Wall switch production line and switch test method

Abstract

The invention belongs to the technical field of wall switch manufacturing, and discloses a wall switch production line and a switch testing method. The wall switch production line comprises a conveying unit, a base feeding unit and a conductive assembly assembling unit, the base feeding unit can carry various types of bases to the conveying unit, and the conveying unit conveys the bases to the conductive assembly assembling unit. The static contact assembly feeding mechanism and the moving contact feeding mechanism which are located at the conductive assembly assembling unit can assemble a static contact assembly and a moving contact assembly which are matched with the base on the base respectively, wall switches of various models can be assembled through cooperative work of multiple units, the compatibility of a production line is improved, manual operation is greatly reduced, the production efficiency is improved, and the production cost is reduced. The production efficiency is improved; and moreover, the static contact assembly matched with the base is conveyed through the cover die box, so that the integrity of the static contact assembly can be ensured, and the quality of a formed product is improved.

Description

Technical Field

[0001] The invention relates to the technical field of wall switch manufacturing, and in particular to a wall switch production line and a switch testing method. Background Art

[0002] As an important part of home electrical control, wall switches are widely used in homes, offices and industrial facilities. With the diversification of user needs, the functions of wall switches are becoming increasingly rich, such as single-open single-control, single-open double-control, double-open single-control and double-open double-control switches.

[0003] Traditional wall switch production equipment can usually only assemble a single model of products and is difficult to adapt to the production of multiple models. When the product model is changed, it is necessary to shut down for a long time to replace part of the production line structure, which seriously affects production efficiency. In addition, traditional production equipment mostly uses vibration plates to feed the static contact components. The vibration plate can easily cause impact on the static contact components during operation, causing some parts to separate or lose, thereby affecting assembly quality and production stability.

[0004] Therefore, there is an urgent need for a wall switch production line and a switch testing method to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide a wall switch production line. The coordinated work of multiple units can assemble wall switches of various models, thereby improving production efficiency and product quality.

[0006] To achieve this object, the present invention adopts the following technical solutions:

[0007] A wall switch production line is used to assemble a wall switch, wherein the wall switch comprises a base, a static contact assembly and a moving contact assembly, and the wall switch production line comprises:

[0008] A conveying unit, used for conveying the base;

[0009] A base loading unit, which can carry bases of wall switches of different models to the conveying unit;

[0010] A conductive component assembly unit, along the conveying direction of the conveying unit, the conductive component assembly unit is located downstream of the base feeding unit, the conductive component assembly unit includes a static contact component feeding mechanism and a moving contact upper feeding mechanism, the static contact component feeding mechanism includes a sleeve mold box, a sleeve mold conveying line and a first assembly component, the sleeve mold box is provided with a limiting groove, the limiting groove can carry the static contact component, the sleeve mold conveying line is used to convey the sleeve mold box to the first assembly component, the conveying unit is used to convey the base to the first assembly component, the first assembly component is used to grab the static contact component in the limiting groove and assemble the static contact component to the base, and the moving contact upper feeding mechanism is used to assemble the moving contact assembly to the base that has been assembled with the static contact assembly.

[0011] Optionally, the stationary contact assembly includes a stationary contact and a conductive member, and the first assembly assembly includes:

[0012] A first sleeve mold positioning assembly and a stationary contact material taking manipulator, wherein the first sleeve mold positioning assembly is used to first position the sleeve mold box on the sleeve mold conveyor line, and the stationary contact material taking manipulator can take out the stationary contact in the sleeve mold box after the first positioning and assemble it onto the base;

[0013] A second mold sleeve positioning assembly and a conductive part picking robot are provided along the conveying direction of the mold sleeve conveyor line. The second mold sleeve positioning assembly is arranged downstream of the first mold sleeve positioning assembly. The second mold sleeve positioning assembly is used for second positioning of the mold sleeve box on the mold sleeve conveyor line. The conductive part picking robot can take out the conductive part in the mold sleeve box after the second positioning and assemble it onto the base.

[0014] Optionally, the static contact assembly feeding mechanism further includes:

[0015] A sleeve mold return line, wherein the sleeve mold return line and the sleeve mold conveying line are parallel to each other and convey in opposite directions;

[0016] A sleeve mold driving member and a sleeve mold stripping plate, wherein the sleeve mold stripping plate is connected to the output end of the sleeve mold driving member, and along the sleeve mold conveying direction, the sleeve mold driving member is located at the end of the sleeve mold conveying line, and the sleeve mold driving member can drive the sleeve mold stripping plate to move perpendicular to the sleeve mold conveying direction to drive the empty sleeve mold box to the sleeve mold return line.

[0017] Optionally, the moving contact loading mechanism comprises:

[0018] A vibration conveying assembly, comprising a circular vibration plate and a straight vibration channel, one end of the straight vibration channel is connected to the circular vibration plate, and the other end of the straight vibration channel is provided with a discharge port, and the straight vibration channel is used to convey the moving contact assembly in the circular vibration plate to the discharge port;

[0019] A silver point detection component is arranged at the discharge port, and the silver point detection component is used to detect the silver point direction of the moving contact assembly at the discharge port;

[0020] A moving contact material distribution component, used for distributing the material of a plurality of the moving contact components flowing out of the material outlet;

[0021] The moving contact material picking robot is communicatively connected with the silver point detection component. The moving contact material picking robot is used to grab the moving contact component after material separation, and assemble the moving contact component on the base according to the silver point direction of the moving contact component.

[0022] Optionally, the moving contact material distribution assembly includes:

[0023] A material distribution carrier, wherein the material distribution carrier is provided with at least one receiving groove and a material distribution sensor corresponding to the receiving groove, and the material distribution sensor is used to sense the moving contact assembly in the receiving groove;

[0024] A first material distribution driving member, wherein the material distribution carrier is connected to an output end of the first material distribution driving member, and a driving direction of the first material distribution driving member is perpendicular to a material discharging direction of the straight vibration channel;

[0025] A second material dividing driving component, wherein the first material dividing driving component is arranged on the second material dividing driving component, and the second material dividing driving component is used for driving the material dividing carrier to move to the moving contact material picking robot.

[0026] Optionally, the base loading unit includes a pallet conveyor line, a pallet and a pallet stacking assembly, wherein the pallet conveyor line is used to convey the pallet, and a receiving slot is provided in the pallet, and the receiving slot can accommodate bases of different models; the pallet stacking assembly includes:

[0027] A second material supporting driving member, at least two of which are respectively arranged on both sides of the pallet conveying line;

[0028] A mounting plate, wherein the output end of each of the second support driving members is provided with the mounting plate;

[0029] A second supporting plate and a first elastic member, wherein a first end of the second supporting plate is rotatably connected to the mounting plate, one end of the first elastic member abuts against the mounting plate, and the other end abuts against the second end of the second supporting plate;

[0030] A stacking drive component is arranged below the pallet conveying line;

[0031] A stacking pallet is connected to the output end of the stacking driving component, and the stacking driving component is used to drive the stacking pallet to lift the empty pallet to the second supporting plate.

[0032] Optionally, the base loading unit includes a base transport mechanism, and the base transport mechanism includes: a first flipping component and a base transport robot, the base transport robot is used to take the base out of the tray and place it on the output end of the first flipping component, and the first flipping component is used to flip the base to a preset angle and place it on the conveying unit.

[0033] Optionally, the conveying unit includes a belt conveyor line, a base transport robot and a carrier conveyor line, the carrier conveyor line is provided with a base carrier, the base transport robot is arranged between the belt conveyor line and the carrier conveyor line, the belt conveyor line is used to transport the base from the base loading unit to the base transport robot, the base transport robot is used to transport the base from the belt conveyor line to the base carrier on the carrier conveyor line, and the carrier conveyor line transports the base carrier carrying the base to the first assembly component and the moving contact loading mechanism in sequence.

[0034] Optionally, the wall switch production line further comprises a panel assembly unit, which is arranged downstream of the conductive component assembly unit along the conveying direction of the conveying unit, and the panel loading assembly unit comprises:

[0035] A panel loading robot, used for carrying a panel matching the base onto the base;

[0036] A pressing mechanism is used to press the panel onto the base corresponding to it.

[0037] Optionally, the wall switch production line further comprises a switch testing device, wherein the switch testing device comprises:

[0038] A mounting frame, wherein a base carrier is provided on the mounting frame, and the base carrier is used to carry the wall switch;

[0039] A hand-feel detection driving member, wherein the hand-feel detection driving member is arranged on the mounting frame;

[0040] A moving block is slidably arranged on the mounting frame along a vertical direction, and an output end of the hand-feel detection driving member is connected to the moving block;

[0041] A pressing rod, the pressing rod is slidably disposed on the moving block along a vertical direction and is elastically connected to the moving block, and a first sensing portion and a second sensing portion are spaced apart on the pressing rod;

[0042] A sensor component is disposed on the moving block, and the sensor component is configured to detect the moving positions of the first sensing portion and the second sensing portion to detect the pressing resistance of the upper button of the panel.

[0043] Optionally, the sensor assembly includes a first sensor and a second sensor, and the first sensor and the second sensor are arranged on the moving block at intervals along a vertical direction;

[0044] The hand-feel detection driving member drives the moving block to descend, and the pressing rod can elastically abut against the button on the panel. The first sensor and the second sensor respectively detect the movement positions of the first sensing part and the second sensing part on the pressing rod to detect the pressing resistance of the button.

[0045] Another object of the present invention is to provide a switch testing method, which simplifies the testing process, improves testing efficiency, and ensures that the pressing resistance of the produced wall switches is within an appropriate range.

[0046] To achieve this object, the present invention adopts the following technical solutions:

[0047] A switch testing method is applied to a switch testing device, wherein the switch testing device comprises a hand-feel detection driving member, a moving block, a pressing rod, a first sensor, a second sensor and a controller, wherein the first sensor and the second sensor are both electrically connected to the controller, and a detection position is set below the hand-feel detection driving member;

[0048] The switch testing method comprises:

[0049] The hand-feel detection drive receives a start signal, wherein the start signal is a signal generated when the wall switch moves to the detection position;

[0050] The hand-feel detection driving member drives the moving block to drive the pressing rod to descend in the vertical direction, the pressing rod elastically abuts against the button on the wall switch, and the pressing rod rises relative to the moving block;

[0051] The first sensor generates a first signal and sends the first signal to the controller; and / or the second sensor generates a second signal and sends the second signal to the controller;

[0052] The controller determines whether the pressing resistance of the button is qualified according to the received first signal and / or the second signal.

[0053] Beneficial effects:

[0054] The wall switch production line provided by the present invention includes a conveying unit, a base loading unit and a conductive component assembly unit. The base loading unit can carry bases of various models to the conveying unit, and the conveying unit conveys the base to the conductive component assembly unit. The static contact assembly loading mechanism and the moving contact loading mechanism located at the conductive component assembly unit can respectively assemble the static contact assembly and the moving contact assembly matching the base on the base. The coordinated work of multiple units realizes the assembly of wall switches of various models, improves the compatibility of the production line, greatly reduces manual operation, and improves production efficiency; and, by conveying the static contact assembly matching the base through the sleeve mold box, the integrity of the static contact assembly can be ensured, and the quality of the assembled product is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0055] Figure 1 It is an exploded view of a single-opening single-control wall switch in the prior art;

[0056] Figure 2 It is an exploded view of a double-opening double-control wall switch in the prior art;

[0057] Figure 3 is a top view of a wall switch production line provided by Embodiment 1 of the present invention;

[0058] Figure 4 is a structural schematic diagram of a conductive component assembly unit provided in Embodiment 1 of the present invention;

[0059] Figure 5 It is a structural schematic diagram of the mold box provided in the first embodiment of the present invention;

[0060] Figure 6 It is a schematic structural diagram of a first set of mold positioning components, a second set of mold positioning components and a set of mold material dividing components provided in the first embodiment of the present invention;

[0061] Figure 7 It is a structural schematic diagram of a first set of mold positioning components and a stationary contact material picking manipulator provided in the first embodiment of the present invention;

[0062] Figure 8 is a structural schematic diagram of a second set of mold positioning components provided in Embodiment 1 of the present invention;

[0063] Fig. 9 It is a structural schematic diagram of a second set of mold positioning components and a conductive member picking robot provided in the first embodiment of the present invention;

[0064] Fig.10 This is a structural schematic diagram of a loading mechanism on a moving contact provided in Embodiment 1 of the present invention;

[0065] Fig.11is a schematic diagram of the structure of a silver spot detection component provided in Embodiment 1 of the present invention;

[0066] Fig.12 It is a structural schematic diagram of a moving contact material distribution assembly provided in Embodiment 1 of the present invention;

[0067] Fig.13 It is a structural schematic diagram of a static contact assembly feeding mechanism and a moving contact upper feeding mechanism provided in the first embodiment of the present invention;

[0068] Fig.14 It is a structural schematic diagram of a base loading unit provided in Embodiment 1 of the present invention at a certain viewing angle;

[0069] Fig.15 is a schematic structural diagram of the base loading unit provided in the first embodiment of the present invention from another viewing angle;

[0070] Fig.16 is a structural schematic diagram of a tray material blocking assembly provided in Embodiment 1 of the present invention;

[0071] Fig.17 It is a structural schematic diagram of the tray material distributing assembly provided in the first embodiment of the present invention before material distributing;

[0072] Fig.18 It is a structural schematic diagram of the tray material distribution assembly provided in the first embodiment of the present invention after material distribution;

[0073] Fig.19 It is a partial enlarged view of the tray material distribution assembly provided in the first embodiment of the present invention after material distribution;

[0074] Fig. 20 is a structural schematic diagram of a tray material shifting assembly provided in Embodiment 1 of the present invention at a certain viewing angle;

[0075] Fig.21 is a structural schematic diagram of the tray material shifting assembly provided in the first embodiment of the present invention from another perspective;

[0076] Fig. 22 It is a partial structural schematic diagram of the material lifting assembly provided in the first embodiment of the present invention;

[0077] Fig.23 is a schematic structural diagram of a first pallet positioning assembly and a second pallet positioning assembly provided in Embodiment 1 of the present invention;

[0078] Fig.24 is a partial enlarged view of the tray stacking assembly provided in the first embodiment of the present invention before stacking;

[0079] Fig.25 is a partial enlarged view of the tray stacking assembly provided in the first embodiment of the present invention after stacking;

[0080] Fig.26 is a schematic structural diagram of a first flip assembly and a base handling robot provided in Embodiment 1 of the present invention;

[0081] Fig. 27 is a partial enlarged view of the first flip assembly provided in the first embodiment of the present invention;

[0082] Fig.28 It is a structural schematic diagram of a panel loading and assembly unit provided in Embodiment 1 of the present invention;

[0083] Fig.29 is a schematic diagram of the structure of a hand feel testing assembly provided in Embodiment 2 of the present invention;

[0084] Fig.30 This is a flow chart of a switch testing method provided in Embodiment 3 of the present invention.

[0085] In the figure:

[0086] 1. Base; 2. Stationary contact assembly; 21. Stationary contact; 22. Conductive member; 3. Moving contact assembly; 41. Button;

[0087] 100, conveying unit; 110, belt conveyor line; 120, base handling manipulator; 130, carrier conveyor line; 131, base carrier;

[0088] 200, base loading unit; 210, tray; 2101, receiving slot; 220, tray circulation mechanism; 2201, tray conveyor line; 221, inbound conveyor line; 2210, tray in station; 2211, tray separation station; 222, outbound conveyor line; 2220, material taking station; 2221, tray out station; 223, tray material separation assembly; 2231, material separation lifting drive member; 2232, material separation lifting plate; 2233, first material support drive member; 2234, first material support plate; 224, tray material dispensing assembly; 2241, material dispensing conveyor belt assembly; 2242, material dispensing lifting assembly; 22421, material dispensing lifting cylinder; 22422, material dispensing support plate; 2243, material dispensing drive motor; 225, tray stacking assembly; 2251, second material support Driving member; 2252, mounting plate; 2253, second supporting plate; 2254, first elastic member; 2255, stacking driving member; 2256, stacking supporting plate; 226, tray blocking assembly; 2261, tray blocking cylinder; 2262, blocking plate; 227, first tray positioning assembly; 2271, first positioning cylinder; 2272, first positioning plate; 2273, first stopper; 228, second tray positioning assembly; 2281, second positioning cylinder; 2282, second positioning plate; 2283, second stopper; 230, base handling mechanism; 231, first flipping assembly; 2311, first lifting driving member; 2312, first flipping driving member; 2313, first clamping driving member; 2314, clamping claw; 232, base handling robot;

[0089] 300, conductive component assembly unit; 310, static contact component feeding mechanism; 320, sleeve mold conveyor line; 321, sleeve mold box; 3211, limit groove; 32111, first limit groove; 32112, second limit groove; 330, first assembly component; 331, first sleeve mold positioning component; 3311, first cylinder; 3312, first positioning block; 3313, second cylinder; 3314, second positioning block; 332, static contact material taking manipulator; 333, second sleeve mold positioning component; 3331, third cylinder; 3332, third positioning block; 334, conductive component taking manipulator; 335, sleeve mold distributing component; 3351, sleeve mold distributing sensor; 3352, fourth cylinder Cylinder; 3353, first material stopper; 3354, fifth cylinder; 3355, second material stopper; 336, sleeve mold return line; 337, sleeve mold drive; 338, sleeve mold stripper plate; 340, moving contact feeding mechanism; 341, vibration conveying assembly; 342, silver point detection assembly; 3421, first detection sensor; 3422, second detection sensor; 343, moving contact material dispensing assembly; 3431, dispensing carrier; 34311, first accommodating groove; 34312, second accommodating groove; 34313, first material dispensing sensor; 34314, second material dispensing sensor; 3432, first material dispensing drive; 3433, second material dispensing drive; 344, moving contact material picking robot;

[0090] 500, panel assembly unit; 510, switch testing device; 511, hand-feel detection drive member; 5111, moving block; 51111, assembly groove; 512, pressure rod; 5121, first sensing part; 5122, second sensing part; 513, sensor assembly; 5131, first sensor; 5132, second sensor; 514, second elastic member; 515, mounting frame; 520, panel loading robot; 530, pressing mechanism; 531, pressing cylinder; 532, pressing plate; 540, appearance detection mechanism. DETAILED DESCRIPTION

[0091] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0092] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0093] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0094] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0095] Embodiment 1

[0096] As an important part of home electrical control, wall switches are widely used in homes, offices and industrial facilities to control the opening or closing of electrical equipment, such as Figure 1 and Figure 2 As shown, the existing wall switch usually includes a base 1, a static contact assembly 2, a moving contact assembly 3 and a panel. The static contact assembly 2 and the moving contact assembly 3 are arranged in the base 1, and the panel is assembled on the base 1. The button 41 on the panel can move the moving contact assembly 3 to make the static contact assembly 2 conductive or disconnected, thereby turning the electrical device on or off.

[0097] With the diversification of user needs, the functions of wall switches are becoming increasingly rich. According to the functions of wall switches, wall switches can be divided into four types, namely single-open single-control switch, single-open double-control switch, double-open single-control switch and double-open double-control switch. Different models of wall switches have the same external dimensions, and the main difference lies in the different number of copper parts constituting the static contact assembly 2 inside the switch. For example, Figure 1 As shown, the static contact assembly 2 in the single-open single-control switch includes a static contact 21, a conductive member 22 and a single-control movable contact assembly, and the single-control movable contact assembly can make the conductive member 22 and the static contact 21 conductive or disconnected; Figure 2 As shown, the conductive assembly in the double-open double-control switch includes four stationary contacts 21, two conductive members 22, and two double-control moving contact assemblies, and each conductive member 22 can make two opposite stationary contacts 21 conductive or disconnected through a double-control moving contact assembly. The number of stationary contacts 21, moving contact assemblies 3, and conductive members 22 included in the conductive assembly in the single-open double-control switch and the double-open single-control switch can be selected according to the required functions, and the specific circuit connection relationship of the above four wall switches is the prior art and will not be repeated.

[0098] Since the structures of the static contact assemblies 2 in different types of wall switches are different, part of the production lines need to be redesigned and installed when the production type is changed, which results in high cost investment and affects production efficiency.

[0099] To this end, this embodiment provides a wall switch production line that is compatible with the assembly of four types of wall switches, such as Figure 3 As shown, the wall switch production line includes a conveying unit 100, a base loading unit 200, and a conductive component assembly unit 300. The conveying unit 100 is used to convey the base 1. The base loading unit 200 and the conductive component assembly unit 300 are arranged beside the conveying unit 100. Along the conveying direction of the conveying unit 100, the conductive component assembly unit 300 is located downstream of the base loading unit 200. The base loading unit 200 can transport the bases 1 of wall switches of different models to the conveying unit 100. The conductive component assembly unit 300 includes a static contact component loading mechanism 310 and a moving contact loading mechanism 340. The static contact component The feeding mechanism 310 includes a sleeve mold box 321, a sleeve mold conveyor line 320 and a first assembly component 330. The sleeve mold box 321 is provided with a limiting groove 3211, and the limiting groove 3211 can carry the static contact assembly 2. The sleeve mold conveyor line 320 is used to convey the sleeve mold box 321 to the first assembly component 330. The conveying unit 100 is used to convey the base 1 to the first assembly component 330. The first assembly component 330 is used to grab the static contact assembly 2 in the limiting groove 3211 and assemble the static contact assembly 2 to the base 1. The moving contact upper feeding mechanism 340 is used to assemble the moving contact assembly 3 to the base 1 that has been assembled with the static contact assembly 2.

[0100] Through the coordinated work of the base loading unit 200, the conveying unit 100 and the conductive component assembly unit 300, various types of wall switches can be assembled, the compatibility of the production line is improved, manual operations are greatly reduced, and production efficiency is improved; and, by conveying the static contact assembly 2 that matches the base 1 through the sleeve mold box 321, the integrity of the static contact assembly 2 can be ensured, thereby improving the quality of the assembled product.

[0101] It should be noted that the wall switch production line provided in this embodiment is compatible with the assembly of wall switches of different models, but in actual production, the factory will usually only produce one model of wall switch within a period of time based on order demand and production plan; orders of the same model are centrally scheduled for production. This production method can minimize the number and frequency of switching of the wall switch production line and improve production line efficiency.

[0102] like Figure 4 , Figure 5 and Figure 6 As shown, in this embodiment, the static contact assembly 2 is circulated through the sleeve mold box 321, and the way in which the sleeve mold box 321 is loaded onto the sleeve mold conveyor line 320 is the same as the way in which the base is loaded onto the conveying unit 100, which will not be described in detail here. It should be noted that the number of static contact assemblies 2 in a single sleeve mold box 321 and the number of static contact assemblies 2 required in a single switch product are in a set relationship, with a total of four combinations; for example, a sleeve mold can accommodate 4 sets of static contact assemblies 2 required for single-open single-control switches, or 4 sets of static contact assemblies 2 required for single-open double-control switches, or 4 sets of static contact assemblies 2 required for double-open single-control switches, or 2 sets of static contact assemblies 2 required for double-open double-control switches. By accommodating multiple sets of static contact assemblies 2 in one sleeve mold box 321, the number of single-time loading can be increased, and the assembly efficiency can be improved.

[0103] Optionally, the stationary contact assembly 2 includes a stationary contact 21 and a conductive member 22. Figure 5 As shown, the limiting groove 3211 in the sleeve mold box includes a first limiting groove 32111 and a second limiting groove 32112. The first limiting groove 32111 can limit the static contact 21, and the second limiting groove 32112 can limit the conductive member 22, which can ensure the integrity of the static contact assembly 2 before being transported to the first assembly assembly 330. Figure 6 and Figure 8As shown, the first assembly component 330 includes a first sleeve mold positioning component 331, a static contact picking robot 332, a second sleeve mold positioning component 333 and a conductive part picking robot 334. The first sleeve mold positioning component 331 is used for the first positioning of the sleeve mold box 321 on the sleeve mold conveyor line 320, and the static contact picking robot 332 can take out the static contact in the sleeve mold box 321 after the first positioning and assemble it to the base 1; along the conveying direction of the sleeve mold conveyor line 320, the second sleeve mold positioning component 333 is arranged downstream of the first sleeve mold positioning component 331, and the second sleeve mold positioning component 333 is used for the second positioning of the sleeve mold box 321 on the sleeve mold conveyor line 320, and the conductive part picking robot 334 can take out the conductive part 22 in the sleeve mold box 321 after the second positioning and assemble it to the base 1. The stationary contact material taking robot 332 and the conductive part material taking robot 334 take out the stationary contact 21 and the conductive part 22 from the mold box 321 respectively, and accurately assemble them onto the base 1, thereby reducing manual operations and improving assembly efficiency and accuracy.

[0104] Alternatively, if Figure 6 The first mold sleeve positioning assembly 331 includes a first cylinder 3311, a first positioning block 3312, a second cylinder 3313, and a second positioning block 3314. The first cylinder 3311 and the second cylinder 3313 are arranged at intervals along the conveying direction of the mold sleeve conveying line 320. The first positioning block 3312 is connected to the piston rod of the first cylinder 3311, and the second positioning block 3314 is connected to the piston rod of the second cylinder 3313. The first cylinder 3311 drives the first positioning block 3312 to move along the direction perpendicular to the mold sleeve conveying line 320. The second cylinder 3313 drives the second positioning block 3314 to move in the direction perpendicular to the sleeve mold conveying line 320, so that the first positioning block 3312 and the second positioning block 3314 are surrounded on the sleeve mold conveying line 320 to form a first limiting space, and the sleeve mold box 321 is limited in the first limiting space, thereby positioning the sleeve mold box 321 on the sleeve mold conveying line 320 for the first time, and then the static contact material taking robot 332 takes out the static contact 21 in the sleeve mold box 321 and assembles it on the base 1.

[0105] Alternatively, if Figure 6As shown, the second mold sleeve positioning assembly 333 includes a third cylinder 3331 and a third positioning block 3332. The third positioning block 3332 is connected to the piston rod of the third cylinder 3331. The driving direction of the third cylinder 3331 forms a certain angle with the conveying direction of the mold sleeve conveyor line 320. When the mold sleeve box 321 moves to the second mold sleeve positioning assembly 333 along the mold sleeve conveyor line 320, the third cylinder 3331 drives the third positioning block 3332 to abut against a vertex of the mold sleeve box 321, applying thrust to the mold sleeve box 321, so that the left end of the mold sleeve box 321 abuts against the end of the mold sleeve conveyor line 320, and the mold sleeve and the rear end abut against the side wall of the mold sleeve conveyor line 320, positioning the mold for the second time, and then the conductive part picking robot 334 takes out the static contact 21 in the mold sleeve box 321 and assembles it on the base 1.

[0106] Alternatively, if Figure 6 and Figure 7 As shown, the static contact assembly feeding mechanism 310 also includes a sleeve mold dividing assembly 335. Along the conveying direction of the sleeve mold conveying line 320, the sleeve mold dividing assembly 335 is arranged upstream of the first sleeve mold positioning assembly 331. The sleeve mold dividing assembly 335 allows the sleeve mold boxes 321 to enter the first sleeve mold positioning assembly 331 one by one, effectively avoiding blockage or positioning errors caused by multiple sleeve mold boxes 321 arriving at the first sleeve mold box 321 positioning assembly at the same time, thereby ensuring the smoothness and stability of the static contact assembly feeding mechanism 310.

[0107] Alternatively, if Figure 6 and Figure 7As shown, the mold-sleeving material distribution component 335 includes a mold-sleeving material distribution sensor 3351, a fourth cylinder 3352, a first material blocking block 3353, a fifth cylinder 3354 and a second material blocking block 3355. The first material blocking block 3353 is connected to the piston rod of the fourth cylinder 3352, and the second material blocking block 3355 is connected to the piston rod of the fifth cylinder 3354. The mold-sleeving box 321 moves in the mold-sleeving conveyor line 320. After the mold-sleeving material distribution sensor 3351 senses the mold-sleeving box 321, the fourth cylinder 3352 drives the first material blocking block 3353 to extend into the mold-sleeving conveyor line 320, blocking the front of the first mold-sleeving box 321 to be distributed, and the first mold-sleeving box 321 cannot move. The fifth cylinder 3354 drives the second material blocking block 3353 to extend into the mold-sleeving conveyor line 320. Block 3355 abuts against the side of the second sleeve mold box 321 to be divided, and the second sleeve mold box 321 cannot move; after completing the above actions, the fourth cylinder 3352 runs to the origin, the first sleeve mold box 321 moves along the sleeve mold conveyor line 320 to the first sleeve mold positioning assembly 331, the fifth cylinder 3354 remains stationary, and the second sleeve mold box 321 remains stationary; after the first positioning sensor at the first sleeve mold positioning assembly 331 senses the material, the first cylinder 3311 and the second cylinder 3313 run to the end point, the first positioning block 3312 blocks the material, and the second positioning block 3314 holds the sleeve mold from the side. The first sleeve mold is completely positioned, waiting for the static contact material picking robot to grab the static contact 21. After the static contact 21 completes material picking, the first cylinder 3311 and the second cylinder 3313 run to the origin, the first sleeve mold moves along the conveying direction of the sleeve mold conveyor line 320, and the second sensor 5132 at the second sleeve mold positioning assembly 333 senses the sleeve mold. Then, the third cylinder 3331 runs to the end point, and the third positioning block 3332 holds the sleeve mold. The first sleeve mold is completely positioned, waiting for the conductive part picking robot 334 to grab the conductive part 22.

[0108] Alternatively, if Figure 8 and Fig. 9 As shown, the static contact assembly feeding mechanism 310 also includes a sleeve mold return line 336, a sleeve mold driving component 337 and a sleeve mold stripping plate 338. The sleeve mold return line 336 and the sleeve mold conveying line 320 are parallel to each other and have opposite conveying directions. The sleeve mold stripping plate 338 is connected to the output end of the sleeve mold driving component 337. Along the sleeve mold conveying direction, the sleeve mold driving component 337 is located at the top of the sleeve mold conveying line 320. The sleeve mold driving component 337 can drive the sleeve mold stripping plate 338 to move in a direction perpendicular to the sleeve mold conveying direction to drive the empty sleeve mold box 321 to the sleeve mold return line 336. In this embodiment, the sleeve mold driving component 337 is a sleeve mold driving cylinder.

[0109] Specifically, after the conductive part material picking robot 334 completes the material picking, the third cylinder 3331 drives the third positioning block 3332 to retract, and the third positioning block 3332 is separated from the sleeve mold, and the sleeve mold driving cylinder runs to the origin position, and the sleeve mold stripper plate 338 moves the sleeve mold to the empty sleeve mold discharge position; in the next cycle, the first empty sleeve mold is moved to the empty sleeve mold discharge position, and the first empty sleeve mold moves along the conveying direction of the sleeve mold return line 336 to the end of the return conveying line; when the multiple sensors at the end of the sleeve mold return line 336 all sense the sleeve mold, the robot clamps the empty sleeve mold and puts it back into the sleeve mold loader to complete the cycle.

[0110] Alternatively, if Fig.10 As shown, the moving contact loading mechanism 340 includes a vibration conveying component 341, a silver dot detection component 342, a moving contact material dividing component 343 and a moving contact material picking robot 344, the vibration conveying component 341 includes a circular vibration disk and a straight vibration channel, one end of the straight vibration channel is connected to the circular vibration disk, and the other end of the straight vibration channel is provided with a discharge port, the straight vibration channel is used to convey the moving contact component 3 in the circular vibration disk to the discharge port; the silver dot detection component 342 is arranged at the discharge port, the silver dot detection component 342 is used to detect the silver dot direction of the moving contact component 3 at the discharge port; the moving contact material dividing component 343 is used to divide several moving contact components 3 flowing out of the discharge port, the moving contact material picking robot 344 is communicatively connected with the silver dot detection component 342, the moving contact material picking robot 344 is used to grab the moving contact component 3 after dividing, and assemble the moving contact component 3 on the base 1 according to the silver dot direction of the moving contact component 3. The moving contact loading mechanism 340 realizes the automation of the entire process from transportation to assembly, ensuring the efficiency, accuracy and consistency of assembly, and significantly improving product quality and production efficiency.

[0111] Alternatively, if Fig.11 As shown, the silver point detection component 342 includes a first detection sensor 3421 and a second detection sensor 3422. The first detection sensor 3421 and the second detection sensor 3422 detect the two ends of the moving contact component 3 respectively. When the first detection sensor 3421 and the second detection sensor both send out material-presence signals, it represents that the moving contact component 3 is a double-control moving contact component; when only one of the first detection sensor 3421 and the second detection sensor 3422 sends out material-presence signals, it represents that the moving contact component is a single-control moving contact component, and the direction of the silver point is recorded to facilitate subsequent assembly.

[0112] Alternatively, if Fig.12As shown, the moving contact material dividing assembly 343 includes a material dividing carrier 3431, a first material dividing drive component 3432 and a second material dividing drive component 3433. The material dividing carrier 3431 is provided with at least one accommodating groove and a material dividing sensor corresponding to the accommodating groove. The material dividing sensor is used to sense the moving contact assembly 3 in the accommodating groove. The material dividing carrier 3431 is connected to the output end of the first material dividing drive component 3432. The driving direction of the first material dividing drive component 3432 is perpendicular to the discharging direction of the straight vibration channel. The first material dividing drive component 3432 is arranged on the second material dividing drive component 3433. The second material dividing drive component 3433 is used to drive the material dividing carrier 3431 to move to the moving contact material picking robot 344. Exemplarily, in this embodiment, the first material distribution driving member 3432 and the second material distribution driving member 3433 are respectively the first material distribution cylinder and the second material distribution cylinder, and the material distribution carrier 3431 is provided with two accommodating grooves and two material distribution sensors, the two accommodating grooves are respectively the first accommodating groove 34311 and the second accommodating groove 34312, and the two material distribution sensors are respectively the first material distribution sensor 34313 and the second material distribution sensor 34314, the first material distribution sensor 34313 is used to sense whether there is a moving contact assembly 3 in the first accommodating groove 34311, and the second material distribution sensor 34314 is used to sense whether there is a moving contact assembly 3 in the second accommodating groove 34312. After the moving contact assembly 3 completes the silver point direction judgment, the first material distribution sensor 34313 is used to sense whether there is a moving contact assembly 3 in the first accommodating groove 34311, and the second material distribution sensor 34314 is used to sense whether there is a moving contact assembly 3 in the second accommodating groove 34312. The material cylinder runs to the end point (i.e., the piston rod of the first material-dividing cylinder extends out), the second material-dividing cylinder runs to the origin (i.e., the piston rod of the second material-dividing cylinder retracts), and the first moving contact assembly moves from the material outlet to the first containing groove 34311 under the impetus of the vibration force of the direct vibration channel, and the first material-dividing sensor 34313 sends out a material presence signal; the second material-dividing cylinder remains at the origin position, and the first material-dividing cylinder runs to the origin position. The second moving contact assembly enters from the material outlet to the second containing groove 34312 under the impetus of the direct vibration channel, and the second material-dividing sensor 34314 sends out a material presence signal; the first material-dividing cylinder remains at the origin position, and the second material-dividing cylinder runs to the end point; the two moving contacts are completely isolated from the material channel of the direct vibration channel, and the material dividing is completed;

[0113] After the moving contact assembly completes the material distribution, the moving contact material picking robot 344 starts to move to the first receiving groove 34311, the first vacuum valve on the moving contact material picking robot 344 is started, and the first suction nozzle absorbs the material; the moving contact material picking robot 344 moves to the second material picking position, the second vacuum valve on the moving contact material picking robot 344 is started, the second suction nozzle absorbs the material, and the moving contact material picking robot 344 assembles the moving contact assembly 3 on the base 1.

[0114] Alternatively, if Figure 4 and Fig.13As shown, the conveying unit 100 includes a belt conveyor line 110, a base handling robot 120 and a carrier conveyor line 130. The carrier conveyor line 130 is provided with a plurality of base carriers 131. The base handling robot 120 is arranged between the belt conveyor line 110 and the carrier conveyor line 130. The belt conveyor line 110 is used to convey the base 1 to the base handling robot 120. The base handling robot 120 is used to convey the base 1 from the belt conveyor line 110 to the base carrier 131 on the carrier conveyor line 130. The carrier conveyor line 130 conveys the base carrier 131 carrying the base 1 to the conductive component assembly station, the button component assembly station and the panel assembly station in sequence. In this embodiment, the conveying unit 100 is divided into two sections. The belt conveyor line 110 can improve the initial transmission efficiency of the base 1, and the carrier conveyor line 130 carries the base 1 through the base carrier 131, which can ensure that the base 1 is more stable and improve the assembly accuracy. It should be noted that, in the carrier conveyor line 130 , a plurality of bases 1 are driven to move forward along the carrier conveyor line 130 by a base material shifting mechanism. The base material shifting mechanism is a prior art and will not be described in detail herein.

[0115] Optionally, the base loading unit 200 includes a tray 210, a tray circulation mechanism 220 and a base transport mechanism 230. The tray 210 is provided with a receiving slot 2101, which can carry multiple types of bases 1. The tray circulation mechanism 220 is used to transport the tray 210 to the base transport mechanism 230. The base transport mechanism 230 is used to transport the base in the tray 210 to the transport unit 100, thereby completing the loading of the base 1. The tray 210 can accommodate bases 1 of different types, and there is no need to frequently replace the tray 210 or adjust the configuration of the base loading unit 200, which improves the adaptability of the base loading unit 200, saves the time cost of replacement and debugging, and improves production efficiency.

[0116] Alternatively, if Fig.14 and Fig.15As shown, the pallet circulation mechanism 220 includes a pallet conveyor line 2201, a pallet material dividing assembly 223, a pallet material shifting assembly 224 and a pallet material stacking assembly 225. The pallet conveyor line 2201 includes an inlet conveyor line 221 and an outlet conveyor line 222. The inlet conveyor line 221 and the outlet conveyor line 222 are located in the same plane and have opposite conveying directions. Along the conveying direction of the inlet conveyor line 221, a tray entry station 2210 and a tray dividing station 2211 are sequentially provided on the inlet conveyor line 221, and the pallet material dividing assembly 223 is arranged at the tray dividing station 2211; along the conveying direction of the outlet conveyor line 222, a material picking station 2220 and a tray exit station 2221 are sequentially provided on the outlet conveyor line 222, and the pallet material stacking assembly 225 is arranged at the tray exit station 2221. When loading the base 1, the stacked multiple pallets 210 are first placed on the tray loading station 2210 by the AGV trolley, and the station conveyor line 221 transports the stacked multiple pallets 210 from the tray loading station 2210 to the tray separation station 2211. The pallet separation component 223 is arranged at the tray separation station 2211. The pallet separation component 223 is used to lift the multiple pallets 210 stacked on the tray separation station 2211 and distribute them one by one to the tray separation station 2211. Then, the pallet transfer component 224 carries a plurality of bases 1. A single pallet 210 is moved to the material-retrieving station 2220, and the base transport mechanism 230 takes the base 1 from the pallet 210 and places it on the conveying unit 100 and conveys it to the conductive component assembly station. The empty pallet 210 enters the tray-out station 2221 along with the conveying of the outbound conveyor line 222, and the pallet stacking assembly 225 stacks the empty pallets 210 in sequence at the tray-out station 2221. After a certain number of pallets are stacked, the stacked pallets 210 are taken away by the AGV trolley, completing the loading process of the base 1 and the circulation process of the pallet 210. The pallet circulation mechanism 220 realizes efficient distribution, transportation and stacking of the pallets 210 through the close cooperation of the inbound conveyor line 221, the outbound conveyor line 222, the pallet material distribution assembly 223, the pallet material distribution assembly 224 and the pallet stacking assembly 225.

[0117] Alternatively, if Fig.16 As shown, the pallet circulation mechanism 220 also includes a pallet material stopping assembly 226, and the pallet material stopping assembly 226 includes a pallet material stopping cylinder 2261 and a material stopping plate 2262. The pallet material stopping cylinder 2261 is arranged between the tray feeding station 2210 and the tray separating station 2211, and the material stopping plate 2262 is arranged on the output end of the pallet material stopping cylinder 2261. When the tray separating station 2211 is separating trays, the pallet material stopping cylinder 2261 drives the material stopping plate 2262 to extend upward to prevent the stacked pallets 210 from entering the tray separating station 2211. After the tray separation is completed, the pallet material stopping cylinder 2261 drives the first pallet 210 to descend, allowing the next stack of pallets 210 to enter the tray separating station 2211 for separation. The pallet material stopping assembly 226 can effectively control the flow of the stacked pallets 210, thereby improving the tray separation efficiency.

[0118] Alternatively, if Fig.17 , Fig.18 and Fig.19 As shown, the tray material dividing assembly 223 includes a material dividing lifting drive member 2231, a material dividing lifting plate 2232, a first material supporting drive member 2233 and a first material supporting plate 2234. The material dividing lifting drive member 2231 is arranged below the tray dividing station 2211, and the material dividing lifting plate 2232 is connected to the output end of the material dividing lifting drive member 2231. At least two first material supporting drives 2233 are respectively arranged on both sides of the tray dividing station 2211, and the output end of each first material supporting drive member 2233 is provided with a first material supporting plate 2234. During the tray separation process, the material separation lifting drive 2231 drives the material separation lifting plate 2232 to lift the stacked multiple trays 210 and rise in the vertical direction. After rising to a certain height, the two first supporting drives 2233 respectively drive the corresponding first supporting plates 2234 to move in the horizontal direction, so that at least part of the first supporting plates 2234 are inserted between the first tray 210 and the second tray 210 from bottom to top, and then the material separation lifting drive 2231 continues to drive the material separation lifting plate 2232 to continue to descend, and the first tray 210 falls to the tray separation station 2211 along with the material separation lifting plate 2232, and the remaining stacked multiple trays are supported by the two lifting plates, completing the tray 210 separation once, and repeating the above actions can separate the stacked trays 210 one by one to the material separation station. The tray material separation assembly 223 realizes the automatic, stable and efficient separation of the tray 210 through the coordinated cooperation of the material separation lifting driving member 2231, the first material support driving member 2233 and the first material support plate 2234, reduces manual operation, and improves the automation level and operation efficiency of the production line. In this embodiment, the material separation lifting driving member 2231 and the first material support driving member 2233 are the material separation lifting cylinder and the first material support cylinder respectively.

[0119] Alternatively, if Fig. 20 and Fig.21As shown, the pallet material discharging assembly 224 includes a material discharging conveyor belt assembly 2241, a material discharging lifting assembly 2242 and a material discharging drive motor 2243. The movable end of the material discharging conveyor belt assembly 2241 is provided with a material discharging lifting assembly 2242, and the material discharging lifting assembly 2242 is used to lift the pallet 210. The material discharging drive motor 2243 is transmission-connected with the material discharging conveyor belt assembly 2241. The material discharging conveyor belt assembly 2241 can enable the material discharging lifting assembly 2242 to move between the pallet dividing station 2211 and the material picking station 2220 to move the pallet 210 from the pallet dividing station 2211 to the material picking station 2220. In this embodiment, a material-dividing conveyor belt assembly 2241 is respectively provided on both sides of the material-dividing station, and a material-dividing lifting assembly 2242 is provided at the moving end of each material-dividing conveyor belt assembly 2241, so as to support the pallet 210 on both sides of the pallet 210 during material diversion, thereby ensuring that the force on the pallet 210 is balanced during the material diversion process and ensuring the stability of the pallet 210. The material-dividing conveyor belt assembly 2241 in this embodiment is a prior art and will not be described in detail.

[0120] Alternatively, if Fig. 22 As shown, the material lifting assembly 2242 includes a material lifting cylinder 22421 and a material lifting plate 22422. The material lifting plate 22422 is connected to the output end of the material lifting cylinder 22421. The material lifting cylinder 22421 can drive the material lifting plate 22422 to rise in the vertical direction, so that the pallet 210 is separated from the material distribution station. Then the material belt assembly drives the pallet 210 lifted by the material lifting cylinder 22421 to move to the material picking station 2220. The material lifting cylinder 22421 can drive the material lifting plate 22422 to descend in the vertical direction, and place the pallet 210 in the material picking station 2220. The material lifting cylinder 22421 drives the material lifting plate 22422 to rise or fall in the vertical direction, which can accurately control the moving height of the pallet 210, ensure accurate docking with the pallet, thereby reducing offset or error and improving the reliability of material feeding.

[0121] Alternatively, if Fig.21 As shown, the pallet circulation mechanism 220 also includes a first pallet positioning assembly 227 and a second pallet positioning assembly 228. The first pallet positioning assembly 227 and the second pallet positioning assembly 228 are used to position the pallet 210 of the material picking station 2220 to ensure the stability of the position of the pallet 210 and improve the material picking accuracy.

[0122] Specifically, Fig.23As shown, the first tray positioning assembly 227 includes a first positioning cylinder 2271, a first positioning plate 2272 and a first stopper 2273. The first stopper 2273 is arranged on the left side of the material picking station 2220. The first positioning cylinder 2271 is arranged on the right side of the material picking station 2220. The first positioning plate 2272 is connected to the piston rod of the first positioning cylinder 2271. The first positioning cylinder 2271 drives the first positioning plate 2272 to rise, so that the left and right ends of the tray 210 are respectively in contact with the first positioning plate 2272 and the first stopper 2273; the second tray positioning assembly 227 comprises a first positioning cylinder 2271, a first positioning plate 2272 and a first stopper 2273. The positioning assembly 228 includes a second positioning cylinder 2281, a second positioning plate 2282 and a second stop block 2283. The second stop block 2283 is arranged at the rear of the material picking station 2220, and the second positioning cylinder 2281 is arranged in front of the material picking station 2220. The second positioning plate 2282 is connected to the piston rod of the second positioning cylinder 2281. The second positioning cylinder 2281 drives the second positioning plate 2282 to rise, so that the front and rear ends of the tray 210 are respectively in contact with the second stop block 2283 and the second positioning plate 2282, thereby completely positioning the tray 210.

[0123] Alternatively, if Fig.24 and Fig.25As shown, the tray stacking assembly 225 includes a second supporting drive 2251, a mounting plate 2252, a second supporting plate 2253, a first elastic member 2254, a stacking drive 2255 and a stacking support plate 2256. At least two second supporting drives 2251 are respectively arranged on both sides of the tray output station 2221. The output end of each second supporting drive 2251 is provided with a mounting plate 2252. The first end of the second supporting plate 2253 is rotatably connected to the mounting plate 2252. One end of the first elastic member 2254 abuts against the mounting plate 2252, and the other end abuts against the second end of the second supporting plate 2253. The stacking drive 2255 is arranged below the tray output station 2221. The output end of the stacking drive 2255 is provided with a stacking support plate 2256. The stacking drive 2255 is used to drive the stacking support plate 2256 to lift the empty tray 210 to the second supporting plate 2253. In this embodiment, the second supporting drive member 2251 and the stacking drive member 2255 are respectively the second supporting cylinder and the stacking cylinder. Specifically, the first elastic member 2254 can make the second end of the second supporting plate 2253 protrude toward the inner side of the tray output station 2221. When the stacking cylinder drives the empty pallet 210 to rise, the empty pallet 210 can squeeze the second end of the second supporting plate 2253. The second supporting plate 2253 rotates around its rotating axis, and the first elastic member 2254 is compressed. When the height of the tray 210 rising is higher than the second supporting plate 2253, the second end of the second supporting plate 2253 pops out under the elastic force of the first elastic member 2254 to support the empty pallet 210. Repeating the above steps for multiple times can stack multiple empty pallets 210 at the tray output station 2221. After stacking to a certain height, the stacked empty pallets 210 are taken away by the AGV trolley. The stacking assembly has a simple structure and high stacking efficiency.

[0124] Since the overall structure of the base 1 has a large front area and a small back area, when the base 1 is placed in the tray 210, the base 1 is turned upside down on the tray 210 to increase the contact area between the base 1 and the tray 210 and ensure the stability of the base 1 in the tray 210. Therefore, the base transport mechanism 230 is set to flip the base 1 180° before placing it into the conveying unit 100, so as to facilitate the subsequent assembly of the conductive component in the base 1. Specifically, Fig.26 and Fig. 27As shown, the base transport mechanism 230 includes a first flipping component 231 and a base transport robot 232, the first flipping component 231 includes a first lifting drive member 2311, a first flipping drive member 2312, a first clamping drive member 2313 and a clamp 2314, the first flipping drive member 2312 is arranged on the output end of the first lifting drive member 2311, the first clamping drive member 2313 is arranged on the output end of the flipping drive workpiece, and the clamp 2314 is connected to the output end of the first clamping drive member 2313; the base transport robot 232 transports the base 1 from the material picking station 2220 to the clamp 2314 and is clamped by the clamp 2314, after the first flipping drive member 2312 flips the base 1 to a preset angle, the preset angle in this embodiment is 180°, the first lifting drive member 2311 moves the flipped base 1 to the conveying unit 100. The base transport mechanism 230 automatically completes the flipping and transporting tasks of the base through the precise cooperation of the first flipping component 231 and the base transport robot 232, which not only improves the stability of the base 1 in the tray 210, but also provides convenience for the subsequent assembly process.

[0125] Alternatively, if Fig.28 As shown, the wall switch production line also includes a panel assembly unit 500. Along the conveying direction of the conveying unit 100, the panel assembly unit 500 is arranged downstream of the conductive component assembly unit. The panel assembly unit 500 includes a panel loading robot 520, a pressing mechanism 530 and an appearance inspection mechanism 540 which are arranged in sequence. The carrier conveyor line 130 conveys the base 1 assembled with the button assembly to the panel loading robot 520, and the panel is moved to the base 1 by the panel loading robot 520. Then, the pressing mechanism 530 presses the panel on the corresponding base 1. Subsequently, the carrier conveyor line 130 conveys the wall switch to the appearance inspection mechanism 540, and the appearance inspection mechanism 540 performs appearance inspection on the assembled wall switch. Qualified products flow to the good product discharge position, and the good product discharge module grabs the finished products to the discharge belt line for discharge; unqualified products flow to the defective product discharge position through the base carrier 131, and the defective product discharge module takes the defective products to the defective product material channel for discharge; the empty base carrier 131 is transported and transferred by the reflux cylinder and enters the reflux belt line to complete the reflux of the base carrier 131.

[0126] Optionally, the pressing mechanism 530 includes a pressing cylinder 531 and a pressing plate 532 , the pressing plate 532 is connected to the piston rod of the pressing cylinder 531 , and the pressing cylinder 531 can drive the pressing plate 532 to move in a vertical direction, thereby assembling the panel on the base 1 .

[0127] In this embodiment, the appearance inspection mechanism 540 includes a first CCD camera, and the first CCD camera can perform appearance inspection on the assembled wall switch to ensure the quality of the wall switch.

[0128] Embodiment 2

[0129] This embodiment provides a switch testing device 510 for testing the feel of the wall switch produced in the first embodiment. Fig.29 The switch testing device 510 shown includes a mounting frame 515, a hand-feel detection driving member 511, a moving block 5111, a pressing rod 512 and a sensor assembly 513. The mounting frame 515 is provided with a base carrier 131, and the base carrier 131 is used to carry a wall switch. The hand-feel detection driving member 511 is arranged on the mounting frame 515, and the moving block 5111 is arranged to slide on the mounting frame 515 in a vertical direction. The output end of the hand-feel detection driving member 511 is connected to the moving block 5111, and the pressing rod 512 is arranged to slide on the moving block in a vertical direction. 5111 is elastically connected to the moving block 5111, and the first sensing part 5121 and the second sensing part 5122 are arranged on the pressure rod 512, and the second sensing part 5122 is located above the first sensing part 5121; the sensor component 513 is arranged on the moving block 5111, and the sensor component 513 can detect the moving position of the first sensing part 5121 and the second sensing part 5122 to detect the pressing resistance of the upper button 41 of the panel, thereby ensuring that the pressing resistance of the produced wall switch is within an appropriate range, thereby improving the user experience.

[0130] The switch testing device 510 provided in this embodiment detects the position change of the first sensing part 5121 and the second sensing part 5122 through the sensor component 513, measures the change of the resistance value of the button 41 in different pressing stages, ensures that the pressing resistance of the produced wall switch is within an appropriate range, reduces manual intervention in the detection process, effectively improves the detection efficiency, and ensures the stability and reliability of the test results.

[0131] Optionally, the sensor assembly 513 includes a first sensor 5131 and a second sensor 5132, and the first sensor 5131 and the second sensor 5132 are arranged on the moving block 5111 at intervals in the vertical direction; the hand detection driving member 511 drives the moving block 5111 to descend, and the pressure rod 512 can elastically abut against the button 41 on the panel, and the first sensor 5131 and the second sensor 5132 respectively detect the movement positions of the first sensing part 5121 and the second sensing part 5122 on the pressure rod 512 to detect the pressing resistance of the button 41.

[0132] In this embodiment, the hand-feel detection driving member 511 is a hand-feel detection driving cylinder. The switch testing device 510 includes a second elastic member 514, a mounting groove 51111 is provided on the moving block 5111, a pressing rod 512 is slidably arranged in the mounting groove 51111, two ends of the pressing rod 512 extend out of the mounting groove 51111 respectively, the second elastic member 514 is sleeved on the pressing rod 512, one end of the second elastic member 514 abuts against the top wall of the mounting groove 51111, and the other end abuts against the protrusion on the pressing rod 512.

[0133] Before conducting the hand feel test, the first sensing portion 5121 is opposite to the first sensor 5131, and the second sensing portion 5122 is located below the second sensor 5132. When conducting the hand feel test, after the base 1 carried by the base carrier 131 reaches the hand feel detection position, the hand feel detection driving cylinder runs to the end point (the piston rod of the hand feel detection cylinder extends), the pressure rod 512 contacts the button and starts to move upward, the second elastic member 514 is compressed to the minimum resistance range, the first sensing portion 5121 is disengaged from the first sensor 5131, and the first sensor 5131 sends a first signal; as the pressure rod 512 continues to move upward, the second elastic member 514 is compressed to the maximum resistance range, the second sensing portion triggers the second sensor, the second sensor 5132 sends a second signal, and the button 41 on the panel is moved to the normally open or normally closed position. If the product resistance is too large or too small, the first sensor 5131 and / or the second sensor 5132 will not be triggered and will be judged as unqualified.

[0134] Embodiment 3

[0135] like Fig.30 As shown, this embodiment provides a switch testing method, which is applied to the switch testing device 510 in the second embodiment, and a detection position is set below the hand feeling detection driving member 511. The switch testing method includes:

[0136] The hand-feel detection driving member 511 receives a start signal, which is a signal generated when the carrier conveyor line 130 drives the base carrier 131 carrying the wall switch to move to the detection position. The hand-feel detection driving member 511 drives the moving block 5111 to descend in the vertical direction, and the pressing rod 512 descends with the moving block 5111 and elastically abuts against the button 41 on the wall switch, and the pressing rod 512 rises relative to the moving block 5111.

[0137] The first sensing unit 5121 causes the first sensor 5131 to generate a first signal and send the first signal to the controller; and / or the second sensing unit 5122 causes the second sensor 5132 to generate a second signal and send the second signal to the controller;

[0138] The controller determines whether the pressing resistance of the button 41 is qualified according to the received first signal and / or second signal.

[0139] The switch testing method provided in this embodiment can perform pressure resistance tests on various models of wall switches. It has strong adaptability and high flexibility, can meet the testing needs of different product specifications and performance requirements, reduces labor costs, avoids detection errors caused by human factors, and improves the reliability and accuracy of the test.

[0140] Specifically, before conducting the hand feel test, the first sensing portion 5121 is opposite to the first sensor 5131, and the second sensing portion 5122 is located below the second sensor 5132. When the wall switch needs to be tested, after the base carried by the base carrier 131 reaches the hand feel detection position, the hand feel detection drive cylinder receives a start signal, and the hand feel detection drive cylinder runs to the end point (the piston rod of the hand feel detection cylinder extends), the pressure rod 512 contacts the button and begins to move upward, the second elastic member 514 is compressed to the minimum resistance range, the first sensing portion 5121 is disengaged from the first sensor 5131, and the first sensor 5131 sends a first signal; as the pressure rod 512 continues to move upward, the second elastic member 514 is compressed to the maximum resistance range, the second sensing portion triggers the second sensor, the second sensor 5132 sends a second signal, and the button 41 on the panel is moved to the normally open or normally closed position. If the product resistance is too large or too small, the first sensor 5131 and / or the second sensor 5132 will not be triggered and will be judged as unqualified.

[0141] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A wall switch production line for assembling a wall switch, the wall switch comprising a base (1), a stationary contact assembly (2) and a moving contact assembly (3), characterized in that: The wall switch production line includes: A conveying unit (100) for conveying the base (1); A base loading unit (200), wherein the base loading unit (200) can carry bases (1) of wall switches of different models to the conveying unit (100); A conductive component assembly unit (300) is located downstream of the base loading unit (200) along the conveying direction of the conveying unit (100), the conductive component assembly unit (300) comprises a static contact component loading mechanism (310) and a movable contact component loading mechanism (340), the static contact component loading mechanism (310) comprises a sleeve mold box (321), a sleeve mold conveying line (320) and a first assembly component (330), the sleeve mold box (321) is provided with a limiting groove (3211), and the limiting groove (3211) can carry the static contact component The sleeve mold conveying line (320) is used to convey the sleeve mold box (321) to the first assembly component (330), the conveying unit (100) is used to convey the base (1) to the first assembly component (330), the first assembly component (330) is used to grab the static contact assembly (2) in the limiting groove (3211) and assemble the static contact assembly (2) to the base (1), and the moving contact loading mechanism (340) is used to assemble the moving contact assembly (3) to the base (1) on which the static contact assembly (2) is already assembled.

2. The wall switch production line according to claim 1, characterized in that: The stationary contact assembly (2) comprises a stationary contact (21) and a conductive member (22), and the first assembly assembly (330) comprises: A first sleeve mold positioning component (331) and a stationary contact material taking manipulator (332), wherein the first sleeve mold positioning component (331) is used to first position the sleeve mold box (321) on the sleeve mold conveyor line (320), and the stationary contact material taking manipulator (332) is capable of taking out the stationary contact (21) in the sleeve mold box (321) after the first positioning and assembling it onto the base (1); A second sleeve mold positioning component (333) and a conductive component picking robot (334) are provided along the conveying direction of the sleeve mold conveyor line (320). The second sleeve mold positioning component (333) is arranged downstream of the first sleeve mold positioning component (331). The second sleeve mold positioning component (333) is used for second positioning of the sleeve mold box (321) on the sleeve mold conveyor line (320). The conductive component picking robot (334) can take out the conductive component (22) in the sleeve mold box (321) after the second positioning and assemble it onto the base (1).

3. The wall switch production line according to claim 1, characterized in that: The static contact assembly feeding mechanism (310) further comprises: A sleeve mold return line (336), wherein the sleeve mold return line (336) and the sleeve mold conveying line (320) are parallel to each other and have opposite conveying directions; A sleeve mold driving member (337) and a sleeve mold stripping plate (338), wherein the sleeve mold stripping plate (338) is connected to the output end of the sleeve mold driving member (337), and along the sleeve mold conveying direction, the sleeve mold driving member (337) is located at the end of the sleeve mold conveying line (320), and the sleeve mold driving member (337) can drive the sleeve mold stripping plate (338) to move in a direction perpendicular to the sleeve mold conveying direction to drive the empty sleeve mold box (321) to the sleeve mold return line (336).

4. The wall switch production line according to claim 1, characterized in that: The moving contact loading mechanism (340) comprises: A vibration conveying assembly (341) comprises a circular vibration plate and a straight vibration channel, one end of the straight vibration channel is connected to the circular vibration plate, and the other end of the straight vibration channel is provided with a discharge port, and the straight vibration channel is used to convey the moving contact assembly (3) in the circular vibration plate to the discharge port; A silver point detection component (342) is arranged at the discharge port, and the silver point detection component (342) is used to detect the silver point direction of the moving contact component (3) at the discharge port; A moving contact material distribution component (343) is used to distribute the plurality of moving contact components (3) flowing out of the material outlet; The moving contact material picking robot (344) is communicatively connected with the silver point detection component (342), and the moving contact material picking robot (344) is used to grab the moving contact component (3) after the material is divided, and assemble the moving contact component (3) on the base (1) according to the silver point direction of the moving contact component (3).

5. The wall switch production line according to claim 4, characterized in that: The moving contact material distribution assembly (343) comprises: A material distribution carrier (3431), wherein the material distribution carrier (3431) is provided with at least one receiving groove and a material distribution sensor corresponding to the receiving groove, wherein the material distribution sensor is used to sense the moving contact assembly (3) in the receiving groove; A first material distribution driving member (3432), wherein the material distribution carrier (3431) is connected to an output end of the first material distribution driving member (3432), and a driving direction of the first material distribution driving member (3432) is perpendicular to a material discharging direction of the straight vibration channel; A second material dividing drive component (3433), wherein the first material dividing drive component (3432) is arranged on the second material dividing drive component (3433), and the second material dividing drive component (3433) is used to drive the material dividing carrier (3431) to move to the moving contact material picking robot (344).

6. The wall switch production line according to claim 1, characterized in that: The base loading unit (200) comprises a tray conveyor line (2201), a tray (210) and a tray stacking assembly (225), wherein the tray conveyor line (2201) is used to convey the tray (210), and a receiving groove (2101) is provided in the tray (210), and the receiving groove (2101) can receive bases (1) of different models; The tray stacking assembly (225) comprises: A second material supporting driving member (2251), wherein at least two of the second material supporting driving members (2251) are respectively arranged on both sides of the pallet conveying line (2201); A mounting plate (2252), the output end of each of the second support driving members (2251) being provided with the mounting plate (2252); A second supporting plate (2253) and a first elastic member (2254), wherein the first end of the second supporting plate (2253) is rotatably connected to the mounting plate (2252), and one end of the first elastic member (2254) abuts against the mounting plate (2252), and the other end abuts against the second end of the second supporting plate (2253); A stacking drive member (2255) is disposed below the pallet conveyor line; The stacking pallet (2256) is connected to the output end of the stacking driving member (2255), and the stacking driving member (2255) is used to drive the stacking pallet (2256) to lift the empty pallet to the second material supporting plate (2253).

7. The wall switch production line according to claim 6, characterized in that: The base loading unit (200) comprises a base transport mechanism (230), wherein the base transport mechanism (230) comprises a first flipping assembly (231) and a base transport robot (232), wherein the base transport robot (232) is used to take the base (1) out of the tray (210) and place it on the output end of the first flipping assembly (231), and the first flipping assembly (231) is used to flip the base (1) to a preset angle and place it on the conveying unit (100).

8. The wall switch production line according to claim 1, characterized in that: The conveying unit (100) comprises a belt conveyor line (110), a base transport robot (120) and a carrier conveyor line (130); a base carrier (131) is provided on the carrier conveyor line (130); the base transport robot (120) is arranged between the belt conveyor line (110) and the carrier conveyor line (130); the belt conveyor line (110) is used to transport the base (1) from the base loading unit (200) to the base transport robot (120); the base transport robot (120) is used to transport the base (1) from the belt conveyor line (110) to the base carrier (131) on the carrier conveyor line (130); the carrier conveyor line (130) transports the base carrier (131) carrying the base (1) to the first assembly component and the moving contact loading mechanism in sequence.

9. The wall switch production line according to any one of claims 1 to 8, characterized in that: The wall switch production line further comprises a panel assembly unit (500), which is arranged downstream of the conductive component assembly unit (300) along the conveying direction of the conveying unit (100), and the panel loading assembly unit comprises: A panel loading robot (520) is used to carry a panel matching the base (1) onto the base (1); A pressing mechanism (530), the pressing mechanism (530) is used to press the panel onto the base (1) corresponding to it.

10. The wall switch production line according to claim 9, characterized in that: The wall switch production line further comprises a switch testing device (510), wherein the switch testing device (510) comprises: A mounting frame (515), wherein a base carrier (131) is provided on the mounting frame (515), and the base carrier (131) is used to carry the wall switch; A hand-feel detection driving component (511), wherein the hand-feel detection driving component (511) is arranged on the mounting frame (515); A moving block (5111) is slidably arranged on the mounting frame (515) in a vertical direction, and an output end of the hand-feel detection driving member (511) is connected to the moving block (5111); a pressing rod (512), the pressing rod (512) being slidably disposed on the moving block (5111) in a vertical direction and being elastically connected to the moving block (5111), and the pressing rod (512) being provided with a first sensing portion (5121) and a second sensing portion (5122) at intervals; A sensor component (513) is disposed on the moving block (5111), and the sensor component (513) is configured to detect the moving positions of the first sensing portion (5121) and the second sensing portion (5122) to detect the pressing resistance of the upper button (41) of the panel.

11. The wall switch production line according to claim 10, characterized in that: The sensor assembly (513) comprises a first sensor (5131) and a second sensor (5132), wherein the first sensor (5131) and the second sensor (5132) are arranged on the moving block (5111) at intervals in a vertical direction; The hand-feel detection driving member (511) drives the moving block (5111) to descend, and the pressing rod (512) can elastically abut against the button (41) on the panel. The first sensor (5131) and the second sensor (5132) respectively detect the movement positions of the first sensing part (5121) and the second sensing part (5122) on the pressing rod (512) to detect the pressing resistance of the button (41).

12. A switch testing method, characterized in that: Applicable to a switch testing device, the switch testing device comprises a hand-feel detection driving member (511), a moving block (5111), a pressing rod (512), a first sensor (5131), a second sensor (5132) and a controller, wherein the first sensor (5131) and the second sensor (5132) are both electrically connected to the controller, and a detection position is arranged below the hand-feel detection driving member (511); The switch testing method comprises: The hand-feel detection driving member (511) receives a start signal, wherein the start signal is a signal generated when the wall switch moves to the detection position; The hand-feel detection driving member (511) drives the moving block (5111) to drive the pressing rod (512) to descend in the vertical direction, the pressing rod (512) elastically abuts against the button (41) on the wall switch, and the pressing rod (512) rises relative to the moving block (5111); The first sensor (5131) generates a first signal and sends the first signal to the controller; and / or the second sensor (5132) generates a second signal and sends the second signal to the controller; The controller determines whether the pressing resistance of the button (41) is qualified according to the received first signal and / or the second signal.

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