Mountain photovoltaic power generation panel mounting equipment

By designing a mountain photovoltaic power plate installation equipment including a robotic arm, a vacuum adsorber and an automatic installation device, the problem of increasing danger in the prior art requires artificial operation, and the fully automatic installation and stable fixation of the photovoltaic power plate are achieved.

CN119696470APending Publication Date: 2025-03-25SICHUAN ABA HUADIAN CLEAN ENERGY CO LTD
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Patent Information

Application Number
CN202411872232.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing mountain photovoltaic power plate installation equipment requires manual operation when placing the photovoltaic power plate on the cross beam of the photovoltaic frame, which increases the risk of manual installation of engineers on the mountain.

Method used

A mountain photovoltaic power plate installation device including a robotic arm, a vacuum adsorber and an automatic installation device is designed. Through the cooperation of the robotic arm and the vacuum adsorber, the automatic placement and fixation of the photovoltaic power generation plate is realized; the automatic installation device realizes automatic tightening of the photovoltaic fixing snaps and screws through the connecting rod, electric push rod, elastic telescopic plate and other components.

Benefits of technology

The fully automatic installation of photovoltaic power plates has been realized, reducing the risk of manual installation by engineers on the mountain, and avoiding the possible tilt problem of photovoltaic power plates during installation.

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Abstract

The invention discloses mountainous region photovoltaic power generation panel mounting equipment, and relates to the technical field of photovoltaic power generation panel mounting. The device comprises a mounting vehicle, a mechanical arm is fixedly connected to the top of the mounting vehicle, a vacuum adsorber is fixedly connected to the moving end, away from the mounting vehicle, of the mechanical arm, and an automatic mounting device is arranged on the outer wall, close to the vacuum adsorber, of the mechanical arm and comprises a connecting rod; the outer wall of the connecting rod fixedly penetrates through the moving end, close to the vacuum adsorber, of the mechanical arm. Through the arrangement of the automatic mounting device, the connecting rod, a long plate, an electric push rod, a fixing rod, a track plate, an elastic telescopic plate, a placing block, a U-shaped connecting frame, a limiting plate, a circular ring, a spiral groove column I, a screw adsorption block, a connecting plate, a motor and a fixer are matched, so that full-automatic mounting is realized; and the risk of manually installing the photovoltaic power generation panel on the mountain land by engineers is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic power generation panel installation, and in particular to a mountain photovoltaic power generation panel installation device. Background Art

[0002] Mountain photovoltaic panel installation equipment usually consists of a bracket system, photovoltaic panels, battery panels, inverters, connecting cables and a monitoring system. The bracket system is used to fix the photovoltaic panels, ensure their stability and adjust the angle to optimize solar energy reception. Photovoltaic panels absorb solar energy through the battery panels and convert it into electrical energy, and the inverter then converts direct current into alternating current. The equipment is also equipped with a monitoring system for real-time monitoring of power generation status to ensure efficient operation of the system. When installed in the mountains, the equipment needs to have the function of adapting to different terrains. Adjustable brackets and special tools are often used to cope with complex mountain environments.

[0003] A Chinese patent with patent announcement number CN118100758B discloses a mountain photovoltaic panel installation device, including a base, a through hole in the middle of the installation plate and a first ring rotatably connected in the through hole, a second ring rotatably connected in the first ring, the first ring and the second ring have rotation axes perpendicular to each other, a second motor is fixedly connected in the middle of the second ring, a drive shaft is fixedly connected to the output end of the second motor, a turntable is fixedly connected in the middle of the drive shaft, and a placement plate for placing photovoltaic panels is fixedly connected to the top of the installation seat. The patent starts the second motor so that the high-speed rotating turntable produces a gyro effect to ensure that the photovoltaic panels will not vibrate and tilt during transportation, causing damage, and also prevents the photovoltaic panels from easily falling off the placement plate. After determining the installation position, the photovoltaic panel bracket is installed on the pile foundation, and then the photovoltaic panel is installed on the bracket, so that the photovoltaic panel is firmly installed.

[0004] However, the current photovoltaic panel installation equipment has the following problems: when placing the photovoltaic panel on the photovoltaic frame beam, the photovoltaic panel installation equipment needs to manually place the photovoltaic panel on the photovoltaic frame beam and fix the photovoltaic panel on the photovoltaic frame beam through photovoltaic fixing buckles and screws, which increases the risk of engineering personnel manually installing photovoltaic panels on mountainous areas. Therefore, we propose a mountain photovoltaic panel installation equipment. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a mountain photovoltaic panel installation device, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a mountain photovoltaic panel installation device, including an installation vehicle, a mechanical arm is fixedly connected to the top of the installation vehicle, a vacuum absorber is fixedly connected to the mobile end of the mechanical arm away from the installation vehicle, an automatic installation device is arranged on the outer wall of the mechanical arm close to the vacuum absorber, the automatic installation device includes a connecting rod, the outer wall of the connecting rod is fixedly passed through the mobile end of the mechanical arm close to the vacuum absorber, both ends of the connecting rod are fixedly connected to long plates, the tops of the two long plates are fixedly connected to electric push rods, the output ends of the electric push rods are fixedly connected to fixed rods, both sides of the long plates are fixedly connected to track plates, the sides of the track plates are slidably connected to elastic telescopic plates, The fixed end of the elastic telescopic plate is fixedly connected to the side surface of the fixing rod, and the telescopic ends of the two elastic telescopic plates at one end of the connecting rod are fixedly connected with a placing block, and the top of the placing block is fixedly connected with a U-shaped connecting frame, and the fixed end side surface of the elastic telescopic plate is fixedly connected with a limiting plate, and a circular ring passes through and rotates on the top of the limiting plate, and the inner wall of the circular ring is fixedly connected with a spiral groove column 1, and the outer wall of the spiral groove column 1 is provided with a spiral groove 1, and a slider 1 for sliding installation inside the spiral groove 1 of the spiral groove column 1 is fixed on the inner wall of the U-shaped connecting frame, and a screw adsorption block is fixedly connected to the bottom of the spiral groove column 1, and a screw tightening assembly for tightening screws is provided on the fixed end side surface of the two elastic telescopic plates at the other end of the connecting rod, and the screw The tightening assembly includes a connecting plate, a motor, and a fixer. The side of the connecting plate is fixedly connected to the side of the fixed end of the elastic telescopic plate, the top of the motor is fixedly connected to the bottom of the connecting plate, the top of the fixer is fixedly connected to the output shaft of the motor, the side of the installation vehicle is fixedly connected with a standing plate for an operator to stand, the top of the standing plate is fixedly connected with a controller for the operator to control the movement of the entire device, the top of the placement block is provided with a circular groove for the screw to pass through, the screw adsorption block is located above the circular groove of the placement block, the outer wall of the screw adsorption block is circular, the circular outer wall of the screw adsorption block is concentric with the circular groove of the placement block, the lower two sides of the placement block are arranged as arc telescopic ends, the controller and the electric push The pole is electrically connected, and the controller is electrically connected to the motor. First, the two photovoltaic fixing buckles are placed on the inner wall of the placement block, and then the screws are placed on the inner wall of the screw adsorption block. The controller controls the mechanical arm to place the two photovoltaic fixing buckles to the fixed position of the photovoltaic frame beam through the placement block, and then the controller starts the electric push rod located on one side of the placement block. The telescopic end of the electric push rod will move toward the inside of the fixed end, so the telescopic end of the electric push rod will drive the fixed rod to move downward, and the movement of the fixed rod will drive the elastic telescopic plate to move downward. The telescopic end of the elastic telescopic plate will place the lower half of the two photovoltaic fixing buckles to the inside of the photovoltaic frame beam through the placement block, and then the upper half of the two photovoltaic fixing buckles will contact the top of the photovoltaic frame beam.The telescopic end of the elastic telescopic plate cannot move further downward, and the inability of the elastic telescopic plate to move further will cause the placement block located above the photovoltaic frame beam to stop moving. Therefore, the fixed end of the elastic telescopic plate will compress the telescopic end of the elastic telescopic plate, so that the fixed end of the elastic telescopic plate drives the limit plate to continue to move downward, and the movement of the limit plate will drive the spiral groove column 1 to move downward through the circular ring, and the downward movement of the spiral groove column 1 will drive the screw adsorption block to move downward, and the spiral groove 1 of the spiral groove column 1 will move on the outer wall of the U-shaped connecting frame slider 1, so the spiral groove column 1 will rotate, and the rotation of the spiral groove column 1 will drive the screw adsorption block to rotate, and the screw adsorption block moves downward and rotates to screw the screw into the threaded hole of the photovoltaic fixing buckle, and then the controller drives the mechanical arm to make the vacuum absorber adsorb the photovoltaic panel on the surface of the installation vehicle, and then the two photovoltaic fixing buckles and screws are placed on the inner wall and The screw adsorption block is located at the inner wall, and then the mechanical arm is driven to place the photovoltaic panel on the surface of the photovoltaic frame beam, and then the photovoltaic panel is moved along the photovoltaic frame beam to the inner wall of the two photovoltaic fixing buckles that were placed at the beginning, and then the telescopic ends of the two electric push rods are driven by the controller to compress, and the telescopic end of the electric push rod away from the placement block side will drive the connecting plate to move downward through the fixing rod and the elastic telescopic plate. During the downward movement of the connecting plate, the motor is started by the controller, and the output shaft of the motor causes the fixer to rotate. Therefore, the fixer rotates during the downward movement process to tighten the screws installed at the beginning, thereby fixing and rotating one end of the photovoltaic panel, and then the electric push rod on the placement block side will continue to install the two photovoltaic fixing buckles and screws on the other half of the photovoltaic panel through the cooperation of the fixing rod, the elastic telescopic plate, the placement block, the U-shaped connecting frame, the limit plate, the ring, the spiral groove column, and the screw adsorption block.

[0007] According to the above technical solution, the automatic installation device also includes two limit rods, the outer walls of the two limit rods are fixedly connected to the side of the long board close to the placement block, and when the photovoltaic panel is placed on the photovoltaic frame beam through a robotic arm and a vacuum absorber, the limit rod located on the side of the long board on the placement block side will contact the side of the photovoltaic frame beam.

[0008] The cam is secured to the bottom of the unit and has two latches that can be detached from the bottom of the unit and can be detached from the bottom of the unit to allow the unit to move freely. The annular inner wall contacts the outer wall of the fixer, the outer wall of the U-shaped fixing frame passes through and slides on the bottom of the Z-shaped plate, and the side of the U-shaped fixing frame contacts the inner wall of the L-shaped track block. Before the fixer tightens the screws, the long block and the L-shaped track block on one side of the fixer first contact the surface of the photovoltaic frame beam, thereby stopping the movement of the long block. Therefore, the downward movement of the elastic telescopic plate will continue to drive the Z-shaped plate to move downward, and when the Z-shaped plate moves downward, it will continue to drive the U-shaped fixing frame to move along the inner wall of the L-shaped track block. The movement of the U-shaped fixing frame pushes the long block on the surface of the photovoltaic frame beam toward the photovoltaic fixing buckle through the elastic hinge rod, and the long block drives the V-shaped block to move. The movement of the V-shaped block will first enter the inside of the photovoltaic fixing buckle, thereby causing the V-shaped block to move along the inner wall of the photovoltaic fixing buckle.

[0009] According to the above technical solution, the anti-deviation device also includes a push ring, the inner wall of the push ring is fixedly connected to the lower outer wall of the fixer, the top of the V-shaped block is fixedly connected with a push block, the lower part of the outer wall of the push ring is set as an arc surface, the top of the push block is set as an arc surface, the arc surface of the push block is located on the displacement trajectory of the arc surface of the push ring, when the fixer moves toward the direction of the screw, the arc surface of the push ring will push the push block away from the screw through the arc surface of the push block, the push block is subjected to the pushing force to move the V-shaped block away from the screw, and the V-shaped block will squeeze the elastic hinge rod through the long block.

[0010] The cam is secured to the side of the frame by an L-shaped lever that is inserted through the L-shaped lever and is fixedly secured to the frame by an L-shaped lever. After the photovoltaic fixing buckle is placed, the side of the push plate away from the L-shaped rod will contact the side of the photovoltaic fixing buckle, so that the push plate can be taken out along the side of the photovoltaic fixing buckle away from the photovoltaic panel.

[0011] According to the above technical scheme, the anti-deformation device also includes a fixing ring, the outer wall of the fixing ring is fixedly connected to the bottom of the limiting plate, the side of the push plate is fixedly connected with a spiral groove column 2, the spiral groove column 2 is fixedly connected with a plurality of crushing knives near the outer wall of the push plate, the outer wall of the spiral groove column 2 is provided with a spiral groove 2, and the inner wall of the fixing ring is fixed with a slider 2 for slidingly installed inside the spiral groove 2 of the spiral groove column 2. When the push plate moves, the push plate pushes the spiral groove column 2 to move along the inner wall of the fixing ring. At this time, the spiral groove 2 of the spiral groove column 2 moves along the outer wall of the slider 2 inside the fixing ring, thereby causing the spiral groove column 2 to rotate, and the rotation of the spiral groove column 2 drives the crushing knife to rotate, and the rotation of the crushing knife will crush the snow pushed by the push plate.

[0012] The present invention provides a mountain photovoltaic panel installation device, which has the following beneficial effects:

[0013] (1) The present invention realizes full-automatic installation by setting up an automatic installation device, so that the connection rod, long plate, electric push rod, fixed rod, track plate, elastic telescopic plate, placement block, U-shaped connection frame, limit plate, circular ring, spiral groove column, screw adsorption block, connection plate, motor and fixer cooperate to realize full-automatic installation, thereby reducing the risk of engineering personnel manually installing photovoltaic panels on mountainous areas; at the same time, through the cooperation of the limit rod, mechanical arm and vacuum adsorption device, the limit rod adjusts the position of the photovoltaic panel when it moves on the side of the photovoltaic frame beam, thereby avoiding the problem of tilting of the photovoltaic panel when it is placed on the photovoltaic frame beam.

[0014] (2) The present invention sets an anti-drift device to coordinate the Z-shaped plate, support rod, L-shaped track block, T-shaped rod, long block, V-shaped block, elastic hinge rod and U-shaped fixing frame. When the V-shaped block continues to move along the inner wall of the photovoltaic fixing buckle, the V-shaped block will fix the screw, thereby ensuring that the fixer can accurately align the screw and tighten it; at the same time, through the coordination of the push block and the push ring, the V-shaped block will squeeze the elastic hinge rod through the long block, so that the fixer will not be hindered by the V-shaped block when tightening the screw.

[0015] (3) The present invention sets an anti-deformation device, so that the limiting plate, L-shaped rod, push plate, limit block, hinge rod and pressure plate cooperate with each other. The movement of the L-shaped rod will drive the push plate to push away the snow at the photovoltaic fixing buckle installation, so that the lower half of the photovoltaic fixing buckle can be placed inside the photovoltaic frame beam, thereby avoiding the lower half of the photovoltaic fixing buckle from squeezing the snow, so that the snow becomes solid. The solidified snow makes the photovoltaic fixing buckle and the installation bracket incompatible in size. When the photovoltaic fixing buckle is placed, Later, the side of the push plate away from the L-shaped rod will contact the side of the photovoltaic fixing buckle, so that the push plate can be taken out along the side of the photovoltaic fixing buckle away from the photovoltaic panel, avoiding the problem that the push plate cannot be taken out due to the obstruction of the photovoltaic fixing buckle; at the same time, through the cooperation of the fixing ring, the second spiral groove column, the crushing knife and the push plate, the rotation of the crushing knife will break the snow pushed by the push plate, thereby avoiding the snow becoming solid when being pushed by the push plate, resulting in the problem that the push plate is difficult to push the snow away before the photovoltaic fixing buckle enters the inner wall of the photovoltaic frame beam. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the present invention as a whole;

[0017] Figure 2 This is a schematic diagram of the structure of the connecting rod of the present invention;

[0018] Figure 3 The structure diagram of the automatic installation device of the present invention is shown in FIG. Figure 1 ;

[0019] Figure 4 For the present invention Figure 3 Structure diagram of A in the middle Figure 2 ;

[0020] Figure 5 The structure diagram of the automatic installation device of the present invention is shown in FIG. Figure 2 ;

[0021] Figure 6 The structure diagram of the automatic installation device of the present invention is shown in FIG. Figure 3 ;

[0022] Figure 7 It is a structural schematic diagram of the anti-deviating device of the present invention;

[0023] Figure 8 This is a structural schematic diagram of the U-shaped fixing frame of the present invention;

[0024] Fig. 9 For the present invention Figure 8 Schematic diagram of the structure at B in the middle;

[0025] Fig.10 It is a schematic diagram of the structure of the present invention inside the crossbeam of the photovoltaic panel support.

[0026] In the figure: 1. Installation vehicle; 2. Positioning plate; 3. Controller; 4. Robotic arm; 5. Vacuum absorber; 6. Automatic installation device; 61. Connecting rod; 62. Long board; 63. Electric push rod; 64. Fixing rod; 65. Track plate; 66. Elastic expansion plate; 67. Placement block; 671. U-shaped connecting frame; 68. Limiting plate; 69. Ring; 610. Spiral groove column 1; 611. Screw absorption block; 612. Limiting rod; 613. Connecting plate; 614. Motor; 615. Fixer; 7. Anti-deviating device; 71. Z-shaped plate; 72. Support rod; 73. L-shaped track block; 74. T-shaped rod; 75. Long block; 76. V-shaped block; 77. Elastic hinged rod; 78. U-shaped fixing frame; 79. Push ring; 710. Push block; 8. Anti-deformation device; 81. Limiting plate; 82. L-shaped rod; 83. Push plate; 84. Limiting block; 85. Hinge rod one; 86. Pressure plate; 87. Fixing ring; 88. Spiral groove column two; 89. Crushing knife. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] See also Figure 1 - Fig.10One embodiment of the present invention is: a mountain photovoltaic power generation panel installation device, including an installation vehicle 1, a mechanical arm 4 is fixedly connected to the top of the installation vehicle 1, a vacuum absorber 5 is fixedly connected to the mobile end of the mechanical arm 4 away from the installation vehicle 1, an automatic installation device 6 is arranged on the outer wall of the mechanical arm 4 close to the vacuum absorber 5, and the automatic installation device 6 includes a connecting rod 61, the outer wall of the connecting rod 61 is fixedly penetrated on the mobile end of the mechanical arm 4 close to the vacuum absorber 5, both ends of the connecting rod 61 are fixedly connected to long plates 62, the tops of the two long plates 62 are fixedly connected to electric push rods 63, the output ends of the electric push rods 63 are fixedly connected to fixed rods 64, and both ends of the long plates 62 are fixedly connected to the electric push rods 63. The sides of the two elastic expansion plates 66 are fixedly connected to the track plate 65, and the side of the track plate 65 is slidably connected to the elastic expansion plate 66. The fixed end of the elastic expansion plate 66 is fixedly connected to the side of the fixed rod 64. The expansion ends of the two elastic expansion plates 66 at one end of the connecting rod 61 are fixedly connected to the placement block 67. The top of the placement block 67 is fixedly connected to the U-shaped connecting frame 671. The fixed end side of the elastic expansion plate 66 is fixedly connected to the limit plate 68. The top of the limit plate 68 is penetrated and rotated with a ring 69. The inner wall of the ring 69 is fixedly connected to a spiral groove column 610. The outer wall of the spiral groove column 610 is provided with a spiral groove. The inner wall of the U-shaped connecting frame 671 is fixed with a limit plate 68 for sliding. A slider 1 is installed inside the spiral groove 1 of the spiral groove column 1 610, and a screw adsorption block 611 is fixedly connected to the bottom of the spiral groove column 1 610. The fixed end side of the two elastic telescopic plates 66 at the other end of the connecting rod 61 is provided with a screw tightening assembly for tightening the screws. The screw tightening assembly includes a connecting plate 613, a motor 614, and a fixer 615. The side of the connecting plate 613 is fixedly connected to the fixed end side of the elastic telescopic plate 66, the top of the motor 614 is fixedly connected to the bottom of the connecting plate 613, and the top of the fixer 615 is fixedly connected to the output shaft of the motor 614. The side of the mounting vehicle 1 is fixedly connected with a screw for the operator to stand The standing plate 2 has a controller 3 fixedly connected to the top of the standing plate 2 for the operator to control the movement of the entire device. A circular groove for the screw to pass through is provided on the top of the placement block 67. The screw adsorption block 611 is located above the circular groove of the placement block 67. The outer wall of the screw adsorption block 611 is circular. The circular outer wall of the screw adsorption block 611 is concentric with the circular groove of the placement block 67. The lower sides of the placement block 67 are arranged as arc telescopic ends. The controller 3 is electrically connected to the electric push rod 63, and the controller 3 is electrically connected to the motor 614. Through the arrangement of the above structure, fully automatic installation is realized, which reduces the risk of engineering personnel manually installing photovoltaic panels on mountainous land.

[0029] The automatic installation device 6 also includes two limit rods 612, and the outer walls of the two limit rods 612 are fixedly connected to the side of the long plate 62 close to the placement block 67. Through the setting of the above structure, the limit rods 612 adjust the position of the photovoltaic panel when moving on the side of the photovoltaic frame beam, thereby avoiding the problem of tilting of the photovoltaic panel when placed on the photovoltaic frame beam.

[0030] An anti-deviation device 7 is provided on the side below the telescopic end of the elastic telescopic plate 66 near one side of the screw tightening component. The anti-deviation device 7 includes a Z-shaped plate 71. The side of the Z-shaped plate 71 is fixedly connected to the side below the telescopic end of the elastic telescopic plate 66. Two support rods 72 are penetrated and slidably at the top of the Z-shaped plate 71. The bottoms of the two support rods 72 are fixedly connected to L-shaped track blocks 73. A T-shaped rod 74 is penetrated and slidably at the side of the L-shaped track block 73. A long block 75 is fixedly connected to one end of the T-shaped rod 74. A spring is provided between the long block 75 and the L-shaped track block 73. A V-shaped block 76 is fixedly connected to the side of the long block 75 away from the T-shaped rod 74. The top of the V-shaped block 76 is hinged with an elastic hinged rod 77. The end of the elastic hinged rod 77 away from the V-shaped block 76 is hinged with the same U-shaped fixing frame 78. The top of the U-shaped fixing frame 78 is set as a ring (such as Figure 8 As shown in the figure), the annular inner wall of the U-shaped fixing frame 78 contacts the outer wall of the fixer 615, the outer wall of the U-shaped fixing frame 78 passes through and slides on the bottom of the Z-shaped plate 71, and the side of the U-shaped fixing frame 78 contacts the inner wall of the L-shaped track block 73. Through the setting of the above structure, when the V-shaped block 76 continues to move along the inner wall of the photovoltaic fixing buckle, the V-shaped block 76 will fix the screw, thereby ensuring that the fixer 615 can accurately align the screw and tighten it.

[0031] The anti-deviation device 7 also includes a push ring 79, the inner wall of which is fixedly connected to the lower outer wall of the fixer 615, and the top of the V-shaped block 76 is fixedly connected to a push block 710. The lower part of the outer wall of the push ring 79 is set as an arc surface, and the top of the push block 710 is set as an arc surface. The arc surface of the push block 710 is located on the displacement trajectory of the arc surface of the push ring 79. Through the setting of the above structure, the V-shaped block 76 will squeeze the elastic hinge rod 77 through the long block 75, so that the fixer 615 will not be hindered by the V-shaped block 76 during the tightening of the screw.

[0032] When in use, first place the two photovoltaic fixing buckles on the inner wall of the placement block 67, then place the screws on the inner wall of the screw adsorption block 611, control the mechanical arm 4 through the controller 3, place the two photovoltaic fixing buckles to the fixed position of the photovoltaic frame beam through the placement block 67, and then start the electric push rod 63 located on one side of the placement block 67 through the controller 3, the telescopic end of the electric push rod 63 will move toward the inside of the fixed end, so the telescopic end of the electric push rod 63 will drive the fixing rod 64 to move downward, the movement of the fixing rod 64 will drive the elastic telescopic plate 66 to move downward, the telescopic end of the elastic telescopic plate 66 will place the lower half of the two photovoltaic fixing buckles to the inside of the photovoltaic frame beam through the placement block 67, and then the upper half of the two photovoltaic fixing buckles Part of it will come into contact with the top of the photovoltaic frame beam, making it impossible for the telescopic end of the elastic telescopic plate 66 to continue to move downward. The inability of the elastic telescopic plate 66 to continue to move will cause the placement block 67 located above the photovoltaic frame beam to stop moving. Therefore, the fixed end of the elastic telescopic plate 66 will compress the telescopic end of the elastic telescopic plate 66, so that the fixed end of the elastic telescopic plate 66 drives the limiting plate 68 to continue to move downward. The movement of the limiting plate 68 will drive the spiral groove column 610 to move downward through the ring 69. The downward movement of the spiral groove column 610 will drive the screw adsorption block 611 to move downward. The spiral groove of the spiral groove column 610 will move on the outer wall of the slider of the U-shaped connecting frame 671, so the spiral groove column 610 will rotate, and the spiral groove column 611 will move downward. 0's rotation will drive the screw adsorption block 611 to rotate, the screw adsorption block 611 moves downward and rotates to screw the screw into the threaded hole of the photovoltaic fixing buckle, and then the controller 3 drives the mechanical arm 4 to make the vacuum adsorbent 5 adsorb the photovoltaic panel on the surface of the installation vehicle 1, and then the two photovoltaic fixing buckles and screws are placed on the inner wall of the placement block 67 and the inner wall of the screw adsorption block 611 respectively, and then the mechanical arm 4 is driven to place the photovoltaic panel on the surface of the photovoltaic frame beam, and then the photovoltaic panel is moved along the photovoltaic frame beam to the inner walls of the two photovoltaic fixing buckles that were placed at the beginning, and then the telescopic ends of the two electric push rods 63 are driven by the controller 3 to compress, and the telescopic end of the electric push rod 63 away from the placement block 67 side will pass The connecting plate 613 is driven to move downward by the fixing rod 64 and the elastic expansion plate 66. During the downward movement of the connecting plate 613, the motor 614 is started by the controller 3, and the output shaft of the motor 614 causes the fixing device 615 to rotate. Therefore, the fixing device 615 rotates during the downward movement to tighten the screws installed at the beginning, thereby fixing and rotating one end of the photovoltaic panel. Then, the electric push rod 63 on one side of the placement block 67 continues to install the two photovoltaic fixing buckles and screws on the other half of the photovoltaic panel through the cooperation of the fixing rod 64, the elastic expansion plate 66, the placement block 67, the U-shaped connecting frame 671, the limit plate 68, the ring 69, the spiral groove column 610, and the screw adsorption block 611, thereby realizing fully automatic installation.The danger of engineers manually installing photovoltaic panels on mountainous land is reduced; when the photovoltaic panels are placed on the photovoltaic frame beams by the mechanical arm 4 and the vacuum absorber 5, the limit rod 612 located on the side of the long plate 62 on the side of the placement block 67 will contact the side of the photovoltaic frame beam, and the position of the photovoltaic panels is adjusted when the limit rod 612 moves on the side of the photovoltaic frame beam, thereby avoiding the problem of tilting of the photovoltaic panels when they are placed on the photovoltaic frame beams.

[0033] Before the fixer 615 tightens the screws, the long block 75 and the L-shaped track block 73 on one side of the fixer 615 first contact the surface of the photovoltaic frame beam, thereby stopping the movement of the long block 75. Therefore, the downward movement of the elastic telescopic plate 66 will continue to drive the Z-shaped plate 71 to move downward. When the Z-shaped plate 71 moves downward, it continues to drive the U-shaped fixing frame 78 to move along the inner wall of the L-shaped track block 73. The movement of the U-shaped fixing frame 78 pushes the long block 75 on the surface of the photovoltaic frame beam toward the photovoltaic fixing buckle through the elastic hinge rod 77. The long block 75 drives the V-shaped block 76 to move. The movement of the V-shaped block 76 will first enter the inside of the photovoltaic fixing buckle, so that the V-shaped block 76 moves along the inner wall of the photovoltaic fixing buckle. When the long block 75 moves When it moves to the inner wall of the photovoltaic fixing buckle, the photovoltaic fixing buckle will be straightened, thereby facilitating the fixing of the photovoltaic fixing buckle to the photovoltaic panel. When the V-shaped block 76 continues to move along the inner wall of the photovoltaic fixing buckle, the V-shaped block 76 will fix the screw, thereby ensuring that the fixer 615 can accurately align the screw and tighten it; when the fixer 615 moves toward the direction of the screw, the arc surface of the push ring 79 will push the push block 710 away from the screw through the arc surface of the push block 710. The push block 710 is pushed to move the V-shaped block 76 away from the screw, and the V-shaped block 76 will squeeze the elastic hinge rod 77 through the long block 75, so that the fixer 615 will not be hindered by the V-shaped block 76 in the process of tightening the screw.

[0034] See also Figure 1 - Fig.10On the basis of the above embodiment, in another embodiment of the present invention, an anti-deformation device 8 is provided on the side of the long plate 62 close to the placement block 67, and the anti-deformation device 8 includes a limiting plate 81, and the side of the limiting plate 81 is fixedly connected to the side of the long plate 62, and the side of the limiting plate 81 is penetrated and slid by an L-shaped rod 82, and one end of the L-shaped rod 82 is fixedly connected to a push plate 83, and a limiting block 84 is fixedly connected to the upper outer wall of the L-shaped rod 82, and the top of the limiting block 84 is hinged with a hinge rod 85, and the end of the hinge rod 85 away from the limiting block 84 is hinged with a pressure plate 86, and the side of the pressure plate 86 is fixedly connected to the side of the limiting plate 68. Through the arrangement of the above structure, the L-shaped The movement of the rod 82 will drive the push plate 83 to push away the snow at the installation location of the photovoltaic fixing buckle, so that the lower half of the photovoltaic fixing buckle can be placed inside the photovoltaic frame beam, thereby avoiding the lower half of the photovoltaic fixing buckle from squeezing the snow, causing the snow to become solid. The solidified snow causes the photovoltaic fixing buckle to not match the size of the mounting bracket. When the photovoltaic fixing buckle is placed, the side of the push plate 83 away from the L-shaped rod 82 will contact the side of the photovoltaic fixing buckle, so that the push plate 83 can be taken out along the side of the photovoltaic fixing buckle away from the photovoltaic panel, avoiding the problem that the push plate 83 is blocked by the photovoltaic fixing buckle and cannot be taken out.

[0035] The anti-deformation device 8 also includes a fixing ring 87, the outer wall of the fixing ring 87 is fixedly connected to the bottom of the limiting plate 81, and the side of the push plate 83 is fixedly connected with a spiral groove column 88, and the spiral groove column 88 is fixedly connected with multiple crushing knives 89 near the outer wall of the push plate 83. The outer wall of the spiral groove column 88 is provided with a spiral groove 2, and the inner wall of the fixing ring 87 is fixed with a slider 2 for slidingly installing inside the spiral groove 2 of the spiral groove column 88. Through the setting of the above structure, the rotation of the crushing knife 89 will crush the snow pushed by the push plate 83, thereby avoiding the snow becoming solid when being pushed by the push plate 83, resulting in the problem that the push plate 83 is difficult to push the snow away before the photovoltaic fixing buckle enters the inner wall of the photovoltaic frame beam.

[0036] When in use, after it snows, there will be snow accumulation where the photovoltaic fixing buckles are placed on the photovoltaic frame beams. When the installation equipment automatically installs the photovoltaic fixing buckles, it will squeeze the snow, making the snow solid. The solidified snow makes the size of the photovoltaic fixing buckles and the photovoltaic frame beams mismatched. Therefore, the automatic installation will use a greater force to install the photovoltaic fixing buckles on the mounting bracket, causing the mounting bracket to deform, resulting in unstable installation of the photovoltaic fixing buckles. Therefore, when placing photovoltaic panels When the push plate 83 is pushed into the interior of the photovoltaic frame beam, and then when the limit plate 68 moves downward, the limit plate 68 pushes the limit block 84 to move away from the limit plate 81 through the hinge rod 85, and the movement of the limit block 84 drives the L-shaped rod 82 to move along the side of the limit plate 81, and the movement of the L-shaped rod 82 drives the push plate 83 to push away the snow at the photovoltaic fixing buckle, so that the lower half of the photovoltaic fixing buckle can be placed inside the photovoltaic frame beam, thereby avoiding the photovoltaic fixing buckle from being stuck. The lower part of the buckle squeezes the snow, making the snow solid. The solidified snow makes the photovoltaic fixing buckle and the mounting bracket incompatible in size. When the photovoltaic fixing buckle is placed, the side of the push plate 83 away from the L-shaped rod 82 will contact the side of the photovoltaic fixing buckle, so that the push plate 83 can be taken out along the side of the photovoltaic fixing buckle away from the photovoltaic panel, avoiding the problem that the push plate 83 is blocked by the photovoltaic fixing buckle and cannot be taken out; when the push plate 83 moves, the push plate 83 will push The spiral groove column 88 moves along the inner wall of the fixing ring 87. At this time, the spiral groove 2 of the spiral groove column 88 moves along the outer wall of the slider 2 inside the fixing ring 87, so that the spiral groove column 88 rotates. The rotation of the spiral groove column 88 drives the crushing knife 89 to rotate. The rotation of the crushing knife 89 breaks the snow pushed by the push plate 83, thereby preventing the snow from becoming solid when being pushed by the push plate 83, resulting in the problem that the push plate 83 is difficult to push the snow away before the photovoltaic fixing buckle enters the inner wall of the photovoltaic frame beam.

[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mountain photovoltaic panel installation device, comprising an installation vehicle (1), characterized in that: The top of the installation vehicle (1) is fixedly connected to a mechanical arm (4), and a moving end of the mechanical arm (4) away from the installation vehicle (1) is fixedly connected to a vacuum absorber (5). An automatic installation device (6) is provided on the outer wall of the mechanical arm (4) close to the vacuum absorber (5). The automatic installation device (6) comprises a connecting rod (61), the outer wall of the connecting rod (61) is fixedly penetrated through the moving end of the mechanical arm (4) close to the vacuum absorber (5), both ends of the connecting rod (61) are fixedly connected to long plates (62), the tops of the two long plates (62) are fixedly connected to electric push rods (63), the output ends of the electric push rods (63) are fixedly connected to fixed rods (64), both sides of the long plates (62) are fixedly connected to track plates (65), the sides of the track plates (65) are slidably connected to elastic telescopic plates (66), and the fixed ends of the elastic telescopic plates (66) are fixedly connected to the fixed rods (64). 4), the telescopic ends of the two elastic telescopic plates (66) located at one end of the connecting rod (61) are fixedly connected to a placement block (67), the top of the placement block (67) is fixedly connected to a U-shaped connecting frame (671), the fixed end side of the elastic telescopic plate (66) is fixedly connected to a limit plate (68), the top of the limit plate (68) is penetrated and rotated with a ring (69), the inner wall of the ring (69) is fixedly connected to a spiral groove column (610), the outer wall of the spiral groove column (610) is provided with a spiral groove, the inner wall of the U-shaped connecting frame (671) is fixed with a slider for slidingly mounting inside the spiral groove of the spiral groove column (610), the bottom of the spiral groove column (610) is fixedly connected to a screw adsorption block (611), and the fixed end side of the two elastic telescopic plates (66) located at the other end of the connecting rod (61) is provided with a screw tightening assembly for tightening screws.

2. A mountain photovoltaic panel installation device according to claim 1, characterized in that: The screw tightening assembly comprises a connecting plate (613), a motor (614), and a fixer (615); a side surface of the connecting plate (613) is fixedly connected to a side surface of a fixed end of the elastic telescopic plate (66); a top of the motor (614) is fixedly connected to a bottom of the connecting plate (613); and a top of the fixer (615) is fixedly connected to an output shaft of the motor (614).

3. The mountain photovoltaic panel installation device according to claim 1, characterized in that: A standing plate (2) for an operator to stand on is fixedly connected to the side of the installation vehicle (1), and a controller (3) for the operator to control the movement of the entire device is fixedly connected to the top of the standing plate (2).

4. The mountain photovoltaic panel installation device according to claim 1, characterized in that: The automatic installation device (6) further comprises two limiting rods (612), the outer walls of the two limiting rods (612) being fixedly connected to the side surface of the long board (62) close to the placement block (67).

5. The mountain photovoltaic panel installation device according to claim 3, characterized in that: A circular groove for passing a screw is provided on the top of the placement block (67); the screw adsorption block (611) is located above the circular groove of the placement block (67); the outer wall of the screw adsorption block (611) is circular; the circular outer wall of the screw adsorption block (611) is concentric with the circular groove of the placement block (67); the two sides below the placement block (67) are arranged as arc-shaped telescopic ends; the controller (3) is electrically connected to the electric push rod (63); and the controller (3) is electrically connected to the motor (614).

6. The mountain photovoltaic panel installation device according to claim 2, characterized in that: An anti-deviation device (7) is provided on the side below the telescopic end of the elastic telescopic plate (66) close to the screw tightening assembly. The anti-deviation device (7) comprises a Z-shaped plate (71). The side of the Z-shaped plate (71) is fixedly connected to the side below the telescopic end of the elastic telescopic plate (66). Two support rods (72) are passed through and slide through the top of the Z-shaped plate (71). The bottoms of the two support rods (72) are fixedly connected to L-shaped track blocks (73). The side of the L-shaped track block (73) is passed through and slide through a T-shaped rod (74). One end of the T-shaped rod (74) is fixedly connected to a long block (75). A spring is provided between the long block (75) and the L-shaped track block (73); a V-shaped block (76) is fixedly connected to a side of the long block (75) away from the T-shaped rod (74); an elastic hinge rod (77) is hinged to the top of the V-shaped block (76); an end of the elastic hinge rod (77) away from the V-shaped block (76) is hinged to a U-shaped fixing frame (78); the top of the U-shaped fixing frame (78) is arranged in a ring shape; the inner wall of the ring of the U-shaped fixing frame (78) contacts the outer wall of the fixer (615); the upper part of the outer wall of the U-shaped fixing frame (78) passes through and slides on the bottom of the Z-shaped plate (71).

7. A mountain photovoltaic panel installation device according to claim 6, characterized in that: The anti-deviation device (7) further comprises a push ring (79), the inner wall of which is fixedly connected to the lower outer wall of the fixer (615), and the top of the V-shaped block (76) is fixedly connected to a push block (710).

8. The mountain photovoltaic panel installation device according to claim 7, characterized in that: The lower part of the outer wall of the push ring (79) is arranged as an arc surface, the top of the push block (710) is arranged as an arc surface, the arc surface of the push block (710) is located on the displacement track of the arc surface of the push ring (79), and the side surface of the U-shaped fixing frame (78) is in contact with the inner wall of the L-shaped track block (73).

9. The mountain photovoltaic panel installation device according to claim 1, characterized in that: An anti-deformation device (8) is provided on the side of the long plate (62) close to the placement block (67), and the anti-deformation device (8) comprises a limiting plate (81), the side of the limiting plate (81) is fixedly connected to the side of the long plate (62), an L-shaped rod (82) passes through and slides on the side of the limiting plate (81), one end of the L-shaped rod (82) is fixedly connected to a push plate (83), a limiting block (84) is fixedly connected to the upper outer wall of the L-shaped rod (82), the top of the limiting block (84) is hinged with a hinge rod 1 (85), the end of the hinge rod 1 (85) away from the limiting block (84) is hinged with a pressure plate (86), and the side of the pressure plate (86) is fixedly connected to the side of the limiting plate (68).

10. A mountain photovoltaic panel installation device according to claim 9, characterized in that: The anti-deformation device (8) further comprises a fixing ring (87), the outer wall of which is fixedly connected to the bottom of the limiting plate (81), the side of the push plate (83) is fixedly connected to a second spiral groove column (88), a plurality of crushing knives (89) are fixedly connected to the outer wall of the second spiral groove column (88) near the push plate (83), a second spiral groove is formed on the outer wall of the second spiral groove column (88), and a second sliding block for slidingly mounting inside the second spiral groove of the second spiral groove column (88) is fixedly provided on the inner wall of the fixing ring (87).

Citation Information

Patent Citations

  • A mountain photovoltaic panel installation device

    CN118100758B