading conveyor belt (23) works to lower the wool material into one of the wool bins (2). At the same time, the driving assembly (5) installed on the rack (22) causes the unloading conveyor belt (23) to move horizontally to one end while working, so that the wool material is laid flat on the bottom of the wool bin (2); Step 3: A flow direction regulating component (3) is provided at the bottom of the unloading conveyor belt (23). When the unloading conveyor belt (23) is close to the inner wall of the wool bin (2), the flow direction regulating component (3) pushes the bottom of the guide plate (24) to deflect toward one end, so that the falling wool reaches the corner of the bottom of the wool bin (2), ensuring uniform spreading of the wool; Step 4: the material discharging conveyor belt (23) stops working after moving from one end of the material discharging hopper (21) to the other end, and the driving component (5) starts working to drive the frame (22) to move along the top of the wool bin (2), and the moving distance of the frame (22) is fixed through the moving distance-fixing component (4) provided on the wool bin (2), so as to prevent uneven distribution of the wool; Step 5: After the material is laid in one of the wool bins (2), the driving assembly (5) drives the rack (22) to reset, and at the same time drives the limit rod (40) in the moving distance assembly (4) to reset; Step 6: The discharge conveyor belt (11) provided at the bottom of the wool bin (2) operates to convey the wool to one side for taking by the material taking machine head (15) installed on the matching frame (1), and then delivers the wool to the wool storage box through the air duct (14). At the same time, the above-mentioned spreading operation is repeated to spread the wool into another wool bin (2).

Citation Information

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