Synchronous concrete spraying and curing device for bridge fabrication machine

By designing a spray mechanism for linear and rotary drivers in the concrete synchronous spraying maintenance device of the bridge-building machine, the problem of uneven spraying at the corners of the hollow cross-section structure is solved, the continuity and accuracy of the spraying process are achieved, and the construction period and acceptance time are shortened.

CN119686229AActive Publication Date: 2025-03-25CHINA RAILWAY NO 5 ENG GRP LUQIAO ENG CO +4

Patent Information

Application Number
CN202510030036.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-03-25
Estimated Expiration
2045-01-08

AI Technical Summary

Technical Problem

The existing concrete synchronous spraying and curing devices for bridge-building machines are difficult to spray evenly and continuously at corners of hollow cross-sectional structures, resulting in an extended construction period and acceptance time.

Method used

A spray mechanism including a linear driver and a rotary driver is designed. The linear driver controls the linear movement of the nozzle. The rotary driver drives the nozzle to rotate, so that the nozzle can be close to or away from the corner, and reduces the up and down movement of the fixed seat during rotation to avoid limit barriers.

Benefits of technology

A uniform spraying at the corners of the hollow cross-section structure is achieved, the continuity of the spraying process is ensured, the construction period and acceptance time are shortened, and the accuracy of the spraying position is ensured through an elastic protective cover.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a concrete synchronous spraying and curing device for a bridge fabrication machine, and particularly relates to the field of bridge fabrication, the concrete synchronous spraying and curing device comprises a hanging bracket mounted on a bridge fabrication rack, the bridge fabrication rack is slidably mounted on a concrete beam section, a hollow section component is arranged in the middle of the concrete beam section, and a spraying mechanism is mounted on the hanging bracket; the spraying mechanism and the hanging bracket are in sliding connection through a linear guide rail mechanism, the spraying mechanism comprises a fixing base, a second linear driver is arranged on one side of the fixing base, and spraying head assemblies are installed at the two ends of the second linear driver; a first rotary driver is installed in the fixing base, the output end of the first rotary driver is fixedly connected with a first linear driver, and the output end of the first linear driver is connected with a connecting plate. According to the invention, the surface and the corners of the template are uniformly sprayed, so that the spray head can reach the corners, the uniform spraying and continuous process of the web part, the top plate part, the bottom plate part and the corners are ensured, and the construction period and acceptance are ensured to be completed on time.
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Description

Technical Field

[0001] The present invention relates to the technical field of bridge manufacturing, and more specifically to a concrete synchronous spraying and curing device for a bridge-building machine. Background Art

[0002] The synchronous concrete spray curing device of the bridge-building machine is a device used for automatic water spray curing of newly poured concrete structures during bridge construction. The main purpose of this device is to provide the necessary humidity and temperature conditions in the early stage of concrete hardening to ensure that the concrete can be properly cured and avoid cracks and other quality problems caused by too fast drying. The spray curing device is usually integrated with the bridge-building machine and starts working after the concrete pouring is completed.

[0003] In large-scale multi-span continuous beam bridge construction projects, the cantilever casting method is often used for construction. In order to ensure that the concrete in the newly poured web area is fully cured in the early stage of hardening, a concrete synchronous spray curing device integrated into the bridge-building machine (basket) will be used. The area maintained by the spray curing device mainly includes the 0# section and the standard beam section; and in order to reduce the dead weight of each beam section and improve the bending performance of the beam section, a hollow structure, that is, a hollow section structure, is provided in the middle of each newly poured standard beam section. The hollow section structure includes a bottom plate portion, a web portion and a top plate portion. It can achieve the above-mentioned weight reduction and improved bending performance goals while ensuring the structural strength and stability of the standard beam section.

[0004] Based on the above background, after the newly poured 0# section and standard beam section concrete, the outer surface and internal hollow section structure of the beam section need to be sprayed and cured to promote the cement hydration reaction of the concrete. However, the formwork of the standard beam section is gradually removed after the concrete strength meets the requirements. Before the formwork is removed, it can only be cured by spraying water on the formwork surface. The water sprayed on the formwork surface penetrates into the formwork through the holes or gaps reserved on the formwork surface under capillary action, thereby keeping the concrete surface in contact with the inner wall of the formwork in a moist state. After the formwork is removed, the outer surface and internal hollow section structure of the standard beam section can be directly sprayed.

[0005] In the prior art, for a flat formwork surface, the spraying method can be to install a fixed spray pipeline to spray water evenly from top to bottom, or to use a mobile spray equipment or manual watering to maintain humidity. However, due to the complex geometric shape of the internal corners of the hollow section structure of the beam section, the up and down movement of the spray equipment will be blocked by the limit of the bottom plate and the top plate, and the spray device cannot make the spray head reach the corner of the hollow section structure. Therefore, it is impossible to ensure that the existing spray equipment sprays the internal formwork surface of the hollow section structure evenly, and the corners of the hollow section structure need to be sprayed a second time later, resulting in uneven spraying amount at the corners and other parts and discontinuous spraying process, which prolongs the construction period and acceptance time. Summary of the invention

[0006] The present invention provides a synchronous concrete spraying and curing device for a bridge-building machine, and aims to solve the problem that the existing synchronous concrete spraying and curing device for a bridge-building machine is inconvenient to perform uniform and continuous spraying on the corners of a hollow section structure, thereby prolonging the construction period and acceptance time.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a concrete synchronous spraying and curing device for a bridge-building machine, comprising a hanger installed on a bridge-building machine frame, the bridge-building machine frame is slidably installed on a concrete beam section, a hollow section member is provided in the middle of the concrete beam section, a spray mechanism is installed on the hanger, and the spray mechanism and the hanger are slidably connected via a linear guide mechanism, the spray mechanism comprises a fixed seat, a linear drive 2 is provided on one side of the fixed seat, and spray head assemblies are installed at both ends of the linear drive 2; a rotary drive 1 is installed inside the fixed seat, the output end of the rotary drive 1 is fixedly connected to the linear drive 1, and the linear drive 1 The output end is connected to a connecting plate, and the connecting plate is installed on a linear driver 2; the sprinkler head assembly includes a connecting seat, on which a linear driver 3 is installed, and a sprinkler head is installed on the output end of the linear driver 3; the linear driver 1 drives the connecting plate to move linearly along the length direction of the hollow section member, the rotary driver 1 drives the connecting plate, the linear driver 2 and the linear driver 3 to rotate, so that the sprinkler head rotates along the template direction of the web, top plate and bottom plate of the hollow section member, and the linear driver 3 drives the sprinkler head to approach or move away from the web, top plate, corner between the web and top plate, bottom plate and corner between the top plate and bottom plate of the hollow section member.

[0008] In a preferred embodiment, the linear guide mechanism includes a linear guide and a guide seat, and the guide seat is connected to the output end of the linear guide, the linear guide is installed on the hanger, and the guide seat is fixed on the fixed seat. The linear guide drives the fixed seat to move up and down along the hanger through the guide seat.

[0009] In a preferred embodiment, a protective cover is provided on the outer periphery of the nozzle, the protective cover is fixed to the output end of the linear driver three, the end of the protective cover away from the linear driver three is an elastic component, and the length of the protective cover is greater than the length of the nozzle.

[0010] In a preferred embodiment, a fan blade assembly is provided between the connecting seat of the spray head assembly and the protective cover. The fan blade assembly includes a blade seat, a blade and a driving end. The driving end is mounted on the blade seat. The blade is rotatably mounted on the outer periphery of the blade seat. The blade seat is respectively fixedly connected to the connecting seat and the protective cover of the spray head assembly.

[0011] In a preferred embodiment, a sleeve is installed on the connection seat of the shower head assembly, a water pipe is arranged inside the sleeve, and the water pipe passes through the blade seat of the fan blade assembly and is connected with the shower head.

[0012] In a preferred embodiment, a second rotary driver is provided between the connection seat of the sprinkler head assembly and the fan blade assembly, the output end of the second rotary driver is connected to the blade seat of the fan blade assembly, and the second rotary driver is used to drive the protective cover and the fan blade assembly to rotate and adjust the angle.

[0013] In a preferred embodiment, a support seat is installed on one side of the linear drive three, and a reel assembly is installed on the support seat. The reel assembly includes a roller, and the roller is rotatably connected to the support seat. Two groups of rollers are arranged opposite to each other, and a film roll is rotatably arranged between the two groups of rollers. The roller rolls along the template surfaces of the web portion, the top plate portion and the bottom plate portion, and a water-locking film is laid on the template surface through the film roll.

[0014] In a preferred embodiment, a linear drive four is fixedly installed on one side of the linear drive three, the support seat is connected to the output end of the linear drive four, and the linear drive four drives the support seat to move closer to or away from the linear drive three.

[0015] In a preferred embodiment, an angle adjustment assembly is provided between the support seat and the reel assembly, and the angle adjustment assembly includes a support sleeve, a support fork frame is provided between the support sleeve and the reel assembly, and the support fork frame is rotatably connected to the roller, a support block is hinged at the bottom of the support fork frame, and the support block is fixed to the top of the support sleeve, a guide column is slidably provided inside the support sleeve, and the top of the guide column is rotatably connected to the support fork frame, a blade is installed on one side of the support block, and the blade is located at the bottom of the film roll, and when the guide column moves downward, the angle between the support fork frame and the support block becomes smaller.

[0016] In a preferred embodiment, a linear drive five is installed on the support seat, a slot is opened inside the support seat, a rotating block is installed at the output end of the linear drive five, and the rotating block slides up and down along the inside of the slot, the rotating block is connected to the bottom end of the guide column, and the linear drive five drives the rotating block to move up and down, so that the guide column drives the support fork frame to flip to one side.

[0017] The beneficial effects of the present invention are: The present invention drives the nozzle to move linearly through linear drive three, controls the spraying distance between the nozzle and the template, ensures uniform spraying on the template surface and corners, drives the nozzle to rotate through rotary drive one, reduces the distance required for the fixed seat to move up and down, and will not be blocked by the limit of the top plate and the bottom plate, so that the nozzle can reach the corner, ensures that the web, top plate, bottom plate and corners are sprayed evenly and the process is continuous, and ensures that the project is completed and accepted on time.

[0018] The elastic protective cover of the present invention abuts against the surface of the template to cover the spray path of the nozzle, effectively avoiding the influence of the lateral wind speed inside the hollow section component, so that the spray position of the nozzle is accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0020] Figure 2 It is a schematic diagram of the horizontal operation of the spray mechanism of the present invention.

[0021] Figure 3 It is a schematic diagram of the tilting operation of the spray mechanism of the present invention.

[0022] Figure 4 It is a schematic diagram of the vertical operation of the spray mechanism of the present invention.

[0023] Figure 5 It is a schematic diagram of the structure of the spray mechanism of the present invention.

[0024] Figure 6 It is a schematic diagram of the fixing seat structure of the present invention.

[0025] Figure 7 It is a schematic diagram of the side structure of the shower head assembly of the present invention.

[0026] Figure 8 It is a schematic diagram of the installation of the support base of the present invention.

[0027] Fig. 9 It is a schematic diagram of the support base structure of the present invention.

[0028] Fig.10 It is a schematic diagram of the guide column structure of the present invention.

[0029] The reference numerals are: 1, concrete beam section; 2, bridge frame; 21, hanger; 211, linear guide mechanism; 3, hollow section member; 31, web portion; 32, top plate portion; 33, bottom plate portion; 4, spray mechanism; 41, fixed seat; 411, rotary drive 1; 4111, linear drive 1; 412, connecting plate; 413, guide seat; 42, linear drive 2; 43, spray head assembly; 431, linear drive Actuator three; 432, protective cover; 433, fan blade assembly; 434, sleeve; 435, nozzle; 436, linear drive four; 437, rotary drive two; 5, support seat; 51, support sleeve; 511, support fork frame; 512, support block; 513, guide column; 514, blade; 52, reel assembly; 521, roller; 522, film roll; 53, linear drive five; 531, rotary block; 54, slotting. DETAILED DESCRIPTION

[0030] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0031] Refer to the instruction manual Figures 1 to 8A concrete synchronous spraying and curing device for a bridge-building machine comprises a hanger 21 mounted on a bridge-building machine frame 2, the bridge-building machine frame 2 is slidably mounted on a concrete beam section 1, a hollow section member 3 is provided in the middle of the concrete beam section 1, a spray mechanism 4 is mounted on the hanger 21, and the spray mechanism 4 is slidably connected to the hanger 21 through a linear guide mechanism 211, the spray mechanism 4 comprises a fixed seat 41, a linear drive 2 42 is provided on one side of the fixed seat 41, and spray head assemblies 43 are installed at both ends of the linear drive 2 42; a rotary drive 1 411 is installed inside the fixed seat 41, the output end of the rotary drive 1 411 is fixedly connected to a linear drive 1 4111, the output end of the linear drive 1 4111 is connected to a connecting plate 412, and the connecting plate 412 is installed On the linear drive 2 42; the spray head assembly 43 includes a connecting seat, on which a linear drive 3 431 is installed, and a spray head 435 is installed at the output end of the linear drive 3 431; the linear drive 1 4111 drives the connecting plate 412 to move linearly along the length direction of the hollow section member 3, and the rotary drive 1 411 drives the connecting plate 412, the linear drive 2 42 and the linear drive 3 431 to rotate, so that the spray head 435 rotates along the template direction of the web portion 31, the top plate portion 32 and the bottom plate portion 33 of the hollow section member 3, and the linear drive 3 431 drives the spray head 435 to approach or move away from the web portion 31, the top plate portion 32, the corner between the web portion 31 and the top plate portion 32, the bottom plate portion 33 and the corner between the top plate portion 32 and the bottom plate portion 33 of the hollow section member 3.

[0032] It should be noted that the bridge-building machine frame 2 is an existing bridge-building machine technology, the hanger 21 is located outside one end of the hollow section member 3, the nozzle 435 is an atomizing nozzle and is connected to an external water pump through a pipeline, and the web portion 31, the top plate portion 32 and the bottom plate portion 33 are all equipped with templates with spray holes. The diameter of the spray holes allows water to penetrate but does not allow uncured concrete to pass through. When there is an extremely small gap between the template and the concrete surface, moisture can penetrate into the concrete surface through capillary action. Capillary phenomenon refers to the phenomenon that liquid rises or falls in a narrow space (such as a capillary, crack or pore) due to the action of surface tension. This natural process can help moisture be evenly distributed on the entire concrete surface in contact with the inner wall of the template.

[0033] Furthermore, the linear guide mechanism 211 includes a linear guide and a guide seat 413, and the guide seat 413 is connected to the output end of the linear guide, the linear guide is installed on the hanger 21, and the guide seat 413 is fixed on the fixed seat 41. The linear guide drives the fixed seat 41 to move up and down along the hanger 21 through the guide seat 413.

[0034] It should be noted that the linear guide mechanism 211 is a prior art and is installed on the hanger 21 .

[0035] In this embodiment, the implementation scenario is specifically as follows: the hollow section member 3 is divided into several sections in the length direction, the fixing seat 41 is installed on the hanger 21 through a linear guide rail, the connecting plate 412 is pushed to move into the hollow section member 3 to reach the first section through the linear driver 1 4111, and the corresponding two groups of spray head assemblies 43 are pushed and extended to both sides through the linear driver 2 42, so that the spray head 435 is close to or away from the template of the web portion 31, and the fixing seat 41 is driven to move from top to bottom through the linear guide rail. When it reaches the bottom of the web portion 31, the linear driver 2 42 first drives the spray head assembly 43 to retract, and drives the connecting plate 412 to rotate through the rotating driver 1 411, so that the linear driver 2 42 drives the spray head assembly 43 to move to the corner, and then drives the spray head assembly 43 to extend to the corner through the linear driver 2 42, and the connecting plate 412 continues to rotate, and the linear drive adjustment of the linear driver 3 431 makes the two groups of spray heads 435 approach the templates of the top plate portion 32 and the bottom plate portion 33 respectively. After the nozzle 435 completes one rotation, it returns to its original position, completing the synchronous spraying of the web portion 31, the top plate portion 32, the bottom plate portion 33 and the corner of the first segment, and the nozzle 435 is pushed forward to the second segment by the linear driver 1 4111, and then completes one rotation to complete the spraying of the second segment, and so on, until the spraying of all segments of the hollow section member 3 is completed, and the nozzle 435 is driven by the linear driver 3 431 to move linearly as a whole, and the nozzle 435 is controlled to move with the linear driver 3 431. The spraying distance between the templates ensures uniform spraying on the template surface and corners. The nozzle 435 is driven to rotate by the rotary driver 411, which reduces the distance required for the fixed seat 41 to move up and down, and will not be blocked by the limit of the top plate 32 and the bottom plate 33, so that the nozzle 435 can reach the corner, ensuring that the web 31, top plate 32, bottom plate 33 and corners are sprayed evenly and continuously. There is no need to spray the corners for the second time, ensuring timely completion of the project and acceptance.

[0036] Since the interior of the hollow section member 3 is narrow, the lateral wind speed inside the hollow section member 3 is high in windy weather, which affects the water spraying of the sprinkler 435 toward the template, resulting in inaccurate spraying position.

[0037] Refer to the instruction manual Figures 5 to 9 In order to solve this problem, the following technical solution is also provided: a protective cover 432 is provided on the outer periphery of the nozzle 435, the protective cover 432 is fixed to the output end of the linear driver three 431, the end of the protective cover 432 away from the linear driver three 431 is an elastic component, and the length of the protective cover 432 is greater than the length of the nozzle 435.

[0038] It should be noted that the elastic component of the protective cover 432 is a rubber material or an elastic plastic part, and the elastic protective cover 432 can abut against the corner.

[0039] In this embodiment, the implementation scenario is specifically as follows: the elastic protective cover 432 abuts against the template surface to cover the spray path of the nozzle 435, effectively avoiding the influence of the lateral wind speed inside the hollow section component 3, so that the spray position of the nozzle 435 is accurate.

[0040] When there are particles and debris on the template surface, it will affect the fit between the protective cover 432 and the template surface. When the protective cover 432 moves on the template surface, it will be rubbed by the particles and debris, which will cause excessive wear of the protective cover 432 over a long period of time.

[0041] Refer to the instruction manual Figures 7 to 9 In order to solve this problem, the following technical solution is also provided: a fan blade assembly 433 is provided between the connecting seat of the spray head assembly 43 and the protective cover 432, and the fan blade assembly 433 includes a blade seat, a blade and a driving end, the driving end is installed on the blade seat, and the blade is rotatably installed on the outer periphery of the blade seat, and the blade seat is fixedly connected to the connecting seat of the spray head assembly 43 and the protective cover 432 respectively.

[0042] It should be noted that the driving end is installed at one end or inside of the blade seat, and the driving end is connected to the blade transmission. The connection methods include but are not limited to gears, chains, etc. The fan blade assembly 433 is located on the back of the protective cover 432, which can blow off the dust on the template and play a cleaning role before the protective cover 432 abuts against the template.

[0043] Furthermore, a sleeve 434 is installed on the connection seat of the sprinkler head assembly 43 , a water pipe is provided inside the sleeve 434 , and the water pipe passes through the blade seat of the fan blade assembly 433 and is connected to the sprinkler head 435 .

[0044] It should be noted that the water pipe passes through the center of the blade seat of the fan blade assembly 433 and does not affect the transmission connection between the driving end and the blade.

[0045] Furthermore, a second rotary driver 437 is provided between the connection seat of the spray head assembly 43 and the fan blade assembly 433, and the output end of the second rotary driver 437 is connected to the blade seat of the fan blade assembly 433, and the second rotary driver 437 is used to drive the protective cover 432 and the fan blade assembly 433 to rotate and adjust the angle.

[0046] It should be noted that the second rotary driver 437 is a servo motor, which is used to drive the blade seat of the fan blade assembly 433 to rotate.

[0047] In this embodiment, the implementation scenario is specifically as follows: the fan blade assembly 433 is used to first blow air to clean the template surface to blow off debris on the template surface, and then the linear driver 431 is used to push the protective cover 432 to abut against the template surface, and the rotary driver 437 is used to drive the connecting seat of the spray head assembly 43 to rotate, so as to adjust the position of the sleeve 434, and adjust the sleeve 434 to the top, bottom or one side to avoid the sleeve 434 colliding with the template when the protective cover 432 is at the corner.

[0048] In high-temperature and windy weather, hot air circulates rapidly inside the narrow hollow section member 3. The accelerated airflow speed and higher temperature will accelerate the evaporation of moisture on the formwork surface, causing the water sprayed onto the formwork surface to dry quickly, and unable to provide sufficient humidity to support the maintenance needs of the concrete.

[0049] Refer to the instruction manual Figures 5 to 10 In order to solve this problem, the following technical solution is also provided: a support seat 5 is installed on one side of the linear drive 3 431, and a reel assembly 52 is installed on the support seat 5. The reel assembly 52 includes a roller 521, and the roller 521 is rotatably connected to the support seat 5. Two groups of rollers 521 are arranged opposite to each other, and a film roll 522 is rotatably arranged between the two groups of rollers 521. The roller 521 rolls along the template surface of the web portion 31, the top plate portion 32 and the bottom plate portion 33, and a water-locking film is laid on the template surface through the film roll 522.

[0050] It should be noted that the reel assembly 52 is located on the front end side of the fan blade assembly 433 close to the protective cover 432 to reduce the impact on the fan blade assembly 433. The film roll 522 is wound with a water-locking film, which is an existing plastic film that can fit onto a wet surface.

[0051] Furthermore, a linear driver four 436 is fixedly installed on one side of the linear driver three 431, and the support seat 5 is connected to the output end of the linear driver four 436, and the linear driver four 436 drives the support seat 5 to move closer to or away from the linear driver three 431.

[0052] It should be noted that before operation, the support seat 5 is moved closer to the linear drive three 431 to reduce the occupied space and facilitate transportation and storage. During operation, the linear drive four 436 pushes the support seat 5 away from the linear drive three 431 to reduce the impact on the fan blade assembly 433.

[0053] Furthermore, an angle adjustment assembly is provided between the support seat 5 and the reel assembly 52, and the angle adjustment assembly includes a support sleeve 51, a support fork frame 511 is provided between the support sleeve 51 and the reel assembly 52, and the support fork frame 511 is rotatably connected to the roller 521, a support block 512 is hinged at the bottom of the support fork frame 511, and the support block 512 is fixedly arranged at the top end of the support sleeve 51, a guide column 513 is slidably provided inside the support sleeve 51, and the top end of the guide column 513 is rotatably connected to the support fork frame 511, a blade 514 is installed on one side of the support block 512, and the blade 514 is located at the bottom of the film roll 522, and when the guide column 513 moves downward, the angle between the support fork frame 511 and the support block 512 becomes smaller.

[0054] It should be noted that the guide column 513 moves downward to make the roller 521 close to and always abut against the template surface for rolling, so as to reduce the contact friction between the shower head assembly 43 and the template surface.

[0055] Furthermore, a linear drive 53 is installed on the support seat 5, a slot 54 is provided inside the support seat 5, a rotating block 531 is installed at the output end of the linear drive 53, and the rotating block 531 slides up and down along the inside of the slot 54, the rotating block 531 is connected to the bottom end of the guide column 513, and the linear drive 53 drives the rotating block 531 to move up and down, so that the guide column 513 drives the support fork frame 511 to flip to one side.

[0056] It should be noted that, through the automatic operation of the linear drive 53, the position of the roller 521 can be automatically adjusted so that the roller 521 always abuts against the surface of the template to roll.

[0057] In this embodiment, the implementation scenario is specifically as follows: when the nozzle 435 sprays the second segment, the water-locking film is synchronously laid to the first segment through the reel assembly 52, and the water-locking film is laid on the template through the wet surface. When the nozzle 435 is withdrawn, the guide column 513 is driven downward by the linear drive 53 to reduce the angle between the support fork frame 511 and the support block 512, and the film roll 522 moves downward and contacts the blade 514 at the bottom, cutting off the water-locking film of the film roll 522, and then driving the guide column 513 to move upward to continue the next laying work. When laying the last segment, By rotating the second driver 437 to drive the support seat 5 to flip to the other side, the scroll assembly 52 is flipped from the rear end to the front end of the protective cover 432 to carry out the final paving work. The overall water-locking film is laid on the surface of the template after spraying. In high temperature and windy weather, the template can be locked with water, avoiding high-speed hot air flow to accelerate the evaporation of water on the template surface, prolonging the residence time of water on the template surface, promoting capillary action, and ensuring that water can evenly and effectively penetrate into the newly poured concrete in the template area, thereby providing sufficient humidity to support the maintenance needs of the concrete.

[0058] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.

Claims

1. A concrete synchronous spraying curing device for a bridge-building machine, comprising a hanger (21) mounted on a bridge-building machine frame (2), wherein the bridge-building machine frame (2) is slidably mounted on a concrete beam section (1), wherein a hollow cross-section member (3) is provided in the middle of the concrete beam section (1), characterized in that: A spray mechanism (4) is installed on the hanger (21), and the spray mechanism (4) and the hanger (21) are slidably connected via a linear guide mechanism (211), the spray mechanism (4) comprises a fixed seat (41), a linear drive 2 (42) is provided on one side of the fixed seat (41), and spray head assemblies (43) are installed at both ends of the linear drive 2 (42); A rotary driver 1 (411) is installed inside the fixed seat (41), an output end of the rotary driver 1 (411) is fixedly connected to a linear driver 1 (4111), an output end of the linear driver 1 (4111) is connected to a connecting plate (412), and the connecting plate (412) is installed on the linear driver 2 (42); The shower head assembly (43) comprises a connection seat, a linear drive three (431) is mounted on the connection seat, and a shower head (435) is mounted on the output end of the linear drive three (431); The linear drive 1 (4111) drives the connecting plate (412) to move linearly along the length direction of the hollow section component (3); the rotary drive 1 (411) drives the connecting plate (412), the linear drive 2 (42) and the linear drive 3 (431) to rotate, so that the nozzle (435) rotates along the template direction of the web portion (31), the top plate portion (32) and the bottom plate portion (33) of the hollow section component (3); the linear drive 3 (431) drives the nozzle (435) to approach or move away from the web portion (31), the top plate portion (32), the corner between the web portion (31) and the top plate portion (32), the bottom plate portion (33) and the corner between the top plate portion (32) and the bottom plate portion (33) of the hollow section component (3).

2. The synchronous concrete spraying and curing device for a bridge construction machine according to claim 1 is characterized in that: The linear guide mechanism (211) comprises a linear guide and a guide seat (413), wherein the guide seat (413) is connected to an output end of the linear guide, the linear guide is mounted on the hanger (21), the guide seat (413) is fixed on the fixed seat (41), and the linear guide drives the fixed seat (41) to move up and down along the hanger (21) via the guide seat (413).

3. The synchronous concrete spraying and curing device for a bridge construction machine according to claim 2, characterized in that: A protective cover (432) is sleeved around the outer periphery of the nozzle (435), the protective cover (432) is fixed to the output end of the linear driver three (431), one end of the protective cover (432) away from the linear driver three (431) is an elastic component, and the length of the protective cover (432) is greater than the length of the nozzle (435).

4. The synchronous concrete spraying and curing device for a bridge construction machine according to claim 3 is characterized in that: A fan blade assembly (433) is provided between the connection seat of the spray head assembly (43) and the protective cover (432), the fan blade assembly (433) comprising a blade seat, a blade and a drive end, the drive end being mounted on the blade seat, the blade being rotatably mounted on the outer periphery of the blade seat, and the blade seat being fixedly connected to the connection seat of the spray head assembly (43) and the protective cover (432), respectively.

5. The synchronous concrete spraying and curing device for a bridge construction machine according to claim 4, characterized in that: A sleeve (434) is installed on the connection seat of the shower head assembly (43), a water pipe is provided inside the sleeve (434), and the water pipe passes through the blade seat of the fan blade assembly (433) and is connected to the shower head (435).

6. The synchronous concrete spraying and curing device for a bridge construction machine according to claim 5, characterized in that: A second rotary driver (437) is provided between the connection seat of the shower head assembly (43) and the fan blade assembly (433); an output end of the second rotary driver (437) is connected to a blade seat of the fan blade assembly (433); and the second rotary driver (437) is used to drive the protective cover (432) and the fan blade assembly (433) to rotate and adjust the angle.

7. The synchronous concrete spraying and curing device for a bridge construction machine according to claim 6, characterized in that: A support seat (5) is installed on one side of the linear drive three (431), and a reel assembly (52) is installed on the support seat (5). The reel assembly (52) includes a roller (521), and the roller (521) is rotatably connected to the support seat (5). Two groups of rollers (521) are arranged opposite to each other, and a film roll (522) is rotatably arranged between the two groups of rollers (521). The roller (521) rolls along the template surfaces of the web portion (31), the top plate portion (32) and the bottom plate portion (33), and a water-locking film is laid on the template surface through the film roll (522).

8. The synchronous concrete spraying and curing device for a bridge construction machine according to claim 7, characterized in that: A linear drive four (436) is fixedly mounted on one side of the linear drive three (431), and the support seat (5) is connected to the output end of the linear drive four (436). The linear drive four (436) drives the support seat (5) to move towards or away from the linear drive three (431).

9. The synchronous concrete spraying and curing device for a bridge construction machine according to claim 8, characterized in that: An angle adjustment component is provided between the support seat (5) and the reel assembly (52), and the angle adjustment component comprises a support sleeve (51); a support fork frame (511) is provided between the support sleeve (51) and the reel assembly (52), and the support fork frame (511) is rotatably connected to the roller (521); a support block (512) is hingedly connected to the bottom of the support fork frame (511), and the support block (512) is fixedly arranged on the top of the support sleeve (51); a guide column (513) is slidably provided inside the support sleeve (51), and the top of the guide column (513) is rotatably connected to the support fork frame (511); a blade (514) is installed on one side of the support block (512), and the blade (514) is located at the bottom of the film roll (522); when the guide column (513) moves downward, the angle between the support fork frame (511) and the support block (512) becomes smaller.

10. The synchronous concrete spraying and curing device for a bridge construction machine according to claim 9, characterized in that: A linear drive five (53) is mounted on the support seat (5), a slot (54) is provided inside the support seat (5), a rotating block (531) is mounted on the output end of the linear drive five (53), and the rotating block (531) slides up and down along the inside of the slot (54), the rotating block (531) is connected to the bottom end of the guide column (513), and the linear drive five (53) drives the rotating block (531) to move up and down, so that the guide column (513) drives the support fork frame (511) to flip to one side.

Citation Information

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