Intelligent beam field construction whole process integrated management and control system

Abstract

The invention, which belongs to the technical field of the intelligent beam field, discloses a whole-process integrated management and control system for construction of an intelligent beam field, and the system comprises a whole-process integrated monitoring module which is used for collecting whole-process integrated monitoring real-time data of construction of the intelligent beam field; the data safety wireless transmission module is used for safely transmitting the intelligent beam field construction whole process integrated monitoring real-time data to the intelligent beam field central control platform; and the intelligent beam field central control platform is used for carrying out preprocessing, analysis and integrated intelligent management and control on the integrated monitoring real-time data of the whole construction process of the intelligent beam field. The system solves the problems that the whole process of intelligent beam field construction cannot be monitored in real time and integrally controlled in the prior art, so that the whole process of intelligent beam field construction is poor in integral control effect, and the construction efficiency of the intelligent beam field is reduced. According to the invention, real-time monitoring and integrated management and control can be carried out on the whole construction process of the intelligent beam field, the integrated management and control effect of the whole construction process of the intelligent beam field can be improved, and the construction efficiency of the intelligent beam field is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of smart beam yards, and specifically to an integrated management and control system for the entire construction process of a smart beam yard. Background Art

[0002] The traditional cast-in-place construction method can no longer meet the requirements of the construction industry. The smart beam yard has officially become a guiding indicator for the industry's transformation and upgrading. It has shown a steady growth trend in the domestic market and the market size continues to expand. As an important part of modern bridge construction, the smart beam yard is intelligent, automated and efficient, which has significantly improved the quality and efficiency of bridge construction.

[0003] The Chinese patent with publication number CN221901140U discloses a smart beam yard construction management platform, including a mobile box, a self-flip cover plate is arranged on the top of the mobile box, a driving mechanism and a lifting mechanism are arranged inside the mobile box, a management platform body is arranged on the top of the lifting mechanism, the rear end of the cover plate body is rotatably connected with the top of the mobile box through a hinge, a mounting groove is arranged at the top of the inner cavity of the mobile box, a second slide groove and a first slide groove are respectively arranged on the left and right sides of the top of the mounting groove, a driving screw is arranged on the right side of the inner cavity of the mounting groove, the front and rear ends of the driving screw are respectively rotatably connected with the front and rear inner walls of the mounting groove, and a threaded moving block is threadedly connected to the surface of the driving screw, which can protect the management platform body and prevent the management platform body from being exposed to the environment for a long time and causing dust accumulation; however, the patent has the following defects: The existing technology cannot conduct real-time monitoring and integrated control of the entire process of smart beam yard construction, resulting in poor integrated control of the entire process of smart beam yard construction and reducing the construction efficiency of the smart beam yard. Summary of the invention

[0004] The purpose of the present invention is to provide an integrated management and control system for the entire process of smart beam yard construction, which can perform real-time monitoring and integrated management and control of the entire process of smart beam yard construction, improve the integrated management and control effect of the entire process of smart beam yard construction, and improve the construction efficiency of the smart beam yard, thereby solving the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions: The integrated control system for the entire process of smart beam yard construction includes: The whole process integrated monitoring module is used to monitor and continuously collect the information mobile pedestal, intelligent hydraulic formwork, intelligent steam maintenance system, intelligent spray system, intelligent tensioning system and intelligent grouting system in real time, and determine the real-time data of the whole process of integrated monitoring of the intelligent beam yard construction based on the Internet of Things; Data security wireless transmission module, used to securely transmit the real-time data of the integrated monitoring of the entire process of smart beam yard construction based on the Internet of Things to the central control platform of the smart beam yard based on the wireless network; The smart beam yard central control platform is used to pre-process and analyze the real-time data of the integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things, determine the integrated comparison and analysis results of the entire construction process of the smart beam yard, and formulate an integrated management and control plan for the entire construction process of the smart beam yard to carry out integrated intelligent management and control of the entire construction process of the smart beam yard.

[0006] Preferably, the whole process integrated monitoring module includes: The information-based mobile pedestal monitoring unit is used to conduct real-time monitoring and continuous collection of the information-based mobile pedestal during the entire process of smart beam yard construction, and obtain the information-based mobile pedestal monitoring data; Intelligent hydraulic formwork monitoring unit is used to monitor and continuously collect the intelligent hydraulic formwork in real time during the entire process of smart beam yard construction, and obtain intelligent hydraulic formwork monitoring data; Intelligent steam maintenance monitoring unit, used to monitor and continuously collect data on the intelligent steam maintenance system during the entire process of smart beam yard construction, and obtain intelligent steam maintenance monitoring data; The smart sprinkler monitoring unit is used to monitor and continuously collect data on the smart sprinkler system during the entire construction process of the smart beam yard in real time to obtain smart sprinkler monitoring data; The smart tensioning monitoring unit is used to monitor and continuously collect data on the smart tensioning system during the entire construction process of the smart beam yard in real time to obtain smart tensioning monitoring data. The smart grouting monitoring unit is used to monitor and continuously collect data on the smart grouting system during the entire construction process of the smart beam field, and obtain smart grouting monitoring data; Among them, based on the acquired information-based mobile pedestal monitoring data, intelligent hydraulic formwork monitoring data, intelligent steam maintenance monitoring data, smart spraying monitoring data, smart tensioning monitoring data and smart grouting monitoring data, the real-time integrated monitoring data of the entire construction process of the smart beam yard based on the Internet of Things is determined.

[0007] Preferably, the intelligent spray monitoring unit is used to: Real-time detection of current ambient temperature and humidity data; Compare the current ambient temperature data with the preset temperature threshold to obtain a temperature comparison result; Compare the current environmental humidity data with the preset humidity threshold to obtain the humidity comparison result; When the temperature comparison result indicates that the current ambient temperature data exceeds the preset temperature threshold, and the humidity comparison result indicates that the current ambient humidity data is lower than the preset humidity threshold, the current bridge surface temperature is extracted; Retrieve the thermal conductivity corresponding to the current bridge material; The current bridge surface temperature and thermal conductivity are combined with the current ambient humidity data and the current ambient temperature data to obtain the spray water flow rate per unit time; The spray water flow rate per unit time is obtained by the following formula: ; Wherein, Q represents the spray water flow rate per unit time; Q0 represents the preset reference spray water flow rate; T q represents the current bridge surface temperature; λ represents the thermal conductivity corresponding to the current bridge material; T s Indicates the current ambient temperature data; W s Indicates the current humidity data; W y Indicates the preset humidity threshold; n indicates the number of historical spraying operations; E i It represents the actual temperature drop of the bridge surface when the ambient temperature corresponding to the i-th spray operation drops by 1 degree Celsius; After setting the spray water flow rate per unit time, set the spray time length.

[0008] Preferably, after the spraying water flow rate per unit time is set, setting the spraying time length includes: Extract the water absorption rate corresponding to the bridge material; Extract the area of ​​the beam field corresponding to the current spraying position; The spraying time length is set by using the water absorption rate corresponding to the bridge material and the area of ​​the beam field corresponding to the current spraying position in combination with the spraying water flow rate per unit time; The spraying time length is obtained by the following formula: ; Among them, Y represents the length of the spraying time; A represents the area of ​​the beam field corresponding to the current spraying position; Q represents the spraying water flow rate per unit time; S represents the water absorption rate corresponding to the bridge material; x represents the preset adjustment coefficient, which is used to control the sensitivity of the influence of area and flow rate on the spraying time. The adjustment coefficient can be determined based on experiments and the actual situation of the beam field; k represents the preset water absorption reference value.

[0009] Preferably, the data secure wireless transmission module comprises: Data security wireless transmission unit, used to securely send real-time data of integrated monitoring of the entire process of smart beam yard construction based on the Internet of Things based on data encryption technology; Data security wireless receiving unit, used to securely receive real-time data of integrated monitoring of the entire process of smart beam yard construction based on the Internet of Things based on data encryption technology; Among them, the data security wireless transmission unit receives the real-time data of the whole process integrated monitoring of the smart beam yard construction based on the Internet of Things collected by the whole process integrated monitoring module; Based on data encryption technology, the data security wireless sending unit uses an encryption key to encrypt the real-time data of the integrated monitoring of the entire process of the smart beam yard construction based on the Internet of Things, and sends the encrypted real-time data of the integrated monitoring of the entire process of the smart beam yard construction based on the Internet of Things to the data security wireless receiving unit; The data security wireless receiving unit receives the encrypted real-time data of integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things. The data security wireless receiving unit uses a decryption key to decrypt the encrypted real-time data of integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things, and transmits the decrypted real-time data of integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things to the central control platform of the smart beam yard.

[0010] Preferably, the smart beam yard central control platform includes: The monitoring data preprocessing module is used to clean, convert, integrate and store the real-time data of the integrated monitoring of the whole process of the smart beam yard construction based on the Internet of Things, so that the real-time data of the integrated monitoring of the whole process of the smart beam yard construction can be stored in the database; The whole construction process analysis module is used to compare and analyze the real-time data of the integrated monitoring of the whole process of the smart beam yard construction based on the integrated standard data of the whole process of the smart beam yard construction, and determine the integrated comparison and analysis results of the whole process of the smart beam yard construction; The integrated intelligent management and control module is used to formulate an integrated management and control plan for the entire process of smart beam yard construction based on the integrated comparison and analysis results of the entire process of smart beam yard construction, and to carry out integrated intelligent management and control of the entire process of smart beam yard construction to ensure the normal operation of the entire process of smart beam yard construction.

[0011] Preferably, the monitoring data preprocessing module includes: The monitoring data cleaning unit is used to clean the real-time data of the integrated monitoring of the whole process of the smart beam yard construction based on the Internet of Things based on the Python library, and to identify and remove duplicate values, missing values ​​and abnormal values ​​in the real-time data of the integrated monitoring of the whole process of the smart beam yard construction based on the Internet of Things; The monitoring data conversion unit is used to convert the real-time data of integrated monitoring of the entire process of construction of a smart beam yard based on the Internet of Things based on the Z-score standardization, reduce the dimensional difference between the real-time data of integrated monitoring of the entire process of construction of a smart beam yard based on the Internet of Things, and determine the standardized real-time data of integrated monitoring of the entire process of construction of a smart beam yard.

[0012] Preferably, the monitoring data preprocessing module further includes: The monitoring data integration unit is used to integrate the standardized real-time integrated monitoring data of the entire process of smart beam yard construction, integrate the standardized real-time integrated monitoring data of the entire process of smart beam yard construction from different sources into a unified data view, and verify the integrated real-time integrated monitoring data of the entire process of smart beam yard construction to determine whether the integrated real-time integrated monitoring data of the entire process of smart beam yard construction is missing; The monitoring data storage unit is used to store the real-time data of the integrated monitoring of the entire process of the integrated smart beam yard construction. After the data verification is qualified, the real-time data of the integrated monitoring of the entire process of the integrated smart beam yard construction will be stored in the database.

[0013] Preferably, the whole construction process analysis module includes: The construction standard storage unit is used to store the pre-set integrated standard data of the entire process of smart beam yard construction, providing a data reference basis for the integrated management and control of the entire process of smart beam yard construction; Construction comparison and analysis unit, used to compare and analyze the entire process of smart beam yard construction; Among them, the stored integrated standard data of the entire process of smart beam yard construction is indexed and retrieved, and based on the integrated standard data of the entire process of smart beam yard construction, the integrated monitoring real-time data of the entire process of smart beam yard construction is compared and analyzed to determine the integrated comparison and analysis results of the entire process of smart beam yard construction; When the real-time data of the integrated monitoring of the entire process of the smart beam yard construction is within the range of the integrated standard data of the entire process of the smart beam yard construction, the integrated comparison and analysis result of the entire process of the smart beam yard construction is that there is no abnormal construction behavior in the entire process of the smart beam yard construction; When the real-time data of the integrated monitoring of the entire process of the smart beam yard construction is not within the range of the integrated standard data of the entire process of the smart beam yard construction, the integrated comparison and analysis result of the entire process of the smart beam yard construction is that abnormal construction behavior exists in the entire process of the smart beam yard construction.

[0014] Preferably, the integrated intelligent management and control module includes: The control plan formulation unit is used to analyze the real-time data of the integrated monitoring of the entire process of the smart beam yard construction according to the results of the integrated comparison and analysis of the entire process of the smart beam yard construction, determine the abnormal causes of the smart beam yard construction, and formulate an integrated control plan for the entire process of the smart beam yard construction based on the abnormal causes of the smart beam yard construction; The integrated intelligent management and control unit is used to carry out integrated intelligent management and control of the entire construction process of the smart beam yard based on the integrated management and control solution of the entire construction process of the smart beam yard, so that the entire construction process of the smart beam yard can be normal.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention determines the real-time data of integrated monitoring of the whole process of smart beam yard construction based on the Internet of Things through real-time monitoring and continuous collection of the information-based mobile pedestal, intelligent hydraulic formwork, intelligent steam maintenance system, intelligent spraying system, intelligent tensioning system and intelligent grouting system of the whole process of smart beam yard construction, and securely transmits the real-time data of integrated monitoring of the whole process of smart beam yard construction based on the Internet of Things to the central control platform of the smart beam yard based on the wireless network. The real-time data of integrated monitoring of the whole process of smart beam yard construction based on the Internet of Things is pre-processed and analyzed by the central control platform of the smart beam yard, and the integrated comparison and analysis result of the whole process of smart beam yard construction is determined, and an integrated management and control plan for the whole process of smart beam yard construction is formulated to perform integrated intelligent management and control of the whole process of smart beam yard construction. The whole process of smart beam yard construction can be monitored in real time and integratedly controlled, which can improve the integrated management and control effect of the whole process of smart beam yard construction and improve the construction efficiency of smart beam yard. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a module block diagram of the integrated control system for the whole process of smart beam yard construction of the present invention; Figure 2 It is a process flow chart of the whole process of smart beam yard construction of the present invention. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] In order to solve the existing problem that the whole process of smart beam yard construction cannot be monitored in real time and integrated control is poor, which reduces the construction efficiency of smart beam yard. Figure 1-Figure 2 , this embodiment provides the following technical solutions: The integrated management and control system for the entire construction process of the smart beam yard includes: an integrated monitoring module for the entire process, a data security wireless transmission module, and a central control platform for the smart beam yard.

[0019] It should be noted that the whole process integrated monitoring module is used to monitor and continuously collect the information-based mobile pedestal, intelligent hydraulic formwork, intelligent steam maintenance system, intelligent spraying system, intelligent tensioning system and intelligent grouting system in the whole process of smart beam yard construction in real time, and determine the real-time data of integrated monitoring of the whole process of smart beam yard construction based on the Internet of Things; the real-time data of integrated monitoring of the whole process of smart beam yard construction based on the Internet of Things is securely transmitted to the central control platform of the smart beam yard through the data security wireless transmission module; the real-time data of integrated monitoring of the whole process of smart beam yard construction based on the Internet of Things is pre-processed and analyzed by the central control platform of the smart beam yard, and the integrated comparison and analysis results of the whole process of smart beam yard construction are determined, and an integrated management and control plan for the whole process of smart beam yard construction is formulated to carry out integrated intelligent management and control of the whole process of smart beam yard construction, which can carry out real-time monitoring and integrated management of the whole process of smart beam yard construction, improve the integrated management and control effect of the whole process of smart beam yard construction, and improve the construction efficiency of smart beam yard.

[0020] In this embodiment, the whole process integrated monitoring module includes: The information-based mobile pedestal monitoring unit is used to conduct real-time monitoring and continuous collection of the information-based mobile pedestal during the entire process of smart beam yard construction, and obtain the information-based mobile pedestal monitoring data; Intelligent hydraulic formwork monitoring unit is used to monitor and continuously collect the intelligent hydraulic formwork in real time during the entire process of smart beam yard construction, and obtain intelligent hydraulic formwork monitoring data; Intelligent steam maintenance monitoring unit, used to monitor and continuously collect data on the intelligent steam maintenance system during the entire process of smart beam yard construction, and obtain intelligent steam maintenance monitoring data; The smart sprinkler monitoring unit is used to monitor and continuously collect data on the smart sprinkler system during the entire construction process of the smart beam yard in real time to obtain smart sprinkler monitoring data; The smart tensioning monitoring unit is used to monitor and continuously collect data on the smart tensioning system during the entire construction process of the smart beam yard in real time to obtain smart tensioning monitoring data. The smart grouting monitoring unit is used to monitor and continuously collect data on the smart grouting system during the entire construction process of the smart beam field, and obtain smart grouting monitoring data; Among them, based on the acquired information-based mobile pedestal monitoring data, intelligent hydraulic formwork monitoring data, intelligent steam maintenance monitoring data, smart spraying monitoring data, smart tensioning monitoring data and smart grouting monitoring data, the real-time integrated monitoring data of the entire construction process of the smart beam yard based on the Internet of Things is determined.

[0021] It should be noted that the information-based mobile pedestal and intelligent hydraulic formwork integrate advanced mechanical, electrical and control systems to achieve precise positioning and efficient movement of the beam during production, maintenance and transportation. This not only optimizes the production process and reduces labor costs, but also significantly improves construction safety and quality control levels.

[0022] Specifically, the intelligent spray monitoring unit is used to: Real-time detection of current ambient temperature and humidity data; Compare the current ambient temperature data with the preset temperature threshold to obtain a temperature comparison result; Compare the current environmental humidity data with the preset humidity threshold to obtain the humidity comparison result; When the temperature comparison result indicates that the current ambient temperature data exceeds the preset temperature threshold, and the humidity comparison result indicates that the current ambient humidity data is lower than the preset humidity threshold, the current bridge surface temperature is extracted; Retrieve the thermal conductivity corresponding to the current bridge material; The current bridge surface temperature and thermal conductivity are combined with the current ambient humidity data and the current ambient temperature data to obtain the spray water flow rate per unit time; The spray water flow rate per unit time is obtained by the following formula: ; Wherein, Q represents the spray water flow rate per unit time; Q0 represents the preset reference spray water flow rate; T q represents the current bridge surface temperature; λ represents the thermal conductivity corresponding to the current bridge material; T s Indicates the current ambient temperature data; W s Indicates the current humidity data; W y Indicates the preset humidity threshold; n indicates the number of historical spraying operations; E i It represents the actual temperature drop of the bridge surface when the ambient temperature corresponding to the i-th spray operation drops by 1 degree Celsius; After setting the spray water flow rate per unit time, set the spray time length.

[0023] The technical effect of the above technical solution is: by real-time detection of current ambient temperature and humidity data, the system can quickly perceive changes in the environment. According to the preset temperature and humidity thresholds, the system can intelligently determine whether further measures need to be taken, such as extracting the surface temperature of the bridge. When the ambient temperature exceeds the preset threshold and the humidity is lower than the preset threshold, the system extracts the surface temperature of the bridge, and combines the thermal conductivity of the bridge material, the current ambient humidity and temperature to calculate the spray water flow rate per unit time through a complex formula. This precise control ensures the efficiency and effect of the spray, and neither wastes resources due to excessive spraying nor affects the cooling effect of the bridge due to insufficient spraying. The formula takes into account multiple variables, including bridge surface temperature, thermal conductivity, ambient temperature, ambient humidity, and historical spray operation data, which enables the system to adapt to changes in different environments and bridge conditions. By adjusting the parameters in the formula, the system can be optimized for different bridge materials and different climatic conditions to improve the accuracy and flexibility of spray control. Accurate spray control helps to reduce unnecessary spraying, thereby reducing water resource consumption and energy consumption. On the premise of ensuring bridge safety, by optimizing the spraying strategy, the system helps to achieve the goal of energy conservation and emission reduction. Through real-time monitoring and intelligent response, the system can promptly detect and respond to environmental factors that may have an adverse effect on the bridge. Accurate spray control helps maintain the bridge within a suitable temperature range and reduce the stress changes in the bridge structure caused by temperature changes, thereby improving the safety and service life of the bridge. This technical solution has the characteristics of modular design, which is convenient for subsequent functional expansion and system upgrades. At the same time, the various components of the system are relatively independent, which is convenient for troubleshooting and maintenance.

[0024] In summary, this technical solution effectively improves the maintenance efficiency, safety and service life of the bridge through real-time monitoring, intelligent response and precise spray control, while also helping to achieve the goal of energy conservation and emission reduction.

[0025] Specifically, after the spray water flow rate per unit time is set, setting the spray time length includes: Extract the water absorption rate corresponding to the bridge material; Extract the area of ​​the beam field corresponding to the current spraying position; The spraying time length is set by using the water absorption rate corresponding to the bridge material and the area of ​​the beam field corresponding to the current spraying position in combination with the spraying water flow rate per unit time; The spraying time length is obtained by the following formula: ; Among them, Y represents the length of the spraying time; A represents the area of ​​the beam field corresponding to the current spraying position; Q represents the spraying water flow rate per unit time; S represents the water absorption rate corresponding to the bridge material; x represents the preset adjustment coefficient, which is used to control the sensitivity of the influence of area and flow rate on the spraying time. The adjustment coefficient can be determined based on experiments and the actual situation of the beam field; k represents the preset water absorption reference value.

[0026] The technical effect of the above technical solution is: by comprehensively considering the water absorption rate of the bridge material, the beam field area corresponding to the current spraying position, and the spraying water flow rate per unit time, the technical solution can achieve the refined setting of the spraying time length. This refined management helps to ensure the consistency and uniformity of the spraying effect and avoid excessive or insufficient spraying. By using the formula to calculate the spraying time length, the spraying process can be controlled more accurately, reducing unnecessary spraying time and water resource waste. This helps to improve the spraying efficiency and reduce maintenance costs. The adjustment coefficient x in the formula can be determined according to the actual situation of the experiment and the beam field, which enables the technical solution to adapt to the changes of different bridge materials, different beam field areas and different spraying requirements. By adjusting the adjustment coefficient, the spraying time length can be flexibly controlled to meet the spraying requirements in different scenarios. Accurate spraying time setting helps to ensure that the bridge surface is fully moistened and cooled, thereby reducing the stress changes of the bridge structure caused by high temperature and dry environment. This helps to improve the safety and stability of the bridge and extend the service life of the bridge. At the same time, it is relatively easy to obtain various parameters (such as water absorption rate, area, flow rate, etc.), which is convenient for daily maintenance and operation. Through refined spray management, this technical solution helps reduce water waste and lower environmental impact. This is in line with the current trend of resource conservation and environmental protection and helps promote sustainable development.

[0027] In summary, this technical solution achieves refined management and efficient control of the spraying process by comprehensively considering multiple factors and using a formula to calculate the spraying time. This helps to improve spraying efficiency, ensure bridge safety, and is easy to implement and maintain, which is beneficial to resource conservation and environmental protection.

[0028] As a key technology for concrete hardening, the intelligent steam curing system accelerates the hydration reaction of concrete by precisely controlling the temperature and humidity during the curing process, effectively shortening the curing cycle and speeding up the next construction process. At the same time, it uses big data analysis and intelligent control algorithms to ensure the optimization and stabilization of curing parameters and improve the strength and durability of concrete.

[0029] The smart sprinkler system is designed to meet the humidity and temperature control requirements in beam yard construction. It has an efficient and energy-saving intelligent sprinkler solution that can monitor the environmental parameters in the beam yard in real time and automatically start the sprinkler operation according to preset conditions, effectively preventing quality problems such as cracking of the beam body, while saving water resources and reducing construction costs.

[0030] The smart tensioning system plays a key role in the construction of prestressed bridges. It uses high-precision sensors and intelligent control algorithms to achieve accurate measurement and real-time regulation of the tensioning force. Compared with traditional manual tensioning, the smart tensioning system has higher synchronization and stability, ensuring the uniform distribution and effective transmission of prestress during the tensioning process, and improving the safety and durability of the bridge structure.

[0031] The intelligent grouting system can realize automatic grouting and automatic pressure maintenance. When the prestressed construction is completed, the pipeline grouting will be carried out within 48 hours. Fine stone concrete is used for beam end anchoring. The intelligent grouting system consists of a high-speed grouting machine, a low-speed grouting bucket, an automatic water adding device, a high-pressure cleaning device, a screw pump and an electrical intelligent control system. It can realize intelligent continuous grouting. After the equipment is inspected before grouting, the circulating intelligent grouting equipment is started to perform a series of tasks such as automatic loading, automatic water supply, and automatic mixing.

[0032] Therefore, through real-time monitoring and continuous collection of the information-based mobile pedestal, intelligent hydraulic formwork, intelligent steam maintenance system, intelligent spraying system, intelligent tensioning system and intelligent grouting system throughout the construction process of the smart beam yard, the real-time data of integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things can be determined, which is convenient for timely detection of abnormal behaviors in the entire process of the smart beam yard construction.

[0033] In this embodiment, the data secure wireless transmission module includes: Data security wireless transmission unit, used to securely send real-time data of integrated monitoring of the entire process of smart beam yard construction based on the Internet of Things based on data encryption technology; Data security wireless receiving unit, used to securely receive real-time data of integrated monitoring of the entire process of smart beam yard construction based on the Internet of Things based on data encryption technology; Among them, the data security wireless transmission unit receives the real-time data of the whole process integrated monitoring of the smart beam yard construction based on the Internet of Things collected by the whole process integrated monitoring module; Based on data encryption technology, the data security wireless sending unit uses an encryption key to encrypt the real-time data of the integrated monitoring of the entire process of the smart beam yard construction based on the Internet of Things, and sends the encrypted real-time data of the integrated monitoring of the entire process of the smart beam yard construction based on the Internet of Things to the data security wireless receiving unit; The data security wireless receiving unit receives the encrypted real-time data of integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things. The data security wireless receiving unit uses a decryption key to decrypt the encrypted real-time data of integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things, and transmits the decrypted real-time data of integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things to the central control platform of the smart beam yard.

[0034] In this embodiment, the smart beam yard central control platform includes: a monitoring data preprocessing module, a construction process analysis module and an integrated intelligent management and control module.

[0035] It should be noted that the real-time data of the integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things is cleaned, converted, integrated and stored through the monitoring data preprocessing module, so that the real-time data of the integrated monitoring of the entire construction process of the smart beam yard is stored in the database; the real-time data of the integrated monitoring of the entire construction process of the smart beam yard is compared and analyzed through the whole construction process analysis module to determine the results of the integrated comparison and analysis of the entire construction process of the smart beam yard; an integrated management and control plan for the entire construction process of the smart beam yard is formulated through the integrated intelligent management and control module, and the entire construction process of the smart beam yard is integrated and intelligently managed to ensure that the entire construction process of the smart beam yard is normal.

[0036] In this embodiment, the monitoring data preprocessing module includes: The monitoring data cleaning unit is used to clean the real-time data of the integrated monitoring of the whole process of the smart beam yard construction based on the Internet of Things based on the Python library, and to identify and remove duplicate values, missing values ​​and abnormal values ​​in the real-time data of the integrated monitoring of the whole process of the smart beam yard construction based on the Internet of Things; The monitoring data conversion unit is used to convert the real-time data of integrated monitoring of the entire process of construction of a smart beam yard based on the Internet of Things based on the Z-score standardization, reduce the dimensional difference between the real-time data of integrated monitoring of the entire process of construction of a smart beam yard based on the Internet of Things, and determine the standardized real-time data of integrated monitoring of the entire process of construction of a smart beam yard.

[0037] In this embodiment, the monitoring data preprocessing module further includes: The monitoring data integration unit is used to integrate the standardized real-time integrated monitoring data of the entire process of smart beam yard construction, integrate the standardized real-time integrated monitoring data of the entire process of smart beam yard construction from different sources into a unified data view, and verify the integrated real-time integrated monitoring data of the entire process of smart beam yard construction to determine whether the integrated real-time integrated monitoring data of the entire process of smart beam yard construction is missing; The monitoring data storage unit is used to store the real-time data of the integrated monitoring of the entire process of the integrated smart beam yard construction. After the data verification is qualified, the real-time data of the integrated monitoring of the entire process of the integrated smart beam yard construction will be stored in the database.

[0038] In this embodiment, the construction process analysis module includes: The construction standard storage unit is used to store the pre-set integrated standard data of the entire process of smart beam yard construction, providing a data reference basis for the integrated management and control of the entire process of smart beam yard construction; Construction comparison and analysis unit, used to compare and analyze the entire process of smart beam yard construction; Among them, the stored integrated standard data of the entire process of smart beam yard construction is indexed and retrieved, and based on the integrated standard data of the entire process of smart beam yard construction, the integrated monitoring real-time data of the entire process of smart beam yard construction is compared and analyzed to determine the integrated comparison and analysis results of the entire process of smart beam yard construction; When the real-time data of the integrated monitoring of the entire process of the smart beam yard construction is within the range of the integrated standard data of the entire process of the smart beam yard construction, the integrated comparison and analysis result of the entire process of the smart beam yard construction is that there is no abnormal construction behavior in the entire process of the smart beam yard construction; When the real-time data of the integrated monitoring of the entire process of the smart beam yard construction is not within the range of the integrated standard data of the entire process of the smart beam yard construction, the integrated comparison and analysis result of the entire process of the smart beam yard construction is that abnormal construction behavior exists in the entire process of the smart beam yard construction.

[0039] In this embodiment, the integrated intelligent management and control module includes: The control plan formulation unit is used to analyze the real-time data of the integrated monitoring of the entire process of the smart beam yard construction according to the results of the integrated comparison and analysis of the entire process of the smart beam yard construction, determine the abnormal causes of the smart beam yard construction, and formulate an integrated control plan for the entire process of the smart beam yard construction based on the abnormal causes of the smart beam yard construction; The integrated intelligent management and control unit is used to carry out integrated intelligent management and control of the entire construction process of the smart beam yard based on the integrated management and control solution of the entire construction process of the smart beam yard, so that the entire construction process of the smart beam yard can be normal.

[0040] In summary, through advanced sensing technology, Internet of Things technology and data analysis technology, full monitoring and intelligent management of the smart beam yard construction process have been achieved, which not only improves production efficiency, but also ensures product quality and reduces resource waste.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. The integrated control system for the entire process of smart beam yard construction is characterized by: include: The whole process integrated monitoring module is used to monitor and continuously collect the information mobile pedestal, intelligent hydraulic formwork, intelligent steam maintenance system, intelligent spray system, intelligent tensioning system and intelligent grouting system in real time, and determine the real-time data of the whole process of integrated monitoring of the intelligent beam yard construction based on the Internet of Things; Data security wireless transmission module, used to securely transmit the real-time data of the integrated monitoring of the entire process of smart beam yard construction based on the Internet of Things to the central control platform of the smart beam yard based on the wireless network; The smart beam yard central control platform is used to pre-process and analyze the real-time data of the integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things, determine the integrated comparison and analysis results of the entire construction process of the smart beam yard, and formulate an integrated management and control plan for the entire construction process of the smart beam yard to carry out integrated intelligent management and control of the entire construction process of the smart beam yard; The whole process integrated monitoring module includes: The smart sprinkler monitoring unit is used to monitor and continuously collect data on the smart sprinkler system during the entire construction process of the smart beam yard in real time to obtain smart sprinkler monitoring data; The intelligent spray monitoring unit is used for: Real-time detection of current ambient temperature and humidity data; Compare the current ambient temperature data with the preset temperature threshold to obtain a temperature comparison result; Compare the current environmental humidity data with the preset humidity threshold to obtain the humidity comparison result; When the temperature comparison result indicates that the current ambient temperature data exceeds the preset temperature threshold, and the humidity comparison result indicates that the current ambient humidity data is lower than the preset humidity threshold, the current bridge surface temperature is extracted; Retrieve the thermal conductivity corresponding to the current bridge material; The current bridge surface temperature and thermal conductivity are combined with the current ambient humidity data and the current ambient temperature data to obtain the spray water flow rate per unit time; The spray water flow rate per unit time is obtained by the following formula: ； Wherein, Q represents the spray water flow rate per unit time; Q0 represents the preset reference spray water flow rate; T q represents the current bridge surface temperature; λ represents the thermal conductivity corresponding to the current bridge material; T s Indicates the current ambient temperature data; W s Indicates the current humidity data; W y Indicates the preset humidity threshold; n indicates the number of historical spraying operations; E i It represents the actual temperature drop of the bridge surface when the ambient temperature corresponding to the i-th spray operation drops by 1 degree Celsius; After setting the spray water flow rate per unit time, set the spray time length.

2. The integrated control system for the whole process of smart beam yard construction as claimed in claim 1 is characterized in that: The whole process integrated monitoring module includes: The information-based mobile pedestal monitoring unit is used to conduct real-time monitoring and continuous collection of the information-based mobile pedestal during the entire process of smart beam yard construction, and obtain the information-based mobile pedestal monitoring data; Intelligent hydraulic formwork monitoring unit is used to monitor and continuously collect the intelligent hydraulic formwork in real time during the entire process of smart beam yard construction, and obtain intelligent hydraulic formwork monitoring data; Intelligent steam maintenance monitoring unit, used to monitor and continuously collect data on the intelligent steam maintenance system during the entire process of smart beam yard construction, and obtain intelligent steam maintenance monitoring data; The smart tensioning monitoring unit is used to monitor and continuously collect data on the smart tensioning system during the entire construction process of the smart beam yard in real time to obtain smart tensioning monitoring data. The smart grouting monitoring unit is used to monitor and continuously collect data on the smart grouting system during the entire construction process of the smart beam field, and obtain smart grouting monitoring data; Among them, based on the acquired information-based mobile pedestal monitoring data, intelligent hydraulic formwork monitoring data, intelligent steam maintenance monitoring data, smart spraying monitoring data, smart tensioning monitoring data and smart grouting monitoring data, the real-time integrated monitoring data of the entire construction process of the smart beam yard based on the Internet of Things is determined.

3. The integrated control system for the whole process of smart beam yard construction as claimed in claim 2 is characterized in that: After the spray water flow rate per unit time is set, setting the spray time length includes: Extract the water absorption rate corresponding to the bridge material; Extract the area of ​​the beam field corresponding to the current spraying position; The spraying time length is set by using the water absorption rate corresponding to the bridge material and the area of ​​the beam field corresponding to the current spraying position in combination with the spraying water flow rate per unit time; The spraying time length is obtained by the following formula: ； Among them, Y represents the length of the spraying time; A represents the area of ​​the beam field corresponding to the current spraying position; Q represents the spraying water flow rate per unit time; S represents the water absorption rate corresponding to the bridge material; x represents the preset adjustment coefficient, which is used to control the sensitivity of the influence of area and flow rate on the spraying time; k represents the preset water absorption rate reference value.

4. The integrated control system for the whole process of smart beam yard construction as claimed in claim 3 is characterized in that: The data secure wireless transmission module comprises: Data security wireless transmission unit, used to securely send real-time data of integrated monitoring of the entire process of smart beam yard construction based on the Internet of Things based on data encryption technology; Data security wireless receiving unit, used to securely receive real-time data of integrated monitoring of the entire process of smart beam yard construction based on the Internet of Things based on data encryption technology; Among them, the data security wireless transmission unit receives the real-time data of the whole process integrated monitoring of the smart beam yard construction based on the Internet of Things collected by the whole process integrated monitoring module; Based on data encryption technology, the data security wireless sending unit uses an encryption key to encrypt the real-time data of the integrated monitoring of the entire process of the smart beam yard construction based on the Internet of Things, and sends the encrypted real-time data of the integrated monitoring of the entire process of the smart beam yard construction based on the Internet of Things to the data security wireless receiving unit; The data security wireless receiving unit receives the encrypted real-time data of integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things. The data security wireless receiving unit uses a decryption key to decrypt the encrypted real-time data of integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things, and transmits the decrypted real-time data of integrated monitoring of the entire construction process of the smart beam yard based on the Internet of Things to the central control platform of the smart beam yard.

5. The integrated control system for the whole process of smart beam yard construction as claimed in claim 4 is characterized in that: The smart beam yard central control platform includes: The monitoring data preprocessing module is used to clean, convert, integrate and store the real-time data of the integrated monitoring of the whole process of the smart beam yard construction based on the Internet of Things, so that the real-time data of the integrated monitoring of the whole process of the smart beam yard construction can be stored in the database; The whole construction process analysis module is used to compare and analyze the real-time data of the integrated monitoring of the whole process of the smart beam yard construction based on the integrated standard data of the whole process of the smart beam yard construction, and determine the integrated comparison and analysis results of the whole process of the smart beam yard construction; The integrated intelligent management and control module is used to formulate an integrated management and control plan for the entire process of smart beam yard construction based on the integrated comparison and analysis results of the entire process of smart beam yard construction, and to carry out integrated intelligent management and control of the entire process of smart beam yard construction to ensure the normal operation of the entire process of smart beam yard construction.

6. The integrated control system for the whole process of smart beam yard construction as claimed in claim 5 is characterized in that: The monitoring data preprocessing module comprises: The monitoring data cleaning unit is used to clean the real-time data of the integrated monitoring of the whole process of the smart beam yard construction based on the Internet of Things based on the Python library, and to identify and remove duplicate values, missing values ​​and abnormal values ​​in the real-time data of the integrated monitoring of the whole process of the smart beam yard construction based on the Internet of Things; The monitoring data conversion unit is used to convert the real-time data of integrated monitoring of the entire process of construction of a smart beam yard based on the Internet of Things based on the Z-score standardization, reduce the dimensional difference between the real-time data of integrated monitoring of the entire process of construction of a smart beam yard based on the Internet of Things, and determine the standardized real-time data of integrated monitoring of the entire process of construction of a smart beam yard.

7. The integrated control system for the whole process of smart beam yard construction as claimed in claim 6 is characterized in that: The monitoring data preprocessing module also includes: The monitoring data integration unit is used to integrate the standardized real-time integrated monitoring data of the entire process of smart beam yard construction, integrate the standardized real-time integrated monitoring data of the entire process of smart beam yard construction from different sources into a unified data view, and verify the integrated real-time integrated monitoring data of the entire process of smart beam yard construction to determine whether the integrated real-time integrated monitoring data of the entire process of smart beam yard construction is missing; The monitoring data storage unit is used to store the real-time data of the integrated monitoring of the entire process of the integrated smart beam yard construction. After the data verification is qualified, the real-time data of the integrated monitoring of the entire process of the integrated smart beam yard construction will be stored in the database.

8. The integrated control system for the whole process of smart beam yard construction as claimed in claim 7 is characterized in that: The construction whole process analysis module includes: The construction standard storage unit is used to store the pre-set integrated standard data of the entire process of smart beam yard construction, providing a data reference basis for the integrated management and control of the entire process of smart beam yard construction; Construction comparison and analysis unit, used to compare and analyze the entire process of smart beam yard construction; Among them, the stored integrated standard data of the entire process of smart beam yard construction is indexed and retrieved, and based on the integrated standard data of the entire process of smart beam yard construction, the integrated monitoring real-time data of the entire process of smart beam yard construction is compared and analyzed to determine the integrated comparison and analysis results of the entire process of smart beam yard construction; When the real-time data of the integrated monitoring of the entire process of the smart beam yard construction is within the range of the integrated standard data of the entire process of the smart beam yard construction, the integrated comparison and analysis result of the entire process of the smart beam yard construction is that there is no abnormal construction behavior in the entire process of the smart beam yard construction; When the real-time data of the integrated monitoring of the entire process of the smart beam yard construction is not within the range of the integrated standard data of the entire process of the smart beam yard construction, the integrated comparison and analysis result of the entire process of the smart beam yard construction is that abnormal construction behavior exists in the entire process of the smart beam yard construction.

9. The integrated control system for the whole process of smart beam yard construction as claimed in claim 8 is characterized in that: The integrated intelligent management and control module includes: The control plan formulation unit is used to analyze the real-time data of the integrated monitoring of the entire process of the smart beam yard construction according to the results of the integrated comparison and analysis of the entire process of the smart beam yard construction, determine the abnormal causes of the smart beam yard construction, and formulate an integrated control plan for the entire process of the smart beam yard construction based on the abnormal causes of the smart beam yard construction; The integrated intelligent management and control unit is used to carry out integrated intelligent management and control of the entire construction process of the smart beam yard based on the integrated management and control solution of the entire construction process of the smart beam yard, so that the entire construction process of the smart beam yard can be normal.

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