Carding machine cover plate cleaning device, carding machine and cover plate cleaning method

By using a separate cover plate high-speed brush roller in the carding machine, the adsorption and mechanical crushing effect of the surface layer airflow generated by its high-speed rotation is solved, and the problem of difficulty in completely transferring cotton balls between the cover plate brush roller and the cleaning roller in the prior art is achieved. The deep cleaning of the rotating cover plate is avoided, and the problems of flower wrapping and needle cloth falling off are improved, and production efficiency and product quality are improved.

CN119685978AActive Publication Date: 2025-03-25QINGDAO HONGDA TEXTILE MACHINERY
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Patent Information

Application Number
CN202510122779.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-03-25
Estimated Expiration
2045-01-24

AI Technical Summary

Technical Problem

In existing carding machines, it is difficult to completely transfer the cotton wool from the cover brush roller and the cleaning roller, resulting in the wrapping of the cover brush roller, which seriously causes fire and the needle cloth falling off due to too small spacing.

Method used

A separate cover plate high-speed brush roller is used to utilize the adsorption and mechanical crushing of the surface layer airflow generated by its high-speed rotation to achieve deep cleaning of the rotating cover plate. The device includes a cover plate high-speed brush roller, a brush roller guard, a cover plate suction cover, a dust removal knife, a partition and a transmission device. The cover plate high-speed brush roller is driven to rotate at a high speed through the transmission device, and combined with the design of the cover plate removal channel and the cover plate suction cover, the deep cleaning of cotton and impurities is achieved.

Benefits of technology

It effectively avoids the problem of flower wrapping and needle cloth falling off caused by collision between the cover brush roller and the cleaning roller, realizes deep cleaning of the rotary cover, reduces equipment failures and production downtime, and improves product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a carding machine cover plate cleaning device, a carding machine and a cover plate cleaning method.The carding machine cover plate cleaning device comprises a cover plate brush roller, a brush roller protective cover, a cover hood, a dust removal knife, a partition plate, a cover plate suction hood and a transmission device and is characterized in that the cover plate brush roller is a cover plate high-speed brush roller and used for cleaning rotary cover plate card clothing, and the brush roller protective cover covers the upper half portion of the cover plate high-speed brush roller and is used for cleaning the rotary cover plate card clothing; and the cover plate suction hood is arranged obliquely below the cover plate high-speed brush roller. The cover plate suction hood is connected with the lower end of the partition plate, the dust removal knife is connected with the upper end of the partition plate, the upper end of the cover hood is connected with the brush roll shield, the lower end of the cover hood is connected with the cover plate suction hood, and the brush roll shield, the cover plate suction hood, the cover hood and the partition plate form an impurity removal channel. The transmission device drives the cover plate high-speed brush roll to rotate at a high speed, and fibers, impurities, short fibers and the like on the rotary cover plate card clothing are deeply cleaned by utilizing the boundary layer airflow adsorption effect and the mechanical crushing effect generated by the cover plate high-speed brush roll. The cover plate cleaning device can avoid the problems of flower winding, card clothing falling and fire breakout caused by collision between a cover plate brush roller and a cleaning roller in an existing cover plate cleaning device.
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Description

Technical Field

[0001] The invention belongs to the technical field of textile machinery manufacturing, and relates to the improvement of a carding machine, in particular to a carding machine cover cleaning device, a carding machine and a cover cleaning method. Background Art

[0002] The carding machine is a crucial part of the cotton spinning process. Its previous process is the opening and cleaning machine, and the subsequent process is the drawing machine. It is mainly used to card pure cotton, chemical fiber and their blended fibers. The raw materials are fed from the cotton box, and after a series of mechanical actions, the curled cotton fibers are combed into a basically straight fiber state, and impurities are removed, and finally cotton strips are formed for subsequent spinning processes.

[0003] The cylinder-flat carding area is the core carding link of the carding machine. It is crucial to ensure the carding quality and meet the growing product quality standards. It is necessary to regularly remove the cotton wool and impurities accumulated on the flat card clothing. Therefore, an efficient flat cleaning system plays a key role in maintaining the cleanliness of the flat card clothing. The flat brush roller and the rotating flat plate are in a negative spacing, that is, the card clothing on the flat brush roller and the card clothing on the rotating flat plate are staggered, and the flat brush roller and the cleaning roller cooperate to clean the rotating flat plate. Existing carding machines generally adopt the following strategy: first, use the slowly rotating flat brush roller to peel off the short fibers and impurities on the rotating flat card clothing and make them adhere to the surface of the brush roller; then, use the fast rotating cleaning roller to remove these attachments from the brush roller surface and suck them into the dust filter system with the help of the suction port. This cycle ensures the continuous cleanliness of the brush roller, thereby continuously and effectively removing cotton wool and impurities on the flat plate.

[0004] However, in the actual production process, the cleaning roller often fails to effectively remove the cotton wool on the flat brush roller, resulting in an increasing amount of cotton wool accumulated on the brush roller surface and entangled on the surface of the flat brush roller and the cleaning roller, which in turn causes the cleaning roller in high-speed operation to be forced to stop due to external interference, and is unable to timely and effectively clean the rotating flat needle clothing, which has an adverse effect on the combing effect and also increases the working time of cleaning the flat needle clothing, flat brush roller and cleaning roller. In addition, the cotton wool and impurities accumulated on the surface of the flat brush roller not only increase the resistance of the rotating flat needle clothing, but also cause extrusion at the contact point between the two. Since the spacing between the two cannot be adjusted, it sometimes causes damage to the rotating flat needle clothing and the flat brush roller clothing. This situation in turn increases the number of cotton knots and cotton impurities, causing equipment failures, which directly interferes with production efficiency and product quality.

[0005] Therefore, the art urgently needs to design a carding machine cover plate cleaning device, a carding machine and a cover plate cleaning method to solve the problem that the cover plate brush roller and the cleaning roller are difficult to completely transfer cotton wool in the prior art, resulting in the cover plate brush roller being entangled and fire caused by serious entanglement, and at the same time solve the problem of needle clothing falling off caused by the small distance between the cover plate brush roller and the cleaning roller. Summary of the invention

[0006] In order to solve the above-mentioned problems existing in the prior art, the present invention provides a carding machine cover plate cleaning device, a carding machine and a cover plate cleaning method. The carding machine cover plate cleaning device separately adopts a cover plate high-speed brush roller, and utilizes the boundary layer airflow adsorption and mechanical crushing effect generated by its high-speed rotation to achieve deep cleaning of the rotating cover plate.

[0007] The objective of the present invention is achieved through the following technical solutions: The cleaning device of claim 1, wherein the brush roller is a high-speed brush roller, and the high-speed brush roller is used to clean the rotary flat plate needle cloth at a rear position close to the rotary flat plate. The brush roller guard covers the upper half of the high-speed brush roller, the suction cover is arranged obliquely below the high-speed brush roller, the bottom of the suction cover is connected to the lower end of the obliquely arranged partition, the dust removal knife is connected to the upper end of the partition and is close to the high-speed brush roller, the upper end of the cover is connected to the brush roller guard, the lower end of the cover is connected to the suction cover, the brush roller guard, the suction cover, the cover and the partition form a debris removal channel; the transmission device drives the high-speed brush roller to rotate at a high speed, and utilizes the boundary layer airflow adsorption and mechanical crushing effect to achieve deep cleaning of cotton wool and impurities on the rotary flat plate needle cloth.

[0008] Improvement on the above technical solution: the rotation speed range of the cover plate high-speed brush roller is 1200-2300rpm.

[0009] Further improvement to the above technical solution: the transmission device is a motor and a transmission component that independently drives the cover plate high-speed brush roller to rotate.

[0010] Further improvement to the above technical solution: the impurity removal channel is streamlined in design, the cover plate suction cover is made of aluminum alloy or sheet metal as an integral structure, and its inner wall is a smooth and bright surface.

[0011] Further improvement to the above technical solution: the bearing sleeves of the bearings at both ends of the cover plate high-speed brush roller adopt eccentric sleeves to adjust the spacing between the cover plate high-speed brush roller and the rotating cover plate.

[0012] An improvement to the above technical solution: a support plate is arranged below the cover plate high-speed brush roller close to the partition plate, the length of the support plate is consistent with the length of the cover plate high-speed brush roller, the top surface of the support plate is an arc-shaped surface or a plane, the support plate is detachably mounted on the support plate bracket, and the mounting position of the support plate on the support plate bracket can be adjusted to achieve the distance adjustment between the support plate and the rotary cover plate.

[0013] Another improvement to the above technical solution: a support plate is arranged below the cover plate high-speed brush roller close to the partition, the length of the support plate is consistent with the length of the cover plate high-speed brush roller, the top surface of the support plate is an arc-shaped surface or a plane, and an electric telescopic cylinder is installed on the partition or the bracket, the telescopic rod of the electric telescopic cylinder is fixedly connected to the support plate, and is used to drive the support plate to realize the distance adjustment between the support plate and the rotary cover plate.

[0014] A cotton carding machine, the cotton carding machine body includes a rotating cover plate, wall panels on both sides, a cover plate cleaning device and a control system, characterized in that the cover plate cleaning device adopts the above-mentioned cotton carding machine cover plate cleaning device, the wall panels on both sides close both sides of the impurity removal channel in the cotton carding machine cover plate cleaning device, and the cover plate high-speed brush roller is arranged at the rear side of the rotating cover plate, and the two maintain a certain distance.

[0015] A method for cleaning the flat plate of the above-mentioned carding machine, using a carding machine flat plate cleaning device to clean the rotary flat plate, characterized in that the flat plate cleaning method comprises the following steps: Step 1: The flat plate high-speed brush roller and the rotary flat plate are kept in a gap. The transmission device drives the flat plate high-speed brush roller to rotate at a high speed of 1200-2300rpm. The boundary layer airflow adsorption and mechanical crushing effect generated by the high-speed rotation of the flat plate high-speed brush roller are used to achieve deep cleaning of the cotton wool and impurities on the rotary flat plate needle clothing; Step 2: Use a dust removal knife to peel off the remaining cotton wool on the cover plate high-speed brush roller, and then under the support of the partition, ensure that the cotton wool and impurities enter the cover plate suction cover smoothly, and use wind force to suck the cotton wool and impurities thrown out by the cover plate high-speed brush roller into the dust filter duct.

[0016] Improvement on the above technical solution: the motor driving the high-speed brush roller of the cover plate is a variable frequency motor or a servo motor, the cotton carding machine includes a control system, the control system is connected to the control end of the variable frequency motor and the electric telescopic cylinder, the spacing range between the support plate and the rotary cover plate is 30-60mm, the control system controls the variable frequency motor or the servo motor to adjust the speed of driving the high-speed brush roller of the cover plate, and controls the electric telescopic cylinder to adjust the corresponding spacing between the support plate and the rotary cover plate according to the actual speed of the high-speed brush roller of the cover plate; if the actual speed of the high-speed brush roller of the cover plate is increased, the spacing between the support plate and the rotary cover plate is reduced; if the actual speed of the high-speed brush roller of the cover plate is reduced, the spacing between the support plate and the rotary cover plate is increased.

[0017] Compared with the prior art, the present invention has the following advantages and positive effects: (1) The flat cleaning device of the present invention adopts a flat high-speed brush roller alone, which can avoid the problems of entanglement, card clothing shedding and fire caused by the collision between the flat brush roller and the cleaning roller in the existing flat cleaning device; (2) The present invention increases the rotation speed of the high-speed brush roller of the cover plate (1200-2300 rpm). When the high-speed brush roller of the cover plate rotates at a high speed, cotton wool and impurities can be broken up and transferred, thereby achieving deep cleaning of the rotary cover plate; (3) The present invention is equipped with a dust removal knife and a partition. The dust removal knife removes the residual cotton wool on the brush roller, effectively reducing the entanglement of the high-speed brush roller of the cover plate; under the supporting effect of the partition, it is ensured that the cotton wool and impurities enter the cover plate suction cover smoothly; (4) The impurity removal channel of the present invention is streamlined in design, and the cover plate suction cover is made of aluminum alloy as an integral structure, and its inner wall is a smooth and clean surface, which is combined with fluid mechanics to reduce wind resistance, and cotton wool and impurities are sucked out smoothly; (5) The present invention adopts a separate motor to drive the high-speed brush roller of the cover plate, and the process speed can be adjusted flexibly and conveniently; (6) The present invention sets a support plate below the cover plate high-speed brush roller near the partition plate, and the distance between the support plate and the rotating cover plate can be adjusted according to the amount of flowers on the rotating cover plate and the cleaning needs, so as to effectively control the airflow of the rotating cover plate high-speed brush roller, so that the cover plate high-speed brush roller can completely clean the cover plate flowers on the rotating cover plate through the airflow. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of a carding machine cover cleaning device of the present invention; Figure 2 It is a schematic diagram of a transmission mechanism in a carding machine flat cleaning device of the present invention; Figure 3 for Figure 2 A partial top view of the figure; Figure 4 The present invention is a control principle block diagram of a carding machine.

[0019] The numbers in the figure are: 1. Rotating cover; 2. Brush roller guard; 3. Cover high-speed brush roller; 4. Dust removal knife; 5. Cover; 6. Partition; 7. Cover suction cover; 8. Debris removal channel; 9. Pallet; 10. Pallet bracket; 11. Motor. DETAILED DESCRIPTION

[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0021] See also Figure 1-Figure 3, an embodiment of a carding machine flat cleaning device of the present invention comprises a flat brush roller, a brush roller guard 2, a cover 5, a dust removal knife 4, a partition 6, a flat suction cover 7 and a transmission device. The flat brush roller adopts a flat high-speed brush roller 3, and the flat high-speed brush roller 3 is used to clean the rotary flat needle clothing at a position close to the rear side of the rotary flat 1. The brush roller guard 2 covers the upper half of the flat high-speed brush roller 3, the flat suction cover 7 is arranged obliquely below the flat high-speed brush roller 3, and the bottom of the flat suction cover 3 is connected to the lower end of the obliquely arranged partition 6. The dust removal knife 4 is connected to the upper end of the partition 6 and is close to the flat high-speed brush roller 3. The cover 5 covers the top of the brush roller guard 2 and the flat suction cover 7, the upper end of the cover 5 is connected to the brush roller guard 2, and the lower end of the cover 5 is connected to the flat suction cover 7, and the brush roller guard 2, the cover 5, the flat suction cover 7 and the partition 6 form a debris removal channel 8. The transmission device drives the high-speed brush roller 3 of the cover plate to rotate at high speed, and utilizes the boundary layer airflow adsorption and mechanical crushing effect to achieve deep cleaning of cotton wool and impurities on the needle cloth of the rotary cover plate 1.

[0022] The rotation speed range of the above-mentioned cover plate high-speed brush roller 3 is 1200-2300 rpm. Preferably, the rotation speed range of the cover plate high-speed brush roller 3 is 1800-2000 rpm.

[0023] Furthermore, the transmission device is a motor 11 and a transmission component that independently drives the cover plate high-speed brush roller 3 to rotate. Figure 3 As shown, the transmission component can be a pulley and a transmission belt, the pulley is installed on the transmission shaft of the motor 11, the pulley is installed on the rotating shaft of the cover plate high-speed brush roller 3, and the transmission belt is sleeved on the two pulleys to realize the transmission of the cover plate high-speed brush roller 3. In order to flexibly control the rotation speed of the cover plate high-speed brush roller 3, the above-mentioned motor 11 can use a variable frequency motor.

[0024] Furthermore, the impurity removal channel 8 is streamlined in design, and the cover plate suction cover 7 is made of aluminum alloy or sheet metal to form an integral structure, and its inner wall has a smooth and bright surface.

[0025] Furthermore, bearings and bearing sleeves are provided at both ends of the cover plate high-speed brush roller 3, and the bearing sleeves are eccentric sleeves for adjusting the spacing between the cover plate high-speed brush roller 3 and the rotating cover plate 1. The bearing sleeves at both ends of the cover plate high-speed brush roller 3 can be respectively provided on the wall panels on both sides. Preferably, the spacing between the cover plate high-speed brush roller 3 and the rotating cover plate 1 is in the range of 0.1-1 mm.

[0026] In order to effectively control the airflow generated by the high-speed brush roller 3 of the cover when it rotates at high speed, a support plate 9 is arranged below the high-speed brush roller 3 and close to the partition plate 6. The distance between the support plate 9 and the rotary cover 1 can be adjusted according to the amount of flowers on the rotary cover 1 and the cleaning needs, so as to effectively control the airflow of the high-speed brush roller 3 of the cover, so that the high-speed brush roller 3 of the cover can completely clean the cover flowers on the rotary cover 1 through the airflow. The support plate 9 includes the following two specific implementations: The first embodiment is: the length of the support plate 9 is consistent with the length of the cover plate high-speed brush roller 3, the top surface of the support plate 9 is an arc surface or a plane, the support plate 9 is detachably mounted on the support plate bracket 10, and the position of the support plate 9 on the support plate bracket 10 can be adjusted. In specific production, the support plate bracket 10 can be directly mounted on the side of the partition 6, or the support plate bracket 10 can also be mounted on the wall panels on both sides of the carding machine. In specific implementation, long holes can be opened on the support plate bracket 10 and the support plate 9, and they can be installed and connected by bolts, so that the position of the support plate 9 on the support plate bracket 10 can be adjusted to achieve the spacing adjustment between the support plate 9 and the revolving cover plate 1. When in use, the distance between the support plate 9 and the revolving cover plate 1 can be adjusted according to the amount of flowers on the revolving cover plate 1 and the cleaning needs, so as to effectively control the airflow of the cover plate high-speed brush roller 3, so that the cover plate high-speed brush roller 3 can completely clean the cover plate flowers on the revolving cover plate 1 through the airflow.

[0027] The second embodiment is as follows: the length of the support plate 9 is consistent with the length of the cover plate high-speed brush roller 3, the top surface of the support plate 9 is an arc-shaped surface or a plane, an electric telescopic cylinder (not shown) is installed on the partition plate 6 or the bracket, the telescopic rod of the electric telescopic cylinder is fixedly connected to the support plate 9, and is used to drive the support plate 9 to adjust the distance between the support plate 9 and the rotary cover plate 1, and the above-mentioned bracket can be installed on the wall panels on both sides of the carding machine. When in use, the distance between the support plate 9 and the cover plate high-speed brush roller 3 is adjusted by adjusting the extension length of the telescopic rod of the electric telescopic cylinder.

[0028] In the above two embodiments, the spacing between the support plate 9 and the revolving flat plate 1 is in the range of 30-60 mm; preferably, the spacing between the support plate 9 and the revolving flat plate 1 is in the range of 40-50 mm.

[0029] See also Figure 1-Figure 3 , an embodiment of a carding machine of the present invention, the carding machine body includes a revolving cover plate 1, wall panels on both sides and a cover plate cleaning device, the cover plate cleaning device adopts the carding machine cover plate cleaning device of the above embodiment, the wall panels on both sides close the two sides of the impurity removal channel in the carding machine cover plate cleaning device, the cover plate high-speed brush roller 3 is arranged at the rear side of the revolving cover plate 1, and the two keep a certain distance. Bearings and bearing sleeves are arranged at both ends of the cover plate high-speed brush roller 3, and the bearing sleeve adopts an eccentric sleeve, which is used to adjust the spacing between the cover plate high-speed brush roller 3 and the revolving cover plate 1; preferably, the spacing range between the cover plate high-speed brush roller 3 and the revolving cover plate 1 is 0.1-1mm. The bearing sleeves at both ends of the cover plate high-speed brush roller 3 are respectively arranged on the wall panels on both sides. The above embodiment introduces the specific structure of the carding machine cover plate cleaning device in detail, so it is not repeated here.

[0030] See also Figure 1-Figure 4 According to an embodiment of the above-mentioned carding machine flat cleaning method of the present invention, a carding machine flat cleaning device is used to clean the rotary flat 1, and the flat cleaning method comprises the following steps: Step 1: The transmission device drives the flat plate high-speed brush roller 3 to rotate at a high speed of 1200-2300 rpm, and utilizes the boundary layer airflow adsorption and mechanical crushing effect generated when the flat plate high-speed brush roller 3 rotates at a high speed to achieve deep cleaning of cotton wool and impurities on the card clothing of the rotary flat plate 1; Step 2: Use the dust removal knife 4 to peel off the residual cotton wool on the cover plate high-speed brush roller 3, and then under the support of the partition 6, ensure that the cotton wool and impurities enter the cover plate suction cover 7 smoothly, and use wind force to suck the cotton wool and impurities thrown out by the cover plate high-speed brush roller 3 into the dust filter duct.

[0031] Furthermore, the motor 11 driving the high-speed brush roller of the flat plate is a variable frequency motor (or servo motor), and the carding machine further includes a control system, which is connected to the variable frequency motor (or servo motor) and the control end of the electric telescopic cylinder driving the support plate 9. The control system controls the variable frequency motor (or servo motor) to adjust the rotation speed of the high-speed brush roller 3 driving the flat plate, and controls the electric telescopic cylinder to adjust the corresponding spacing between the support plate 9 and the rotary flat plate 1 according to the actual rotation speed of the high-speed brush roller 3 of the flat plate; if the actual rotation speed of the high-speed brush roller 3 of the flat plate is increased, the spacing between the support plate 9 and the rotary flat plate 1 is reduced; if the actual rotation speed of the high-speed brush roller 3 of the flat plate is reduced, the spacing between the support plate 9 and the rotary flat plate 1 is increased. The spacing range between the above-mentioned cover plate high-speed brush roller 3 and the rotating cover plate 1 is 0.1-1mm, preferably, the spacing range between the cover plate high-speed brush roller 3 and the rotating cover plate 1 is 0.2-0.3mm; the spacing range between the above-mentioned support plate 9 and the rotating cover plate 1 is 30-60mm, preferably, the spacing range between the support plate 9 and the rotating cover plate 1 is 40-50mm.

[0032] Furthermore, if Figure 4 As shown, in order to realize automatic control, the control system includes a speed and spacing calculation module and a drive control module. The speed and spacing calculation module is used to calculate the spacing between the support plate 9 and the rotary flat plate 1 that matches the speed of the flat plate high-speed brush roller 3. When in use, the working speed of the flat plate high-speed brush roller 3 is input into the control system, and the speed and spacing calculation module calculates the spacing between the support plate 9 and the rotary flat plate 1, and sends information to the drive control module. The drive control module automatically controls the variable frequency motor (or servo motor) to drive the flat plate high-speed brush roller 3 to rotate at a high speed at the set working speed, and automatically controls the electric telescopic cylinder to drive the support plate 9 to move to the spacing that matches the rotary flat plate 1. In this way, the airflow of the flat plate high-speed brush roller 3 can be effectively controlled, so that the flat plate high-speed brush roller 3 can completely clean the flat plate flowers on the rotary flat plate 1 through the airflow.

[0033] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A carding machine flat cleaning device, comprising a flat brush roller, a brush roller guard, a cover, a dust removal knife, a partition, a flat suction cover and a transmission device, characterized in that: The cover plate brush roller adopts a cover plate high-speed brush roller, which is used to clean the rotating cover plate needle cloth at the rear side position close to the rotating cover plate, the brush roller guard covers the upper half of the cover plate high-speed brush roller, the cover plate suction cover is arranged obliquely below the cover plate high-speed brush roller, the bottom of the cover plate suction cover is connected to the lower end of the inclined partition, the dust removal knife is connected to the upper end of the partition and is close to the cover plate high-speed brush roller, the upper end of the cover cover is connected to the brush roller guard, and the lower end of the cover cover is connected to the cover plate suction cover, the brush roller guard, the cover plate suction cover, the cover cover and the partition form a debris removal channel; the transmission device drives the cover plate high-speed brush roller to rotate at a high speed, and utilizes the boundary layer airflow adsorption and mechanical crushing effect to achieve deep cleaning of cotton wool and impurities on the rotating cover plate needle cloth.

2. The carding machine flat cleaning device according to claim 1, characterized in that: The rotation speed of the cover plate high-speed brush roller ranges from 1200 to 2300 rpm.

3. The carding machine flat cleaning device according to claim 1 or 2, characterized in that: The transmission device is a motor and a transmission component that independently drives the cover plate high-speed brush roller to rotate.

4. The carding machine flat cleaning device according to claim 1 or 2, characterized in that: The impurity removal channel is streamlined in design, and the cover plate suction cover is made of aluminum alloy or sheet metal to form an integral structure, and its inner wall is a smooth and bright surface.

5. The carding machine flat cleaning device according to claim 1 or 2, characterized in that: The bearing sleeves of the bearings at both ends of the cover plate high-speed brush roller are eccentric sleeves, which are used to adjust the spacing between the cover plate high-speed brush roller and the rotating cover plate.

6. The carding machine flat cleaning device according to claim 1 or 2, characterized in that: A support plate is arranged below the cover plate high-speed brush roller and close to the partition plate. The length of the support plate is consistent with the length of the cover plate high-speed brush roller. The top surface of the support plate is an arc-shaped surface or a plane. The support plate is detachably mounted on the support plate bracket, and the mounting position of the support plate on the support plate bracket can be adjusted to achieve the spacing adjustment between the support plate and the rotary cover plate.

7. The carding machine flat cleaning device according to claim 1 or 2, characterized in that: A support plate is arranged below the cover plate high-speed brush roller and close to the partition plate. The length of the support plate is consistent with the length of the cover plate high-speed brush roller. The top surface of the support plate is an arc-shaped surface or a plane. An electric telescopic cylinder is installed on the partition plate or the bracket. The telescopic rod of the electric telescopic cylinder is fixedly connected to the support plate and is used to drive the support plate to achieve the distance adjustment between the support plate and the rotary cover plate.

8. A carding machine, the carding machine body includes a rotary cover plate, wall plates on both sides and a cover plate cleaning device, characterized in that: The cover plate cleaning device adopts the carding machine cover plate cleaning device according to any one of claims 1 to 7, and the wall panels on both sides close the two sides of the impurity removal channel in the carding machine cover plate cleaning device. The cover plate high-speed brush roller is arranged at the rear side of the rotating cover plate, and the two maintain a certain distance.

9. A carding machine flat cleaning method as claimed in claim 8, using a carding machine flat cleaning device to clean the rotary flat, characterized in that: The cover cleaning method comprises the following steps: Step 1: The transmission device drives the high-speed brush roller of the flat plate to rotate at a high speed of 1200-2300rpm, and utilizes the boundary layer airflow adsorption and mechanical crushing effect generated when the high-speed brush roller of the flat plate rotates at high speed to achieve deep cleaning of the cotton wool and impurities on the rotary flat plate card clothing; Step 2: Use a dust removal knife to peel off the remaining cotton wool on the cover plate high-speed brush roller, and then under the support of the partition, ensure that the cotton wool and impurities enter the cover plate suction cover smoothly, and use wind force to suck the cotton wool and impurities thrown out by the cover plate high-speed brush roller into the dust filter duct.

10. The method for cleaning the flat plate of a carding machine according to claim 9, characterized in that: The motor driving the high-speed brush roller of the cover plate is a variable frequency motor or a servo motor, and the cotton carding machine includes a control system, which is connected to the control end of the variable frequency motor and the electric telescopic cylinder. The spacing range between the support plate and the rotary cover plate is 30-60mm. The control system controls the variable frequency motor or the servo motor to adjust the rotation speed of the high-speed brush roller of the cover plate, and controls the electric telescopic cylinder to adjust the corresponding spacing between the support plate and the rotary cover plate according to the actual rotation speed of the high-speed brush roller of the cover plate; if the actual rotation speed of the high-speed brush roller of the cover plate is increased, the spacing between the support plate and the rotary cover plate is reduced; if the actual rotation speed of the high-speed brush roller of the cover plate is reduced, the spacing between the support plate and the rotary cover plate is increased.

Citation Information

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