A magnetic tile installation device
By designing a magnetic tile installation device that includes multiple feeding and transferring components, the problem that magnetic tile assembly equipment in the prior art cannot achieve automated operations, and automatic loading and mounting of shells and magnetic tiles is realized, which reduces labor costs and improves assembly efficiency.
Patent Information
- Application Number
- CN202510204072.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-02-24
AI Technical Summary
The existing magnetic tile assembly equipment cannot realize automated operations, resulting in high labor costs.
A magnetic tile installation equipment is designed, including a machine, a housing feeding assembly, a base feeding assembly, a housing material transfer assembly, a magnetic tile feeding assembly, a patch mounting assembly and a material transfer circulation assembly. Through the coordinated work of these components, the automatic loading and mounting of the housing and magnetic tile is realized.
Automated operation of shells and magnetic tiles is realized, labor costs are reduced, and assembly efficiency is improved.
Smart Images

Figure CN119696277B_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of motor manufacturing, and more specifically, it relates to a magnetic tile installation device. Background Art
[0002] The magnetic tiles of a motor achieve the rotation of the motor by generating a magnetic field. When an electric current passes through the motor, the magnetic field generated by the magnetic tiles interacts with the coils of the motor, thereby generating torque to drive the motor to rotate. In the assembly process of magnetic tiles, glue is usually applied to the magnetic tiles, and then the magnetic tiles are bonded to the inner side wall of the housing.
[0003] To improve the assembly efficiency of magnetic tiles, magnetic tile assembly devices usually assemble the magnetic tiles coated with glue into the housing through a robotic arm. However, for operations such as loading magnetic tiles, applying glue to magnetic tiles, and loading the housing, current magnetic tile assembly devices cannot achieve automatic operations and still require manual assistance, which results in poor automation capabilities of magnetic tile assembly devices and high labor costs. Summary of the Invention
[0004] The purpose of the embodiments of this application is to provide a magnetic tile installation device to solve the problems existing in the related art: current magnetic tile assembly devices cannot achieve automatic operations and have high labor costs.
[0005] To achieve the above purpose, the technical solution adopted in the embodiments of this application is:
[0006] Provide a magnetic tile installation device, including:
[0007] A machine table, on which a first loading position, a second loading position, a third loading position, and a chip mounting position are provided;
[0008] A housing feeding component, installed at the first loading position, for supplying a housing body;
[0009] A base feeding component, installed at the second loading position, for supplying a base body that supports the housing body;
[0010] A housing transfer component, provided between the housing feeding component and the base feeding component, for installing the housing body on the base body;
[0011] A magnetic tile feeding component, installed at the third loading position, for supplying a magnetic tile body;
[0012] A chip mounting component, installed at the chip mounting position, for mounting the magnetic tile body on the housing body;
[0013] A transfer circulation component, installed on the machine table, for receiving the base body and transferring the base body with the housing body installed thereon to the chip mounting position for chip mounting processing.
[0014] In one embodiment, the housing feeding assembly includes:
[0015] A housing storage rack, mounted on the machine table;
[0016] A plurality of housing material seats, stacked and mounted on the housing storage rack, and each housing material seat is used for carrying the housing body;
[0017] A housing separating unit, mounted on the housing storage rack, and used for separating two adjacent housing material seats;
[0018] A housing transferring unit, mounted on the machine table, and used for transferring the housing material seats out one by one;
[0019] A housing feeding unit, mounted on the machine table, and used for feeding out the housing bodies on each housing material seat.
[0020] In one embodiment, the housing feeding assembly further includes a housing positioning unit, and the housing positioning unit includes:
[0021] A housing positioning base, mounted on the machine table, and used for receiving the housing body transferred by the housing feeding unit;
[0022] A first housing positioning guide rod, provided on one side of the housing positioning base, and used for inserting one end of the housing body;
[0023] A housing positioning jaw, provided on the other side of the housing positioning base, and used for clamping the other end of the housing body;
[0024] A second housing positioning guide rod, arranged at an interval from the first housing positioning guide rod, and used for cooperating with the housing positioning jaw to clamp the housing body;
[0025] A housing rotating jaw, mounted on the machine table, and used for clamping the housing body and rotating.
[0026] In one embodiment, the base feeding assembly includes:
[0027] A base material rack, mounted on the machine table, and used for carrying the base body; the feeding end of the base material rack is connected to the discharging end of the material transferring and circulating assembly, and the discharging end of the base material rack is connected to the feeding end of the material transferring and circulating assembly;
[0028] A base support seat, provided at the discharging end of the base material rack;
[0029] A first base lifting member, mounted on the machine table and connected to the base support seat;
[0030] The base test seat is located above the base support seat and is used to detect the base body;
[0031] The second base lifting member is installed on the machine table and is connected to the base test seat;
[0032] The base pushing member is installed on the base material rack and is used to push out the base body on the base support seat.
[0033] In one embodiment, the housing transfer assembly includes a housing transfer rack installed on the machine table, a housing transfer jaw for clamping the housing body, and a housing feeding unit for driving the movement of the housing transfer jaw; the housing feeding unit is installed on the housing transfer rack and is connected to the housing transfer jaw.
[0034] In one embodiment, the housing transfer assembly further includes a storage seat installed on the machine table, a base clamping jaw for clamping the base body, and a base transfer unit for driving the movement of the base clamping jaw; the base transfer unit is installed on the housing transfer rack and is connected to the base clamping jaw.
[0035] In one embodiment, the magnetic tile feeding assembly includes:
[0036] A magnetic tile storage rack installed on the machine table;
[0037] A plurality of magnetic tile material seats are stacked and installed on the magnetic tile storage rack, and each magnetic tile material seat is used to carry the magnetic tile body;
[0038] A magnetic tile separating unit is installed on the magnetic tile storage rack and is used to separate two adjacent magnetic tile material seats;
[0039] A magnetic tile transfer unit is installed on the machine table and is used to remove the magnetic tile material seats one by one;
[0040] A magnetic tile feeding unit is installed on the machine table and is used to transfer the magnetic tile bodies on each magnetic tile material seat to the patch mounting assembly.
[0041] In one embodiment, the patch mounting assembly includes:
[0042] A patch support seat installed on the machine table and is used to carry the magnetic tile bodies transferred by the magnetic tile feeding assembly;
[0043] A patch magnetic adsorption seat for adsorbing and fixing the magnetic tile body;
[0044] A patch pushing member is installed on the patch support seat and is used to push the magnetic tile body onto the patch magnetic adsorption seat;
[0045] Gluing part, installed on the patch support base, for gluing the magnetic tile body;
[0046] Patch rotating part, installed on the patch support base and connected to the patch magnetic attraction seat, for driving the patch magnetic attraction seat to rotate.
[0047] In one embodiment, the patch mounting assembly further includes a recycling box, a recycling driving part for driving the recycling box to approach or move away from the patch magnetic attraction seat, a patch scraping seat for scraping the magnetic tile body on the patch magnetic attraction seat into the recycling box, and a scraping and material moving part for driving the patch scraping seat to move; the recycling driving part is installed on the patch support base and connected to the recycling box, and the scraping and material moving part is installed on the patch support base and connected to the patch scraping seat.
[0048] In one embodiment, the material moving and recycling assembly includes:
[0049] The first material channel, installed on the machine table;
[0050] The second material channel, installed on the machine table and arranged opposite to the first material channel;
[0051] The transition material channel, installed on the machine table and connecting the first material channel and the second material channel;
[0052] The material pushing unit, installed on the machine table, for transferring the housing body on the first material channel to the second material channel;
[0053] The patch lifting seat, arranged at the patch position and arranged opposite to the patch mounting assembly;
[0054] The patch lifting part, installed on the machine table and connected to the patch lifting seat, for driving the patch lifting seat to lift.
[0055] The magnetic tile mounting device provided by the embodiment of the present application has at least the following beneficial effects: Through the housing feeding assembly of the present application, the housing body can be automatically supplied; through the base feeding assembly, the base body can be automatically supplied to the material moving and recycling assembly; through the housing material moving assembly, the housing body can be installed on the base body; through the material moving and recycling assembly, the base body assembled with the housing body can be transferred to the patch position; through the magnetic tile feeding assembly, the magnetic tile body can be automatically supplied to the patch mounting assembly; through the patch mounting assembly, the magnetic tile body can be mounted on the housing body. The magnetic tile mounting device can realize the automatic feeding of the housing body, the automatic feeding of the base body, and the automatic feeding and mounting of the magnetic tile body, thereby realizing automated operation and reducing labor costs. Description of the Drawings
[0056] To more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for use in the embodiments or exemplary technical descriptions. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0057] Figure 1 Structural schematic diagram of the housing body installed on the base body provided by the embodiment of the present application;
[0058] Figure 2 For Figure 1 exploded schematic diagram;
[0059] Figure 3 Structural schematic diagram of the magnetic tile installation device provided by the embodiment of the present application;
[0060] Figure 4 Structural schematic diagram of the housing feeding assembly provided by the embodiment of the present application;
[0061] Figure 5 Structural schematic diagram of the housing positioning unit provided by the embodiment of the present application;
[0062] Figure 6 Structural schematic diagram of the base feeding assembly provided by the embodiment of the present application;
[0063] Figure 7 Structural schematic diagram of the housing material transfer assembly provided by the embodiment of the present application;
[0064] Figure 8 Structural schematic diagram of the magnetic tile feeding assembly provided by the embodiment of the present application;
[0065] Figure 9 Structural schematic diagram of the patch installation assembly provided by the embodiment of the present application;
[0066] Figure 10 Structural schematic diagram of the material transfer circulation assembly provided by the embodiment of the present application;
[0067] Figure 11 Structural schematic diagram of the dimensional inspection unit provided by the embodiment of the present application.
[0068] Among them, the main reference signs in the drawings are as follows:
[0069] 10, machine platform; 20, housing body; 30, magnetic tile body; 40, base body; 401, support base; 402, insertion seat; 403, pushing base; 404, pushing rod; 405, tightening seat; 406, pushing spring; 407, guiding inclined hole;
[0070] 1. Housing Feeding Assembly; 11. Housing Storage Rack; 12. Housing Material Seat; 13. Housing Separation Unit; 14. Housing Transfer Unit; 141. Housing Carrier Plate; 142. Housing Lateral Transfer Member; 143. Pushing Lift Member; 15. Housing Feeding Unit; 151. Housing Magnetic Absorption Seat; 152. Magnetic Absorption Moving Member; 16. Housing Positioning Unit; 161. Housing Positioning Base; 162. First Housing Positioning Guide Rod; 163. Housing Positioning Claw; 164. Second Housing Positioning Guide Rod; 165. Housing Rotating Claw;
[0071] 2. Base Feeding Assembly; 21. Base Material Rack; 22. Base Support Seat; 23. First Base Lifting Member; 24. Base Testing Seat; 25. Second Base Lifting Member; 26. Base Pushing Member; 27. Heating Seat; 28. Heating Lifting Member; 29. Heating Tube; 201. Heating Member;
[0072] 3. Housing Transfer Assembly; 31. Housing Transfer Rack; 32. Housing Transfer Claw; 33. Housing Feeding Unit; 34. Storage Seat; 35. Base Clamping Claw; 36. Base Transfer Unit;
[0073] 4. Magnetic Tile Feeding Assembly; 41. Magnetic Tile Storage Rack; 42. Magnetic Tile Material Seat; 43. Magnetic Tile Separation Unit; 44. Magnetic Tile Transfer Unit; 441. Magnetic Tile Carrier Plate; 442. Magnetic Tile Lateral Transfer Member; 443. Magnetic Tile Lifting Member; 45. Magnetic Tile Feeding Unit; 451. Magnetic Tile Clamping Claw; 452. Magnetic Tile Moving Member;
[0074] 5. SMT Assembly; 51. SMT Support Seat; 52. SMT Magnetic Absorption Seat; 53. SMT Pushing Member; 54. Glue Coating Member; 55. SMT Rotating Member; 56. Recycling Bin; 57. Recycling Driving Member; 58. SMT Scraping Seat; 59. Scraping Transfer Member; 50. SMT Lifting Member;
[0075] 6. Transfer Cycle Assembly; 61. First Material Channel; 62. Second Material Channel; 63. Transition Material Channel; 64. Material Pushing Unit; 641. Pushing Seat; 642. Material Pushing Lateral Transfer Member; 643. Material Pushing Longitudinal Transfer Member; 644. Forking Seat; 65. SMT Lifting Seat; 66. SMT Lifting Member; 67. Measuring Seat; 68. Measuring Lifting Member;
[0076] 7. Dimension Detection Unit; 71. Dimension Detection Seat; 72. Detection Head; 73. Dimension Lifting Member. Detailed Embodiments
[0077] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0078] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0079] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality" means two or more, unless otherwise specifically defined. "Several" means one or more, unless otherwise specifically defined.
[0080] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present application.
[0081] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "mounted", "connected", and "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0082] Throughout the specification, reference to "an embodiment" or "embodiments" means that the specific features, structures, or characteristics described in connection with the embodiments are included in at least one embodiment of the present application. Thus, the phrases "in an embodiment" or "in some embodiments" appearing throughout the specification do not all refer to the same embodiment. In addition, in one or more embodiments, the specific features, structures, or characteristics can be combined in any suitable manner.
[0083] Please refer to Figure 3, the magnetic tile mounting device provided by the embodiments of the present application will be described. The magnetic tile mounting device includes a machine table 10, a housing feeding component 1, a base feeding component 2, a housing transferring component 3, a magnetic tile feeding component 4, a chip mounting component 5, and a transferring circulation component 6. Optionally, a first loading position, a second loading position, a third loading position, and a chip mounting position are provided on the machine table 10. The housing feeding component 1 is installed at the first loading position and is used to supply the housing body 20. The base feeding component 2 is installed at the second loading position and is used to supply the base body 40, and the base body 40 is used to support the housing body 20. The housing transferring component 3 is installed on the machine table 10, and the housing transferring component 3 is arranged between the housing feeding component 1 and the base feeding component 2 and is used to mount the housing body 20 on the base body 40. The magnetic tile feeding component 4 is installed at the third loading position and is used to supply the magnetic tile body 30. The chip mounting component 5 is installed at the chip mounting position and is used to mount the magnetic tile body 30 on the housing body 20. The transferring circulation component 6 is installed on the machine table 10 and is used to receive the base body 40 transferred by the base feeding component 2 and transfer the base body 40 with the housing body 20 installed thereon to the chip mounting position, and the chip mounting component 5 mounts the magnetic tile body 30 on the housing body 20. With this structure, the housing body 20 can be automatically supplied through the housing feeding component 1; the base body 40 can be automatically supplied to the transferring circulation component 6 through the base feeding component 2; the housing body 20 can be mounted on the base body 40 through the housing transferring component 3; the base body 40 with the housing body 20 assembled thereon can be transferred to the chip mounting position through the transferring circulation component 6; the magnetic tile body 30 can be automatically supplied to the chip mounting component 5 through the magnetic tile feeding component 4; and the magnetic tile body 30 can be mounted on the housing body 20 through the chip mounting component 5. The magnetic tile mounting device can achieve the automatic loading of the housing body 20, the automatic loading of the base body 40, and the automatic loading and mounting of the magnetic tile body 30, thereby realizing automated operation and reducing labor costs.
[0084] In one embodiment, please refer to Figure 1 and Figure 2, the housing body 20 is generally in a cylindrical configuration, and both ends thereof are open ends. The base body 40 may include a support base 401, an insertion seat 402 mounted on the support base 401, a pushing base 403 movably mounted on the support base 401, a pushing rod 404 movably mounted in the insertion seat 402, a tightening seat 405 for tightly pressing the magnetic tile body 30 against the inner side wall of the housing body 20, and a pushing spring 406 sleeved on the pushing rod 404; the tightening seat 405 is hinged to the pushing rod 404, and a guiding inclined hole 407 is formed in the tightening seat 405; one end of the pushing spring 406 abuts against the pushing rod 404, and the other end of the pushing spring 406 abuts against the pushing base 403. When the pushing base 403 moves upward under an external force, the pushing rod 404 can lift the tightening seat 405 through the guiding inclined hole 407, so as to realize the outward expansion of the tightening seat 405, and thus the magnetic tile body 30 can be pressed against the inner side wall of the housing body 20. After the external force is eliminated, the pushing spring 406 elastically pushes the pushing base 403 to descend, the pushing rod 404 descends and pulls the tightening seat 405 to retract to the initial position state. In the embodiment of the present application, four magnetic tile bodies 30 are attached to the inner side wall of the housing body 20, so the number of the tightening seats 405 is four corresponding ones, and the four tightening seats 405 are arranged in a ring shape.
[0085] In one embodiment, please refer to Figure 4 , as a specific implementation manner of the magnetic tile mounting device provided by the embodiment of the present application, the housing feeding assembly 1 includes a housing storage rack 11, a plurality of housing material seats 12, a housing separating unit 13, a housing transferring unit 14, and a housing feeding unit 15. Optionally, the housing storage rack 11 is mounted on the machine table 10. The plurality of housing material seats 12 are stacked and mounted on the housing storage rack 11, and each housing material seat 12 is used for carrying the housing body 20. The housing separating unit 13 is mounted on the housing storage rack 11, specifically on the bottom of the housing storage rack 11, and the housing separating unit 13 is used for separating two adjacent housing material seats 12. Among them, the housing separating unit 13 may include a separating seat and a separating driving member mounted on the housing storage rack 11, and the separating driving member is connected to the separating seat. The separating driving member may be a cylinder, an electric cylinder, etc. The separating driving member can drive the separating seat to move in and out between two adjacent housing material seats 12 to realize the separation of two adjacent housing material seats 12. The housing transferring unit 14 is mounted on the machine table 10 and is used for removing the housing material seats 12 one by one. The housing feeding unit 15 is mounted on the machine table 10 and is used for removing the housing bodies 20 on each housing material seat 12 one by one. With this structure, the housing material seat 12 at the bottom can be removed through the housing transferring unit 14, and the second-to-last housing material seat 12 can be separated through the housing separating unit 13. The housing body 20 can be removed one by one through the housing feeding unit 15.
[0086] In one embodiment, please refer to Figure 4, the housing material transfer unit 14 may include a housing carrier plate 141 for receiving the housing material seat 12, a housing transverse moving member 142 for driving the housing carrier plate 141 to move, a housing ejector seat (not labeled in the figure) for pushing against the housing material seat 12, and a ejector lifting member 143 for driving the housing ejector seat to lift and lower; the housing transverse moving member 142 is installed on the machine table 10 and connected to the housing carrier plate 141. A through hole for the housing ejector seat to pass through is provided on the housing carrier plate 141. The ejector lifting member 143 is installed on the machine table 10 and connected to the housing ejector seat. Among them, the housing transverse moving member 142 can be a lead screw transmission mechanism, a belt transmission mechanism, etc.; the housing lifting member can be a cylinder, an electric cylinder, etc. In this structure, the housing carrier plate 141 is arranged at the bottom of the housing storage rack 11. The ejector lifting member 143 drives the housing ejector seat to rise and lift the lowermost housing material seat 12, and then descends to place the housing material seat 12 on the housing carrier plate 141; at the same time, the housing separation unit 13 works to separate the penultimate housing material seat 12 to prevent it from falling. By driving the housing carrier plate 141 to move through the housing transverse moving member 142, the housing material seat 12 at the bottom can be moved out. By repeating such operations, each housing material seat 12 can be moved out one by one.
[0087] In one embodiment, please refer to Figure 4 , the housing feeding unit 15 includes a housing magnetic attraction seat 151 for magnetically attracting the housing body 20 and a magnetic attraction moving member 152 for driving the housing magnetic attraction seat 151 to move. The magnetic attraction moving member 152 is installed on the machine table 10 and connected to the housing magnetic attraction seat 151. Among them, the magnetic attraction moving member 152 may include at least one of a magnetic attraction lifting module, a magnetic attraction transverse moving module, and a magnetic attraction longitudinal moving module. The magnetic attraction lifting module, the magnetic attraction transverse moving module, and the magnetic attraction longitudinal moving module can all be cylinder transmission mechanisms, lead screw transmission mechanisms, etc. In this structure, the housing body 20 on each housing material seat 12 can be magnetically attracted and fixed by the housing magnetic attraction seat 151, and the housing body 20 can be moved out by driving the housing magnetic attraction seat 151 to move through the magnetic attraction moving member 152.
[0088] In one embodiment, please refer to Figure 5, as a specific implementation manner of the magnetic tile mounting device provided in the embodiments of the present application, the housing feeding assembly 1 further includes a housing positioning unit 16. The housing positioning unit 16 includes a housing positioning base 161, a first housing positioning guide rod 162, a housing positioning jaw 163, a second housing positioning guide rod 164, and a housing rotating jaw 165. The housing positioning base 161 is installed on the machine table 10 and can be driven by a cylinder or an electric cylinder to realize lifting. The housing positioning base 161 can receive the housing body 20 transferred by the housing feeding unit 15. The first housing positioning guide rod 162 is installed on the machine table 10 and is disposed on one side of the housing positioning base 161 for one end of the housing body 20 to be inserted. The housing positioning jaw 163 is disposed on the other side of the housing positioning base 161 for clamping the other end of the housing body 20. Among them, the housing positioning jaw 163 may include a jaw body, a housing rotating motor for driving the jaw body to rotate, a housing transverse movement module for driving the jaw body to move horizontally, a housing longitudinal movement module for driving the jaw body to move longitudinally, and a housing lifting module for driving the jaw body to lift. The housing transverse movement module, the housing longitudinal movement module, and the housing lifting module can all be a cylinder transmission mechanism, a lead screw transmission mechanism, etc. The second housing positioning guide rod 164 is installed on the machine table 10 and is spaced from the first housing positioning guide rod 162 for cooperating with the housing positioning jaw 163 to clamp the housing body 20. The housing rotating jaw 165 is installed on the machine table 10 for clamping the housing body 20 and rotating it. Among them, the housing rotating jaw 165 may include a jaw body and a housing rotating motor for driving the jaw body to rotate. With this structure, the housing feeding unit 15 can transfer the housing body 20 to the housing positioning base 161. One end of the housing body 20 can be inserted into the first housing positioning guide rod 162, and the housing positioning jaw 163 clamps the other end of the housing body 20 and rotates to adjust the position of the housing body 20 to achieve the positioning and installation of the housing body 20 and the base body 40. The housing body 20 after position adjustment can be transferred by the housing positioning jaw 163 to the second housing positioning guide rod 164 for butt joint. The housing rotating jaw 165 can clamp the housing body 20 and rotate the horizontally disposed housing body 20 by 90 degrees to adjust it to a vertical position state.
[0089] In one embodiment, please refer to Figure 6, as a specific implementation of the magnetic tile mounting device provided in the embodiments of the present application, the base feeding assembly 2 includes a base material rack 21, a base support seat 22, a first base lifting member 23, a base test seat 24, a second base lifting member 25, and a base pushing member 26. Optionally, the base material rack 21 is installed on the machine table 10 and is used to carry a plurality of base bodies 40. The feeding end of the base material rack 21 is connected to the discharging end of the material transfer and circulation assembly 6, and the discharging end of the base material rack 21 is connected to the feeding end of the material transfer and circulation assembly 6, so that the recycling of the base body 40 can be realized. The base support seat 22 is installed on the machine table 10 and is arranged at the discharging end of the base material rack 21. The first base lifting member 23 is installed on the machine table 10 and is connected to the base support seat 22; the base test seat 24 is arranged above the base support seat 22 and is used to detect the base body 40; the second base lifting member 25 is installed on the machine table 10 and is connected to the base test seat 24 and is used to drive the base test seat 24 to lift; the base pushing member 26 is installed on the base material rack 21 and is used to push out the base body 40 on the base support seat 22. Among them, the first base lifting member 23, the second base lifting member 25, and the base pushing member 26 can all be cylinders, electric cylinders, etc. With this structure, the plurality of base bodies 40 on the base material rack 21 can be pushed one by one to the base support seat 22 by devices such as cylinders and electric cylinders; by driving the base support seat 22 to lift through the first base lifting member 23 and driving the base test seat 24 to lift through the second base lifting member 25, the base body 40 can be tested through the base test seat 24 to detect whether the base body 40 meets the usage requirements. The detected base body 40 can be pushed by the base pushing member 26 onto the material transfer and circulation assembly 6.
[0090] In one embodiment, the insertion seat 402 of the base body 40 can be inserted into the base test seat 24, and a strain beam type pressure sensor is provided on the base test seat 24. By driving the base support seat 22 to rise through the first base lifting member 23, the base support seat 22 and the pushing base 403 cooperate to open the tightening seat 405 on the base body 40, and the opening value of the tightening seat 405 is detected by the pressure sensor to achieve the detection. Among them, the number of pressure sensors is the same as the number of tightening seats 405 and can be four.
[0091] In one embodiment, please refer to Figure 7, as a specific implementation manner of the magnetic tile mounting device provided in the embodiments of the present application, the housing transfer assembly 3 includes a housing transfer frame 31 mounted on the machine table 10, a housing transfer jaw 32 for clamping the housing body 20, and a housing feeding unit 33 for driving the movement of the housing transfer jaw 32; the housing feeding unit 33 is mounted on the housing transfer frame 31 and connected to the housing transfer jaw 32. Among them, the housing transfer jaw 32 can be a finger cylinder. With this structure, the housing body 20 on the housing rotating jaw 165 can be clamped by the housing transfer jaw 32, and the housing body 20 can be transferred to the base body 40 by the housing feeding unit 33. Among them, the housing feeding unit 33 can include a transfer rotating motor for driving the rotation of the housing transfer jaw 32, a transfer transverse moving member for driving the transverse movement of the housing transfer jaw 32, a transfer longitudinal moving member for driving the longitudinal movement of the housing transfer jaw 32, and a transfer lifting member for driving the lifting of the housing transfer jaw 32. The transfer transverse moving member, the transfer longitudinal moving member, and the transfer lifting member can all be cylinder transmission mechanisms, lead screw transmission mechanisms, etc.
[0092] In one embodiment, please refer to Figure 7 , as a specific implementation manner of the magnetic tile mounting device provided in the embodiments of the present application, the housing transfer assembly 3 further includes a storage seat 34 mounted on the machine table 10, a base clamping jaw 35 for clamping the base body 40, and a base transfer unit 36 for driving the movement of the base clamping jaw 35; the base transfer unit 36 is mounted on the housing transfer frame 31 and connected to the base clamping jaw 35. Among them, the base clamping jaw 35 can be a finger cylinder. With this structure, the base body 40 is detected by the base test seat 24. The unqualified base body 40 can be clamped by the base clamping jaw 35 and removed to the storage seat 34 by the base transfer unit 36. Among them, the base transfer unit 36 can include at least one of a base transverse moving member for driving the transverse movement of the base clamping jaw 35, a base longitudinal moving member for driving the longitudinal movement of the base clamping jaw 35, and a base lifting member for driving the lifting of the base clamping jaw 35. The base transverse moving member, the base longitudinal moving member, and the base lifting member can all be cylinder transmission mechanisms, lead screw transmission member mechanisms, etc.
[0093] In one embodiment, please refer to Figure 8, as a specific implementation manner of the magnetic tile mounting device provided in the embodiments of the present application, the magnetic tile feeding assembly 4 includes a magnetic tile storage rack 41, a plurality of magnetic tile material seats 42, a magnetic tile separating unit 43, a magnetic tile transferring unit 44, and a magnetic tile feeding unit 45. Optionally, the magnetic tile storage rack 41 is installed on the machine table 10. The plurality of magnetic tile material seats 42 are stacked and installed on the magnetic tile storage rack 41, and each magnetic tile material seat 42 is used to carry the magnetic tile body 30. The magnetic tile separating unit 43 is installed on the magnetic tile storage rack 41, specifically at the bottom of the magnetic tile storage rack 41, and the magnetic tile separating unit 43 is used to separate two adjacent magnetic tile material seats 42. Among them, the magnetic tile separating unit 43 may include a separating seat and a separating driving member installed on the magnetic tile storage rack 41, and the separating driving member is connected to the separating seat. The separating driving member may be a cylinder, an electric cylinder, etc. Through the separating driving member, the separating seat can be driven to move in and out between two adjacent magnetic tile material seats 42 to separate two adjacent magnetic tile material seats 42. The magnetic tile transferring unit 44 is installed on the machine table 10 and is used to move out the magnetic tile material seats 42 one by one. The magnetic tile feeding unit 45 is installed on the machine table 10 and is used to move out the magnetic tile bodies 30 on each magnetic tile material seat 42. With this structure, through the magnetic tile transferring unit 44, the magnetic tile material seat 42 at the bottom can be moved out, and the penultimate magnetic tile material seat 42 can be separated by the magnetic tile separating unit 43. Through the magnetic tile feeding unit 45, the magnetic tile body 30 can be moved out.
[0094] In one embodiment, please refer to Figure 8 , the magnetic tile transferring unit 44 may include a magnetic tile carrying plate 441 for receiving the magnetic tile material seat 42, a magnetic tile transverse moving member 442 for driving the magnetic tile carrying plate 441 to move, a magnetic tile ejecting seat (not labeled in the figure) for pushing against the magnetic tile material seat 42, and a magnetic tile lifting member 443 for driving the magnetic tile ejecting seat to lift and lower; the magnetic tile transverse moving member 442 is installed on the machine table 10 and is connected to the magnetic tile carrying plate 441. A through hole for the magnetic tile ejecting seat to pass through is provided on the magnetic tile carrying plate 441, and the magnetic tile lifting member 443 is installed on the machine table 10 and is connected to the magnetic tile ejecting seat. Among them, the magnetic tile transverse moving member 442 may be a lead screw transmission mechanism, a ball screw transmission mechanism, etc.; the magnetic tile lifting member 443 may be a cylinder, an electric cylinder, etc. With this structure, the magnetic tile carrying plate 441 is arranged at the bottom of the magnetic tile storage rack 41. The magnetic tile lifting member 443 drives the magnetic tile ejecting seat to rise and lift the lowermost magnetic tile material seat 42, and then descends to place the magnetic tile material seat 42 on the magnetic tile carrying plate 441; at the same time, the magnetic tile separating unit 43 separates the penultimate magnetic tile material seat 42 to prevent it from falling. By driving the magnetic tile carrying plate 441 to move through the magnetic tile transverse moving member 442, the magnetic tile material seat 42 at the bottom can be moved out. By repeating such operations, each magnetic tile material seat 42 can be moved out one by one.
[0095] In one embodiment, please refer to Figure 8, the magnet tile feeding unit 45 includes a magnet tile clamping jaw 451 for clamping the magnet tile body 30 and a magnet tile moving member 452 for driving the movement of the magnet tile clamping jaw 451. The magnet tile moving member 452 is installed on the machine table 10 and connected to the magnet tile clamping jaw 451. Among them, the magnet tile clamping jaw 451 can be a finger cylinder. The magnet tile moving member 452 can include at least one of a magnet tile lifting module, a magnet tile transverse movement module, and a magnet tile lifting module. The magnet tile lifting module, the magnet tile transverse movement module, and the magnet tile lifting module can all be cylinder drive mechanisms, lead screw drive mechanisms, etc. With this structure, the magnet tile body 30 on each magnet tile material seat 42 can be clamped by the magnet tile clamping jaw 451, and the magnet tile clamping jaw 451 is driven to move by the magnet tile moving member 452 to transfer the magnet tile body 30 to the patch mounting assembly 5.
[0096] In one embodiment, please refer to Figure 9 , as a specific implementation manner of the magnet tile mounting device provided in the embodiment of the present application, the patch mounting assembly 5 includes a patch support seat 51, a patch magnetic attraction seat 52, a patch pushing member 53, a glue applying member 54, and a patch rotating member 55. Optionally, the patch support seat 51 is installed on the machine table 10 and is used to carry the magnet tile body 30 transferred by the magnet tile feeding assembly 4. The patch magnetic attraction seat 52 is used to adsorb and fix the magnet tile body 30. The patch pushing member 53 is installed on the patch support seat 51 and is used to push the magnet tile body 30 onto the patch magnetic attraction seat 52. The glue applying member 54 is installed on the patch support seat 51 and is used to perform glue application operations on the magnet tile body 30. The glue applying member 54 can be driven by a cylinder to move back and forth, so that the glue applying member 54 can approach or move away from the patch magnetic attraction seat 52. The patch rotating member 55 is installed on the patch support seat 51 and connected to the patch magnetic attraction seat 52, and is used to drive the patch magnetic attraction seat 52 to rotate. Among them, the patch pushing member 53 can be a cylinder, an electric cylinder, etc.; the patch rotating member 55 can be a rotating motor. With this structure, the magnet tile body 30 can be pushed onto the patch magnetic attraction seat 52 by the patch pushing member 53, and the magnet tile body 30 can be magnetically adsorbed and fixed by the patch magnetic attraction seat 52. The glue applying member 54 can perform glue application operations on the magnet tile body 30, and the patch rotating member 55 can drive the patch magnetic attraction seat 52 to rotate, so that glue application operations can be performed on multiple magnet tile bodies 30.
[0097] In one embodiment, please refer to Figure 9 , the patch mounting assembly 5 may further include a patch lifting member 50 for driving the lifting of the patch magnetic attraction seat 52. The patch lifting member 50 is installed on the patch support seat 51 and connected to the patch magnetic attraction seat 52. Among them, the patch lifting member 50 can be a lead screw drive mechanism, a cylinder drive mechanism, etc. With this structure, the patch magnetic attraction seat 52 is driven to lift by the patch lifting member 50, so that the magnet tile body 30 after glue application on the patch magnetic attraction seat 52 can be transferred into the housing body 20.
[0098] In one embodiment, please refer toFigure 9 , as a specific implementation of the magnetic tile mounting device provided in the embodiments of the present application, the patch mounting assembly 5 further includes a recycling bin 56, a recycling driving member 57 for driving the recycling bin 56 to approach or move away from the patch magnetic attraction seat 52, a patch scraping seat 58 for scraping the magnetic tile body 30 on the patch magnetic attraction seat 52 into the recycling bin 56, and a scraping and material moving member 59 for driving the patch scraping seat 58 to move; the recycling driving member 57 is installed on the patch support seat 51 and connected to the recycling bin 56, and the scraping and material moving member 59 is installed on the patch support seat 51 and connected to the patch scraping seat 58. With this structure, when the glue applied to the magnetic tile body 30 by the gluing member 54 does not meet the requirements, the unqualified magnetic tile body 30 can be scraped into the recycling bin 56 by the patch scraping seat 58 and the scraping and material moving member 59. Among them, the recycling driving member 57 can be a cylinder, an electric cylinder, etc. The scraping and material moving member 59 can include a scraping transverse moving member for driving the patch scraping seat 58 to move horizontally and a scraping lifting member for driving the patch scraping seat 58 to lift, and both the scraping transverse moving member and the scraping lifting member can be a cylinder, an electric cylinder, etc.
[0099] In one embodiment, please refer to Figure 10, as a specific implementation of the magnetic tile mounting device provided in the embodiments of the present application, the material transfer and recycling assembly 6 includes a first material channel 61, a second material channel 62, a transition material channel 63, a material pushing unit 64, a patch lifting seat 65, and a patch lifting member 66. Optionally, the first material channel 61 is installed on the machine table 10. The first material channel 61 can connect the discharge end of the base feeding assembly 2 with the feeding end of the transition material channel 63 to realize the feeding of the base body 40. The second material channel 62 is installed on the machine table 10 and is arranged opposite to the first material channel 61. The second material channel 62 can connect the discharge end of the transition material channel 63 with the feeding end of the base feeding assembly 2. The transition material channel 63 is installed on the machine table 10. The transition material channel 63 can connect the first material channel 61 and the second material channel 62, so as to realize the recycling of the base body 40. The material pushing unit 64 is installed on the machine table 10 and is arranged beside the transition material channel 63. The material pushing unit 64 can transfer the housing body 20 on the first material channel 61 to the second material channel 62 for subsequent magnetic tile pasting operation on the housing body 20. The patch lifting seat 65 is arranged at the patching position and is arranged opposite to the patch mounting assembly 5, specifically opposite to the patch magnetic adsorption seat 52. The patch lifting member 66 is installed on the machine table 10 and is connected to the patch lifting seat 65 for driving the patch lifting seat 65 to lift. Among them, the patch lifting member 66 can be a cylinder, an electric cylinder, etc. When the base body 40 carrying the housing body 20 is transferred to the patching position through the first material channel 61, the transition material channel 63, and the second material channel 62, the patch lifting member 66 can lift the patch lifting seat 65. The patch lifting seat 65 pushes against the pushing base 403 of the base body 40, so as to control the opening of the clamping seat 405. The clamping seat 405 can press the magnetic tile body 30 coated with glue on the inner side wall of the housing body 20. Among them, the number of the patch lifting seat 65 and the patch lifting member 66 can both be two, so as to be helpful for improving the magnetic tile pasting efficiency at the patching stations of the two magnetic tile bodies 30.
[0100] In one embodiment, please refer to Figure 10 , the material transfer and recycling assembly 6 further includes a material measuring seat 67 arranged beside the transition material channel 63 and a material measuring lifting member 68 for driving the material measuring seat 67 to lift; a material measuring hole for the housing body 20 to pass through is formed on the material measuring seat 67. The material measuring lifting member 68 is installed on the machine table 10 and is connected to the material measuring seat 67. Among them, the material measuring lifting member 68 can be a cylinder, an electric cylinder, etc. With this structure, by driving the material measuring seat 67 to descend through the material measuring lifting member 68, it is detected whether the housing body 20 is sleeved on the base body 40 on the transition material channel 63.
[0101] In one embodiment, please refer to Figure 10, the material pushing unit 64 may include a pushing seat 641, a material pushing transverse moving member 642 for driving the pushing seat 641 to reciprocate horizontally between the first material channel 61 and the second material channel 62, and a material pushing longitudinal moving member 643 for driving the pushing seat 641 to move longitudinally; two fork seats 644 may be provided on the pushing seat 641 at intervals, and each fork seat 644 may be used to move the base body 40. Among them, both the material pushing transverse moving member 642 and the material pushing longitudinal moving member 643 may be cylinders, electric cylinders, etc. With this structure, the material pushing longitudinal moving member 643 can drive the pushing seat 641 to approach the transition material channel 63 so that the two fork seats 644 can pick up the base body 40; the material pushing transverse moving member 642 can drive the pushing seat 641 to move horizontally so that the two base bodies 40 move horizontally, that is, move the base body 40 on the first material channel 61 below the material measuring seat 67, and move the base body 40 below the material measuring seat 67 onto the second material channel 62, and repeat the operation like this.
[0102] In one embodiment, please refer to Figure 11 , the magnetic tile mounting device further includes a size detection unit 7 for detecting the size of the housing body 20 after mounting the magnetic tile body 30. The size detection unit 7 may include a size detection seat 71 mounted on the machine table 10, a plurality of detection heads 72 mounted on the size detection seat 71, and a size lifting member 73 for driving the plurality of detection heads 72 to lift and lower. The size lifting member 73 is mounted on the size detection seat 71 and connected to the plurality of detection heads 72. Among them, the size lifting member 73 may be a cylinder, an electric cylinder, etc. With this structure, by driving the plurality of detection heads 72 to descend through the size lifting member 73, the plurality of detection heads 72 can be sleeved on the outer peripheral surface of the housing body 20, and the size of the housing body 20 can be detected through the detection data of the plurality of detection heads 72 to see if it meets the production quality requirements. If not, the products with unqualified mounting need to be removed.
[0103] In one embodiment, please refer to Figure 6 , the base feeding assembly 2 may further include a heating seat 27 for carrying the mounted housing body 20, a heating lifting member 28 for driving the heating seat 27 to lift and lower, a heating cylinder 29 for inserting into the housing body 20, and a heating member 201 for heating the heating cylinder 29; the heating lifting member 28 is mounted on the machine table 10 and connected to the heating seat 27, the heating cylinder 29 is arranged directly above the heating seat 27, and the heating member 201 is mounted on the machine table 10 and connected to the heating cylinder 29. With this structure, the housing body 20 can be driven by the heating lifting member 28 to rise to the position of the heating cylinder 29, and the housing body 20 can be heated through the heating member 201 and the heating cylinder 29.
[0104] The above are only optional embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.
Claims
1. A magnetic tile installation device, characterized in that: include: A machine platform, wherein a first material loading position, a second material loading position, a third material loading position and a patch position are arranged on the machine platform; A shell feeding assembly, installed at the first loading position, for supplying the shell body; A base feeding assembly, installed at the second loading position, for supplying a base body supporting the shell body; A shell material moving assembly is provided between the shell material feeding assembly and the base material feeding assembly, and is used to install the shell body on the base body; A magnetic tile feeding assembly is installed at the third loading position and is used to supply the magnetic tile body; A patch mounting assembly is installed at the patch position and is used to mount the magnetic tile body on the shell body; A material transfer circulation component is installed on the machine platform, and is used to receive the base body and transfer the base body with the shell body installed to the patch position for patch processing; The housing feed assembly comprises: A shell material storage rack is installed on the machine platform; A plurality of shell material seats are stacked and installed on the shell material storage rack, and each shell material seat is used to carry the shell body; A shell material separation unit is installed on the shell material storage rack and is used to separate two adjacent shell material seats; A shell material moving unit, installed on the machine platform, for moving the shell material seats out one by one; A shell feeding unit, installed on the machine platform, used to remove the shell body from each shell material seat; The housing feeding assembly further comprises a housing positioning unit, wherein the housing positioning unit comprises: A shell positioning base, mounted on the machine platform, for receiving the shell body transferred by the shell feeding unit; A first housing positioning guide rod, provided at one side of the housing positioning base, for inserting one end of the housing body; A housing positioning clamping claw, provided on the other side of the housing positioning base, for clamping the other end of the housing body; A second housing positioning guide rod is spaced apart from the first housing positioning guide rod and is used to cooperate with the housing positioning clamping claw to clamp the housing body; The shell rotating clamp is installed on the machine platform and is used for clamping the shell body and rotating it.
2. The magnetic tile installation device according to claim 1, characterized in that: The base feeding assembly comprises: A base material rack is installed on the machine platform and is used to carry the base body; the feed end of the base material rack is connected to the discharge end of the material transfer circulation component, and the discharge end of the base material rack is connected to the feed end of the material transfer circulation component; A base support seat, arranged at the discharge end of the base material rack; A first base lifting member, mounted on the machine platform and connected to the base support seat; A base test seat, arranged above the base support seat, for testing the base body; A second base lifting member is installed on the machine platform and connected to the base test seat; The base push piece is installed on the base material rack and is used to push the base body on the base support seat out.
3. The magnetic tile installation device according to claim 1, characterized in that: The shell material moving assembly includes a shell material moving rack installed on the machine platform, a shell material moving clamp for clamping the shell body, and a shell material feeding unit for driving the shell material moving clamp to move; the shell material feeding unit is installed on the shell material moving rack and connected to the shell material moving clamp.
4. The magnetic tile installation device according to claim 3, characterized in that: The shell material moving assembly also includes a material storage seat installed on the machine platform, a base material clamping claw for clamping the base body and a base material moving unit for driving the base material clamping claw to move; the base material moving unit is installed on the shell material moving frame and connected to the base material clamping claw.
5. The magnetic tile installation device according to any one of claims 1 to 4, characterized in that: The magnetic tile feeding assembly comprises: A magnetic tile storage rack is installed on the machine platform; A plurality of magnetic tile material seats are stacked and installed on the magnetic tile storage rack, and each of the magnetic tile material seats is used to carry the magnetic tile body; A magnetic tile material separation unit is installed on the magnetic tile material storage rack and is used to separate two adjacent magnetic tile material seats; A magnetic tile material moving unit is installed on the machine platform and is used to move the magnetic tile material seats out one by one; The magnetic tile feeding unit is installed on the machine platform and is used to transfer the magnetic tile body on each magnetic tile material seat to the patch installation component.
6. The magnetic tile installation device according to any one of claims 1 to 4, characterized in that: The patch mounting assembly comprises: A patch support seat is installed on the machine platform and is used to carry the magnetic tile body transferred by the magnetic tile feeding assembly; A patch magnetic seat, used to absorb and fix the magnetic tile body; A patch pushing piece is installed on the patch support seat and is used to push the magnetic tile body onto the patch magnetic suction seat; A glue coating member, mounted on the patch support seat, for coating the magnetic tile body with glue; The patch rotating member is installed on the patch supporting seat and connected to the patch magnetic seat, and is used to drive the patch magnetic seat to rotate.
7. The magnetic tile installation device according to claim 6, characterized in that: The patch installation assembly also includes a recycling box, a recycling drive component for driving the recycling box to move closer to or away from the patch magnetic seat, a patch scraper seat for scraping the magnetic tile body on the patch magnetic seat into the recycling box, and a scraper and material moving component for driving the patch scraper seat to move; the recycling drive component is installed on the patch support seat and connected to the recycling box, and the scraper and material moving component is installed on the patch support seat and connected to the patch scraper seat.
8. The magnetic tile installation device according to any one of claims 1 to 4, characterized in that: The material transfer circulation component comprises: A first material channel, installed on the machine platform; A second material channel, installed on the machine platform and arranged opposite to the first material channel; A transition material channel, installed on the machine platform and connecting the first material channel and the second material channel; A material pushing unit, installed on the machine platform, used to move the shell body on the first material channel to the second material channel; A patch lifting seat is arranged at the patch position and directly opposite to the patch mounting assembly; The patch lifting member is installed on the machine platform and connected to the patch lifting seat, and is used to drive the patch lifting seat to rise and fall.
Citation Information
Patent Citations
Multistage magnetic shoe assembly machine
CN113352084A