Automatic wire arrangement type multi-core wire harness terminal machine

By designing an automatic wire-based multi-core harness terminal machine, and using circumcision components and splitting components to process the wire core, the problems of bending and overlapping of wire cores in the prior art are solved, and efficient and stable terminal head installation is achieved.

CN119695607AActive Publication Date: 2025-03-25ANHUI JIUGONG ELECTRONIC EQUIPMENT CO LTD

Patent Information

Application Number
CN202411928750.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-25
Estimated Expiration
2044-12-25

AI Technical Summary

Technical Problem

When installing multi-core harness terminals, existing terminal machines need to peel off the outer skin of the harness in advance, resulting in the easy bending and overlap of the wire core, which will affect the stable installation of the terminal head.

Method used

An automatic wire-based multi-core wire harness terminal machine is designed. The outer skin is peeled off by circumcision components, and the wire splitting components are inserted between the wire cores. The terminal head is clamped with a clamping mechanism to improve the separation and positioning efficiency and stability of the wire core.

Benefits of technology

It realizes efficient separation and positioning of the wire core and stable installation of the terminal head, improving the overall processing efficiency and product reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an automatic wire arrangement type multi-core wire harness terminal machine which comprises a track plate, a sliding seat is slidably arranged on the top surface of the track plate, a lower clamping plate is fixed to the top surface of the sliding seat, a fixing frame is fixed to the top surface of the sliding seat in a crossing mode, a second pneumatic rod is arranged on the top surface of the fixing frame, and the telescopic bottom end of the second pneumatic rod is connected into the fixing frame in a penetrating mode. The telescopic bottom end of the second pneumatic rod is connected with a pushing assembly, the pushing assembly is slidably connected into the fixing frame, the bottom of the pushing assembly is connected with an upper clamping plate, the upper clamping plate is arranged at the top of a lower clamping plate, the bottom face of the upper clamping plate and the top face of the lower clamping plate are each provided with a clamping groove of an arc-shaped structure, and a cutting mechanism is arranged on one side of the upper clamping plate. According to the invention, the wire harness is clamped between the upper clamping plate and the lower clamping plate, then the outer skin is annularly cut and stripped by the annular cutting assembly, in the stripping process, the plurality of wire cores in the wire harness are straightened and kept parallel, and then the branching assembly is inserted among the plurality of wire cores, so that the efficiency and the stability of separating and positioning the plurality of wire cores are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of terminal machines, and in particular to an automatic wire-arranging multi-core wire harness terminal machine. Background Art

[0002] Wire harness terminals play a vital role in electronic equipment and the automotive industry. They serve as a bridge between wires and circuit boards or components, ensuring efficient transmission of current and signals. The design of the terminals must not only ensure electrical performance, but also have good mechanical strength to withstand stress and vibration under various environmental conditions. In addition, high-quality wire harness terminals can effectively prevent problems such as short circuits, corrosion and leakage, and improve the reliability and safety of the system. Therefore, in the design and manufacturing process, choosing the right wire harness terminal material and process is one of the key factors to ensure product performance and extend service life. Wire harness terminals are mainly composed of outer sheath, wire core and terminal head. For multi-core wire harnesses, in order to speed up the assembly efficiency of the terminal head, a terminal machine will be used to install the terminal head on the wire core.

[0003] When installing multiple terminal heads on multiple wire cores, the current terminal machine needs to peel off a section of the outer skin of the wire harness in advance to expose the multiple wire cores, and then flatten the multiple wire cores on the same plane, and then position the ends of the multiple wire cores and install the terminal heads. Although this terminal machine is convenient to install, it still has the following problems:

[0004] 1. The outer skin needs to be peeled off in advance and transferred to the processing position of the terminal machine. The processing steps are complicated, which reduces the processing efficiency. In addition, the wire core is exposed in advance, which is easy to bend the wire core, and it is difficult to locate the end of the wire core and install the terminal head later.

[0005] 2. By pressing multiple wire cores at the same time, not only is it easy to damage the wire cores, but the wire cores are also easy to overlap when flattened, making it difficult to stably install the terminal heads at the ends of each wire core later.

[0006] In summary, there is a need for a terminal machine that can efficiently and stably install wiring harness terminals. Summary of the invention

[0007] In view of the deficiencies in the prior art, the present invention provides an automatic wire-arranging multi-core wire harness terminal machine, which solves the problems mentioned in the background technology.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] An automatic wire-arranging multi-core wire harness terminal machine comprises a track plate, a slide seat is slidably arranged on the top surface of the track plate, a lower clamping plate is fixed on the top surface of the slide seat, a fixed frame is fixed across the top surface of the slide seat, a second pneumatic rod is arranged on the top surface of the fixed frame, a telescopic bottom end of the second pneumatic rod penetrates and is connected to the inside of the fixed frame, a pushing assembly is connected to the telescopic bottom end of the second pneumatic rod, the pushing assembly is slidably connected to the inside of the fixed frame, an upper clamping plate is connected to the bottom of the pushing assembly, the upper clamping plate is arranged on the top of the lower clamping plate, a clamping groove of an arc structure is arranged on the bottom surface of the upper clamping plate and the top surface of the lower clamping plate, a cutting mechanism is arranged on one side of the upper clamping plate, and a clamping mechanism is arranged on the top surface of the track plate, and the clamping mechanism is used to clamp the terminal head to the end of the wire core;

[0010] The cutting mechanism includes a first pneumatic rod, a ring cutting assembly, a first guide rod and a wire dividing assembly. The first pneumatic rod is fixed to the side wall of the upper clamp plate. Two first pneumatic rods are arranged in a mirror image about the vertical center line of the upper clamp plate. A ring cutting assembly is connected between the telescopic ends of the two first pneumatic rods. The top side wall of the ring cutting assembly is connected to the wire dividing assembly. The wire dividing assembly is arranged on the top of the upper clamp plate. A first guide rod is fixed to the top surface of the ring cutting assembly. The first guide rod is connected to the inside of the wire dividing assembly. The ring cutting center inside the ring cutting assembly and the arc center of the clamping groove on the bottom surface of the upper clamp plate are located on the same horizontal center line. The ring cutting assembly is used to ring cut the outer skin of the wire harness. The ring cutting assembly is pushed and translated by the first pneumatic rod to peel off the outer skin and expose multiple wire cores. The wire dividing assembly is translated through the ring cutting assembly to be inserted between the multiple wire cores.

[0011] Furthermore, the ring cutting assembly includes a side plate, a motor, a gear, a first cutting plate and a second cutting plate. Two side plates are arranged in a mirror image. A second push plate is fixed to the outer wall of the side plate. The telescopic end of the first pneumatic rod is connected to the side wall of the side plate. Two sliding interfaces are provided inside the side plate. A first cutting plate and a second cutting plate are arranged between the two side plates. The first cutting plate and the second cutting plate are slidably connected to the two sliding interfaces on both sides. A first ring cutting knife is fixed on the top surface of the first cutting plate, and a second ring cutting knife is fixed on the bottom surface of the second cutting plate. A motor is arranged on the outer wall of the side plate. The rotating end of the motor passes through the inner wall of the side plate. The rotating end of the motor is connected to a gear. First tooth plates are fixed to the top surfaces of both sides of the first cutting plate, and second tooth plates are fixed to the bottom surfaces of both sides of the second cutting plate. The first tooth plate and the second tooth plate are both slidably fitted on the inner wall of the side plate. The gears are meshed and connected between the first tooth plate and the second tooth plate, and a line dividing assembly is connected to the side wall of the second cutting plate.

[0012] Furthermore, the branching assembly includes a top plate, a branching plate, a second guide rod, a first spring, a limit plate and a guide plate. The limit plate is fixed to the side wall of the second cutting plate, the top plate is slidably sleeved on the outer wall of the first guide rod, a plurality of branching plates are fixed to the bottom surface of the top plate, the branching plate is slidably inserted into the inside of the limit plate, the branching plate is arranged on the top surface of the upper clamping plate, two second guide rods are inserted into the inside of the top plate, the bottom end of the second guide rod is fixed to the top surface of the limit plate, the outer wall of the second guide rod is sleeved with the first spring, the first spring is connected between the bottom surface of the top plate and the top surface of the limit plate, the top surface of the limit plate is fixed with a guide plate, and the guide plate is slidably inserted into the inside of the limit plate.

[0013] Furthermore, a plurality of insertion slots are provided on the top surface of one side of the upper clamping plate, and the bottom surface of the distribution board is slidably inserted into the insertion slots.

[0014] Furthermore, the pushing assembly includes a sleeve, a third guide rod, a second spring and a first bracket. A third push plate is fixed to the side wall of the sleeve. The top surface of the third push plate is connected to the second pneumatic rod. The first bracket is inserted into the inside of the sleeve. The first bracket is fixed to the top surface of the upper clamping plate. The top surface of the first bracket is connected to the third guide rod. The third guide rod is connected to the top surface of the sleeve. The outer wall of the third guide rod is sleeved with a second spring, and the second spring is arranged inside the sleeve.

[0015] Furthermore, the pushing assembly also includes a second bracket and a roller. The second bracket is fixed to the inner wall of the sleeve, the bottom end of the second bracket extends outward from the bottom surface of the sleeve, the bottom end of the second bracket is rotatably connected to the roller, the first bracket is slidably inserted between the side wall of the second bracket and the inner wall of the sleeve, and the roller rolls and fits the top surface of the limit plate.

[0016] Furthermore, a limiting groove is provided on one side of the limiting plate, and the first bracket is slidably inserted into the limiting groove.

[0017] Furthermore, the clamping mechanism includes a fixed plate, a positioning seat, a supporting block, a pressing plate, a third pneumatic rod, a loading tray and a flat clamp assembly. The fixed plate is fixed to the top surface of the track plate, the top surface of the fixed plate is provided with a positioning seat, the top surface of the positioning seat is connected to the supporting block, the top surface of the fixed plate is provided with a third pneumatic rod, the telescopic top end of the third pneumatic rod is connected to the pressing plate, the pressing plate is provided on the top of the supporting block, the top surface of one side of the fixed plate is provided with a loading tray, the side wall of the fixed plate is provided with a flat clamp assembly, the side wall of the slide seat is fixed with a first push plate, and the first push plate pushes the flat clamp assembly through the translation of the slide seat.

[0018] Furthermore, the top surface of the positioning seat is a convex groove structure, and the bottom surface of the supporting block is snap-connected to the inside of the groove structure of the positioning seat.

[0019] Furthermore, the flat clamp assembly includes a slider, a wire clamping plate, a fourth guide rod, a third spring and a fixed block, the fixed block is fixed to the side wall of the fixed plate, the side wall of the fixed block is connected to the fourth guide rod, the outer wall of the fourth guide rod is sleeved with the slider, the outer wall of the fourth guide rod is sleeved with the third spring, the side wall of the slider is fixed with a wire clamping plate, two wire clamping plates are arranged in a mirror image, the slider slides and fits the top surface of the track plate, and the slider is pushed and translated by the first push plate.

[0020] The present invention provides an automatic wire-arranging multi-core wire harness terminal machine. Compared with the prior art, it has the following beneficial effects:

[0021] 1. The wire harness is clamped between the upper clamping plate and the lower clamping plate, and then the outer skin is peeled off by the ring cutting component. During the peeling process, the multiple wire cores inside are straightened and kept parallel, and then the branching component is inserted between the multiple wire cores, thereby improving the efficiency and stability of separating and positioning the multiple wire cores, and then the separated and positioned terminals are clamped by the clamping mechanism, which improves the efficiency and stability of the clamped terminals;

[0022] 2. Driven by a motor, the gear meshes with the first tooth plate and the second tooth plate, so that the first ring cutter and the second ring cutter move synchronously and close stably to cut off the outer skin, and then push the first pneumatic rod to make the first ring cutter and the second ring cutter move horizontally, slide and peel off the outer skin cut off and expose the wire core. At this time, the outer skin cut off uses friction to straighten multiple wire cores, and the second cutting plate drives the wire splitting assembly to the top of the straightened wire core, so that the wire splitting assembly can be more stably separated between multiple wire cores;

[0023] 3. After the upper clamping plate descends and clamps the wire harness and makes a circular cut, the second cutting plate drives the limit plate to descend, and the branching plate is stopped by the upper clamping plate, so that the top plate rises and stretches the first spring. Then, when the second cutting plate drives the limit plate to move horizontally, the branching plate moves horizontally out of the top surface of the upper clamping plate, and the first spring contracts and pulls down the top plate, so that the branching plate is inserted between the wire cores, and the branching operation is simple and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 The present invention shows a schematic structural diagram of an automatic wire-arranging multi-core wire harness terminal machine;

[0026] Figure 2 A schematic diagram of the connection structure between the upper clamping plate and the cutting mechanism of the present invention is shown;

[0027] Figure 3 A schematic diagram of the connection structure between the cutting mechanism and the pushing assembly of the present invention is shown;

[0028] Figure 4 The schematic diagram of the structure of the cutting mechanism of the present invention is shown;

[0029] Figure 5 A schematic diagram of the connection structure between the ring cutting assembly and the line dividing assembly of the present invention is shown;

[0030] Figure 6 A schematic diagram of the connection structure between the push assembly and the upper clamping plate of the present invention is shown;

[0031] Figure 7 A schematic diagram of the structure of the card-mounting mechanism of the present invention is shown;

[0032] Figure 8 A schematic diagram of the flat clamp assembly structure of the present invention is shown;

[0033] Fig. 9 A schematic structural diagram showing a state in which the ring cutting assembly of the present invention peels off the outer sheath of the wire harness;

[0034] Fig.10 It shows a schematic structural diagram of the state where the line splitting assembly of the present invention is inserted and separated into multiple line cores;

[0035] Fig.11 It shows a schematic structural diagram of the present invention as a whole in a state of translating and clamping the wire core;

[0036] Fig.12 It shows a schematic structural diagram of the present invention as a whole in a state where the clamping mechanism presses the terminal head onto the end of the wire core;

[0037] Fig.13 A schematic structural diagram of a wiring harness terminal of the present invention is shown;

[0038] As shown in the figure: 1. track plate; 2. slide seat; 21. first push plate; 3. cutting mechanism; 31. first pneumatic rod; 32. ring cutting assembly; 321. side plate; 3211. second push plate; 3212. sliding interface; 322. motor; 323. gear; 324. first cutting plate; 3241. first ring cutting knife; 3242. first tooth plate; 325. second cutting plate; 3251. second ring cutting knife; 3252. second tooth plate; 33. first guide rod; 34. line dividing assembly; 341. top plate; 342. line dividing plate; 343. second guide rod; 344. first spring; 345. limit plate; 3451. limit groove; 34 6. Guide plate; 4. Fixed frame; 5. Second pneumatic rod; 6. Pushing assembly; 61. Sleeve; 611. Third push plate; 62. Third guide rod; 63. Second spring; 64. First bracket; 65. Second bracket; 66. Roller; 7. Clamping mechanism; 71. Fixed plate; 72. Positioning seat; 73. Supporting block; 74. Pressing plate; 75. Third pneumatic rod; 76. Loading tray; 77. Flat clamping assembly; 771. Slider; 772. Wire clamping plate; 773. Fourth guide rod; 774. Third spring; 775. Fixed block; 8. Upper clamping plate; 81. Insertion slot; 9. Lower clamping plate; 9a. Outer skin; 9b. Wire core; 9c. Terminal head. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Embodiment 1

[0041] In order to solve the technical problems in the background technology, the following automatic wire-managing multi-core wire harness terminal machine is provided:

[0042] Combination Figure 1-Figure 13As shown, an automatic wire-organizing multi-core wire harness terminal machine provided by the present invention comprises a track plate 1, a slide seat 2 is slidably arranged on the top surface of the track plate 1, a lower clamping plate 9 is fixed on the top surface of the slide seat 2, a fixing frame 4 is fixed across the top surface of the slide seat 2, a second pneumatic rod 5 is arranged on the top surface of the fixing frame, the telescopic bottom end of the second pneumatic rod 5 penetrates and is connected to the inside of the fixing frame 4, the telescopic bottom end of the second pneumatic rod 5 is connected to a pushing assembly 6, the pushing assembly 6 is slidably connected to the inside of the fixing frame 4, an upper clamping plate 8 is connected to the bottom of the pushing assembly 6, the upper clamping plate 8 is arranged on the top of the lower clamping plate 9, the bottom surface of the upper clamping plate 8 and the top surface of the lower clamping plate 9 are both provided with arc-shaped clamping grooves, a cutting mechanism 3 is arranged on one side of the upper clamping plate 8, and a clamping mechanism 7 is arranged on the top surface of the track plate 1, and the clamping mechanism 7 is used to clamp the terminal head 9c to the end of the wire core 9b;

[0043] The cutting mechanism 3 includes a first pneumatic rod 31, a ring cutting assembly 32, a first guide rod 33 and a branching assembly 34. The first pneumatic rod 31 is fixed to the side wall of the upper clamp plate 8. Two first pneumatic rods 31 are arranged in a mirror image about the vertical center line of the upper clamp plate 8. The ring cutting assembly 32 is connected between the telescopic ends of the two first pneumatic rods 31. The top side wall of the ring cutting assembly 32 is connected to the branching assembly 34. The branching assembly 34 is arranged on the top of the upper clamp plate 8. The first guide rod 33 is fixed to the top surface of the ring cutting assembly 32. The first guide rod 33 is connected to the inside of the branching assembly 34. The ring cutting center inside the ring cutting assembly 32 and the arc center of the clamping groove on the bottom surface of the upper clamp plate 8 are located on the same horizontal center line. The ring cutting assembly 32 is used to ring cut the outer skin 9a of the wire harness. The ring cutting assembly 32 is pushed and translated by the first pneumatic rod 31 to peel off the outer skin 9a and expose multiple wire cores 9b. The branching assembly 34 is translated by the ring cutting assembly 32 to be inserted between the multiple wire cores 9b.

[0044] According to the above structure, the following effects can be achieved:

[0045] The wiring harness is clamped between the upper clamping plate 8 and the lower clamping plate 9, and the outer skin 9a is then peeled off by the ring cutting component 32. During the peeling process, the multiple internal cores 9b are straightened and kept parallel, and then the branching component 34 is inserted between the multiple cores 9b, thereby improving the efficiency and stability of separating and positioning the multiple cores 9b, and then the clamping mechanism 7 is used to clamp the separated and positioned terminals, thereby improving the efficiency and stability of clamping the terminals.

[0046] In the present embodiment, the ring cutting assembly 32 comprises a side plate 321, a motor 322, a gear 323, a first cutting plate 324 and a second cutting plate 325. Two side plates 321 are arranged in a mirror image. A second push plate 3211 is fixed to the outer wall of the side plate 321. The telescopic end of the first pneumatic rod 31 is connected to the side wall of the side plate 321. Two sliding interfaces 3212 are provided inside the side plate 321. A first cutting plate 324 and a second cutting plate 325 are arranged between the two side plates 321. The first cutting plate 324 and the second cutting plate 325 are respectively slidably connected to the inside of the two sliding interfaces 3212. The top surface of the first cutting plate 324 is fixed with a first ring cutting The second cutting plate 325 has a second circular cutting knife 3251 fixed to its bottom surface, a motor 322 is arranged on the outer wall of the side plate 321, the rotating end of the motor 322 passes through the inner wall of the side plate 321, the rotating end of the motor 322 is connected to a gear 323, first tooth plates 3242 are fixed to the top surfaces of both sides of the first cutting plate 324, second tooth plates 3252 are fixed to the bottom surfaces of both sides of the second cutting plate 325, the first tooth plates 3242 and the second tooth plates 3252 are both slidably fitted to the inner wall of the side plate 321, the gear 323 is meshedly connected between the first tooth plates 3242 and the second tooth plates 3252, and the side wall of the second cutting plate 325 is connected to a line splitting assembly 34;

[0047] Driven by the motor 322, the gear 323 engages the first tooth plate 3242 and the second tooth plate 3252, so that the first ring cutter 3241 and the second ring cutter 3251 move synchronously and stably close to cut off the outer skin 9a, and then pushed by the first pneumatic rod 31, the first ring cutter 3241 and the second ring cutter 3251 move horizontally, and the cut outer skin 9a is slidably peeled off to expose the wire core 9b. At this time, the cut outer skin 9a uses friction to straighten the multiple wire cores 9b, and the second cutting plate 325 drives the wire splitting assembly 34 to the top of the straightened wire core 9b, so that the wire splitting assembly 34 can be more stably separated between the multiple wire cores 9b.

[0048] In the present embodiment, the line dividing assembly 34 comprises a top plate 341, a line dividing plate 342, a second guide rod 343, a first spring 344, a limit plate 345 and a guide plate 346, the limit plate 345 is fixed to the side wall of the second cutting plate 325, the top plate 341 is slidably sleeved on the outer wall of the first guide rod 33, a plurality of line dividing plates 342 are fixed to the bottom surface of the top plate 341, the line dividing plates 342 are slidably inserted into the inside of the limit plate 345, the line dividing plates 342 are arranged on the top surface of the upper clamping plate 8, two second guide rods 343 are inserted into the inside of the top plate 341, the bottom end of the second guide rod 343 is fixed to the top surface of the limit plate 345, the outer wall of the second guide rod 343 is sleeved with the first spring 344, the first spring 344 is connected between the bottom surface of the top plate 341 and the top surface of the limit plate 345, the top surface of the limit plate 345 is fixed with a guide plate 346, and the guide plate 346 is slidably inserted into the inside of the limit plate 345;

[0049] After the upper clamping plate 8 descends and clamps the wire harness and makes a ring cut, the second cutting plate 325 drives the limiting plate 345 to descend, and the branching plate 342 is stopped by the upper clamping plate 8, so that the top plate 341 rises and stretches the first spring 344. Then, when the second cutting plate 325 drives the limiting plate 345 to move horizontally, the branching plate 342 moves horizontally out of the top surface of the upper clamping plate 8, and the first spring 344 contracts and pulls down the top plate 341, so that the branching plate 342 is inserted between the wire cores 9b, and the branching operation is simple and efficient.

[0050] In this embodiment, a plurality of insertion slots 81 are provided on the top surface of one side of the upper clamping plate 8, and the bottom surface of the wiring board 342 is slidably inserted into the insertion slots 81;

[0051] By sliding the splitter plate 342 into the insertion slot 81, the bottom surface of the splitter plate 342 is closer to the clamped wire harness, so that the splitter plate 342 can be quickly inserted and separated between the wire cores 9b after being translated in the insertion slot 81 and separated.

[0052] Embodiment 2

[0053] like Figure 1-Figure 13 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0054] In order to achieve the above effect, the following structure is adopted;

[0055] The pushing assembly 6 includes a sleeve 61, a third guide rod 62, a second spring 63 and a first bracket 64. A third push plate 611 is fixed to the side wall of the sleeve 61. The top surface of the third push plate 611 is connected to the second pneumatic rod 5. The first bracket 64 is inserted into the sleeve 61. The first bracket 64 is fixed to the top surface of the upper clamping plate 8. The top surface of the first bracket 64 is connected to the third guide rod 62. The third guide rod 62 is connected to the top surface of the sleeve 61. The outer wall of the third guide rod 62 is sleeved with the second spring 63. The second spring 63 is arranged inside the sleeve 61.

[0056] By inserting the first bracket 64 into the sleeve 61 and guiding and cooperating with the third guide rod 62 and the second spring 63, the upper clamping plate 8 is elastically clamped on the lower clamping plate 9, which plays a buffering role and ensures the stability of the clamping operation of the wire harness.

[0057] In this embodiment, the pushing assembly 6 further includes a second bracket 65 and a roller 66. The second bracket 65 is fixed to the inner wall of the sleeve 61. The bottom end of the second bracket 65 extends outward from the bottom surface of the sleeve 61. The bottom end of the second bracket 65 is rotatably connected to the roller 66. The first bracket 64 is slidably inserted between the side wall of the second bracket 65 and the inner wall of the sleeve 61. The roller 66 rolls and fits the top surface of the limiting plate 345.

[0058] When the upper clamping plate 8 is clamped on the wire harness, the roller 66 is elastically fitted and rolled on the limiting plate 345, so that the limiting plate 345 can maintain flexible and stable translation, further improving the stability of wire stripping and wire arrangement.

[0059] In this embodiment, a limiting groove 3451 is defined on one side of the limiting plate 345 , and the first bracket 64 is slidably inserted into the limiting groove 3451 .

[0060] Embodiment 3

[0061] like Figure 7-Figure 13 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0062] In order to achieve the above effect, the following structure is adopted;

[0063] The clamping mechanism 7 includes a fixed plate 71, a positioning seat 72, a supporting block 73, a pressing plate 74, a third pneumatic rod 75, a loading disc 76 and a flat clamp assembly 77. The fixed plate 71 is fixed to the top surface of the track plate 1. The top surface of the fixed plate 71 is provided with a positioning seat 72, and the top surface of the positioning seat 72 is connected to the supporting block 73. The top surface of the fixed plate 71 is provided with a third pneumatic rod 75, and the telescopic top end of the third pneumatic rod 75 is connected to the pressing plate 74, and the pressing plate 74 is arranged on the top of the supporting block 73. A loading disc 76 is arranged on the top surface of one side of the fixed plate 71, and a flat clamp assembly 77 is arranged on the side wall of the fixed plate 71. The side wall of the slide seat 2 is fixed with a first push plate 21, and the first push plate 21 pushes the flat clamp assembly 77 through the translation of the slide seat 2;

[0064] After separating the multiple wire cores 9b, first translate the wire core 9b to quickly position and clamp it inside the flat clamp assembly 77, and then the first push plate 21 starts to push the flat clamp assembly 77 and move it together with the wire core 9b to the position of the supporting block 73 to ensure that the wire core 9b is translated and positioned stably and the terminal head 9c is pressed.

[0065] In this embodiment, the top surface of the positioning seat 72 is a convex groove structure, and the bottom surface of the supporting block 73 is clamped inside the groove structure of the positioning seat 72;

[0066] By clamping the supporting block 73 in the groove of the positioning seat 72, the position of the supporting block 73 can be adjusted in translation, thereby ensuring the accuracy of pressing the terminal head 9c onto the wire core 9b, and the adjustment operation is convenient.

[0067] In this embodiment, the flat clamp assembly 77 includes a slider 771, a clamping plate 772, a fourth guide rod 773, a third spring 774 and a fixed block 775. The fixed block 775 is fixed to the side wall of the fixed plate 71. The side wall of the fixed block 775 is connected to the fourth guide rod 773. The outer wall of the fourth guide rod 773 is sleeved with a slider 771. The outer wall of the fourth guide rod 773 is sleeved with a third spring 774. The side wall of the slider 771 is fixed with a clamping plate 772. Two clamping plates 772 are mirror-imaged. The slider 771 slides and fits the top surface of the track plate 1. The slider 771 is pushed and translated by the first push plate 21.

[0068] The wire core 9b is clamped between the two clamping plates 772 so that the wire core 9b remains parallel in the same plane. The wire core 9b and the clamping plate 772 are then synchronously moved to the position of the supporting block 73 by the first push plate 21, so that the terminal head 9c can be accurately and stably pressed onto the end of the wire core 9b.

[0069] The working principle and use process of the present invention:

[0070] Press first Figure 1-Figure 13 Place the wiring harness of the terminal head 9c to be assembled on the bottom clamping plate, and pass one end of the wiring harness for installing the terminal head 9c between the first ring cutter 3241 and the second ring cutter 3251, start the second pneumatic rod 5 to push the sleeve 61 to slide downward inside the fixing frame 4, and the first bracket 64 pushes the upper clamping plate 8 downward to press on the wiring harness, clamping the wiring harness as a whole in position, and at the same time, the upper clamping plate 8 drives the cutting mechanism 3 to descend as a whole, clamping the wiring harness in position between the first ring cutter 3241 and the second ring cutter 3251, start the two motors 322 to drive the gear 323 to rotate, and the gear 323 engages to drive the first tooth plate 3242 and the second tooth plate 3252, so that the first ring cutter 3241 and the second ring cutter 3251 are closed to cut off the outer skin 9a of the wiring harness;

[0071] At the same time, the descending roller 66 is attached to the top surface of the limiting plate 345, and the limiting plate 345 is descended along with the second cutting plate 325 and attached to the top surface of the upper clamping plate 8, and the dividing plate 342 is inserted into the insertion slot 81 and is stopped, so that the top plate 341 is separated from the limiting plate 345 and the first spring 344 is stretched;

[0072] The two first pneumatic rods 31 are started to push the second push plates 3211, and the two side plates 321 push the first cutting plate 324 and the second cutting plate 325 to move horizontally. The first ring cutter 3241 and the second ring cutter 3251 cooperate to push the cut outer skin 9a to move. The outer skin 9a and the multiple wire cores 9b rub against each other, so that the multiple wire cores 9b are parallel and straightened. At this time, the second cutting plate 325 drives the limiting plate 345 to move horizontally, and the roller 66 rolls on the limiting plate 345. The limiting plate 345 drives the dividing plate 342 to move horizontally out of the insertion slot 81. The first spring 344 pulls the top plate 341, so that the multiple dividing plates 342 are synchronously lowered and inserted between the wire cores 9b to separate the wire cores 9b.

[0073] Then, the slide 2 is driven to translate on the track plate 1, so that the multiple separated and straightened wire cores 9b are kept horizontal and quickly clamped between the two clamping plates 772, and the two first pneumatic rods 31 are continuously started to push, so that the first ring cutting knife 3241 and the second ring cutting knife 3251 translate, and the ring-cut outer skin 9a is completely peeled off from the end of the wire core 9b, and the first pneumatic rod 31 and the second pneumatic rod 5 are started to pull the ring cutting assembly 32 back as a whole;

[0074] Place multiple rolled terminal heads 9c from the loading tray 76 on the supporting block 73, continue to drive the slide 2 to translate on the track plate 1, the first push plate 21 pushes the slider 771, so that the wire core 9b and the clamping plate 772 move synchronously until the multiple wire cores 9b are translated into the interior of the multiple terminal heads 9c respectively, start the third pneumatic rod 75 to pull the pressing plate 74 to press down the terminal head 9c, clamp the end of the wire core 9b inside the terminal head 9c, and complete the assembly of the wire harness terminal.

[0075] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0076] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic wire-managing multi-core wire harness terminal machine, characterized in that: It comprises a track plate, the top surface of which is slidably provided with a slide seat, the top surface of which is fixed with a lower clamping plate, the top surface of which is cross-fixed with a fixing frame, the top surface of which is provided with a second pneumatic rod, the telescopic bottom end of the second pneumatic rod penetrates and is connected to the inside of the fixing frame, the telescopic bottom end of the second pneumatic rod is connected to a pushing assembly, the pushing assembly is slidably connected to the inside of the fixing frame, the bottom of the pushing assembly is connected to an upper clamping plate, the upper clamping plate is arranged on the top of the lower clamping plate, the bottom surface of the upper clamping plate and the top surface of the lower clamping plate are both provided with a clamping groove of an arc structure, a cutting mechanism is arranged on one side of the upper clamping plate, and a clamping mechanism is arranged on the top surface of the track plate, the clamping mechanism is used to clamp the terminal head to the end of the wire core; The cutting mechanism includes a first pneumatic rod, a ring cutting assembly, a first guide rod and a wire dividing assembly. The first pneumatic rod is fixed to the side wall of the upper clamp plate. Two first pneumatic rods are arranged in a mirror image about the vertical center line of the upper clamp plate. A ring cutting assembly is connected between the telescopic ends of the two first pneumatic rods. The top side wall of the ring cutting assembly is connected to the wire dividing assembly. The wire dividing assembly is arranged on the top of the upper clamp plate. A first guide rod is fixed to the top surface of the ring cutting assembly. The first guide rod is connected to the inside of the wire dividing assembly. The ring cutting center inside the ring cutting assembly and the arc center of the clamping groove on the bottom surface of the upper clamp plate are located on the same horizontal center line. The ring cutting assembly is used to ring cut the outer skin of the wire harness. The ring cutting assembly is pushed and translated by the first pneumatic rod to peel off the outer skin and expose multiple wire cores. The wire dividing assembly is translated through the ring cutting assembly to be inserted between the multiple wire cores.

2. The automatic wire-arranging multi-core wire harness terminal machine according to claim 1, characterized in that: The ring cutting assembly includes a side plate, a motor, a gear, a first cutting plate and a second cutting plate. Two side plates are arranged in a mirror image. A second push plate is fixed on the outer wall of the side plate. The telescopic end of the first pneumatic rod is connected to the side wall of the side plate. Two sliding interfaces are provided inside the side plate. A first cutting plate and a second cutting plate are arranged between the two side plates. The first cutting plate and the second cutting plate are slidably connected to the two sliding interfaces on both sides. A first ring cutting knife is fixed on the top surface of the first cutting plate, and a second ring cutting knife is fixed on the bottom surface of the second cutting plate. A motor is arranged on the outer wall of the side plate. The rotating end of the motor passes through the inner wall of the side plate. The rotating end of the motor is connected to a gear. First tooth plates are fixed on the top surfaces of both sides of the first cutting plate, and second tooth plates are fixed on the bottom surfaces of both sides of the second cutting plate. The first tooth plate and the second tooth plate are both slidably fitted on the inner wall of the side plate. The gears are meshed and connected between the first tooth plate and the second tooth plate. A branch line assembly is connected to the side wall of the second cutting plate.

3. The automatic wire-arranging multi-core wire harness terminal machine according to claim 2, characterized in that: The line branching assembly includes a top plate, a line branching plate, a second guide rod, a first spring, a limit plate and a guide plate. The limit plate is fixed to the side wall of the second cutting plate, the top plate is slidably sleeved on the outer wall of the first guide rod, a plurality of line branching plates are fixed to the bottom surface of the top plate, the line branching plate is slidably inserted into the inside of the limit plate, the line branching plate is arranged on the top surface of the upper clamping plate, two second guide rods are inserted into the inside of the top plate, the bottom end of the second guide rod is fixed to the top surface of the limit plate, the outer wall of the second guide rod is sleeved with the first spring, the first spring is connected between the bottom surface of the top plate and the top surface of the limit plate, the top surface of the limit plate is fixed with a guide plate, and the guide plate is slidably inserted into the inside of the limit plate.

4. The automatic wire-arranging multi-core wire harness terminal machine according to claim 3, characterized in that: A plurality of inserting slots are provided on the top surface of one side of the upper clamping plate, and the bottom surface of the wiring distribution board is slidably inserted into the inserting slots.

5. The automatic wire-arranging multi-core wire harness terminal machine according to claim 3, characterized in that: The pushing assembly includes a sleeve, a third guide rod, a second spring and a first bracket. A third push plate is fixed to the side wall of the sleeve. The top surface of the third push plate is connected to the second pneumatic rod. The first bracket is inserted into the sleeve. The first bracket is fixed to the top surface of the upper clamping plate. The top surface of the first bracket is connected to the third guide rod. The third guide rod is connected to the top surface of the sleeve. The second spring is sleeved on the outer wall of the third guide rod. The second spring is arranged inside the sleeve.

6. The automatic wire-arranging multi-core wire harness terminal machine according to claim 5, characterized in that: The pushing assembly also includes a second bracket and a roller. The second bracket is fixed to the inner wall of the sleeve, the bottom end of the second bracket extends outward from the bottom surface of the sleeve, the bottom end of the second bracket is rotatably connected to the roller, the first bracket is slidably inserted between the side wall of the second bracket and the inner wall of the sleeve, and the roller rolls and fits the top surface of the limiting plate.

7. The automatic wire-arranging multi-core wire harness terminal machine according to claim 5, characterized in that: A limiting groove is provided on one side of the limiting plate, and the first bracket is slidably inserted into the limiting groove.

8. The automatic wire-arranging multi-core wire harness terminal machine according to claim 1, characterized in that: The clamping mechanism includes a fixed plate, a positioning seat, a supporting block, a pressing plate, a third pneumatic rod, a loading tray and a flat clamp assembly. The fixed plate is fixed to the top surface of the track plate, the top surface of the fixed plate is provided with a positioning seat, the top surface of the positioning seat is connected to the supporting block, the top surface of the fixed plate is provided with a third pneumatic rod, the telescopic top end of the third pneumatic rod is connected to the pressing plate, the pressing plate is arranged on the top of the supporting block, the top surface of one side of the fixed plate is provided with a loading tray, the side wall of the fixed plate is provided with a flat clamp assembly, the side wall of the slide seat is fixed with a first push plate, and the first push plate pushes the flat clamp assembly through the translation of the slide seat.

9. The automatic wire-arranging multi-core wire harness terminal machine according to claim 8, characterized in that: The top surface of the positioning seat is a convex groove structure, and the bottom surface of the supporting block is clamped in the groove structure of the positioning seat.

10. The automatic wire-arranging multi-core wire harness terminal machine according to claim 8, characterized in that: The flat clamp assembly includes a slider, a wire clamping plate, a fourth guide rod, a third spring and a fixed block. The fixed block is fixed to the side wall of the fixed plate. The side wall of the fixed block is connected to the fourth guide rod. The outer wall of the fourth guide rod is sleeved with the slider. The outer wall of the fourth guide rod is sleeved with the third spring. The side wall of the slider is fixed with a wire clamping plate. Two wire clamping plates are arranged in mirror image. The slider slides and fits the top surface of the track plate. The slider is pushed and translated by the first push plate.

Citation Information

Patent Citations

  • Automobile wire harness production and processing equipment and processing method

    CN117505731A

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    CN210430386U

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