Transformer mounting structure

By designing the transformer installation structure of the bracket and lifting device, the problem of manual adjustment during the installation process in the prior art is solved, and the transformer is automatically aligned and flexible adjustment is realized, reducing labor intensity and time consumption.

CN119694717APending Publication Date: 2025-03-25HUADIAN JINAN ZHANGQIU THERMAL POWER CO LTD
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Patent Information

Application Number
CN202411839973.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-03-25

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Abstract

The invention relates to a transformer mounting structure which comprises a support used for fixing a transformer and a lifting device used for driving the support to ascend and descend, and the support comprises two transverse connecting beams and two longitudinal connecting beams. The two transverse connecting beams are located on the front side and the rear side of the transformer respectively, the two longitudinal connecting beams are located on the left side and the right side of the transformer respectively, and the two ends of the two transverse connecting beams are connected through the two longitudinal connecting beams respectively. Each transverse connecting beam is provided with a sliding sleeve capable of sliding in the axial direction of the transverse connecting beam, each sliding sleeve is fixedly provided with an insertion block used for being inserted into a supporting pipe at the bottom of the transformer, and each sliding sleeve is provided with a fastener used for positioning the sliding sleeve; and the lifting device comprises two groups of lifting mechanisms. The transformer can be lifted through the lifting device to be separated from the table top of the mounting table, and the position of the transformer can be flexibly adjusted based on the universal wheels, so that a connecting hole can be conveniently aligned with a fixing hole in the mounting table.
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Description

Technical Field

[0001] The invention relates to the technical field of transformer installation, and in particular to a transformer installation structure. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, secondary coil and iron core (magnetic core). Its main functions include: voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization (magnetic saturation transformer), etc.

[0003] Transformers can be divided into the following categories according to their uses: distribution transformers, power transformers, fully sealed transformers, combined transformers, dry-type transformers, oil-immersed transformers, single-phase transformers, electric furnace transformers, rectifier transformers, reactors, anti-interference transformers, lightning protection transformers, box-type transformer test transformers, corner transformers, high current transformers, excitation transformers, etc.

[0004] When installing a transformer, it is necessary to adjust the position of the transformer so that the connection hole on the transformer is aligned with the fixing hole on the mounting platform. The existing alignment adjustment method is: lift the transformer onto the mounting platform in advance, and then multiple people work together to repeatedly adjust the position of the transformer by pushing and pulling until the connection hole is aligned with the fixing hole on the mounting platform. Since the transformer is heavy and there is a large friction between the transformer and the mounting platform during the dragging process, on the one hand, it causes wear on the transformer, and on the other hand, the workers have high labor intensity and are time-consuming and laborious during the alignment adjustment.

[0005] Based on the above technical problems, the inventor proposed a transformer installation structure based on the structural characteristics of the transformer itself and the on-site installation layout. The transformer can be lifted up by a lifting device to separate it from the table top of the installation platform, and the transformer position can be flexibly adjusted based on the universal wheel, so that the connection hole can be easily aligned with the fixing hole on the installation platform. The installation process eliminates the need for manual pushing and pulling, has a simple structure, is easy to adjust, and saves time and effort. Summary of the invention

[0006] The present invention aims at solving the deficiencies of the prior art and provides a transformer installation structure.

[0007] According to a first aspect of the present invention, a transformer installation structure is provided, comprising a bracket for fixing the transformer and a lifting device for driving the bracket to rise and fall, wherein the bracket comprises two transverse connecting beams and two longitudinal connecting beams, the two transverse connecting beams are respectively located on the front and rear sides of the transformer, the two longitudinal connecting beams are respectively located on the left and right sides of the transformer, and the two ends of the two transverse connecting beams are respectively connected by the two longitudinal connecting beams; a sliding sleeve capable of sliding axially along the transverse connecting beam is provided on each transverse connecting beam, an insert block for inserting into a support tube at the bottom of the transformer is fixed on each sliding sleeve, and a fastener for positioning the sliding sleeve is provided on each sliding sleeve; the lifting device comprises two sets of lifting mechanisms, and the two sets of lifting mechanisms are respectively installed on the two longitudinal connecting beams.

[0008] Preferably, the lifting mechanism comprises two supporting swing arms, one end of each supporting swing arm is hinged to the longitudinal connecting beam, and the other end of the supporting swing arm is mounted with a universal wheel.

[0009] Preferably, the two support swing arms are connected by a transverse brace, a support plate is fixed on the bottom surface of the longitudinal connecting beam, and the support plate and the transverse brace are connected by a power assembly.

[0010] Preferably, the power assembly is a hydraulic cylinder, the cylinder body of the hydraulic cylinder is hinged to the support plate, and the piston rod of the hydraulic cylinder is hinged to the cross brace. The support swing arm can be swung toward the support plate by the cooperation of the two sets of hydraulic cylinders of the lifting mechanism, so as to raise the bracket, so that the transformer is raised and separated from the table of the mounting table, and the position of the transformer can be flexibly adjusted based on the universal wheel.

[0011] Preferably, the fastener is a fastening bolt, which is threadedly connected to the sleeve and used to tighten the transverse connecting beam. The sleeve can slide along the transverse connecting beam based on the tightness adjustment of the fastener, and then the position of the plug can be adjusted according to the position of the support tube, so as to facilitate the smooth plugging of the plug and the support tube.

[0012] Preferably, in order to adapt to different types of transformers, long holes are provided at both ends of each longitudinal connecting beam, and connecting screws are respectively fixed at both ends of each transverse connecting beam. The connecting screws pass through the corresponding long holes and are fixed by nuts.

[0013] In a second aspect of the present invention, a method for using the above transformer installation structure is provided, comprising the following steps:

[0014] (1) Transfer the transformer to the mounting platform for fixing;

[0015] (2) First, install the two transverse connecting beams on the front and rear sides of the transformer, and adjust the position of the plug block so that the plug block and the support tube can be smoothly plugged in;

[0016] (3) Install two longitudinal connecting beams, and connect and fix the two transverse connecting beams through the longitudinal connecting beams;

[0017] (4) The two longitudinal connecting beams are located on the outside of the mounting platform and maintain a certain height from the ground. The lifting device is operated to lift the bracket, and the transformer is simultaneously lifted and separated from the mounting platform surface;

[0018] (5) The transformer position is adjusted based on the universal wheel. When the connection hole on the support tube is aligned with the fixing hole on the mounting platform, the bracket falls back and the transformer is lowered to the mounting platform;

[0019] (6) Fix the transformer and remove the bracket.

[0020] The beneficial effects of the present invention are:

[0021] 1. The lifting device can be used to lift the transformer and detach it from the mounting table, and the transformer position can be flexibly adjusted based on the universal wheel, so that the connection hole can be easily aligned with the fixing hole on the mounting table. The installation process eliminates the need for manual pushing and pulling, has a simple structure, is easy to adjust, and saves time and effort.

[0022] 2. Through the cooperation of the hydraulic cylinders of the two lifting mechanisms, the support swing arm can be swung toward the support plate, thereby raising the bracket, so that the transformer is raised and separated from the table top of the mounting table, and the position of the transformer can be flexibly adjusted based on the universal wheels.

[0023] 3. The tightness adjustment based on the fastener allows the sliding sleeve to slide along the transverse connecting beam, and then the position of the plug block can be adjusted according to the position of the support tube, so as to facilitate the smooth connection between the plug block and the support tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A top view of the connection relationship between the transverse connecting beam and the transformer of the present invention;

[0025] Figure 2 It is a top view of the general assembly of the present invention;

[0026] Figure 3 It is a front view of the connection relationship between the longitudinal connecting beam and the lifting mechanism of the present invention;

[0027] As shown in the figure:

[0028] 1. Transformer, 2. Horizontal connecting beam, 3. Sliding sleeve, 4. Insert, 5. Fastening bolt, 6. Connecting screw, 7. Support pipe, 8. Mounting table, 9. Longitudinal connecting beam, 10. Longitudinal hole, 11. Support swing arm, 12. Horizontal brace, 13. Hydraulic cylinder, 14. Universal wheel, 15. Support plate. DETAILED DESCRIPTION

[0029] In order to clearly illustrate the technical features of this solution, this solution is described below through a specific implementation method.

[0030] like Figure 1-3 As shown, the present invention includes a bracket for fixing a transformer 1 and a lifting device for driving the bracket to rise and fall, the bracket includes two transverse connecting beams 2 and two longitudinal connecting beams 9, the two transverse connecting beams 2 are respectively located at the front and rear sides of the transformer 1, the two longitudinal connecting beams 9 are respectively located at the left and right sides of the transformer 1, and the two ends of the two transverse connecting beams 2 are respectively connected by two longitudinal connecting beams 9. A sliding sleeve 3 that can slide along the axial direction of the transverse connecting beam 2 is provided on each transverse connecting beam 2, an insert block 4 for inserting into a support tube 7 at the bottom of the transformer 1 is fixed on each sliding sleeve 3, and a fastener for positioning the sliding sleeve 3 is provided on each sliding sleeve 3. The lifting device includes two sets of lifting mechanisms, and the two sets of lifting mechanisms are respectively installed on the two longitudinal connecting beams 9.

[0031] In this embodiment, the lifting mechanism includes two support swing arms 11, one end of each support swing arm 11 is hinged to the longitudinal connecting beam 9, and the other end of the support swing arm 11 is installed with a universal wheel 14. The two support swing arms 11 are connected by a cross brace 12, and a support plate 15 is fixed on the bottom surface of the longitudinal connecting beam 9, and the support plate 15 is connected to the cross brace 12 through a power assembly. Further, the power assembly is a hydraulic cylinder 13, the cylinder body of the hydraulic cylinder 13 is hinged to the support plate 15, the piston rod of the hydraulic cylinder 13 is hinged to the cross brace 12, and the hydraulic cylinder 13 is connected to the hydraulic pump. Through the cooperation of the two sets of hydraulic cylinders 13 of the lifting mechanism, the support swing arm 11 can be swung toward the support plate 15, thereby lifting the bracket, so that the transformer 1 is lifted and separated from the table surface of the mounting table, and the position of the transformer 1 can be flexibly adjusted based on the universal wheel 14.

[0032] In this embodiment, the fastener is a fastening bolt 5, which is threadedly connected to the sliding sleeve 3 and is used to tighten the transverse connecting beam 2. The sliding sleeve 3 can slide along the transverse connecting beam 2 based on the tightness adjustment of the fastener, and then the position of the plug block 4 can be adjusted according to the position of the support tube 7, so as to facilitate the smooth plugging of the plug block 4 and the support tube 7.

[0033] In this embodiment, in order to adapt to different types of transformers 1, long holes 10 are provided at both ends of each longitudinal connecting beam 9, and connecting screws 6 are fixed at both ends of each transverse connecting beam 2. The connecting screws 6 pass through the corresponding long holes 10 and are fixed by nuts.

[0034] The method for using the above transformer 1 installation structure includes the following steps:

[0035] (1) Transfer the transformer 1 to a mounting platform 8 for fixing;

[0036] (2) First, install two transverse connecting beams 2 to the front and rear sides of the transformer 1, and adjust the position of the plug block 4 so that the plug block 4 and the support tube can be smoothly plugged in;

[0037] (3) Install two longitudinal connecting beams 9, and connect and fix the two transverse connecting beams 2 through the longitudinal connecting beams 9;

[0038] (4) The two longitudinal connecting beams 9 are located outside the mounting platform and maintain a certain height from the ground. The lifting device is operated to lift the bracket, and the transformer 1 is simultaneously lifted and separated from the mounting platform surface;

[0039] (5) The position of the transformer 1 is adjusted based on the universal wheel 14. When the connection hole on the support tube is aligned with the fixing hole on the mounting platform, the bracket falls back and the transformer 1 is lowered onto the mounting platform;

[0040] (6) Transformer 1 is fixed and the bracket is removed.

[0041] Of course, the above description is not limited to the above examples. Technical features not described in the present invention can be achieved by or by using existing technologies, which will not be described here. The above embodiments and drawings are only used to illustrate the technical scheme of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not depart from the purpose of the present invention, and should also fall within the scope of protection of the claims of the present invention.

Claims

1. A transformer installation structure, characterized in that: It comprises a bracket for fixing a transformer and a lifting device for driving the bracket to rise and fall, the bracket comprises two transverse connecting beams and two longitudinal connecting beams, the two transverse connecting beams are respectively located at the front and rear sides of the transformer, the two longitudinal connecting beams are respectively located at the left and right sides of the transformer, and the two ends of the two transverse connecting beams are respectively connected by the two longitudinal connecting beams; a sliding sleeve capable of sliding along the axial direction of the transverse connecting beam is provided on each transverse connecting beam, an insert block for inserting into a supporting tube at the bottom of the transformer is fixed on each sliding sleeve, and a fastener for positioning the sliding sleeve is provided on each sliding sleeve; the lifting device comprises two sets of lifting mechanisms, and the two sets of lifting mechanisms are respectively installed on the two longitudinal connecting beams.

2. A transformer installation structure according to claim 1, characterized in that: The lifting mechanism comprises two supporting swing arms, one end of each supporting swing arm is hinged to the longitudinal connecting beam, and the other end of the supporting swing arm is equipped with a universal wheel.

3. A transformer installation structure according to claim 2, characterized in that: The two support swing arms are connected by a transverse brace, a support plate is fixed on the bottom surface of the longitudinal connecting beam, and the support plate and the transverse brace are connected by a power component.

4. A transformer installation structure according to claim 3, characterized in that: The power assembly is a hydraulic cylinder, a cylinder body of the hydraulic cylinder is hinged to the support plate, and a piston rod of the hydraulic cylinder is hinged to the cross brace.

5. A transformer installation structure according to claim 1, characterized in that: The fastener is a fastening bolt, which is threadedly connected to the sliding sleeve and is used to tighten the transverse connecting beam.

6. A transformer installation structure according to claim 1, characterized in that: Long holes are provided at both ends of each longitudinal connecting beam, and connecting screws are respectively fixed at both ends of each transverse connecting beam. The connecting screws pass through the corresponding long holes and are fixed by nuts.