Special small card carriage data construction and multi-system circulation method, device and equipment
By re-planning the virtual structure of the carriage and expanding the process route, the existing problem of poor data flow is solved, the cost saving of carriage manufacturing and the automation of data processes are realized, and the production efficiency and data consistency are improved.
Patent Information
- Application Number
- CN202411891643.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-12-20
AI Technical Summary
The existing BOM data structures and production systems are unable to respond to major changes in the process flow, resulting in poor data flow and difficult to control manufacturing costs.
By re-planning and building the virtual structure of the car, expanding the process route, and adding hierarchy structure and production line code to the BOM and SCF systems, the data can be automatically flowed online.
It saves the manufacturing cost of different models of carriages, saves kinetic energy and consumption, opens up the data process, ensures that all data is automatically flowed online, and realizes the integration of the digital platform.
Smart Images

Figure CN119693179A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of vehicle production and manufacturing, and specifically to a method, device and equipment for constructing data of a special pickup truck compartment and circulating data in multiple systems. Background Art
[0002] For the conventional process of light truck body engineering and packing: the body is a separate assembly, and the chassis front engineering is completed and then transferred to the body for delivery after the body assembly is completed; for the light truck manufacturing process planning: the body floor is a stamping part, which is produced in the stamping workshop and supplied for welding. The body floor is connected to the frame and is equipped with BIW (body in white) for joint painting. The side and rear panels are rolled and welded and painted in the body operation department, and then supplied to the general assembly workshop, and finally the general assembly workshop completes the body assembly and delivers it.
[0003] Due to the particularity of the light truck process, the in-carriage manufacturing target set has been exceeded but not reached compared to the PD target (referring to achieving project success through detailed project planning, project control and teamwork). After data synchronization engineering analysis and benchmarking the manufacturing process of light trucks and micro truck series of competing products in the industry, the manufacturing cost target must reach the PD target and control the in-carriage manufacturing cost within the limit. Through analysis to reduce the cost of the entire value chain of car manufacturing, the strategy of loading the entire box with BIW through the second painting line is analyzed as one of the most important directions, with the aim of reducing the kinetic energy of the separate painting of the side and rear panel assembly and the consumption of process logistics.
[0004] However, due to the significant changes in the process flow, the existing BOM (Bill of Materials) data structure is unable to respond, and the SCF (Supply Chain Finance) production system cannot receive data to develop production plans and parts plans. At the same time, SAP (an enterprise resource management system) also reports errors when receiving data. Therefore, for the carriage business, the development and manufacturing data and circulation process need to be re-planned, designed and implemented. Summary of the invention
[0005] The present application provides a method, device and equipment for constructing data of a special pickup truck compartment and circulating data in multiple systems. It adopts a new process scheme and data circulation scheme, which can save the manufacturing cost of compartments of different types of vehicles, save kinetic energy and consumption, and at the same time open up the data flow to ensure that all data flows automatically online.
[0006] In a first aspect, an embodiment of the present application provides a method for constructing special pickup truck compartment data and transferring data in multiple systems, the method comprising:
[0007] The whole box of BIW is passed through the VAN car painting production line, and the manufacturing process and process of the small truck box are improved;
[0008] EBOM re-plans and builds the car body structure in the product BOM structure data, and constructs the car body assembly before and after painting;
[0009] MBOM expands and allocates process routes, adds hierarchical structures and part numbers to BOM, and simultaneously adds production line codes to the SCF system;
[0010] MBOM identifies the model development code mark to keep the model unchanged when the chassis number is converted and transmits the data to SAP.
[0011] In combination with the first aspect, in one embodiment, the whole box carrying BIW passes through a VAN vehicle painting production line, wherein the process flow specifically includes:
[0012] Carry out the car body pre-painting assembly, spot weld the car body floor to the BIW chassis, and complete the assembly of the side and rear panels before painting in the welding workshop.
[0013] In combination with the first aspect, in one embodiment, the improved manufacturing process and process of the pickup truck compartment, wherein the improved process planning specifically includes:
[0014] The carriage floor is a stamped part, produced in the stamping shop and supplied for welding;
[0015] The side and rear panel assembly is supplied for welding, and the whole box of welding and assembly is loaded with BIW for painting;
[0016] The final assembly carriage is delivered after accessories are assembled.
[0017] In combination with the first aspect, in one implementation, the EBOM replans and builds the structure of the carriage in the product BOM structure data, and constructs the carriage assembly after and before painting, wherein the replanning and building of the carriage structure specifically includes:
[0018] For the current light truck models, a virtual structure of the vehicle compartment is built in the BOM and a virtual part number is assigned;
[0019] The welding parts of the carriage are grouped under the second virtual part number structure;
[0020] The virtual part number includes a first virtual part number and a second virtual part number, the first virtual part number indicates that the carriage assembly has been painted, and the second virtual part number indicates that the carriage assembly has not been painted.
[0021] In combination with the first aspect, in one implementation, the MBOM expands and allocates the process route, specifically including:
[0022] Based on the extended summary logic of the process route, the process route of the MBOM is assigned, and the paint-assembly mark is assigned to the first virtual part number;
[0023] For the parts of the carriage during welding production, the corresponding process routes are assigned, and the entire assembly route is converted into welding marks and transmitted to the SCF system.
[0024] In combination with the first aspect, in one implementation, the adding of the hierarchy and part number in the BOM and the simultaneous adding of the production line code in the SCF system specifically include:
[0025] Add the hierarchy and part numbers of the first virtual part number and the second virtual part number in the BOM, and simultaneously add two production line codes in the SCF system, namely the painting delivery line and the welding VAN vehicle delivery line.
[0026] In combination with the first aspect, in one implementation, the MBOM identifies the vehicle model development code mark to keep the vehicle model unchanged when the chassis number is converted, and transmits data to SAP, specifically including:
[0027] MBOM identifies the model development code mark and model tail number of the current model, keeps the model tail number of the current model unchanged when the chassis number is converted, summarizes the data and passes it to SAP according to the current model tail number.
[0028] In a second aspect, an embodiment of the present application provides a special pickup truck compartment data construction and multi-system circulation device, the special pickup truck compartment data construction and multi-system circulation device comprising:
[0029] Improvement module, which is used to drive the whole box of BIW through the VAN car painting line and improve the manufacturing process and process of the small truck box;
[0030] The construction module is used to drive EBOM to re-plan and build the structure of the car body in the product BOM structure data, and to build the car body assembly before and after painting;
[0031] Add module, which is used to drive MBOM to expand and allocate process routes, add hierarchy and part numbers in BOM, and simultaneously add production line codes in SCF system;
[0032] The execution module is used to drive MBOM to identify the model development code mark to keep the model unchanged when the chassis number is converted and pass the data to SAP.
[0033] In conjunction with the second aspect, in one embodiment, the whole box of BIW is passed through a VAN vehicle painting production line, wherein the process flow specifically includes:
[0034] Carry out the car body pre-painting assembly, spot weld the car body floor to the BIW chassis, and complete the assembly of the side and rear panels before painting in the welding workshop.
[0035] In the third aspect, an embodiment of the present application provides a special pickup truck compartment data construction and multi-system circulation device, wherein the special pickup truck compartment data construction and multi-system circulation device comprises a processor, a memory, and a special pickup truck compartment data construction and multi-system circulation program stored in the memory and executable by the processor, wherein when the special pickup truck compartment data construction and multi-system circulation program is executed by the processor, the steps of the above-mentioned special pickup truck compartment data construction and multi-system circulation method are implemented.
[0036] The beneficial effects brought by the technical solution provided in the embodiments of the present application include:
[0037] The adoption of new process solutions and data flow solutions can save the manufacturing costs of carriages of different models, save kinetic energy and consumption, and at the same time open up the data flow, ensure that all data flows automatically online, realize the integration of digital platforms, save manpower and material resources, and tailor-made data adaptation processes for special process flows, which reflects the high consistency of business and data, as well as the high level of data serving the business. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 A flowchart of the special pickup truck compartment data construction and multi-system circulation method for this application;
[0039] Figure 2 This is a functional module diagram of the special pickup truck compartment data construction and multi-system circulation device for this application;
[0040] Figure 3 This is a schematic diagram of the hardware structure of the special pickup truck compartment data construction and multi-system circulation equipment for this application. DETAILED DESCRIPTION
[0041] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0042] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below with reference to the accompanying drawings.
[0043] In a first aspect, an embodiment of the present application provides a method for constructing and transferring data of a special pickup truck compartment and multiple systems.
[0044] In one embodiment, referring to Figure 1 , Figure 1 This is a flowchart of the special truck compartment data construction and multi-system flow method of this application. Figure 1 As shown, the special truck compartment data construction and multi-system circulation method includes:
[0045] S1: The whole box of BIW passes the VAN car painting production line, and improves the manufacturing process and process of the small truck compartment; VAN car, also known as a van or a small passenger van, is a car mainly used for carrying cargo and transporting multiple people.
[0046] In this application, the whole box loaded with BIW passes through the VAN vehicle painting production line, wherein, as for the process flow, it specifically includes: carrying out the pre-painting assembly of the vehicle body, spot welding the vehicle body floor to the BIW chassis, and completing the assembly of the side and rear panels before painting in the welding workshop.
[0047] In this application, the manufacturing process and process of the pickup truck compartment are improved, wherein the improved process planning specifically includes:
[0048] S101: The carriage floor is a stamped part, produced in the stamping workshop and supplied for welding;
[0049] S102: The side and rear panel assembly (before painting) is supplied to welding, and the whole box of welding and assembly is loaded with BIW for painting;
[0050] S103: The final assembly carriage is delivered after accessories are assembled.
[0051] S2: EBOM re-plans and builds the structure of the carriage in the product BOM structure data, and constructs the carriage assembly before and after painting;
[0052] EBOM is data generated by the design department. Product designers design products based on customer orders or design requirements, and generate information including product name, product structure, detailed list, summary list, product instruction manual, packing list, etc. Most of this information is included in EBOM.
[0053] Furthermore, in one embodiment, the EBOM re-plans and builds the structure of the carriage in the product BOM structure data, and constructs the carriage assembly after and before painting, wherein the re-planning and building of the carriage structure specifically includes:
[0054] S201: For the current light truck model, build a virtual structure of the car body in the BOM and assign a virtual part number;
[0055] S202: Grouping the welding parts of the carriage under the second virtual part number structure;
[0056] The virtual part number includes a first virtual part number and a second virtual part number, the first virtual part number indicates that the carriage assembly has been painted, and the second virtual part number indicates that the carriage assembly has not been painted.
[0057] Specifically, EBOM re-plans and builds the structure of the car body in the product BOM structural data, and constructs the car body assembly before and after painting. For example, in the vehicle model V0D1-101-002A, a virtual structure of the car body is built in the BOM, and virtual part numbers 8500014-VV0101 (indicating car body assembly-painted) and 8500016-VV0101 (indicating car body assembly-unpainted) are assigned, and the car body welding parts are grouped under the 8500016-VV0101 structure, which fully reflects the process flow of sub-assembly welding, painting and assembly of the pickup truck car body.
[0058] S3: MBOM expands and allocates the process route, adds the hierarchy and part number in the BOM, and simultaneously adds the production line code in the SCF system;
[0059] Furthermore, in one embodiment, MBOM expands and allocates the process route, specifically including:
[0060] S301: Based on the extended summary logic of the process route, assign the process route of the MBOM and assign a paint-assembly mark to the first virtual part number;
[0061] S302: For the parts of the carriage during welding production, the corresponding process routes are assigned, and all assembly routes are converted into welding marks and transmitted to the SCF system.
[0062] Specifically, MBOM expands and distributes the process route: In the implementation of car body parts manufacturing, the process route of MBOM is assigned through the extended summary logic of the process route. For example, 8500014-VV0101 (car body assembly-painted) is assigned YQ (paint)-ZP (assembly). For the parts of the car body in welding production, the process route is also reassigned, and all assembly routes become HZ (welding) and passed to the SCF system. In actual applications, both MBOM and SCF systems have been verified, and the extended summary logic is feasible and can be applied to the production interface. The SCF system can arrange the production plan of the car body according to the expanded BOM data.
[0063] For the MBOM process route summary logic, it can be: the automobile branch assembly site 8500016* is summarized under 8500014*; all parts with process routes (purchased parts, carriages, self-made parts) are summarized under 8500016* at the automobile branch assembly site; self-made sub-assembly parts are summarized under 8500016*, the same as 5000016* self-made sub-assembly parts.
[0064] Furthermore, in one embodiment, a hierarchy and part number are added to the BOM, and a production line code is added to the SCF system simultaneously, specifically including:
[0065] Add the hierarchical structure and part numbers of the first virtual part number and the second virtual part number in the BOM, and simultaneously add two production line codes in the SCF system (order plan), namely the painting delivery line and the welding VAN vehicle delivery line, to ensure that the part plans at all levels of the car body can be opened and transmitted smoothly.
[0066] Since the previous car body business only involved the production of whole boxes in the car body factory, the chassis plan matched the car body plan to complete the box unloading work in the car body factory. Based on the changes in the process flow in this application, the side panel assembly and the rear panel assembly are sent to the new body welding line for welding after the car body is produced (across factories and production lines). The real-time production plans of the side panel assembly and the rear panel assembly corresponding to the car body can also be queried in the car body production planning system, realizing the real-time linkage of the car body assembly plan-the side panel (rear panel) sub-assembly plan.
[0067] S4: MBOM identifies the model development code mark to keep the model unchanged when the chassis number is converted and pass the data to SAP.
[0068] For the business problem of reporting the whole vehicle, for example, the EBOM of a conventional light truck only needs to publish the engineering data of model A. After the preparation data of model A is released, the MBOM system automatically forms a "comparison between the whole vehicle and the second-class chassis" and transmits it to the relevant system. The second-class chassis **J (for light commercial production) and 85000* (dumping and unloading of the car body) structure. The whole vehicle is completed only after both actions are completed.
[0069] Unlike light trucks, light trucks do not need to drop the box when reporting the production of the whole vehicle, so the light commercial vehicle is completed when the whole vehicle is completed. The solution for the completion of model A is that the chassis number is the same as the whole vehicle number A, so there is no J data; there are problems: 1. Light trucks have no J model data; 2. The chassis number of 4 vehicles is J, and the data has been transferred, which affects the completion of the whole vehicle. In view of this situation, in the present invention, MBOM identifies the model development code mark to keep the model unchanged when the chassis number is converted, and transfer data to SAP. Specifically, MBOM identifies the model development code mark and model tail number of the current model, and keeps the model tail number of the current model unchanged when the chassis number is converted, and summarizes the data and transfers it to SAP according to the current model tail number.
[0070] For example, for small truck flatbed models, MBOM uses the system background to identify the model development code B91 as "V5" and the model number suffix "A" (indicating that it needs to be packed). When the chassis number is converted, the vehicle model remains unchanged, and the summary data is transmitted to SAP according to the A model. There is no need to publish the J model EBOM data separately.
[0071] For the special pickup truck body data construction and multi-system circulation method of this application, based on the balance between cost and processability, the processing route and R&D and manufacturing data construction rules of the pickup truck body are replanned to open up the transmission path between SCF and SAP. A unified process flow for the assembly of pickup truck bodies has been established, and the smooth flow of BOM data flow, production plan and work report has been realized through digital technology; the data information flow under the new body process route planning has been reconstructed and connected: 1. New virtual parts and body structure tree BOM are introduced into EBOM data, and different blocks are grouped; 2. The collection rules of process routes are expanded in MBOM data, and process routes of parts at different structural levels are assigned according to the actual planned process routes and transmitted to SCF; 3. The SCF system can develop rules according to the existing vehicle system to drive production plans and parts plans. Due to the introduction of body structure, two production line codes for virtual body welding and body assembly are added to SCF, and the body assembly plan and sub-assembly plan are linked at the same time, which can be checked in real time; 4. Based on the changes in body structure and process route, the previous SAP data transmission rules are broken, and the MBOM to SAP transmission rules are modified. MBOM identifies the model development code mark and model tail number through the system background, keeps the model unchanged when the chassis number is converted, and transmits data to SAP to ensure that the work report is completed.
[0072] The special pickup truck compartment data construction and multi-system circulation method of the embodiment of the present application adopts a new process solution and data circulation solution, which can save the manufacturing cost of compartments of different models, save kinetic energy and consumption, and at the same time open up the data flow, ensure that all data flows automatically online, realize the integration of the digital platform, save manpower and material resources, and tailor-made data adaptation processes for special process flows, which embodies the high consistency of business and data, as well as the high level of data serving the business.
[0073] On the second aspect, the embodiment of the present application also provides a special pickup truck compartment data construction and multi-system circulation device.
[0074] In one embodiment, referring to Figure 2 , Figure 2 This is a functional module diagram of the special pickup truck compartment data construction and multi-system circulation device of this application. Figure 2 As shown, the special pickup truck compartment data construction and multi-system circulation device includes: an improvement module, a construction module, an addition module, and an execution module.
[0075] The improvement module is used to drive the whole box of BIW to pass the VAN car painting production line and improve the manufacturing process and process of the pickup truck body; the construction module is used to drive EBOM to re-plan and build the structure of the body in the product BOM structure data, and build the body assembly after and before painting; the addition module is used to drive MBOM to expand and allocate the process route, add the hierarchy and part number in the BOM, and simultaneously add the production line code in the SCF system; the execution module is used to drive MBOM to identify the model development code mark, so as to keep the model unchanged when the chassis number is converted, and pass the data to SAP.
[0076] In this application, the whole box of BIW passes through the VAN car painting production line, among which, the process flow specifically includes:
[0077] Carry out the car body pre-painting assembly, spot weld the car body floor to the BIW chassis, and complete the assembly of the side and rear panels before painting in the welding workshop.
[0078] In this application, the manufacturing process and process of the pickup truck compartment are improved, wherein the improved process planning specifically includes:
[0079] The carriage floor is a stamped part, produced in the stamping shop and supplied for welding;
[0080] The side and rear panel assembly is supplied for welding, and the whole box of welding and assembly is loaded with BIW for painting;
[0081] The final assembly carriage is delivered after accessories are assembled.
[0082] In this application, EBOM re-plans and builds the structure of the carriage in the product BOM structure data, and constructs the carriage assembly after and before painting. The re-planning and construction of the carriage structure specifically includes:
[0083] For the current light truck models, a virtual structure of the vehicle compartment is built in the BOM and a virtual part number is assigned;
[0084] The welding parts of the carriage are grouped under the second virtual part number structure;
[0085] The virtual part number includes a first virtual part number and a second virtual part number, the first virtual part number indicates that the carriage assembly has been painted, and the second virtual part number indicates that the carriage assembly has not been painted.
[0086] In this application, MBOM expands and allocates the process route, including:
[0087] Based on the extended summary logic of the process route, the process route of the MBOM is assigned, and the paint-assembly mark is assigned to the first virtual part number;
[0088] For the parts of the carriage during welding production, the corresponding process routes are assigned, and the entire assembly route is converted into welding marks and transmitted to the SCF system.
[0089] In this application, the hierarchy and part number are added to the BOM, and the production line code is added to the SCF system simultaneously, including:
[0090] Add the hierarchy and part numbers of the first virtual part number and the second virtual part number in the BOM, and simultaneously add two production line codes in the SCF system, namely the painting delivery line and the welding VAN vehicle delivery line.
[0091] In this application, MBOM identifies the model development code mark to keep the model unchanged when the chassis number is converted and transmits data to SAP, including:
[0092] MBOM identifies the model development code mark and model tail number of the current model, keeps the model tail number of the current model unchanged when the chassis number is converted, summarizes the data and passes it to SAP according to the current model tail number.
[0093] On the third aspect, an embodiment of the present application provides a special pickup truck compartment data construction and multi-system circulation device, which can be a personal computer (PC), a laptop computer, a server, or other device with data processing capabilities.
[0094] Reference Figure 3 , Figure 3 The hardware structure diagram of the special pickup truck compartment data construction and multi-system flow device involved in the embodiment of the present application is shown in FIG. In the embodiment of the present application, the special pickup truck compartment data construction and multi-system flow device may include a processor, a memory, a communication interface, and a communication bus.
[0095] The communication bus may be of any type and is used to interconnect the processor, the memory, and the communication interface.
[0096] The communication interface includes input / output (I / O) interface, physical interface and logical interface, etc., which are used to realize the interconnection of devices inside the special pickup compartment data construction and multi-system flow equipment, and the interface used to realize the interconnection of special pickup compartment data construction and multi-system flow equipment with other devices (such as other computing devices or user devices). The physical interface can be an Ethernet interface, a fiber optic interface, an ATM interface, etc.; the user device can be a display (Display), a keyboard (Keyboard), etc.
[0097] The memory can be various types of storage media, such as random access memory (RAM), read-only memory (ROM), non-volatile RAM (NVRAM), flash memory, optical storage, hard disk, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), etc.
[0098] The processor may be a general-purpose processor, which may call the special pickup compartment data construction and multi-system flow program stored in the memory, and execute the special pickup compartment data construction and multi-system flow method provided in the embodiment of the present application. For example, the general-purpose processor may be a central processing unit (CPU). The method executed when the special pickup compartment data construction and multi-system flow program is called may refer to the various embodiments of the special pickup compartment data construction and multi-system flow method of the present application, which will not be repeated here.
[0099] Those skilled in the art will understand that Figure 3 The hardware structure shown in the figure does not constitute a limitation on the present application, and may include more or less components than shown in the figure, or combine certain components, or arrange the components differently.
[0100] The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally includes steps or units that are not listed, or optionally includes other steps or units inherent to these processes, methods, products or devices. The terms "first", "second" and "third" are used to distinguish different objects, etc., and do not represent a sequence, nor do they limit "first", "second" and "third" to different types.
[0101] In the description of the embodiments of the present application, "exemplary", "for example" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary", "for example" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary", "for example" or "for example" is intended to present related concepts in a specific way.
[0102] In the description of the embodiments of the present application, unless otherwise specified, “ / ” means or, for example, A / B can mean A or B; the “and / or” in the text is merely a description of the association relationship of associated objects, indicating that three relationships may exist, for example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, in the description of the embodiments of the present application, “multiple” refers to two or more than two.
[0103] In some processes described in the embodiments of the present application, multiple operations or steps that appear in a specific order are included, but it should be understood that these operations or steps may not be executed in the order in which they appear in the embodiments of the present application or in parallel, and the sequence number of the operation is only used to distinguish the different operations, and the sequence number itself does not represent any execution order. In addition, these processes may include more or fewer operations, and these operations or steps may be executed in sequence or in parallel, and these operations or steps may be combined.
[0104] Through the description of the above implementation methods, those skilled in the art can clearly understand that the above-mentioned embodiment methods can be implemented by means of software plus a necessary general hardware platform, and of course by hardware, but in many cases the former is a better implementation method. Based on such an understanding, the technical solution of the present application is essentially or the part that contributes to the prior art can be embodied in the form of a software product, which is stored in a storage medium (such as ROM / RAM, disk, CD) as described above, and includes a number of instructions for a terminal device to execute the methods described in each embodiment of the present application.
[0105] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A method for constructing special truck compartment data and transferring it through multiple systems, characterized in that: The special pickup truck compartment data construction and multi-system circulation method includes: The whole box of BIW is passed through the VAN car painting production line, and the manufacturing process and process of the small truck box are improved; EBOM re-plans and builds the car body structure in the product BOM structure data, and constructs the car body assembly before and after painting; MBOM expands and allocates process routes, adds hierarchical structures and part numbers to BOM, and simultaneously adds production line codes to the SCF system; MBOM identifies the model development code mark to keep the model unchanged when the chassis number is converted and transmits the data to SAP.
2. The method for constructing and transferring data of a special pickup truck compartment and multiple systems as claimed in claim 1, characterized in that: The whole box of BIW is passed through the VAN car painting production line, wherein the process flow specifically includes: Carry out the car body pre-painting assembly, spot weld the car body floor to the BIW chassis, and complete the assembly of the side and rear panels before painting in the welding workshop.
3. The method for constructing and transferring data of a special pickup truck compartment and multiple systems as claimed in claim 1, characterized in that: The improved manufacturing process and process of the pickup truck compartment, wherein the improved process planning specifically includes: The carriage floor is a stamped part, produced in the stamping shop and supplied for welding; The side and rear panel assembly is supplied for welding, and the whole box of welding and assembly is loaded with BIW for painting; The final assembly carriage is delivered after accessories are assembled.
4. The method for constructing and transferring data of a special pickup truck compartment and multiple systems as claimed in claim 1, characterized in that: The EBOM re-plans and builds the structure of the carriage in the product BOM structure data, and constructs the carriage assembly after and before painting. The re-planning and construction of the carriage structure specifically includes: For the current light truck models, a virtual structure of the vehicle compartment is built in the BOM and a virtual part number is assigned; The welding parts of the carriage are grouped under the second virtual part number structure; The virtual part number includes a first virtual part number and a second virtual part number, the first virtual part number indicates that the carriage assembly has been painted, and the second virtual part number indicates that the carriage assembly has not been painted.
5. The method for constructing and transferring data of a special pickup truck compartment and multiple systems as claimed in claim 4, characterized in that: The MBOM expands and allocates the process route, specifically including: Based on the extended summary logic of the process route, the process route of the MBOM is assigned, and the paint-assembly mark is assigned to the first virtual part number; For the parts of the carriage during welding production, the corresponding process routes are assigned, and the entire assembly route is converted into welding marks and transmitted to the SCF system.
6. The method for constructing and transferring data of a special pickup truck compartment and multiple systems as claimed in claim 4, characterized in that: The above mentioned adding of hierarchy and part number in BOM and simultaneously adding production line code in SCF system include: Add the hierarchy and part numbers of the first virtual part number and the second virtual part number in the BOM, and simultaneously add two production line codes in the SCF system, namely the painting delivery line and the welding VAN vehicle delivery line.
7. The method for constructing and transferring data of a special pickup truck compartment in multiple systems as claimed in claim 1, characterized in that: The MBOM identifies the model development code mark to keep the model unchanged when the chassis number is converted and transmits data to SAP, including: MBOM identifies the model development code mark and model tail number of the current model, keeps the model tail number of the current model unchanged when the chassis number is converted, summarizes the data and passes it to SAP according to the current model tail number.
8. A special pickup truck compartment data construction and multi-system circulation device, characterized in that: The special pickup truck compartment data construction and multi-system circulation device includes: Improvement module, which is used to drive the whole box of BIW through the VAN car painting line and improve the manufacturing process and process of the small truck box; The construction module is used to drive EBOM to re-plan and build the structure of the car body in the product BOM structure data, and to build the car body assembly before and after painting; Add module, which is used to drive MBOM to expand and allocate process routes, add hierarchy and part numbers in BOM, and simultaneously add production line codes in SCF system; The execution module is used to drive MBOM to identify the model development code mark to keep the model unchanged when the chassis number is converted and pass the data to SAP.
9. The special pickup truck compartment data construction and multi-system circulation device according to claim 8, characterized in that: The whole box of BIW is passed through the VAN car painting production line, wherein the process flow specifically includes: Carry out the car body pre-painting assembly, spot weld the car body floor to the BIW chassis, and complete the assembly of the side and rear panels before painting in the welding workshop.
10. A special pickup truck compartment data construction and multi-system circulation device, characterized in that: The special pickup truck compartment data construction and multi-system circulation device includes a processor, a memory, and a special pickup truck compartment data construction and multi-system circulation program stored in the memory and executable by the processor, wherein when the special pickup truck compartment data construction and multi-system circulation program is executed by the processor, the steps of the special pickup truck compartment data construction and multi-system circulation method as described in any one of claims 1 to 7 are implemented.
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