Low-noise transformer with optimized winding structure

Abstract

The invention discloses a low-noise transformer with an optimized winding structure, and particularly relates to the field of transformers, the low-noise transformer comprises a transformer shell, a fixing frame is connected to the inner wall of the bottom of the transformer shell through bolts, a lower clamping piece is connected to the inner wall of the bottom of the fixing frame, and an upper clamping piece is arranged at the top of the lower clamping piece; an iron core is arranged in the middle of the lower clamping piece and the upper clamping piece, the outer wall of the middle of the iron core is sleeved with insulation paper, a low-voltage winding is arranged on the outer wall of the insulation paper in a surrounding mode, the outer wall of the low-voltage winding is sleeved with an insulation interlayer, and a high-voltage winding is arranged on the outer wall of the insulation interlayer in a surrounding mode; according to the high-voltage winding, cooling oil can pass through the heat exchange flow guide channels arranged in the middle of the insulating interlayer, so that the heat dissipation work on the winding is improved, meanwhile, the winding wire grooves play a guiding role so that the high-voltage winding can be wound in a segmented mode, the winding structure can be optimized through the segmented winding, and therefore the voltage stability and load balance are guaranteed.

Description

Technical Field

[0001] The present application relates to the field of transformers, and more specifically, to a low-noise transformer with an optimized winding structure. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. It is mainly composed of a primary coil, a secondary coil and an iron core (magnetic core). Its main functions include voltage conversion, current conversion, impedance conversion, isolation, voltage stabilization, etc.

[0003] After searching, the existing patent (publication number: CN103151141A) discloses a transformer, which belongs to the technical field of transformer equipment. The technical solution of the present invention is: including a transformer housing, a built-in coil, an input wire and an output wire, and is characterized in that the transformer housing is provided with an air inlet and an air outlet, and the air outlet is provided with an exhaust fan. Compared with the prior art, the transformer of the present invention has good heat dissipation, and the temperature is low when used for a long time in summer, which can extend the service life of the coil and reduce the fire hazard. In the process of realizing this application, the inventor found that the prior art has the following problems:

[0004] The windings of existing transformers are all evenly wound on the iron core, and do not have the effect of segmented setting. The heat dissipation area of ​​the non-segmented windings is relatively small, which is not conducive to the heat dissipation. At the same time, the transformer will vibrate and emit noise during operation. At present, the transformer often does not have a vibration isolation component, and does not have the function of quickly adjusting the installation height of the transformer during installation. In some special industrial environments or building spaces, if the height of the transformer cannot be adjusted, it may not be able to adapt to specific space requirements, limiting the scope of use of the transformer;

[0005] Therefore, in order to solve the above problems, a low-noise transformer with optimized winding structure is proposed. Summary of the invention

[0006] In order to overcome the above-mentioned defects of the prior art, the present application provides a low-noise transformer with an optimized winding structure to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a low-noise transformer with an optimized winding structure, comprising a transformer housing, wherein the bottom inner wall of the transformer housing is connected to a fixed frame by bolts, the bottom inner wall of the fixed frame is connected to a lower clamp, an upper clamp is arranged on the top of the lower clamp, a limited clamping groove is provided on the side opposite to the upper clamp and one side of the upper clamp is provided, a screw rod is connected to the inner wall of one side of the fixed frame by a bearing, a moving block is threadedly connected to the outer wall of the screw rod, the moving block is connected to the outer wall of one side of the upper clamp, a sliding ring is connected to the outer wall of the upper clamp on the side away from the moving block, a guide rod is arranged on the side of the fixed frame away from the screw rod, the guide rod passes through the inner wall of the sliding ring, an adjusting knob is arranged on the top side of the fixed frame, the output end of the adjusting knob is connected to the screw rod, twisting the adjusting knob drives the screw rod to rotate synchronously, the rotation of the screw rod drives the moving block to perform translational motion, and the movement of the moving block drives the upper clamp to perform synchronous motion.

[0008] Preferably, an iron core is provided in the middle of the lower clamp and the upper clamp, and the iron core is embedded in the limit clamp groove. The outer wall of the middle part of the iron core is sleeved with insulating paper, and the outer wall of the insulating paper is surrounded by a low-voltage winding, and the outer wall of the low-voltage winding is sleeved with an insulating interlayer, and the outer wall of the insulating interlayer is surrounded by a high-voltage winding, and a heat exchange guide channel is arranged in the middle of the insulating interlayer, and a winding wire groove is arranged on the outer wall of the insulating interlayer.

[0009] Preferably, a sound insulation pad is provided on the inner wall of the transformer casing, and connecting tubes are connected to the outer walls on both sides of the transformer casing, a support column is provided through the middle of the connecting tube, and the bottom ends of the two groups of support columns are connected to mounting frames, and the ends of the support columns away from the mounting frames pass through the connecting tube to connect to the limiting blocks, and limiting telescopic rods are provided on both sides of the connecting tube, and the bottom ends of the limiting telescopic rods are connected to the mounting frame.

[0010] Preferably, a limiting cavity is provided in the middle of the connecting tube, a supporting spring is provided in the middle of the limiting cavity, the top of the supporting spring abuts against the inner wall of the limiting cavity, the supporting spring is sleeved on the outer wall of the supporting column, the outer wall of the supporting column is provided with an external thread, the bottom outer wall of the supporting column is sleeved with an adjusting tube, the top of the adjusting tube extends through the connecting tube to the limiting cavity and is connected to an adjusting push block.

[0011] Preferably, the inner wall of the adjusting push block is provided with an internal thread, the internal thread is threadedly connected to the external thread, a gasket is provided on the top of the adjusting push block, the gasket is sleeved on the outer wall of the support column, and the bottom end of the support spring abuts against the gasket.

[0012] Preferably, the outer wall of the adjusting push block is connected with a damping ring, the damping ring abuts against the inner wall of the limiting cavity, the damping ring is made of rubber material, and twisting the adjusting cylinder to rotate drives the adjusting push block to rotate synchronously, the adjusting push block rotates to perform a spiral lifting motion along the external thread, the lifting of the adjusting push block drives the gasket to perform a synchronous lifting motion, the movement of the gasket drives the supporting spring to perform a lifting motion, and the movement of the supporting spring drives the connecting cylinder and the transformer casing to perform a synchronous lifting motion.

[0013] Preferably, radiators are provided on both side outer walls of the transformer housing adjacent to the connecting tube, and a heat exchange pipe is provided at the bottom of the transformer housing, and both ends of the heat exchange pipe are connected to the transformer housing.

[0014] Preferably, an oil pump is provided in the middle of the heat exchange pipe, a heat exchange water tank is provided on one side of the oil pump, and the middle outer wall of the heat exchange pipe passes through the interior of the heat exchange water tank.

[0015] Preferably, one side of the top of the transformer housing is provided with an oil pillow, a high-voltage outlet terminal is arranged at the center of the top of the transformer housing, and a low-voltage outlet terminal is arranged on one side of the high-voltage outlet terminal.

[0016] Technical effects and advantages of this application:

[0017] 1. Compared with the prior art, the low-noise transformer with optimized winding structure adopts segmented winding between the low-voltage winding and the high-voltage winding, and divides the winding into several sections with equal number of turns in each section, which can ensure voltage stability and load balance. The insulating barrier plays an insulating role and can effectively prevent electrical breakdown and leakage. At the same time, the heat exchange flow channel arranged in the middle of the insulating barrier can allow cooling oil to pass through, thereby increasing the heat dissipation of the winding. Effective heat dissipation measures can reduce the temperature of the transformer and ensure the stability of the transformer when it is running under high load, thereby improving the load capacity of the transformer. At the same time, the winding slot plays a guiding role so that the high-voltage winding can be segmented. The winding structure can be optimized through segmented winding, thereby ensuring voltage stability and load balance.

[0018] 2. Compared with the prior art, this low-noise transformer with an optimized winding structure drives the connecting tube to vibrate slightly synchronously when the transformer vibrates, and uses the support spring to isolate the shaking of the support tube, thereby preventing the transformer vibration from being transmitted to the mounting frame and thus transmitting the noise. At the same time, the damping ring has a damping effect on the rebound of the support spring after vibration isolation buffering, thereby preventing the transformer and the support spring from continuously shaking. The cooperation of the support spring and the adjusting push block allows the transformer to adjust the installation height while reducing noise and keeping the surrounding environment quiet.

[0019] 3. Compared with the prior art, this low-noise transformer with optimized winding structure can drive the adjusting push block to rotate synchronously by twisting the adjusting cylinder when the transformer installation height needs to be adjusted. The adjusting push block rotates along the external thread to perform a spiral lifting motion. The lifting of the adjusting push block drives the gasket to perform a synchronous lifting motion. The movement of the gasket drives the supporting spring to perform a lifting motion. The movement of the supporting spring drives the connecting cylinder and the transformer casing to perform a synchronous lifting motion, thereby achieving the required installation height of the transformer, so that it is easy to install in different positions. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the overall structure of this application;

[0021] Figure 2 This is a schematic diagram of the connection structure between the fixed frame and the iron core of this application;

[0022] Figure 3 This is a side view of the structure of this application;

[0023] Figure 4 This is a schematic diagram of the connection structure between the connection tube and the support column of the present application;

[0024] Figure 5 This is a schematic diagram of the connection structure between the adjusting push block and the gasket of the present application;

[0025] Figure 6 This is a schematic diagram of the core connection structure of this application:

[0026] Figure 7 This is a schematic diagram of the insulating barrier structure of the present application.

[0027] The accompanying drawings are marked as follows: 1. transformer housing; 2. fixing frame; 3. lower clamp; 4. upper clamp; 5. limit clamp groove; 6. screw rod; 7. moving block; 8. adjusting knob; 9. guide rod; 10. sliding ring; 11. iron core; 12. insulating paper; 13. low-voltage winding; 14. insulating barrier; 15. high-voltage winding; 16. heat exchange guide channel; 17. winding wire groove; 18. sound insulation pad; 19. connecting tube; 20 , support column; 201, external thread; 21, mounting frame; 22, limit block; 23, limit telescopic rod; 24, limit cavity; 25, support spring; 26, adjustment cylinder; 27, adjustment push block; 271, internal thread; 28, gasket; 29, damping ring; 30, radiator; 31, heat exchange pipe; 32, oil pump; 33, heat exchange water tank; 34, oil pillow; 35, high-pressure outlet terminal; 36, low-pressure outlet terminal. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0029] Example 1

[0030] As attached Figures 1 to 7 A low-noise transformer with an optimized winding structure shown in the figure comprises a transformer housing 1, a fixing frame 2 is connected to the bottom inner wall of the transformer housing 1 by bolts, a lower clamp 3 is connected to the bottom inner wall of the fixing frame 2, an upper clamp 4 is arranged on the top of the lower clamp 3, a limited clamp groove 5 is provided on the side opposite to the lower clamp 3 of the upper clamp 4, a screw rod 6 is connected to the inner wall of one side of the fixing frame 2 by a bearing, a moving block 7 is threadedly connected to the outer wall of the screw rod 6, the moving block 7 is connected to the outer wall of one side of the upper clamp 4, a sliding ring 10 is connected to the outer wall of the upper clamp 4 away from the moving block 7, a guide rod 9 is arranged on the side of the fixing frame 2 away from the screw rod 6, the guide rod 9 penetrates the inner wall of the sliding ring 10, an adjusting knob 8 is arranged on the top side of the fixing frame 2, the output end of the adjusting knob 8 is connected to the screw rod 6, twisting the adjusting knob 8 drives the screw rod 6 to rotate synchronously, the rotation of the screw rod 6 drives the moving block 7 to perform translational motion, and the movement of the moving block 7 drives the upper clamp 4 to perform synchronous motion.

[0031] Among them, the transformer housing 1 plays a supporting and fixing role. When installing, the iron core 11 can be embedded in the limiting clamp groove 5 on the top of the lower clamp 3. Twisting the adjusting knob 8 drives the screw rod 6 to rotate synchronously. The rotation of the screw rod 6 drives the moving block 7 to move downward. The movement of the moving block 7 drives the upper clamp 4 to move synchronously, so that the limiting clamp groove 5 on the inner wall of the upper clamp 4 can be embedded in the iron core 11 and cooperate with the lower clamp 3 to squeeze, clamp and fix it, thereby realizing the fixation of the iron core 11. When disassembly is required, the adjusting knob 8 can be twisted in the opposite direction to disassemble the iron core 11. The guide rod 9 and the sliding ring 10 play a limiting role to prevent the upper clamp 4 from rotating at will.

[0032] Example 2

[0033] Based on Example 1, the solution in Example 1 is further detailed in combination with the following specific working method. Figures 1 to 7 As shown, see the following description for details:

[0034] As a preferred embodiment, an iron core 11 is provided in the middle of the lower clamp 3 and the upper clamp 4, and the iron core 11 is embedded in the limit clamp groove 5. The outer wall of the middle part of the iron core 11 is sleeved with insulating paper 12, and the outer wall of the insulating paper 12 is surrounded by a low-voltage winding 13, and the outer wall of the low-voltage winding 13 is sleeved with an insulating barrier 14, and the outer wall of the insulating barrier 14 is surrounded by a high-voltage winding 15, and the middle part of the insulating barrier 14 is arranged with a heat exchange guide channel 16, and the outer wall of the insulating barrier 14 is arranged with a winding wire groove 17, wherein the low-voltage winding 13 and the high-voltage winding 15 are both divided into several sections, and the turns of each section The numbers are equal, which can ensure the stability of voltage and load balance. The insulating barrier 14 plays an insulating role and can effectively prevent the occurrence of electrical breakdown and leakage. At the same time, the heat exchange guide channel 16 arranged in the middle of the insulating barrier 14 can allow the cooling oil to pass through, thereby increasing the heat dissipation of the winding. Effective heat dissipation measures can reduce the temperature of the transformer and ensure the stability of the transformer when it is running under high load, thereby improving the load capacity of the transformer. At the same time, the winding slot 17 plays a guiding role so that the high-voltage winding 15 can be segmented. The segmented winding can be optimized to the winding structure, thereby ensuring voltage stability and load balance.

[0035] As a preferred embodiment, a sound insulation pad 18 is provided on the inner wall of the transformer casing 1, and connecting tubes 19 are connected to the outer walls on both sides of the transformer casing 1. A support column 20 is provided through the middle of the connecting tube 19, and the bottom ends of the two groups of support columns 20 are connected to a mounting frame 21. The end of the support column 20 away from the mounting frame 21 passes through the connecting tube 19 to connect to a limiting block 22. Limiting telescopic rods 23 are provided on both sides of the connecting tube 19, and the bottom ends of the limiting telescopic rods 23 are connected to the mounting frame 21. The sound insulation pad 18 plays a certain sound insulation role, and the support column 20 plays a supporting and limiting role. The connecting tube 19 can slide on the outer wall of the support column 20, and threaded holes are provided at the edge of the mounting frame 21 to facilitate installation and positioning.

[0036] As a preferred embodiment, a limiting cavity 24 is provided in the middle of the connecting tube 19, and a supporting spring 25 is provided in the middle of the limiting cavity 24. The top of the supporting spring 25 abuts against the inner wall of the limiting cavity 24, and the supporting spring 25 is sleeved on the outer wall of the supporting column 20. The outer wall of the supporting column 20 is provided with an external thread 201, and an adjusting tube 26 is sleeved on the bottom outer wall of the supporting column 20. The top of the adjusting tube 26 extends through the connecting tube 19 to the limiting cavity 24 and is connected to an adjusting push block 27, wherein the supporting spring 25 plays a buffering role, and the adjusting tube 26 can rotate on the outer wall of the supporting column 20. The rotation of the adjusting tube 26 drives the adjusting push block 27 to rotate synchronously, and the adjusting push block 27 plays the role of supporting the supporting spring 25. The limiting cavity 24 plays a limiting role so that the top of the connecting tube 19 abuts against the supporting spring 25, so that it can perform synchronous lifting and lowering movements with the supporting spring 25.

[0037] As a preferred embodiment, the inner wall of the adjusting push block 27 is provided with an internal thread 271, and the internal thread 271 is threadedly connected to the external thread 201. A gasket 28 is provided on the top of the adjusting push block 27, and the gasket 28 is sleeved on the outer wall of the support column 20. The bottom end of the support spring 25 abuts against the gasket 28. When the installation height of the transformer needs to be adjusted, the adjusting cylinder 26 can be twisted to rotate and drive the adjusting push block 27 to rotate synchronously. The adjusting push block 27 rotates and performs a spiral lifting motion along the external thread 201. The lifting of the adjusting push block 27 drives the gasket 28 to perform a synchronous lifting motion. The gasket 28 moves to push the support spring 25 to perform a lifting motion. The support spring 25 moves to drive the connecting cylinder 19 and the transformer casing 1 to perform a synchronous lifting motion, thereby achieving the required installation height of the transformer, so as to facilitate installation at different positions.

[0038] As a preferred embodiment, the outer wall of the adjusting push block 27 is connected with a damping ring 29, and the damping ring 29 abuts against the inner wall of the limiting cavity 24. The damping ring 29 is made of rubber. The twisting adjustment cylinder 26 drives the adjusting push block 27 to rotate synchronously. The adjusting push block 27 rotates and performs a spiral lifting motion along the external thread 201. The lifting of the adjusting push block 27 drives the gasket 28 to perform a synchronous lifting motion. The gasket 28 moves to push the supporting spring 25 to perform a lifting motion. The support spring 25 moves to drive the connecting cylinder 19 and the transformer housing 1 to perform a synchronous lifting motion. The iron core 11 of the transformer is composed of silicon steel sheets. Under the action of the electromagnetic field, the silicon steel sheets will undergo magnetostriction, that is, the size along the direction of the magnetic lines of force will change, and the excitation disappears. After that, the silicon steel sheet returns to its original shape. This periodic expansion and contraction change will cause the vibration of the iron core 11, thereby driving the overall vibration of the transformer and generating noise. When the transformer vibrates, it drives the connecting tube 19 to vibrate slightly synchronously. The support spring 25 is used to isolate the shaking of the support tube to prevent the transformer vibration from being transmitted to the mounting frame 21 and thus transmitting the noise. At the same time, the damping ring 29 has a damping effect on the rebound of the support spring 25 after the vibration isolation buffer, thereby preventing the transformer and the support spring 25 from continuously shaking. The cooperation between the support spring 25 and the adjusting push block 27 allows the transformer to adjust the installation height while reducing noise and keeping the surrounding environment quiet.

[0039] As a preferred embodiment, radiators 30 are provided on both side outer walls of the transformer casing 1 adjacent to the connecting tube 19, and a heat exchange pipe 31 is provided at the bottom of the transformer casing 1. Both ends of the heat exchange pipe 31 are connected to the transformer casing 1, wherein the radiator 30 can dissipate heat for the transformer casing 1 to avoid overheating, and at the same time, the heat exchange pipe 31 is connected to the transformer casing 1 so that cooling oil can flow into the heat exchange pipe 31.

[0040] As a preferred embodiment, an oil pump 32 is provided in the middle of the heat exchange pipe 31, and a heat exchange water tank 33 is provided on one side of the oil pump 32. The middle outer wall of the heat exchange pipe 31 passes through the interior of the heat exchange water tank 33, wherein the cooling oil in the transformer housing 1 can be circulated and conducted to the heat exchange pipe 31 through the oil pump 32 and then returned to the transformer housing 1, so that the cooling oil can circulate and flow to enhance the heat dissipation effect of the transformer. At the same time, cooling water can be stored in the heat exchange water tank 33, and the heat exchange effect of the cooling oil is achieved through the heat exchange pipe 31 in the heat exchange water tank 33, so as to improve the heat dissipation effect of the transformer and increase the service life of the transformer.

[0041] As a preferred embodiment, an oil pillow 34 is provided on one side of the top of the transformer housing 1, a high-voltage outlet terminal 35 is arranged at the center of the top of the transformer housing 1, and a low-voltage outlet terminal 36 is arranged on one side of the high-voltage outlet terminal 35, wherein the oil pillow 34 can adjust the volume of the transformer oil to adapt to the expansion and contraction caused by changes in oil temperature, ensuring that the oil tank is always full of oil, and the function of the high-voltage outlet terminal 35 and the low-voltage outlet terminal 36 is mainly to lead the high-voltage and low-voltage electric energy inside the transformer to the external circuit for the transmission and distribution of electric energy.

[0042] The working process of the present application is as follows: first, when installing the iron core 11, it can be embedded in the limiting clamping groove 5 on the top of the lower clamping piece 3, and the twisting adjustment knob 8 drives the screw rod 6 to rotate synchronously. The rotation of the screw rod 6 drives the moving block 7 to move downward, and the movement of the moving block 7 drives the upper clamping piece 4 to move synchronously, so that the limiting clamping groove 5 on the inner wall of the upper clamping piece 4 can be used to fit the lower clamping piece 3 for extrusion, clamping and fixing, thereby realizing the fixation of the iron core 11. When disassembly is required, the adjusting knob 8 can be twisted in the opposite direction to disassemble the iron core 11. The guide rod 9 and the sliding ring 10 play a limiting role to prevent the upper clamping piece 4 from rotating at will. The segmented winding method is adopted between the low-voltage winding 13 and the high-voltage winding 15, and the winding is divided into several sections with equal number of turns in each section, which can ensure To ensure voltage stability and load balance, the insulating barrier 14 plays an insulating role, which can effectively prevent electrical breakdown and leakage. At the same time, the heat exchange guide channel 16 arranged in the middle of the insulating barrier 14 can allow the cooling oil to pass through, thereby increasing the heat dissipation of the winding. Effective heat dissipation measures can reduce the temperature of the transformer and ensure the stability of the transformer when it is running under high load, thereby improving the load capacity of the transformer. At the same time, the winding slot 17 plays a guiding role so that the high-voltage winding 15 can be segmented. The segmented winding can be optimized to the winding structure, thereby ensuring voltage stability and load balance. The sound insulation pad 18 plays a certain sound insulation role. When the installation height of the transformer needs to be adjusted, the adjustment cylinder 26 can be twisted to drive the adjustment push block 27. The push block 27 is adjusted to rotate and perform a spiral lifting motion along the external thread 201. The lifting of the push block 27 drives the gasket 28 to perform a synchronous lifting motion. The gasket 28 moves to push the support spring 25 to perform a lifting motion. The support spring 25 moves to drive the connecting tube 19 and the transformer housing 1 to perform a synchronous lifting motion, thereby achieving the required installation height of the transformer, so as to facilitate installation at different positions. The iron core 11 of the transformer is composed of silicon steel sheets. Under the action of the electromagnetic field, the silicon steel sheets will undergo magnetostriction, that is, the size along the direction of the magnetic lines of force will change. After the excitation disappears, the silicon steel sheets will return to their original shape. This periodic expansion and contraction change will cause the vibration of the iron core 11, thereby driving the overall vibration of the transformer to generate noise. When the transformer vibrates, it will bring The movable connecting tube 19 is synchronously slightly vibrated, and the support spring 25 is used to isolate the shaking of the support tube, so as to prevent the transformer vibration from being transmitted to the mounting frame 21 and thus transmitting the noise. At the same time, the damping ring 29 has a damping effect on the rebound of the support spring 25 after the vibration isolation buffer, so as to prevent the transformer and the support spring 25 from continuously shaking. The support spring 25 cooperates with the adjusting push block 27 so that the transformer can be installed at a high height while reducing noise and keeping the surrounding environment quiet. The oil pump 32 can circulate the cooling oil in the transformer housing 1 to the heat exchange pipe 31 and then flow back to the transformer housing 1, so that the cooling oil can circulate and flow, thereby enhancing the heat dissipation effect of the transformer.At the same time, cooling water can be stored in the heat exchange water tank 33, and the heat exchange effect of the cooling oil can be achieved through the heat exchange pipe 31 inside the heat exchange water tank 33, so as to improve the heat dissipation effect of the transformer and the service life of the transformer. The oil pillow 34 can adjust the volume of the transformer oil to adapt to the expansion and contraction caused by the change of oil temperature, so as to ensure that the oil tank is always full of oil. The main function of the high-voltage outlet terminal 35 and the low-voltage outlet terminal 36 is to lead the high-voltage and low-voltage electric energy inside the transformer to the external circuit for the transmission and distribution of electric energy. The above is the working principle of the low-noise transformer with optimized winding structure.

Claims

1. A low-noise transformer with an optimized winding structure, comprising a transformer housing (1), characterized in that: The bottom inner wall of the transformer housing (1) is connected to a fixing frame (2) via bolts, the bottom inner wall of the fixing frame (2) is connected to a lower clamp (3), an upper clamp (4) is arranged on the top of the lower clamp (3), a limit clamp groove (5) is provided on the side of the upper clamp (4) opposite to the lower clamp (3), a screw rod (6) is connected to the inner wall of one side of the fixing frame (2) via a bearing, the outer wall of the screw rod (6) is threadedly connected to a moving block (7), the moving block (7) is connected to the outer wall of one side of the upper clamp (4), and the upper clamp (4) is away from the moving block. The outer wall of one side of the block (7) is connected to a sliding ring (10); a guide rod (9) is arranged on the side of the fixed frame (2) away from the screw rod (6); the guide rod (9) penetrates the inner wall of the sliding ring (10); an adjusting knob (8) is arranged on the top side of the fixed frame (2); the output end of the adjusting knob (8) is connected to the screw rod (6); twisting the adjusting knob (8) drives the screw rod (6) to rotate synchronously; the rotation of the screw rod (6) drives the moving block (7) to perform translational movement; the movement of the moving block (7) drives the upper clamp (4) to perform synchronous movement.

2. A low noise transformer with optimized winding structure according to claim 1, characterized in that: An iron core (11) is arranged in the middle of the lower clamp (3) and the upper clamp (4), and the iron core (11) is embedded in the limit clamp groove (5). The outer wall of the middle part of the iron core (11) is sleeved with insulating paper (12), and a low-voltage winding (13) is arranged around the outer wall of the insulating paper (12). The outer wall of the low-voltage winding (13) is sleeved with an insulating interlayer (14), and a high-voltage winding (15) is arranged around the outer wall of the insulating interlayer (14). A heat exchange guide channel (16) is arranged in the middle of the insulating interlayer (14), and a winding wire groove (17) is arranged on the outer wall of the insulating interlayer (14).

3. A low noise transformer with optimized winding structure according to claim 1, characterized in that: The inner wall of the transformer housing (1) is provided with a sound insulation pad (18), and the outer walls on both sides of the transformer housing (1) are connected to a connecting tube (19), a support column (20) is provided through the middle of the connecting tube (19), and the bottom ends of two groups of the support columns (20) are connected to a mounting frame (21), and the end of the support column (20) away from the mounting frame (21) passes through the connecting tube (19) and is connected to a limiting block (22), and limiting telescopic rods (23) are provided on both sides of the connecting tube (19), and the bottom ends of the limiting telescopic rods (23) are connected to the mounting frame (21).

4. A low noise transformer with optimized winding structure according to claim 3, characterized in that: A limiting cavity (24) is arranged in the middle of the connecting tube (19), a supporting spring (25) is arranged in the middle of the limiting cavity (24), the top end of the supporting spring (25) is in contact with the inner wall of the limiting cavity (24), the supporting spring (25) is sleeved on the outer wall of the supporting column (20), the outer wall of the supporting column (20) is provided with an external thread (201), an adjusting tube (26) is sleeved on the bottom outer wall of the supporting column (20), the top of the adjusting tube (26) passes through the connecting tube (19) and extends into the limiting cavity (24), and is connected with an adjusting push block (27).

5. A low noise transformer with optimized winding structure according to claim 4, characterized in that: The inner wall of the adjusting push block (27) is provided with an internal thread (271), and the internal thread (271) is threadedly connected to the external thread (201). A gasket (28) is provided on the top of the adjusting push block (27), and the gasket (28) is sleeved on the outer wall of the support column (20), and the bottom end of the support spring (25) is in contact with the gasket (28).

6. A low noise transformer with optimized winding structure according to claim 5, characterized in that: The outer wall of the adjusting push block (27) is connected with a damping ring (29), and the damping ring (29) is in contact with the inner wall of the limiting cavity (24). The damping ring (29) is made of rubber. The adjusting cylinder (26) is twisted to rotate and drive the adjusting push block (27) to rotate synchronously. The adjusting push block (27) rotates along the external thread (201) to perform a spiral lifting movement. The lifting of the adjusting push block (27) drives the gasket (28) to perform a synchronous lifting movement. The gasket (28) moves to push the support spring (25) to perform a lifting movement. The support spring (25) moves to drive the connecting cylinder (19) and the transformer housing (1) to perform a synchronous lifting movement.

7. The low noise transformer with optimized winding structure according to claim 5, characterized in that: The outer walls of both sides of the transformer casing (1) adjacent to the connecting tube (19) are provided with radiators (30), and the bottom of the transformer casing (1) is provided with a heat exchange pipe (31), and both ends of the heat exchange pipe (31) are connected to the transformer casing (1).

8. The low noise transformer with optimized winding structure according to claim 7, characterized in that: An oil pump (32) is arranged in the middle of the heat exchange pipe (31), a heat exchange water tank (33) is arranged on one side of the oil pump (32), and the middle outer wall of the heat exchange pipe (31) penetrates the interior of the heat exchange water tank (33).

9. The low noise transformer with optimized winding structure according to claim 1, characterized in that: An oil pillow (34) is provided on one side of the top of the transformer housing (1), a high-voltage outlet terminal (35) is arranged at the center of the top of the transformer housing (1), and a low-voltage outlet terminal (36) is arranged on one side of the high-voltage outlet terminal (35).

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