Preparation method of raising fabric with stable printing size
Through multiple shaping processes and mechanical treatments during the printing process, the problem of difficult to control the dimensional stability of the fleece fabric printing is solved, and the dimensional stability of the printed pattern and the unique appearance and touch of the fabric are achieved.
Patent Information
- Application Number
- CN202510122996.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2025-03-25
AI Technical Summary
During the printing process of fleece fabric, the dimensional stability is difficult to control, resulting in the size deviation of the pattern, which cannot meet the high requirements of dimensional accuracy and aesthetics.
By performing multiple shaping processes before and after printing, and finalizing after shaping, combing and rocking treatment, the mechanical treatment of the fur layer of the fur fabric is refined and controlled to ensure the dimensional stability of the printed pattern.
It achieves good dimensional stability of the fleece-filled fabric printing pattern, maintains the unique appearance and good touch of the fabric, and meets high requirements of aesthetics and dimensional accuracy.
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of fabric dyeing and finishing, and particularly relates to a method for preparing a printed dimensionally stable fleece fabric. Background Art
[0002] With economic development and the improvement of living standards, consumers' demands for fabrics are becoming more and more diversified. In addition to traditional functional demands such as comfort and durability, they have put forward higher requirements for fashion and aesthetics. As a unique fabric, the biggest feature of pile fabric is that a layer of short plush is formed on the surface. This plush layer gives the fabric a soft touch and unique visual effect. It is the existence of this plush layer that makes it more difficult to present the dimensional stability, surface structure and printed patterns of pile fabrics. With the continuous advancement of manufacturing technology, the printing process of pile fabrics has gradually become an important direction of research and innovation in the industry.
[0003] CN104562715A discloses a method for processing all-cotton flannel printed fabrics, including the following steps: weaving, pre-treatment of grey fabrics, scalding and mercerizing of the fabric surface, pre-setting by a setting machine, drying on a machine for active printing, steaming and washing for color fixation, setting with a bulking agent and a softener, pre-shrinking, and finished product inspection. The method ensures that the color paste penetrates into the fabric by adjusting the slurry process, and also ensures that the pattern will not be blurred due to too much penetration into the direction of the fluff fibers.
[0004] CN110117884A discloses a method for processing high-penetration heat transfer printing plush fabrics, which includes the following steps: combing of blanks, ironing of blanks, pre-shaping, printing, water softening, drying, pulling, combing, shearing, ironing and shearing of finished products, air washing (shaking) and shaping of finished products. The method uses a high-penetration heat transfer printing machine for heat transfer printing, which improves the penetration of dyes and enhances the clarity of patterns.
[0005] In the manufacturing of pile fabrics, it is often necessary to go through processes such as napping, combing, and polarizing to adjust the pile layer of the fabric to give it a better touch and visual effect. However, this series of processing techniques brings certain challenges to the manufacturing of pile fabrics with printing requirements. A series of mechanical treatments on the pile layer will change the direction and density of the pile, resulting in a deviation in the size of the pattern, and the size change is often uncontrollable.
[0006] Therefore, how to ensure the accuracy of pattern size while maintaining the unique appearance and feel of the fabric through refined process control is one of the current technical difficulties. Summary of the invention
[0007] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a method for preparing a pile fabric with stable printing size. By finely controlling the printing preparation process of the pile fabric, the pile fabric can maintain a good touch, while ensuring the stability of the pattern size, so that it has a unique appearance.
[0008] To achieve this object, the present invention adopts the following technical solutions:
[0009] The present invention provides a method for preparing a printed dimensionally stable fleece fabric, the method comprising the following steps:
[0010] The woven velvet fabric is sequentially subjected to pre-printing setting, printing, auxiliary agent setting, front napping treatment, intermediate setting, front combing, shaking, front shearing and final setting.
[0011] The preparation process of the pile fabric provided by the present invention shapes the velvet fabric before and after printing, and finally shapes the pile layer after mechanical treatment of napping, combing and polarizing. The three-step shaping process enables the printed pattern of the pile fabric to maintain good dimensional stability, thereby solving the printing problem of the pile fabric.
[0012] The horizontal dimension of the pattern of the pile fabric is ≥175cm.
[0013] Preferably, the longitudinal density of the velvet fabric is controlled to be 42-45 strands / 5cm, for example, 42 strands / 5cm, 43 strands / 5cm, 44 strands / 5cm or 45 strands / 5cm, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
[0014] Preferably, the horizontal density of the velvet fabric is controlled to be 65-68 strands / 5cm, for example, it can be 65 strands / 5cm, 66 strands / 5cm, 67 strands / 5cm or 68 strands / 5cm, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
[0015] Preferably, the velvet fabric is interwoven with 200D / 192F regenerated yarn and 75D / 36F regenerated yarn.
[0016] Preferably, the temperature for setting before printing is 130-150° C., for example, 130° C., 135° C., 140° C., 145° C. or 150° C., but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0017] Preferably, the speed of the pre-printing setting is 18-22 m / min, for example, 18 m / min, 19 m / min, 20 m / min, 21 m / min or 22 m / min, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0018] Preferably, the width of the printing pre-setting is 180-200 cm, for example, it can be 180 cm, 185 cm, 190 cm, 195 cm or 200 cm, but it is not limited to the listed values, and other values not listed in the numerical range are also applicable.
[0019] Preferably, the overfeed amount for setting before printing is 0-3%, for example, it can be 0%, 0.5%, 1%, 1.5%, 2%, 2.5% or 3%, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
[0020] Preferably, the printing process includes: transferring the printed pattern onto the fabric using a thermal sublimation method.
[0021] In the present invention, the pattern size is set to 178×183 cm (width×height).
[0022] Preferably, the printing temperature is 200-220°C, for example, 200°C, 205°C, 210°C, 215°C or 220°C, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0023] Preferably, the printing speed is 20-25 yards / h, for example, 20 yards / h, 21 yards / h, 22 yards / h, 23 yards / h, 24 yards / h or 25 yards / h, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0024] Preferably, the auxiliary agent for auxiliary setting includes a raising agent.
[0025] Preferably, the dosage of the auxiliary agent is 1-2% of the fabric, for example, 1%, 1.2%, 1.5%, 1.8% or 2%, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0026] Preferably, the setting temperature of the auxiliary agent is 130-150°C, for example, it can be 130°C, 135°C, 140°C, 145°C or 150°C, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0027] Preferably, the advancement speed of the auxiliary agent setting is 18-22 m / min, for example, it can be 18 m / min, 19 m / min, 20 m / min, 21 m / min or 22 m / min, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
[0028] Preferably, the width of the auxiliary agent setting is 185-205 cm, for example, it can be 185 cm, 190 cm, 195 cm, 200 cm or 205 cm, but it is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
[0029] Preferably, the overfeed amount of the auxiliary agent for setting is 13-17%, for example, it can be 13%, 14%, 15%, 16% or 17%, but it is not limited to the listed values, and other values not listed in the numerical range are also applicable.
[0030] Preferably, the front surface roughening treatment includes a first front surface roughening treatment and a second front surface roughening treatment.
[0031] Preferably, the final shaping temperature is 140-160°C, for example, 140°C, 145°C, 150°C, 155°C or 160°C, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0032] Preferably, the final shaping speed is 28-32 m / min, for example, 28 m / min, 29 m / min, 30 m / min, 31 m / min or 32 m / min, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0033] Preferably, the final door width is 195-200 cm, for example, it can be 195 cm, 196 cm, 197 cm, 198 cm, 199 cm or 200 cm, but is not limited to the listed values, and other unlisted values within the numerical range are also applicable.
[0034] Preferably, the final overfeeding amount is 0-3%, for example, 0%, 1%, 2% or 3%, but is not limited to the listed values, and other values not listed within the numerical range are also applicable.
[0035] Preferably, the preparation method further comprises: completing dyeing treatment before the pre-printing setting, and the dyeing treatment process comprises tank preparation, dyeing, dehydration and width opening in sequence.
[0036] Preferably, curling is performed after said final shaping.
[0037] As a preferred technical solution of the preparation method provided by the present invention, the preparation method comprises the following steps:
[0038] (1) 200D / 192F recycled yarn and 75D / 36F recycled yarn are used to weave velvet fabric, and the longitudinal density of the velvet fabric is controlled to be 42-45 strands / 5cm, and the transverse density is controlled to be 65-68 strands / 5cm;
[0039] (2) The obtained velvet fabric is sequentially subjected to vat matching, dyeing, dehydration, opening, pre-printing setting, printing, auxiliary agent setting, front side napping, second front side napping, intermediate setting, front side combing, shaking, front side shearing, final setting and curling, wherein the pre-printing setting temperature is 130-150° C., the pre-printing setting speed is 18-22 m / min, the pre-printing setting width is 180-200 cm, the pre-printing setting overfeed amount is 0-3%, the printing temperature is 200-220° C., the speed is 20-25 yards / h, and the The setting temperature of the auxiliary agent is 130-150°C, the setting speed of the auxiliary agent is 18-22m / min, the width of the auxiliary agent is 185-205cm, the overfeeding amount of the auxiliary agent is 13-17%, the auxiliary agent of the auxiliary agent setting includes a raising agent, the amount of the auxiliary agent is 1-2% of the fabric, the final setting temperature is 140-160°C, the final setting speed is 28-32m / min, the final width of the setting is 195-200cm, the final setting overfeeding amount is 0-3%, and a printed raised fabric is obtained.
[0040] Compared with the prior art, the present invention has the following beneficial effects:
[0041] The preparation process of the pile fabric provided by the present invention effectively controls the dimensional change caused by the mechanical treatment of the pile layer of the pile fabric by performing a specific shaping process before and after the pile fabric is printed, so that the printed pattern of the pile fabric maintains good dimensional stability and the pile fabric has a good pattern appearance and touch. DETAILED DESCRIPTION
[0042] The technical solution of the present invention is further illustrated below through specific implementation methods.
[0043] Example 1
[0044] This embodiment provides a method for preparing a printed dimensionally stable fleece fabric, the method comprising the following steps:
[0045] (1) Weaving: The raw materials are 200D / 192F regenerated yarn and 75D / 36F regenerated yarn interwoven, and woven on a 30-inch velvet loom with a sinker height of 2.0 mm. The yarn is woven into a loop under the joint action of the sinker and the knitting needle. The loop is composed of ground yarn and terry yarn to form a velvet fabric with high loop uniformity and good warmth retention. The vertical density of the velvet fabric is controlled to 43 strands / 5 cm, and the horizontal density is controlled to 66 strands / 5 cm;
[0046] (2) Setting before printing: After the obtained velvet fabric is prepared, dyed, dehydrated and opened, it is set before printing. The setting temperature is 130°C, the speed is 20m / min, the width is set to 190cm, and the overfeed is 0%;
[0047] (3) Printing: Print the set pattern on paper with a size of 178 × 183 cm (width × height), and transfer the pattern on the paper to the fabric by thermal sublimation. The set temperature for printing is 210 °C and the speed is 22 yards / h.
[0048] (4) Auxiliary setting: After the fabric is printed, the auxiliary setting is used, and the auxiliary raising agent is selected. The setting temperature is 150°C, the advancement speed is 20m / min, the width is 200cm, and the overfeed is 15%;
[0049] (5) Front napping treatment: The parameters of the first front napping process are: total speed of 10m / min, advancement speed of 6m / min, cloth output speed of 15m / min, tension of the tension roller of 2kg, bending needle speed of 160RPM, straight needle speed of 158RPM, and drum speed of 155RPM; the parameters of the second front napping process are: total speed of 10m / min, advancement speed of 5m / min, cloth output speed of 10m / min, tension of the tension roller of 0kg, bending needle speed and straight needle speed of 160RPM, and drum speed of 155RPM; by controlling the napping process, the fabric has a strong and delicate wool feeling and good warmth retention;
[0050] (6) Intermediate shaping: The napped grey cloth is shaped at a temperature of 150°C, 0% overfeed, and a speed of 40 YRM;
[0051] (7) Front combing: comb the grey cloth after intermediate shaping, with a total speed of 10 m / min, an advance speed of 5 m / min, a cloth delivery speed of 5 m / min, a tension roller tension of 0.6 kg, a bending needle and a straight needle speed of 137 RPM, and a drum speed of 130 RPM;
[0052] (8) Shaking: Shake the combed grey fabric on a small shaking machine, steam treat for 5 minutes, hot air treat for 5 minutes, and cycle for 5 times, and cool for 10 minutes;
[0053] (9) Front shearing: Shear the grey cloth after shaking, the speed of cloth feed 1 is 3m / min, the speed of cloth feed 2 is 15m / min, the total speed is 20m / min, the cloth output speed is 2m / min, the circular knife tool is 4.5mm, the bottom knife distance is 0.2mm, and the circular knife speed is 1100r / min;
[0054] (10) Final shaping: The fabric is finally shaped at a shaping temperature of 150°C, a speed of 30 m / min, a width of 197 cm, and an overfeed of 0%;
[0055] (11) Rolling: The final shaped grey fabric is rolled into a roll on a rolling machine.
[0056] Example 2
[0057] This embodiment provides a method for preparing a printed dimensionally stable fleece fabric, the method comprising the following steps:
[0058] (1) Weaving: The raw materials are 200D / 192F regenerated yarn and 75D / 36F regenerated yarn interwoven, and woven on a 30-inch velvet loom with a sinker height of 2.0 mm. The yarn is woven into a loop under the joint action of the sinker and the knitting needle. The loop is composed of ground yarn and terry yarn to form a velvet fabric with high loop uniformity and good warmth retention. The vertical density of the velvet fabric is controlled to 42 strands / 5 cm, and the horizontal density is controlled to 68 strands / 5 cm;
[0059] (2) Setting before printing: After the obtained velvet fabric is mixed with the cylinder, dyed, dehydrated and opened, it is set before printing. The setting temperature is 140°C, the speed is 18m / min, the width is set to 200cm, and the overfeed is 1%;
[0060] (3) Printing: Print the set pattern on paper with a size of 178 × 183 cm (width × height), and transfer the pattern on the paper to the fabric by thermal sublimation. The set temperature of the printing is 200 °C and the speed is 20 yards / h;
[0061] (4) Auxiliary setting: After the fabric is printed, the auxiliary setting is used, and the auxiliary raising agent is selected. The setting temperature is 140°C, the advancement speed is 22m / min, the width is 185cm, and the overfeed is 13%;
[0062] (5) Front napping treatment: The parameters of the first front napping process are: total speed of 10m / min, advancement speed of 6m / min, cloth output speed of 15m / min, tension of the tension roller of 2kg, bending needle speed of 160RPM, straight needle speed of 158RPM, and drum speed of 155RPM; the parameters of the second front napping process are: total speed of 10m / min, advancement speed of 5m / min, cloth output speed of 10m / min, tension of the tension roller of 0kg, bending needle speed and straight needle speed of 160RPM, and drum speed of 155RPM; by controlling the napping process, the fabric has a strong and delicate wool feeling and good warmth retention;
[0063] (6) Intermediate shaping: The napped grey cloth is shaped at a temperature of 150°C, 0% overfeed, and a speed of 40 YRM;
[0064] (7) Front combing: comb the grey cloth after intermediate shaping, with a total speed of 10 m / min, an advance speed of 5 m / min, a cloth delivery speed of 5 m / min, a tension roller tension of 0.6 kg, a bending needle and a straight needle speed of 137 RPM, and a drum speed of 130 RPM;
[0065] (8) Shaking: Shake the combed grey fabric on a small shaking machine, steam treat for 5 minutes, hot air treat for 5 minutes, and cycle for 5 times, and cool for 10 minutes;
[0066] (9) Front shearing: Shear the grey cloth after shaking, the speed of cloth feed 1 is 3m / min, the speed of cloth feed 2 is 15m / min, the total speed is 20m / min, the cloth output speed is 2m / min, the circular knife tool is 4.5mm, the bottom knife distance is 0.2mm, and the circular knife speed is 1100r / min;
[0067] (10) Final shaping: The fabric is finally shaped at a shaping temperature of 140°C, a speed of 28 m / min, a width of 200 cm, and an overfeed of 1%;
[0068] (11) Rolling: The final shaped grey fabric is rolled into a roll on a rolling machine.
[0069] Example 3
[0070] This embodiment provides a method for preparing a printed dimensionally stable fleece fabric, the method comprising the following steps:
[0071] (1) Weaving: The raw materials are 200D / 192F regenerated yarn and 75D / 36F regenerated yarn interwoven, and woven on a 30-inch velvet loom with a sinker height of 2.0 mm. The yarn is woven into a loop under the joint action of the sinker and the knitting needle. The loop is composed of ground yarn and terry yarn to form a velvet fabric with high loop uniformity and good warmth retention. The vertical density of the velvet fabric is controlled to 45 strands / 5 cm, and the horizontal density is controlled to 65 strands / cm;
[0072] (2) Setting before printing: After the obtained velvet fabric is mixed with the cylinder, dyed, dehydrated and opened, it is set before printing. The setting temperature is 150°C, the speed is 22m / min, the width is set to 180cm, and the overfeed is 3%;
[0073] (3) Printing: Print the set pattern on paper with a size of 178 × 183 cm (width × height), and transfer the pattern on the paper to the fabric by thermal sublimation. The set temperature for printing is 220 °C and the speed is 25 yards / h.
[0074] (4) Auxiliary setting: After the fabric is printed, the auxiliary setting is used, and the auxiliary raising agent is selected. The setting temperature is 150°C, the advancement speed is 18m / min, the width is 205cm, and the overfeed is 17%;
[0075] (5) Front napping treatment: The parameters of the first front napping process are: total speed of 10m / min, advancement speed of 6m / min, cloth output speed of 15m / min, tension of the tension roller of 2kg, bending needle speed of 160RPM, straight needle speed of 158RPM, and drum speed of 155RPM; the parameters of the second front napping process are: total speed of 10m / min, advancement speed of 5m / min, cloth output speed of 10m / min, tension of the tension roller of 0kg, bending needle speed and straight needle speed of 160RPM, and drum speed of 155RPM; by controlling the napping process, the fabric has a strong and delicate wool feeling and good warmth retention;
[0076] (6) Intermediate shaping: The napped grey cloth is shaped at a temperature of 150°C, 0% overfeed, and a speed of 40 YRM;
[0077] (7) Front combing: comb the grey cloth after intermediate shaping, with a total speed of 10 m / min, an advance speed of 5 m / min, a cloth delivery speed of 5 m / min, a tension roller tension of 0.6 kg, a bending needle and a straight needle speed of 137 RPM, and a drum speed of 130 RPM;
[0078] (8) Shaking: Shake the combed grey fabric on a small shaking machine, steam treat for 5 minutes, hot air treat for 5 minutes, and cycle for 5 times, and cool for 10 minutes;
[0079] (9) Front shearing: Shear the grey cloth after shaking, the speed of cloth feed 1 is 3m / min, the speed of cloth feed 2 is 15m / min, the total speed is 20m / min, the cloth output speed is 2m / min, the circular knife tool is 4.5mm, the bottom knife distance is 0.2mm, and the circular knife speed is 1100r / min;
[0080] (10) Final shaping: The fabric is finally shaped at a shaping temperature of 160°C, a speed of 32 m / min, a width of 195 cm, and an overfeed of 3%;
[0081] (11) Rolling: The final shaped grey fabric is rolled into a roll on a rolling machine.
[0082] Example 4
[0083] This embodiment provides a method for preparing a printed dimensionally stable fleece fabric. Compared with Embodiment 1, the longitudinal density of the velvet fabric in step (1) is controlled to be 40 strands / 5 cm, and the rest is the same as Embodiment 1.
[0084] Example 5
[0085] This embodiment provides a method for preparing a printed dimensionally stable fleece fabric. Compared with Embodiment 1, the longitudinal density of the velvet fabric in step (1) is controlled to be 48 strands / 5 cm, and the rest is the same as Embodiment 1.
[0086] Example 6
[0087] This embodiment provides a method for preparing a printed dimensionally stable fleece fabric. Compared with Embodiment 1, the temperature of the shaping process before printing in step (2) is controlled to be 110° C., and the rest is the same as Embodiment 1.
[0088] Example 7
[0089] This embodiment provides a method for preparing a printed dimensionally stable fleece fabric. Compared with Embodiment 1, the temperature of the shaping process before printing in step (2) is controlled to be 150° C., and the rest is the same as Embodiment 1.
[0090] Example 8
[0091] This embodiment provides a method for preparing a printed dimensionally stable fleece fabric. Compared with Embodiment 1, the temperature for setting the auxiliary agent in step (4) is controlled to be 130° C., and the rest is the same as Embodiment 1.
[0092] Example 9
[0093] This embodiment provides a method for preparing a printed dimensionally stable fleece fabric. Compared with Embodiment 1, the temperature for setting the auxiliary agent in step (4) is controlled to be 170° C., and the rest is the same as Embodiment 1.
[0094] Comparative Example 1
[0095] This comparative example provides a method for preparing a printed fleece fabric. Compared with Example 1, the pre-printing shaping in step (2) is not performed, and the rest is the same as Example 1.
[0096] The printed fleece fabric prepared by the present invention maintains good printing dimensional stability and fabric effect. The printed fleece fabric prepared in Example 1 has a gram weight of 220 g / cm 3 The final pattern size is 177.2×179.7cm (width×height). Compared with the preset pattern, the size is stable. The fabric shaping effect of Examples 1-3 is good, the suede particles of the fabric are clear and full, and the hand feels crisp, soft and does not collapse.
[0097] Compared with Example 1, in Examples 4 and 5, the longitudinal density of the fabric is changed. The longitudinal and transverse densities are mainly set by overfeeding and setting the parameters of the width. If the longitudinal density is too much, the longitudinal dimension is too small and the gram weight increases. If the longitudinal density is too little, the longitudinal dimension will be too large. If the longitudinal dimension is too large, the loss will increase and the cost will increase. At the same time, if the longitudinal pattern is too large, the corresponding transverse dimension will be small and it will be difficult to meet the requirements of the pattern size; in Examples 6-7, the fabric is shaped before printing to ensure the printing effect. When the temperature is too low, the fabric is not completely shaped, and the fabric is prone to deformation during the subsequent printing process, affecting the printing effect. When the temperature is too high, the fiber component will be destroyed, the yarn crystallinity will become higher, and it will affect the napping style. At the same time, it will also affect the color and fastness of the printed base fabric; in Examples 8-9, the shaping temperature will affect the shrinkage and printing fastness of the fabric. When the shaping temperature is too low, the printing will be unstable and a shrinkage deviation problem will occur. When the shaping temperature is too high, the printing will also be unstable and the fabric will feel hard, affecting the touch and use. In comparative example 1, no shaping is performed before printing, and the stable horizontal and vertical density of the fabric cannot be guaranteed, and the printed pattern cannot be fixed, and the preset size cannot be achieved during the suede treatment, which makes it difficult to meet the use requirements.
[0098] In summary, the preparation process of the pile fabric provided by the present invention effectively controls the dimensional changes caused by the mechanical treatment of the pile layer of the pile fabric by performing a specific shaping process before and after the pile fabric is printed, so that the printed pattern of the pile fabric maintains good dimensional stability, and the pile fabric has a good pattern appearance and touch.
[0099] The specific embodiments described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A method for preparing a printed dimensionally stable fleece fabric, characterized in that: The preparation method comprises the following steps: The woven velvet fabric is sequentially subjected to pre-printing setting, printing, auxiliary agent setting, front napping treatment, intermediate setting, front combing, shaking, front shearing and final setting.
2. The preparation method according to claim 1, characterized in that: The longitudinal density of the velvet fabric is controlled to be 42-45 strands / 5cm; Preferably, the horizontal density of the velvet fabric is controlled to be 65-68 strands / 5cm; Preferably, the velvet fabric is interwoven with 200D / 192F regenerated yarn and 75D / 36F regenerated yarn.
3. The preparation method according to claim 1 or 2, characterized in that: The temperature of the pre-printing setting is 130-150°C; Preferably, the speed of the pre-printing setting is 18-22 m / min.
4. The preparation method according to any one of claims 1 to 3, characterized in that: The width of the printing before shaping is 180-200cm; Preferably, the overfeeding amount of the pre-printing setting is 0-3%.
5. The preparation method according to any one of claims 1 to 4, characterized in that: The printing process includes: transferring the printed pattern onto the fabric by using a thermal sublimation method; Preferably, the printing temperature is 200-220°C; Preferably, the printing speed is 20-25 yards / h; Preferably, the auxiliary agent for setting the shape comprises a raising agent; Preferably, the dosage of the auxiliary agent is 1-2% of the fabric.
6. The preparation method according to any one of claims 1 to 5, characterized in that: The temperature of the auxiliary agent setting is 130-150°C; Preferably, the advancement speed of the auxiliary agent setting is 18-22m / min.
7. The preparation method according to any one of claims 1 to 6, characterized in that: The width of the auxiliary agent setting is 185-205cm; Preferably, the overfeed amount of the auxiliary agent for setting is 13-17%.
8. The preparation method according to any one of claims 1 to 7, characterized in that: The front surface roughening treatment includes a first front surface roughening treatment and a second front surface roughening treatment; Preferably, the final shaping temperature is 140-160°C; Preferably, the final shaping progress speed is 28-32m / min; Preferably, the final width of the door is 195-200 cm; Preferably, the overfeeding amount for final shaping is 0-3%.
9. The preparation method according to any one of claims 1 to 8, characterized in that: The preparation method further comprises: completing dyeing treatment before the pre-printing setting, wherein the dyeing treatment process sequentially comprises tank preparation, dyeing, dehydration and width opening; Preferably, curling is performed after said final shaping.
10. The preparation method according to any one of claims 1 to 9, characterized in that: The preparation method comprises the following steps: (1) 200D / 192F recycled yarn and 75D / 36F recycled yarn are used to weave velvet fabric, and the longitudinal density of the velvet fabric is controlled to be 42-45 strands / 5cm, and the transverse density is controlled to be 65-68 strands / 5cm; (2) The obtained velvet fabric is sequentially subjected to vat matching, dyeing, dehydration, opening, pre-printing setting, printing, auxiliary agent setting, first front napping, second front napping, intermediate setting, front combing, shaking, front shearing, final setting and curling, wherein the pre-printing setting temperature is 130-150° C., the pre-printing setting speed is 18-22 m / min, the pre-printing setting width is 180-200 cm, the pre-printing setting overfeed amount is 0-3%, the printing temperature is 200-220° C., and the speed is 20-25 yards / h The setting temperature of the auxiliary agent is 130-150°C, the setting speed of the auxiliary agent is 18-22m / min, the width of the auxiliary agent is 185-205cm, the overfeed amount of the auxiliary agent is 13-17%, the auxiliary agent of the auxiliary agent setting includes a raising agent, and the amount of the auxiliary agent is 1-2% of the fabric. The final setting temperature is 140-160°C, the final setting speed is 28-32m / min, the final width is 195-200cm, and the final setting overfeed amount is 0-3%, thereby obtaining a printed raised fabric.
Citation Information
Patent Citations
Method for processing full-cotton flannel printed fabric
CN104562715A
High-permeability thermal transfer printing napped fabric processing method
CN110117884A