Unmanned monitoring equipment for safety risk of natural gas operation area

Abstract

The invention relates to the technical field of natural gas pipelines, and particularly discloses unmanned monitoring equipment for the safety risk of a natural gas operation area. The monitor is fixedly connected to the mounting frame; a mounting frame; the transverse frames are arranged on the two sides of the middle position between the two layers of mounting frames; the rotating arm is rotationally connected to the transverse frame; the advancing assembly is arranged on the transverse frame and comprises a mounting block arranged on the transverse frame; the hub motor is fixedly connected to the mounting block; and the magnetic attraction wheel is fixedly connected to the output part of the hub motor. The device is installed in a manner of surrounding the outside of the pipeline, and is supported and moved by using the magnetic attraction wheels, so that the device carries out comprehensive monitoring in a manner of advancing along the pipeline, the monitoring effect is not influenced by the manner, and the device can carry out comprehensive monitoring because the device surrounds the outside of the pipeline, so that the monitoring efficiency is improved. Therefore, the system can move forward on one path without paying attention to the monitoring angle, and the monitoring efficiency is ensured.

Description

Technical Field

[0001] The invention relates to the technical field of natural gas pipelines, and in particular discloses an unmanned monitoring device for safety risks in a natural gas operation area. Background Art

[0002] During the natural gas transportation process, with long-term use, the pipeline may become fragile or even rupture due to aging or erosion by external factors, which may lead to natural gas leakage. Therefore, in order to prevent this situation from causing greater harm, the natural gas center needs to arrange regular monitoring of the pipeline to detect and deal with leakage problems in time.

[0003] For safety, efficiency and other reasons, the most commonly used method is to use drones equipped with monitoring devices to inspect pipelines. However, this method has certain defects - the air flow fluctuations generated by drones during flight will accelerate the flow of gas, causing errors in the readings of the monitoring device, affecting the accuracy of the monitoring results and posing safety hazards; in addition, drones usually monitor from above the pipeline, which leads to a monitoring blind spot below the pipeline, that is, the monitoring cannot fully cover the pipeline. If the drone is designed to fly around the pipeline, although some blind spots can be made up, the flight distance of the drone will be greatly increased, affecting the monitoring efficiency. Summary of the invention

[0004] In view of the technical defects raised by the above-mentioned background technology, the present invention proposes an unmanned monitoring device for safety risks in a natural gas operation area, aiming to ensure monitoring efficiency while performing comprehensive monitoring.

[0005] The technical solution includes: a mounting frame, which is provided with two layers; a monitor fixedly connected to the mounting frame; a mounting frame, which is provided with two layers, and each layer of the mounting frame is fixedly connected to each layer of the mounting frame; a cross frame, which is arranged on both sides of the middle position between the two layers of the mounting frames; a rotating arm rotatably connected to the cross frame, and the end of the rotating arm is slidably connected to the mounting frame, and a rotating arm is connected between each cross frame and the two layers of the mounting frames, and the mounting frame, the rotating arm and the cross frame will form a ring-shaped overall frame, and the overall frame is surrounded by the pipeline; a traveling component arranged on the cross frame, and the traveling component includes: a mounting block arranged on the cross frame; a hub motor fixedly connected to the mounting block; a magnetic wheel fixedly connected to the output part of the hub motor, the hub motor controls the magnetic wheel to move, the magnetic wheel can be magnetically connected to the pipeline, and the diameter of the middle section of the magnetic wheel is smaller than the diameter of the two side positions.

[0006] As a further description of the above technical solution, the traveling component also includes: a screw rod slidably connected to the cross frame, the screw rod is fixedly connected to the mounting block; a motor B is fixedly connected to the cross frame; a control block is rotatably connected to the cross frame, the control block is transmission-connected to the output end of the motor B, and the control block is threadedly connected to the screw rod.

[0007] As a further description of the above technical solution, there are at least three groups of traveling components on each side of the cross frame.

[0008] As a further description of the above technical solution, the mounting frame can be disassembled and assembled from the mounting frame, wherein one layer of the mounting frame is divided into two; and further comprising: a fixing member A disposed on the mounting frame divided into two, the fixing member A being disposed at the disconnection point of the mounting frame.

[0009] As a further description of the above technical solution, it also includes: a motor A fixedly connected to the horizontal frame, wherein the motor A is a double-headed motor; a worm fixedly connected to the output ends of the two ends of the motor A; a worm wheel fixedly connected to the end of the rotating arm, the worm wheel is meshed with the worm, and the rotation axis of the worm wheel coincides with the rotation axis of the rotating arm.

[0010] As a further description of the above technical solution, it also includes: a guide rail fixedly connected to the mounting frame, the guide rail surrounding the outside of the pipeline; a moving block slidably connected to the guide rail; an electric wheel rotatably connected to the moving block, the electric wheel rollingly contacting the guide rail; an electric push rod fixedly connected to the moving block; a motor C fixedly connected to the telescopic end of the electric push rod; a cross bar fixedly connected to the output end of the motor C; a marking pen slidably connected to the end of the cross bar; and an elastic member fixedly connected between the marking pen and the cross bar.

[0011] As a further description of the above technical solution, the cross bar is divided into two parts; and further includes: a fixing member B arranged at the part where the cross bar is broken.

[0012] As a further description of the above technical solution, it also includes: an air blower fixedly connected to the mounting frame.

[0013] Compared with the prior art, the present invention has the following advantages and beneficial effects: the present invention is installed in a manner of being installed outside the pipeline in a circumferential manner, and is supported and moved by a magnetic wheel, so that the present invention can be fully monitored by moving along the pipeline, which will not affect the monitoring effect of the monitoring, and because the present invention is wrapped outside the pipeline, it can be fully monitored, and the present invention can move forward all the way without paying attention to the monitoring angle problem, thereby ensuring the monitoring efficiency. The present invention sets an adjustment component to adjust the enclosure range of the present invention, so that the present invention can be applied to pipelines of more sizes, thereby improving the scope of application of the present invention. The traveling component set by the present invention can automatically overcome obstacles, making the travel of the present invention smoother. The present invention uses a marking component to mark the leakage location, assisting people to better find the leakage location on the pipeline, thereby improving the use effect of the present invention, and sets an air blower to blow away impurities, thereby improving the marking effect of the marking component. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 It is a schematic diagram of the connection structure between the mounting frame and the monitor in the present invention.

[0016] Figure 3 It is a schematic diagram of the connection structure of the installation frame, the cross frame and the rotating arm in the present invention.

[0017] Figure 4 It is a schematic diagram of the position structure of the adjusting component and the traveling component in the present invention.

[0018] Figure 5 It is a schematic diagram of the connection structure of the traveling component in the present invention.

[0019] Figure 6 It is a schematic diagram of the structure of the traveling component in the present invention when overcoming obstacles.

[0020] Figure 7 It is a schematic diagram of the position structure of the marking component in the present invention.

[0021] Figure 8 It is a schematic diagram of the connection structure of the marking components in the present invention.

[0022] Markings in the figure: 01-pipeline, 11-mounting frame, 12-monitor, 13-mounting frame, 14-cross frame, 15-rotating arm, 16-fixed part A, 21-motor A, 22-worm, 23-worm wheel, 31-mounting block, 32-hub motor, 33-magnetic wheel, 34-screw, 35-motor B, 36-control block, 41-guide rail, 42-moving block, 43-electric wheel, 44-electric push rod, 45-motor C, 46-cross bar, 47-marking pen, 48-elastic part, 49-fixed part B, 51-blower. DETAILED DESCRIPTION

[0023] The present invention is further described in detail and accurately in conjunction with the preferred embodiments of the present invention, but the embodiments of the present invention are not limited thereto. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Embodiment: An unmanned monitoring device for safety risks in a natural gas operation area, such as Figure 1-Figure 3As shown, it includes: the mounting frame 11, which is provided with two layers, the upper and lower layers; the monitors 12 fixedly installed on the two layers of the mounting frames 11, respectively, the monitors 12 are used to monitor whether natural gas leaks, and the monitors 12 are achieved by monitoring the content of natural gas in the air; the mounting frame 13, which is provided with two layers, the upper and lower layers, the mounting frame 11 is fixedly installed on the mounting frame 13 by bolts, so that the mounting frame 11 can be easily disassembled from the mounting frame 13; the cross frame 14, the cross frame 14 is provided with two, and the positions are respectively set on the left and right sides of the middle position between the upper and lower layers of the mounting frames 13; the rotating arm 15 rotatably installed on the cross frame 14, and the end of the rotating arm 15 is connected to the mounting frame 13 is slidably installed, and the rotating arms 15 are connected between the two cross frames 14 and the upper and lower installation frames 13. The installation frames 13, the rotating arms 15 and the cross frames 14 will form a ring-like overall frame, and the overall frame can be surrounded by the pipeline 01; the fixing member A16 is arranged on the upper installation frame 13, and the upper installation frame 13 is divided into two. The fixing member A16 is arranged at the disconnection of the upper installation frame 13 to fix the upper installation frame 13. The fixing member A16 is a combination of a sleeve frame and fixing bolts. The sleeve frame is sleeved at the disconnection of the upper installation frame 13, and the sleeve frame and the installation frame 13 are fixed with fixing bolts, so as to achieve the purpose of fixing the upper installation frame 13.

[0025] like Figure 1 , Figure 3 and Figure 4 As shown, it also includes: an adjustment component arranged between the cross frame 14 and the rotating arm 15, the adjustment component is used to adjust the enclosure range of the overall frame so that the monitoring equipment can be suitable for natural gas pipelines 01 of different sizes, and the adjustment component includes: the motor A21 fixedly mounted on the cross frame 14, the motor A21 is a double-headed motor; the worm 22 fixedly mounted on the output ends of the two ends of the motor A21; the worm wheel 23 fixedly mounted on the end of the rotating arm 15, the worm wheel 23 is meshed with the worm 22, and the rotation axis of the worm wheel 23 coincides with the rotation axis of the rotating arm 15, and the motor A21 will drive the rotating arms 15 on the upper and lower sides to rotate synchronously and in the opposite direction through the transmission of the worm wheel 23 and the worm 22.

[0026] like Figure 1 , Figure 4 , Figure 5 and Figure 6As shown, it also includes: a traveling component arranged on the cross frame 14, the traveling component is used to control the monitoring device to travel on the pipeline 01 and overcome obstacles, and three groups of traveling components are arranged on the cross frames 14 on both sides, and the traveling components include: the mounting block 31; the hub motor 32 fixedly mounted on the mounting block 31; the magnetic wheel 33 fixedly mounted on the output part of the hub motor 32, so that the hub motor 32 controls the rotation of the magnetic wheel 33, the magnetic wheel 33 can be magnetically connected to the pipeline 01, and the diameter of the middle section of the magnetic wheel 33 is less than the diameter of the two The diameter of the side position is adjusted so that the magnetic wheel 33 fits the outer wall of the pipe 01; the screw 34 is slidably mounted on the cross frame 14, and the screw 34 is fixedly mounted on the mounting block 31; the motor B35 is fixedly mounted on the cross frame 14; the control block 36 is rotatably mounted on the cross frame 14, and the control block 36 is transmission-connected with the output end of the motor B35, and the motor B35 drives the control block 36 to rotate, and the control block 36 is threadedly connected to the screw 34, and the control block 36 controls the screw 34 to move relative to the cross frame 14.

[0027] like Figure 1 , Figure 7 and Figure 8 As shown, it also includes: a marking component arranged on the mounting frame 11, the marking component is used to mark the leakage position on the pipeline 01, and a group of marking components are arranged on the upper and lower mounting frames 11, and the marking components include: the guide rail 41 fixedly installed on the mounting frame 11, and the guide rails 41 of the two groups of marking components are circled outside the pipeline 01 together; the moving block 42 slidably installed on the guide rail 41; the electric wheel 43 rotatably installed on the moving block 42, and the electric wheel 43 rolls in contact with the guide rail 41 to control the moving block 42 to move on the guide rail 41; the electric push rod 44 fixedly installed on the moving block 42 ; the motor C45 fixedly mounted on the telescopic end of the electric push rod 44; the cross bar 46 fixedly mounted on the output end of the motor C45; the marking pen 47 slidably mounted on the end of the cross bar 46; the elastic member 48 fixedly mounted between the marking pen 47 and the cross bar 46, the elastic member 48 is a compression spring; the fixing member B49 arranged on the cross bar 46, the cross bar 46 is divided into two, the fixing member B49 is a combination of a sleeve frame and an adjusting bolt, after changing the distance between the two parts of the cross bar 46, the sleeve frame and the cross bar 46 are compressed using the adjusting bolt, so that the cross bar 46 can be adjusted and fixed after adjustment.

[0028] like Figure 1 and Figure 7As shown, it also includes: the blower 51 fixedly installed on the upper and lower layers of the mounting frame 11, the blower 51 is used to blow away impurities on the pipeline 01, so that the marking pen 47 can mark smoothly to prevent impurities from affecting the marking effect.

[0029] Before using the monitoring device, adjust the distance between the two layers of the installation frames 13 according to the size of the pipeline 01. Assuming that the pipeline 01 to be monitored at this time is a pipeline 01 of a larger size, operate the motor A21 to control the upper rotating arm 15 to rotate upward and the lower rotating arm 15 to rotate downward, thereby controlling the two layers of the installation frames 13 to separate from each other, thereby achieving the purpose of expanding the range of the total frame, and unlocking the fixing piece B49, and adjusting the size of the marking range of the marking pen 47 by adjusting the length of the cross bar 46; after completion, remove the upper layer of the installation frame 11 from the upper layer of the installation frame 13 Remove it from the upper layer, unfasten the fixing piece A16, separate the upper installation frame 13, and disassemble the overall frame from a ring-like shape into a linear shape. At this time, the monitoring device can be circled around the outside of the pipeline 01, and the magnetic wheel 33 is magnetically fixed to the outside of the pipeline 01, so that the cross frame 14 and the rotating arm 15 slide relative to the installation frame 13, that is, the monitoring device adapts itself according to the size of the pipeline 01. Finally, use the fixing piece A16 to fix the upper installation frame 13, and install the upper installation frame 11 back on the upper installation frame 13, thus completing the preparatory work of the monitoring device before monitoring.

[0030] Afterwards, the hub motor 32 is started to drive the monitoring device to move forward along the pipeline 01. Since the pipeline 01 is generally assembled using a flange, and the diameter of the flange is larger than the pipeline 01, the monitoring device automatically overcomes obstacles by setting a traveling component. When moving to the flange, the motor B35 controls the mounting block 31 to be retracted toward the horizontal frame 14, so that the magnetic wheel 33 bypasses the flange. In particular, when each group of traveling components overcomes obstacles in turn, among the three groups of traveling components on the same side, no matter which group overcomes the obstacle, the other two groups remain connected to the pipeline 01, thereby ensuring that the monitoring device can have stable support.

[0031] When the monitor 12 detects that the local natural gas concentration of the pipeline 01 increases, it can be determined that there is a natural gas leak in the pipeline 01. First, the blower 51 on the corresponding position side is started to blow away impurities on the pipeline 01 within the range, and then the marking component on the corresponding position side is operated, and the electric wheel 43 rotates to move the moving block 42 to the position of the natural gas leak. The electric push rod 44 extends to press the marking pen 47 against the pipeline 01, and the elastic member 48 is stretched. Then, the motor C45 runs to control the cross bar 46 to rotate one circle, so that the marking pen 47 draws a circle on the pipeline 01, so that the leakage position can be quickly found during subsequent maintenance. The elastic member 48 keeps the marking pen 47 in contact with the pipeline 01 at all times to ensure the marking effect.

[0032] After the monitoring operation is completed, the upper mounting frame 11 is removed, and the fixing member A16 is released, and the monitoring device can be removed from the pipeline 01.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An unmanned monitoring device for safety risks in natural gas operation areas, characterized in that: include: A mounting frame (11), the mounting frame (11) being provided with two layers; a monitor (12) fixedly connected to the mounting frame (11), the monitor (12) being used to monitor whether natural gas is leaking; a mounting frame (13), the mounting frame (13) being provided with two layers, each layer of the mounting frame (13) being correspondingly fixedly connected to each layer of the mounting frame (11); a cross frame (14), the cross frame (14) being provided on both sides of a middle position between two layers of the mounting frames (13); a rotating arm (15) rotatably connected to the cross frame (14), the end of the rotating arm (15) being slidably connected to the mounting frame (13), each cross frame (14) being connected to the two layers of the mounting frames (13), the mounting frame (13), the rotating arm (15) and the cross frame (14) forming a quasi-ring-shaped overall frame, the overall frame being surrounded outside the pipeline (01); A travelling assembly is arranged on a cross frame (14), the travelling assembly comprising: a mounting block (31) arranged on the cross frame (14); a wheel hub motor (32) fixedly connected to the mounting block (31); and a magnetic wheel (33) fixedly connected to an output portion of the wheel hub motor (32), wherein the wheel hub motor (32) controls the magnetic wheel (33) to move, the magnetic wheel (33) can be magnetically connected to a pipe (01), and the diameter of the middle section of the magnetic wheel (33) is smaller than the diameter of the two side sections so as to fit the outer wall of the pipe (01).

2. The natural gas operation area safety risk unmanned monitoring equipment according to claim 1 is characterized in that: The travel assembly further comprises: a screw rod (34) slidably connected to the cross frame (14), the screw rod (34) being fixedly connected to the mounting block (31); a motor B (35) being fixedly connected to the cross frame (14); and a control block (36) rotatably connected to the cross frame (14), the control block (36) being transmission-connected to the output end of the motor B (35), and the control block (36) being threadedly connected to the screw rod (34).

3. The unmanned monitoring equipment for safety risks in natural gas operation areas according to claim 2 is characterized in that: There are at least three groups of traveling components on the cross frame (14) on each side.

4. The unmanned monitoring device for safety risks in natural gas operation areas according to claim 3 is characterized in that: The mounting frame (11) can be disassembled from the mounting frame (13), wherein one layer of the mounting frame (13) is divided into two parts; and further comprises: a fixing member A (16) arranged on the mounting frame (13) divided into two parts, wherein the fixing member A (16) is arranged at the disconnected part of the mounting frame (13) to fix it, and the fixing member A (16) is released to disassemble the overall frame from a ring-like shape into a linear shape.

5. The unmanned monitoring equipment for safety risks in natural gas operation areas according to claim 4 is characterized in that: Also includes: A motor A (21) is fixedly connected to the cross frame (14), and the motor A (21) is a double-headed motor; a worm (22) is fixedly connected to the output ends of both ends of the motor A (21); and a worm wheel (23) is fixedly connected to the end of the rotating arm (15), the worm wheel (23) meshes with the worm wheel (22), and the rotation axis of the worm wheel (23) coincides with the rotation axis of the rotating arm (15).

6. The unmanned monitoring device for safety risks in natural gas operation areas according to claim 5 is characterized in that: Also includes: A guide rail (41) fixedly connected to the mounting frame (11), the guide rail (41) surrounding the outside of the pipeline (01); a moving block (42) slidably connected to the guide rail (41); an electric wheel (43) rotatably connected to the moving block (42), the electric wheel (43) rollingly contacting the guide rail (41); an electric push rod (44) fixedly connected to the moving block (42); a motor C (45) fixedly connected to the telescopic end of the electric push rod (44); a cross bar (46) fixedly connected to the output end of the motor C (45); a marking pen (47) slidably connected to the end of the cross bar (46); and an elastic member (48) fixedly connected between the marking pen (47) and the cross bar (46).

7. The unmanned monitoring equipment for safety risks in natural gas operation areas according to claim 6 is characterized in that: The crossbar (46) is divided into two parts; and further comprises: a fixing member B (49) arranged at the breaking part of the crossbar (46) to fix it, and the fixing member B (49) is used to adjust the length of the crossbar (46).

8. The unmanned monitoring equipment for safety risks in natural gas operation areas according to claim 7 is characterized in that: Also includes: An air blower (51) is fixedly connected to the mounting frame (11), and the air blower (51) is used to blow away impurities on the pipeline (01).

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