Pipeline cleaning device and method for coal mine water purification system
By designing a pipeline cleaning device including a supply box, a circulation pump and a filtration and recovery mechanism, the problem of scale return blockage in the coal mine purification water system is solved, and a more efficient descaling effect and improved acidity of the cleaning solution is achieved.
Patent Information
- Application Number
- CN202411902500.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-28
AI Technical Summary
A large amount of scale is prone to appear inside the pipelines in the coal mine water purification system, which leads to blockage and affects the working effect of the system.
A pipeline cleaning device is designed, including a supply box, a circulation pump, a filtration and recycling mechanism and a controller. The filtering and recycling mechanism consists of a liquid dispersion plate and a filter mesh. The liquid dispersion plate is located below the storage box and is connected to the supply box through a deflector. A deflector is provided on the deflector to improve the flow effect of the cleaning liquid.
Through this device, the scale in the cleaning liquid is filtered out by the filter, reducing the reflux of the scale, improving the descaling effect of the pipeline, avoiding blockage, enhancing the acidity of the cleaning liquid, and further improving the removal effect of the scale.
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Figure CN119701437A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning of coal mine purified water systems, in particular to a pipeline cleaning device and a cleaning method for coal mine purified water systems. Background Art
[0002] The coal mine water purification system is a device used to process natural water and wastewater to produce domestic water with qualified water quality. However, due to the influence of water quality, a large amount of scale is prone to appear inside the pipes in the coal mine water purification system, which seriously blocks the pipes and impairs the working effect of the coal mine water purification system.
[0003] In order to remove scale from the pipes used in the coal mine water purification system, an acid cleaning liquid with a suitable acidity is usually prepared and the pipes are cleaned and descaled by circulating the acid cleaning liquid through a circulating pump. However, as the acid cleaning liquid is continuously circulated, more and more scale in the pipes will be mixed with the acid cleaning liquid under the action of the flushing reaction of the acid cleaning liquid. Some large pieces of scale are easily blocked when the acid cleaning liquid flows back into the pipes, affecting the descaling effect of the pipes. Summary of the invention
[0004] In order to solve the problem in the prior art that scale backflows into the pipeline and easily causes clogging, thus affecting the descaling effect on the pipeline, the present invention provides a pipeline cleaning device and a cleaning method for a coal mine water purification system, which improves the descaling effect on the pipeline.
[0005] The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a pipeline cleaning device for a coal mine purified water system, comprising: a supply box for storing cleaning liquid, the supply box transports the cleaning liquid to the coal mine purified water system through a circulating pump, a storage box for replenishing the cleaning liquid to the supply box is arranged above the supply box, and a filtering recovery mechanism is arranged on the upper part of the supply box, the filtering recovery mechanism includes a liquid dispersion plate and a filter screen distributed up and down, and there is a spacing between the liquid dispersion plate and the filter screen, and the liquid dispersion plate is located below the storage box.
[0006] As a further optimization of the invention of a pipeline cleaning device for a coal mine purification water system: the liquid dispersion plate is connected to the supply box through an inclined guide plate, a guide groove is opened on the guide plate, and the width of the guide groove gradually decreases along the flow direction of the cleaning liquid.
[0007] As a further optimization of the invention of a pipe cleaning device for a coal mine water purification system: a mounting strip is fixedly connected to the guide plate, the mounting strip is connected to the box wall of the supply box through a plurality of mounting bolts, and a plurality of countersunk holes for accommodating the heads of the mounting bolts are provided on the mounting strip.
[0008] As a further optimization of the invention of a pipe cleaning device for a coal mine water purification system: an opening is provided at the bottom of the storage box, and a mounting pipe is connected to the opening, a one-way valve is fixedly arranged inside the mounting pipe, a bearing block for supporting the storage box is fixedly arranged on the mounting bar, a receiving groove is provided on the bearing block, a plug is fixedly arranged in the receiving groove, the plug can be inserted into the one-way valve, and a liquid outlet channel connected to the plug is provided at the bottom of the receiving groove.
[0009] As a further optimization of the invention of a pipe cleaning device for a coal mine water purification system: the pipe cleaning device includes a controller, a PH detector for detecting the PH value of the cleaning liquid is connected to the supply box, and the circulation pump and the PH detector are both connected to the controller.
[0010] As a further optimization of the invention of a pipeline cleaning device for a coal mine water purification system: a plurality of through holes for the cleaning liquid to pass through are opened on the liquid dispersion plate, and the inner diameter of the through holes gradually increases along the flow direction of the cleaning liquid.
[0011] As a further optimization of the invention of a pipe cleaning device for a coal mine water purification system: a frame is fixedly provided on the outer edge of the filter screen, an inclined baffle is provided on the frame, and the baffle extends toward the liquid dispersion plate, the filter screen is connected to the supply box through an inclined mounting plate, and a scale collection area is formed between the baffle, the filter screen and the mounting plate.
[0012] As a further optimization of the invention of a pipeline cleaning device for a coal mine water purification system: a protective shell and a heating pipe for heating the cleaning liquid are fixedly arranged in the supply box, and the heating pipe is located inside the protective shell.
[0013] As a further optimization of the invention of a pipe cleaning device for a coal mine purification water system: the mounting plate and the supply box are clamped together by a clamping plate, the clamping plate includes an extension portion and a restriction portion that are fixedly connected, and the extension portion and the restriction portion are perpendicular to each other, the extension portion and the mounting plate are fixedly connected, and the side walls of the supply box can contact the surfaces of the extension portion and the restriction portion.
[0014] The technical solution adopted by the present invention to solve the above technical problems is: a cleaning method, based on the above-mentioned pipeline cleaning device for a coal mine water purification system, the method comprises the following steps:
[0015] The supply tank delivers the cleaning fluid to the coal mine purified water system through a circulation pump;
[0016] The storage box is fixedly arranged above the supply box;
[0017] Install the filter screen and liquid dispersion plate on the upper half of the supply tank.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1) The present invention provides a supply box for storing cleaning liquid, and the supply box delivers the cleaning liquid to the coal mine purification water system through a circulation pump. The upper part of the supply box is provided with a filtering recovery mechanism, and the filtering recovery mechanism includes a liquid dispersion plate and a filter screen distributed up and down, and there is a gap between the liquid dispersion plate and the filter screen. The liquid dispersion plate is located below the storage box. The cleaning liquid entering the coal mine purification water system flows out through the water outlet pipe, is filtered by the filter screen, and then enters the supply box. At this time, the filter screen will filter out the agglomerated scale in the cleaning liquid;
[0020] 2) The present invention provides a storage box for replenishing cleaning liquid to the supply box above the supply box. The cleaning liquid in the storage box flows along the liquid dispersion plate to the filter screen. The cleaning liquid can further flush the agglomerated scale on the filter screen to reduce the scale on the filter screen. At the same time, the cleaning liquid flowing out of the outlet pipe can also flush the scale on the filter screen to reduce the scale on the filter screen. Under the action of these two methods, the scale on the filter screen becomes less and less, and the agglomerated scale entering the cleaning liquid also becomes less and less, and it is not easy to clog the pipeline; moreover, the cleaning liquid flowing out of the storage box is dispersed by the liquid dispersion plate and enters the supply box through the filter screen, which increases the acidity of the cleaning liquid in the supply box and further improves the scale removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the coordination of the storage box, the bearing block and the guide plate;
[0023] Figure 3 It is a schematic diagram of the coordination of the mounting plate, the filter recovery mechanism, the guide plate and the mounting strip;
[0024] Figure 4 It is a schematic diagram of the installation of the mounting plate and the supply box;
[0025] Markings in the figure: 1. supply box, 2. mounting plate, 3. filter screen, 4. baffle, 5. snap-in plate, 501. extension part, 502. restriction part, 6. liquid dispersion plate, 601. through hole, 602. guide plate, 6021. guide groove, 7. mounting strip, 701. countersunk hole, 702. mounting bolt, 8. storage box, 801. mounting pipe, 802. one-way valve, 803. insert pipe, 804. bearing block, 805. liquid outlet channel, 9. protective shell, 10. heating tube, 11. PH detector, 12. coal mine water purification system, 1201. outlet pipe, 1202. inlet pipe, 13. circulation pump, 14. scale collection area. DETAILED DESCRIPTION
[0026] The technical scheme of the present invention is further elaborated in detail below in conjunction with specific embodiments. The parts of the present invention that are not described and disclosed in detail in the following embodiments should be understood as the prior art known or should be known to those skilled in the art, such as the specific structure of the coal mine water purification system 12, the model and specific structure of the one-way valve 802, the model of the heating tube 10 and how to heat it, the model of the pH detector 11, the models of the outlet pipe 1201 and the inlet pipe 1202, the model of the circulating pump 13, how to prepare the cleaning liquid, etc.
[0027] Example 1
[0028] A pipe cleaning device for a coal mine water purification system, such as Figure 1-Figure 4 As shown, it includes: a supply box 1 for storing cleaning liquid, the supply box 1 transports the cleaning liquid to the coal mine purification water system 12 through a circulation pump 13, and the cleaning liquid is transported to the coal mine purification water system 12 through a water inlet pipe 1202 to descale the pipeline of the coal mine purification water system 12. When descaling the coal mine purification water system 12, the acidity of the cleaning liquid will gradually decrease. Therefore, a storage box 8 for replenishing the cleaning liquid to the supply box 1 is provided above the supply box 1. After the cleaning liquid flows out from the outlet pipe 1201 of the coal mine purification water system 12, a lot of scale has been mixed in the cleaning liquid. If it continues to circulate into the coal mine purification water system 12, it will interfere with the descaling effect of the cleaning liquid. Therefore, a filtering and recycling mechanism is provided on the upper part of the supply box 1, and the filtering and recycling mechanism includes a liquid dispersion plate 6 and a filter screen 3 distributed up and down, and there is a gap between the liquid dispersion plate 6 and the filter screen 3, and the liquid dispersion plate 6 is located below the storage box 8. The cleaning liquid flows out through the outlet pipe 1201 and enters the supply box 1 through the filter 3. At this time, the filter 3 will filter out the agglomerated scale in the cleaning liquid. At this time, the cleaning liquid in the storage box 8 flows to the filter 3 along the liquid dispersion plate 6. The cleaning liquid can further rinse the agglomerated scale on the filter 3 to reduce the scale on the filter 3. At the same time, the cleaning liquid flowing out of the outlet pipe 1201 can also rinse the scale on the filter 3 to reduce the scale on the filter 3. Under the action of these two methods, the scale on the filter 3 becomes less and less, and the agglomerated scale entering the cleaning liquid becomes less and less, and it is not easy to clog the pipeline; and the cleaning liquid flowing out of the storage box 8 is dispersed by the liquid dispersion plate 6, and enters the supply box 1 through the filter 3, thereby increasing the acidity of the cleaning liquid in the supply box 1 and further improving the scale removal effect.
[0029] The above is a basic implementation of the present invention, and further improvements, optimizations and limitations can be made on the above basis to obtain the following embodiments:
[0030] Example 2
[0031] This embodiment is an improved solution based on the embodiment 1, and its main structure is the same as that of the embodiment 1, and the improvement is that: in order to better allow the cleaning liquid in the storage box 8 to flow to the liquid dispersion plate 6, the liquid dispersion plate 6 disperses the cleaning liquid so that a larger area of scale on the filter 3 can be contacted by the cleaning liquid, the liquid dispersion plate 6 is connected to the supply box 1 through the inclined guide plate 602. The guide plate 602 is provided with a guide groove 6021, and the cleaning liquid flows better to the liquid dispersion plate 6 along the guide groove 6021, and the width of the guide groove 6021 gradually decreases along the flow direction of the cleaning liquid, so that the cleaning liquid can have a greater impact effect; the width of the guide groove 6021 can also be gradually increased along the flow direction of the cleaning liquid, so that the cleaning liquid has a larger diffusion area when flowing down along the guide groove 6021.
[0032] Example 3
[0033] This embodiment is an improvement on the embodiment 2, and its main structure is the same as that of the embodiment 2, with the improvement being that in order to realize the detachable connection between the guide plate 602 and the supply box 1, a mounting strip 7 is fixedly connected to the guide plate 602, and the mounting strip 7 is connected to the box wall of the supply box 1 through a plurality of mounting bolts 702, and a plurality of countersunk holes 701 for accommodating the heads of the mounting bolts 702 are provided on the mounting strip 7 to prevent the cleaning liquid from directly contacting the mounting bolts 702 and causing the mounting bolts 702 to loosen.
[0034] Example 4
[0035] This embodiment is an improved solution based on the embodiment 1, and its main structure is the same as that of the embodiment 1, and the improvement lies in that: the bottom of the storage box 8 is provided with an opening, and the opening is connected with a mounting pipe 801, and a one-way valve 802 is fixedly arranged inside the mounting pipe 801. Since the storage box 8 also stores cleaning liquid, the overall weight is relatively large, and a bearing block 804 for carrying the storage box 8 is fixedly arranged on the mounting bar 7, and a receiving groove is provided on the bearing block 804, and a plug 803 is fixedly arranged in the receiving groove, and the plug 803 can be inserted into the one-way valve 802, and a liquid outlet channel 805 connected with the plug 803 is provided at the bottom of the receiving groove. When the plug 803 is inserted into the one-way valve 802, the cleaning liquid in the storage box 8 will flow out, flow out of the liquid outlet channel 805 through the plug 803, and then flow to the filter 3 through the liquid dispersion plate 6. When the cleaning liquid in the storage liquid needs to be replenished, the storage box 8 is lifted, and the cannula 803 leaves the one-way valve 802, and the remaining cleaning liquid in the storage box 8 will not flow out, which will harm the health of the operator. The pipeline cleaning device includes a controller, and a PH detector 11 for detecting the PH value of the cleaning liquid is connected to the supply box 1, and the circulation pump 13 and the PH detector 11 are both connected to the controller. The PH detector 11 detects the PH value of the cleaning liquid. In order to automatically replenish the cleaning liquid as needed, a valve can be set at the liquid outlet channel 805. The valve is connected to the controller, and the valve is controlled to be open according to the detection of the PH value.
[0036] Example 5
[0037] This embodiment is an improved solution based on the embodiment 1, and its main structure is the same as the embodiment 1, and the improvement is that: in order to make the cleaning liquid flowing onto the liquid dispersion plate 6 more uniform, a plurality of through holes 601 for the cleaning liquid to pass through are provided on the liquid dispersion plate 6, and the inner diameter of the through hole 601 gradually increases along the flow direction of the cleaning liquid. As the cleaning liquid gradually flows forward, the impact of the cleaning liquid gradually weakens. Therefore, in order to ensure that the cleaning liquid can flow forward more, the inner diameter of the through hole 601 gradually increases along the flow direction of the cleaning liquid, so that the cleaning liquid first flows through the through hole 601 with a small aperture to the filter screen 3 and contacts the scale, and the remaining cleaning liquid continues to flow forward.
[0038] Example 6
[0039] This embodiment is an improved solution based on the embodiment 1, and its main structure is the same as that of the embodiment 1, and the improvement lies in that: a frame is fixedly provided on the outer edge of the filter screen 3, an inclined baffle 4 is provided on the frame, and the baffle 4 extends toward the liquid dispersion plate 6, the filter screen 3 is connected to the supply box 1 through the inclined mounting plate 2, and a scale collection area 14 is formed between the baffle 4, the filter screen 3 and the mounting plate 2. The cleaning liquid flowing out of the coal mine purification water system 12 through the outlet pipe 1201 will first flow to the mounting plate 2, and flow along the mounting plate 2 to the filter screen 3. In order to prevent the water from being flushed out of the filter screen 3 due to excessive flow, and the scale in this part of the cleaning liquid is not filtered, therefore, a baffle 4 will be provided on the frame, and all the scale will be gathered in the scale collection area 14.
[0040] In order to enable the filter 3 to be detachably connected to the supply box 1, the mounting plate 2 and the supply box 1 are clamped together by a clamping plate 5, and the clamping plate 5 includes an extension portion 501 and a restriction portion 502 that are fixedly connected, and the extension portion 501 and the restriction portion 502 are perpendicular to each other, and the extension portion 501 and the mounting plate 2 are fixedly connected, and the side wall of the supply box 1 can contact the surface of the extension portion 501 and the restriction portion 502.
[0041] Example 7
[0042] This embodiment is an improved solution based on the embodiment 1, and its main structure is the same as that of the embodiment 1, and the improvement is that: in order to improve the descaling effect of the cleaning liquid, a protective shell 9 and a heating tube 10 for heating the cleaning liquid are fixedly arranged in the supply box 1, and the heating tube 10 is located inside the protective shell 9. The protective shell 9 protects the heating tube 10 from being corroded by the cleaning liquid.
[0043] A cleaning method, based on the above-mentioned pipeline cleaning device for a coal mine water purification system 12, comprises the following steps:
[0044] The supply tank 1 delivers the cleaning liquid to the coal mine purified water system 12 via the circulation pump 13;
[0045] The storage box 8 is fixedly arranged above the supply box 1;
[0046] The filter screen 3 and the liquid dispersing plate 6 are installed on the upper half of the supply box 1 .
[0047] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A pipeline cleaning device for a coal mine water purification system, characterized in that: include: A supply box (1) is used for storing cleaning liquid. The supply box (1) transports the cleaning liquid to a coal mine purification water system (12) via a circulation pump (13). A storage box (8) is arranged above the supply box (1) for replenishing the cleaning liquid to the supply box (1). A filtering recovery mechanism is arranged at the upper part of the supply box (1). The filtering recovery mechanism includes a liquid dispersion plate (6) and a filter screen (3) which are arranged in an upper and lower manner. There is a gap between the liquid dispersion plate (6) and the filter screen (3). The liquid dispersion plate (6) is located below the storage box (8).
2. The pipeline cleaning device for a coal mine water purification system according to claim 1, characterized in that: The liquid dispersion plate (6) is connected to the supply box (1) via an inclined guide plate (602), a guide groove (6021) is provided on the guide plate (602), and the width of the guide groove (6021) gradually decreases along the flow direction of the cleaning liquid.
3. The pipeline cleaning device for coal mine water purification system according to claim 2, characterized in that: The guide plate (602) is fixedly connected with a mounting strip (7), the mounting strip (7) is connected to the box wall of the supply box (1) via a plurality of mounting bolts (702), and the mounting strip (7) is provided with a plurality of countersunk holes (701) for accommodating the heads of the mounting bolts (702).
4. The pipeline cleaning device for a coal mine water purification system according to claim 1, characterized in that: The storage box (8) is provided with an opening at the bottom, and a mounting tube (801) is connected to the opening. A one-way valve (802) is fixedly arranged inside the mounting tube (801). A bearing block (804) for bearing the storage box (8) is fixedly arranged on the mounting bar (7). A receiving groove is provided on the bearing block (804). A plug (803) is fixedly arranged in the receiving groove. The plug (803) can be inserted into the one-way valve (802). A liquid outlet channel (805) connected to the plug (803) is provided at the bottom of the receiving groove.
5. The pipeline cleaning device for coal mine water purification system according to claim 1, characterized in that: The pipeline cleaning device comprises a controller. A pH detector (11) for detecting the pH value of the cleaning liquid is connected to the supply box (1). The circulation pump (13) and the pH detector (11) are both connected to the controller.
6. The pipeline cleaning device for coal mine water purification system according to claim 1, characterized in that: The liquid dispersion plate (6) is provided with a plurality of through holes (601) for the cleaning liquid to pass through, and the inner diameter of the through holes (601) gradually increases along the flow direction of the cleaning liquid.
7. The pipeline cleaning device for coal mine water purification system according to claim 1, characterized in that: The outer edge of the filter screen (3) is fixedly provided with a frame, and an inclined baffle (4) is provided on the frame, and the baffle (4) extends toward the liquid dispersion plate (6). The filter screen (3) is connected to the supply box (1) through the inclined mounting plate (2), and a scale collection area (14) is formed between the baffle (4), the filter screen (3) and the mounting plate (2).
8. The pipeline cleaning device for a coal mine water purification system according to claim 7, characterized in that: The mounting plate (2) and the supply box (1) are connected by a clamping plate (5), and the clamping plate (5) includes an extension portion (501) and a limiting portion (502) that are fixedly connected, and the extension portion (501) and the limiting portion (502) are perpendicular to each other. The extension portion (501) and the mounting plate (2) are fixedly connected, and the side wall of the supply box (1) can contact the surface of the extension portion (501) and the limiting portion (502).
9. The pipeline cleaning device for a coal mine water purification system according to claim 1, characterized in that: A protective shell (9) and a heating tube (10) for heating the cleaning liquid are fixedly arranged in the supply box (1), and the heating tube (10) is located inside the protective shell (9).
10. A cleaning method, based on the pipeline cleaning device for a coal mine water purification system as claimed in claim 1, the method comprising the following steps: The supply box (1) transports the cleaning liquid to the coal mine purification water system (12) through a circulation pump (13); The storage box (8) is fixedly arranged above the supply box (1); The filter screen (3) and the liquid dispersion plate (6) are installed on the upper part of the supply box (1).