Leachate filtering and separating equipment

By introducing rotating components and induction components into the leaching liquid filtration and separation equipment, the problem of solid particles in the leaching liquid aggregation under gravity is solved, and the uniform use and automatic replacement of the filter membrane is achieved, which improves the working efficiency and resource utilization of the equipment.

CN119701460AInactive Publication Date: 2025-03-28NORTH CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGY
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510095297.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing leaching liquid filtration and separation equipment, solid particles in the leaching liquid gather at the bottom under the action of gravity, resulting in a higher usage rate of the lower part of the filter membrane than the upper part, prone to adhesion of more impurities, and need to be replaced frequently, resulting in waste of resources and reduced work efficiency.

Method used

A leachate filter separation device including a rotating assembly and an induction assembly is designed. Through the rotating assembly, the filter membrane is uniformly in contact with the leachate, avoiding impurities accumulation, and automatically changing the filter membrane through the induction assembly to reduce manual intervention.

Benefits of technology

It effectively avoids the problem of impurities aggregation in the lower part of the filter membrane, extends the service life of the filter membrane, improves the filtration and separation efficiency, and reduces resource waste.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119701460A_ABST
    Figure CN119701460A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of lixivium filtering devices, and particularly relates to lixivium filtering and separating equipment which comprises a dissolving chamber. A liquid inlet is fixedly installed on one side of the dissolving chamber, a knife gate valve is fixedly installed on the other side of the dissolving chamber, an air exchange mechanism is arranged at the top end of the dissolving chamber, a filtering chamber is fixedly installed on one side of the knife gate valve, and a filtering assembly and a sensing assembly are arranged on the inner wall of the filtering chamber. A leaching liquid chamber is fixedly mounted on one side of the filtering chamber, a vacuum device and a liquid outlet are fixedly mounted on one side of the leaching liquid chamber, ultrasonic devices are fixedly mounted on one side of the dissolving chamber and one side of the leaching liquid chamber, and the filtering assembly comprises a bearing plate slidably mounted on the inner wall of the filtering chamber; a rotating assembly and a filter membrane are arranged on the inner side of the bearing plate; and by arranging the rotating assembly, the working efficiency of the filter membrane can be improved and the service life of the filter membrane can be prolonged when the leachate is filtered and separated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of leachate filtering devices, in particular to leachate filtering and separating equipment. Background Art

[0002] Metallurgical dust and sludge refers to solid waste generated in the metallurgical process, mainly including dust and sludge in the steel smelting process. These dust and sludge contain valuable elements such as iron, zinc, and carbon, and are important secondary resources. The sources of metallurgical dust and sludge include sintering, blast furnace ironmaking, steelmaking, steel rolling and other processes. The leachate of metallurgical dust and sludge is obtained by chemical leaching. This leachate usually contains a variety of metal ions, such as zinc, iron, nickel, cobalt, etc. These metal ions can be recycled through subsequent separation and purification steps, while the leachate of metallurgical dust and sludge usually contains impurities such as solid particles, impurity particles, heavy metal particles, etc., and it is necessary to select suitable leachate separation equipment for filtration and separation.

[0003] Existing solid particle leachate filtering and separation equipment often uses manual filtration to filter and separate the leachate. For example, China's authorized patent leachate filtering equipment (application number: CN202323045485.X) discloses a soil leachate filtering and separation equipment, including a dissolution chamber, a filtration chamber, a leachate chamber and an ultrasonic device. The dissolution chamber is provided with a liquid inlet and a ventilation mechanism on the periphery. The leachate chamber is provided with a vacuum device. When the leachate needs to be filtered and separated, the air in the dissolution chamber is first replaced with an inert gas through the ventilation mechanism to prevent the formation of bubbles in the air during the filtration process. When the filter membrane surface is broken, local pressure changes may occur, resulting in damage to the filter membrane. The air pressure in the leachate chamber is reduced by the vacuum device, thereby generating an air pressure difference, so that the leachate in the dissolution chamber automatically passes through the filtration chamber into the leachate chamber, reducing manpower consumption and improving work efficiency.

[0004] Although the prior art uses a ventilation mechanism to fully discharge the air dissolved in the solution, reduce the impact of air on the filter membrane of the filter chamber during the filtration process, extend the service life of the filter chamber, and reduce the cost of use, there is a problem that solid particles in the leachate gather at the bottom due to gravity, resulting in the lower part of the filter membrane having a higher utilization rate than the upper part, causing the lower part of the filter membrane to be more easily attached with more impurities, requiring the filter membrane to be replaced more frequently, resulting in a waste of resources and a decrease in work efficiency; therefore, a leachate filtration and separation device is proposed to address the above problems. Summary of the invention

[0005] In order to make up for the shortcomings of the prior art and solve the problem that impurities in the leachate are gathered at the bottom due to gravity, resulting in the lower part of the filter membrane having a higher utilization rate than the upper part, causing the lower part of the filter membrane to be more easily attached with more impurities, requiring more frequent replacement of the filter membrane, resulting in waste of resources and reduced work efficiency, the present invention proposes a leachate filtering and separation device.

[0006] The technical solution adopted by the present invention to solve the technical problem is as follows: the leachate filtering and separation equipment described in the present invention comprises a dissolution chamber; a liquid inlet is fixedly installed on one side of the dissolution chamber, a knife gate valve is fixedly installed on the other side of the dissolution chamber, a ventilation mechanism is arranged at the top of the dissolution chamber, a filter chamber is fixedly installed on one side of the knife gate valve, a filter assembly and a sensing assembly are arranged on the inner wall of the filter chamber, a leachate chamber is fixedly installed on one side of the filter chamber, a vacuum device and a liquid outlet are fixedly installed on one side of the leachate chamber, and an ultrasonic device is fixedly installed on one side of the dissolution chamber and the leachate chamber;

[0007] The ventilation mechanism includes an air inlet and an air outlet fixedly mounted on the top of the dissolution chamber;

[0008] The filter assembly comprises a bearing plate slidably mounted on the inner wall of the filter chamber, and a rotating assembly and a filter membrane are arranged on the inner side of the bearing plate.

[0009] Preferably, the rotating assembly includes a rotating fixed plate arranged on the inner side of the carrying plate, the top of the rotating fixed plate is meshed with a rotating gear, one side of the rotating gear is fixedly installed with a first bevel gear, one side of the first bevel gear is meshed with a second bevel gear, one side of the second bevel gear is fixedly installed with a connecting concave rod, one side of the connecting concave rod is slidably installed with a connecting convex rod, the outer wall of one end of the connecting convex rod is sleeved with a first synchronous belt, the other end of the first synchronous belt is sleeved with a driving rod, one end of the driving rod is fixedly installed with a third bevel gear, the bottom end of the third bevel gear is meshed with a fourth bevel gear, the bottom end of the fourth bevel gear is fixedly installed with a driving gear plate, and the bottom end of the driving gear plate is installed with a first motor, the The first motor is connected to an external power source through a wire; by setting a rotating component, the first motor can be started when filtering and separating the leachate, so that the first motor drives the filter membrane to rotate through the driving gear plate, the fourth bevel gear, the third bevel gear, the driving rod, the first synchronous belt, the connecting convex rod, the connecting concave rod, the second bevel gear, the first bevel gear, the rotating gear and the rotating fixed disk, so that each side of the filter membrane is evenly in contact with the leachate, avoiding the impurities in the leachate from gathering at the bottom due to gravity, thereby causing the lower part of the filter membrane to have a higher utilization rate than the upper part, causing the lower part of the filter membrane to be more easily attached with more impurities, requiring more frequent replacement of the filter membrane, resulting in waste of resources and reduced work efficiency, thereby improving the work efficiency and service life of the filter membrane.

[0010] Preferably, the filtering component and the rotating component are provided with the same spare component, and the spare component and the rotating component are connected by a second synchronous belt; when the filter membrane is damaged or a large number of impurities are attached to the surface, the filtering and separation operation can be quickly restored by replacing the spare component, thereby improving the working efficiency of the device.

[0011] Preferably, the driving gear plate includes a supporting base connected to the output end of the first motor, the top of the supporting base is fixedly installed with a rotating shaft, the first support plate and the second support plate are symmetrically fixedly installed on both sides of the rotating shaft, one side of the first support plate is rotatably installed with a rotating protrusion, one end of the rotating protrusion is abutted with an abutment block, and the abutment block is fixedly installed on the inner side of the rotating external gear, the rotating external gear is connected to the supporting base through a bearing, the rotating protrusion and the second supporting plate are connected through a spring, and one side of the second support plate is fixedly installed with a guide protection rod, one end of the spring is wound around the outer wall of the guide protection rod; when the knife gate valve needs to be closed, the first motor can pass through the supporting base, the rotating shaft, the first support plate and the first support plate to move The support plate and the rotating protrusion drive the abutment block and the rotating external gear to rotate, so that the rotating external gear drives the toothed rotary switch to rotate, closes the knife gate valve, and after the knife gate valve is closed, the first motor continues to drive the driving gear plate to rotate. At this time, the rotating protrusion abuts against the abutment block, and the abutment block drives the rotating protrusion to rotate, so that the rotating protrusion drives the spring to undergo elastic deformation and accumulate elastic potential energy. When one end of the rotating protrusion rotates to abut against the side of the abutment block close to the rotating axis, the rotating axis can drive the rotating protrusion to pass through the abutment block through the first support plate, so that when the knife gate valve is closed, the driving gear plate can continue to rotate, avoiding the abutment of the rotating protrusion against the abutment block, thereby hindering the rotation of the driving gear plate and causing motion interference, thereby improving the stability and reliability of the device.

[0012] Preferably, the sensing component includes an air pressure sensor arranged on the inner wall of the filter chamber, a sliding shell is fixedly installed on the top of the supporting plate, a slider is fixedly installed on one side of the sliding shell, a screw rod is threadedly installed on the inner wall of the slider, a second motor is installed on one end of the screw rod, and the second motor is connected to an external power supply through a wire; by setting the sensing component, when the filter membrane is damaged or a large number of impurities are attached to the surface, the air pressure sensor can sense that the air pressure on the side of the filter membrane close to the dissolution chamber is higher than normal or lower than normal. At this time, the air pressure sensor can send a signal to control the start of the two second motors, so that the second motor on the side of the filter membrane to be replaced drives the filter membrane out of the filter chamber through the screw rod, slider, sliding shell, supporting plate and rotating fixed disk, and drives the filter membrane to move into the filter chamber through the second motor on the side of the spare component through the screw rod, slider, sliding shell, supporting plate and rotating fixed disk, so as to complete the replacement of the filter membrane, thereby avoiding the problem that when the filter membrane is damaged or a large number of impurities are attached to the surface, it is difficult for the staff to replace the filter membrane in time, resulting in a decrease in the filtration and separation efficiency of the leachate, thereby improving the filtration and separation efficiency of the device.

[0013] Preferably, one end of the connecting convex rod is fixedly installed with an abutting convex tooth block, and the abutting convex tooth block is composed of several triangular tooth blocks. The connecting concave rod is provided with a matching groove at one end close to the connecting convex rod; when the sensing component drives the spare component to connect with the rotating component, the groove at one end of the connecting concave rod can abut against the abutting convex tooth block. At this time, the abutting convex tooth block can drive the connecting concave rod to rotate through the groove, so that the groove rotates to fit with the abutting convex tooth block, thereby improving the stability and reliability of the device.

[0014] Preferably, a sealing slide cover is fixedly installed on one side of the supporting plate, and the sealing slide cover is slidably installed on the inner wall of the sealing groove, the sealing groove is opened at the top of the filter chamber, and the bottom end of the sealing slide cover is sleeved with sealing material; by arranging the sealing slide cover and the sealing groove, when the supporting plate and the filter membrane on the corresponding side are moved to one side of the filter chamber, the sealing effect of the filter chamber can be maintained, thereby maintaining the pressure difference between the dissolution chamber and the leaching liquid chamber.

[0015] Preferably, the distance between the two ends of the rotating protrusion is smaller than the distance from the end of the rotating protrusion close to the rotating shaft to the inner side of the rotating external gear, and the distance between the two ends of the rotating protrusion is larger than the minimum distance from the end of the rotating protrusion close to the rotating shaft to one side of the abutment block; when the knife gate valve is closed and the rotating shaft drives the rotating protrusion to rotate through the first support plate and the abutment block, the rotating protrusion is rotated to abut against the side of the abutment block close to the rotating shaft, thereby avoiding the problem of motion interference caused by the abutment of the rotating protrusion against the inner side of the rotating external gear when the rotating protrusion rotates, and when the knife gate valve needs to be opened, the first motor is operated in reverse, so that the first motor drives the vacuum device to rotate through the rotating shaft and the first support plate, so that the other side of the rotating protrusion can abut against the abutment block, thereby driving the toothed rotary switch to rotate through the abutment block and the rotating external gear to open the knife gate valve.

[0016] Preferably, the air pressure sensor first sends a signal to control the start of the first motor, controls the knife gate valve to close, and then sends a signal to control the start of the second motor; this enables the leachate in the filter chamber to be discharged into the leachate chamber before the filter membrane is replaced, thereby avoiding the problem that when leachate remains in the filter chamber, the leachate easily enters the gap between the rotating fixed disk and the supporting plate, causing pollution and corrosion to the gears on the outer wall of the rotating fixed disk, and shortening the service life of the rotating fixed disk, thereby improving the rationality and reliability of the device and increasing the service life of the rotating fixed disk.

[0017] Preferably, the distance between the two ends of the moving track of the sealing slide cover is smaller than the distance between the two ends of the sealing groove; the top end of the sealing slide cover can always slide on the top end of the sealing groove, thereby improving the sealing of the filter chamber and further improving the working efficiency of the device.

[0018] The present invention is beneficial in that:

[0019] 1. The present invention can start the first motor when filtering and separating the leachate by setting a rotating assembly, so that the first motor drives the filter membrane to rotate through the driving gear plate, the fourth bevel gear, the third bevel gear, the driving rod, the first synchronous belt, the connecting convex rod, the connecting concave rod, the second bevel gear, the first bevel gear, the rotating gear and the rotating fixed plate, so that each side of the filter membrane is evenly in contact with the leachate, thereby preventing impurities in the leachate from gathering at the bottom under the action of gravity, thereby causing the utilization rate of the lower part of the filter membrane to be higher than that of the upper part, causing the lower part of the filter membrane to be more easily attached with more impurities, so that the filter membrane needs to be replaced more frequently, resulting in a waste of resources and a decrease in work efficiency, thereby improving the work efficiency and service life of the filter membrane;

[0020] 2. The present invention sets a sensing component. When the filter membrane is damaged or a large amount of impurities are attached to the surface, the air pressure sensor can sense that the air pressure on the side of the filter membrane close to the dissolution chamber is higher or lower than normal. At this time, the air pressure sensor can send a signal to control the start-up of the two second motors, so that the second motor on the side of the filter membrane to be replaced drives the filter membrane out of the filter chamber through the screw rod, slider, sliding shell, bearing plate and rotating fixed disk, and drives the filter membrane to move into the filter chamber through the second motor on the side of the spare component through the screw rod, slider, sliding shell, bearing plate and rotating fixed disk to complete the replacement of the filter membrane. This avoids the problem that when the filter membrane is damaged or a large amount of impurities are attached to the surface, it is difficult for the staff to replace the filter membrane in time, resulting in a decrease in the filtration and separation efficiency of the leachate, thereby improving the filtration and separation efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0022] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the cross-sectional structure of the rotating assembly of the present invention;

[0024] Figure 3 For the present invention Figure 2 The enlarged view of point A in the middle;

[0025] Figure 4 It is a schematic diagram of the cross-sectional structure of the driving gear plate of the present invention;

[0026] Figure 5 It is a schematic diagram of the structure of the sensing component of the present invention;

[0027] Figure 6 For the present invention Figure 5 Enlarged view of point B in the middle.

[0028] In the figure: 1, dissolution chamber; 2, knife gate valve; 3, filter chamber; 4, leachate chamber; 5, vacuum device; 6, ultrasonic device; 7, carrier plate; 8, filter membrane; 9, rotating fixed plate; 10, rotating gear; 11, first bevel gear; 12, second bevel gear; 13, connecting concave rod; 14, connecting convex rod; 15, first synchronous belt; 16, driving rod; 17, third bevel gear; 18, fourth bevel gear; 19, driving gear plate; 2 0. Second synchronous belt; 21. Toothed rotary switch; 22. Support base; 23. Rotation axis; 24. First support plate; 25. Rotation convex block; 26. Abutment block; 27. Rotation external gear; 28. Second support plate; 29. ​​Spring; 30. Guide protection rod; 31. Air pressure sensor; 32. Sliding housing; 33. Sliding block; 34. Screw; 35. Second motor; 36. Abutment convex tooth block; 37. Sealing slide cover; 38. Sealing groove. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] Embodiment 1

[0031] See also Figures 1 to 6 As shown, a leachate filtering and separation device comprises a dissolution chamber 1; a liquid inlet is fixedly installed on one side of the dissolution chamber 1, a knife gate valve 2 is fixedly installed on the other side of the dissolution chamber 1, a ventilation mechanism is arranged at the top of the dissolution chamber 1, a filter chamber 3 is fixedly installed on one side of the knife gate valve 2, a filter assembly and a sensing assembly are arranged on the inner wall of the filter chamber 3, a leachate chamber 4 is fixedly installed on one side of the filter chamber 3, a vacuum device 5 and a liquid outlet are fixedly installed on one side of the leachate chamber 4, and an ultrasonic device 6 is fixedly installed on one side of the dissolution chamber 1 and the leachate chamber 4. In an optional embodiment, the number of the ultrasonic devices 6 is 4 and they are respectively distributed on opposite sides of the dissolution chamber 1 and the leachate chamber 4;

[0032] The ventilation mechanism includes an air inlet and an air outlet fixedly mounted on the top of the dissolution chamber 1;

[0033] The filter assembly includes a supporting plate 7 slidably mounted on the inner wall of the filter chamber 3. A rotating assembly and a filter membrane 8 are arranged on the inner side of the supporting plate 7. The filter membrane 8 can be fixed by a clip, and the clip is fixed to a rotating fixed disk 9. When replacing, the clip and the filter membrane 8 are removed together. After replacing the filter membrane 8, the clip is installed on the rotating fixed disk 9, which is convenient to operate.

[0034] See also Figures 1 to 5 As shown, the rotating assembly includes a rotating fixed disk 9 arranged on the inner side of the carrying plate 7, a rotating gear 10 is meshedly installed on the top of the rotating fixed disk 9, a first bevel gear 11 is fixedly installed on one side of the rotating gear 10, a second bevel gear 12 is meshedly installed on one side of the first bevel gear 11, a connecting concave rod 13 is fixedly installed on one side of the second bevel gear 12, a connecting convex rod 14 is slidably installed on one side of the connecting concave rod 13, a first synchronous belt 15 is sleeved on the outer wall of one end of the connecting convex rod 14, a driving rod 16 is sleeved on the other end of the first synchronous belt 15, a third bevel gear 17 is fixedly installed on one end of the driving rod 16, a fourth bevel gear 18 is meshedly installed on the bottom end of the third bevel gear 17, a driving gear plate 19 is fixedly installed on the bottom end of the fourth bevel gear 18, a first motor is installed on the bottom end of the driving gear plate 19, and the first motor passes The filter membrane 8 is connected to the filter element 10 by a wire and connected to an external power source; by setting a rotating assembly, the first motor can be started when the leachate is filtered and separated, so that the first motor drives the filter membrane 8 to rotate through the driving gear plate 19, the fourth bevel gear 18, the third bevel gear 17, the driving rod 16, the first synchronous belt 15, the connecting convex rod 14, the connecting concave rod 13, the second bevel gear 12, the first bevel gear 11, the rotating gear 10 and the rotating fixed disk 9, so that each side of the filter membrane 8 is evenly in contact with the leachate, avoiding the impurities in the leachate from gathering at the bottom under the action of gravity, thereby causing the lower part of the filter membrane 8 to have a higher utilization rate than the upper part, causing the lower part of the filter membrane 8 to be more easily attached with more impurities, so that the filter membrane 8 needs to be replaced more frequently, resulting in a waste of resources and a decrease in work efficiency, thereby improving the work efficiency and service life of the filter membrane 8.

[0035] See also Figures 1 to 3 , Figure 5 As shown, the filtering component and the rotating component are provided with the same spare component, and the spare component and the rotating component are connected by a second synchronous belt 20; when the filter membrane 8 is damaged or a large number of impurities are attached to the surface, the filtering and separation operation can be quickly restored by replacing the spare component, thereby improving the working efficiency of the device.

[0036] See also Figure 4As shown, the driving gear plate 19 includes a support base 22 connected to the output end of the first motor, a rotating shaft 23 is fixedly installed on the top of the support base 22, and a first support plate 24 and a second support plate 28 are symmetrically fixedly installed on both sides of the rotating shaft 23, a rotating protrusion 25 is rotatably installed on one side of the first support plate 24, and one end of the rotating protrusion 25 is abutted with an abutment block 26, and the abutment block 26 is fixedly installed on the inner side of the rotating external gear 27, and the rotating external gear 27 is connected to the support base 22 through a bearing, and the rotating protrusion 25 is connected to the second support plate 28 through a spring 29, and a guide protection rod 30 is fixedly installed on one side of the second support plate 28, and one end of the spring 29 is wound around the outer wall of the guide protection rod 30; when the knife gate valve 2 needs to be closed, the first motor can pass through the support base 22, the rotating shaft 23, the first support plate 24 and the rotating protrusion 25 The abutment block 26 and the rotating external gear 27 are driven to rotate, so that the rotating external gear 27 drives the toothed rotary switch 21 to rotate, closes the knife gate valve 2, and after the knife gate valve 2 is closed, the first motor continues to drive the driving gear plate 19 to rotate. At this time, the rotating protrusion 25 abuts against the abutment block 26, and the abutment block 26 drives the rotating protrusion 25 to rotate, so that the rotating protrusion 25 drives the spring 29 to undergo elastic deformation and accumulate elastic potential energy. When one end of the rotating protrusion 25 rotates to abut against the side of the abutment block 26 close to the rotating axis 23, the rotating axis 23 can drive the rotating protrusion 25 to pass through the abutment block 26 through the first support plate 24, so that when the knife gate valve 2 is closed, the driving gear plate 19 can continue to rotate, avoiding the abutment of the rotating protrusion 25 against the abutment block 26, thereby hindering the rotation of the driving gear plate 19 and causing motion interference, thereby improving the stability and reliability of the device.

[0037] Embodiment 2

[0038] See also Figures 1 to 3 , Figure 5As shown, compared with Example 1, as another embodiment of the present invention, the sensing component includes an air pressure sensor 31 arranged on the inner wall of the filter chamber 3, a sliding shell 32 is fixedly installed on the top of the supporting plate 7, a slider 33 is fixedly installed on one side of the sliding shell 32, a screw rod 34 is threadedly installed on the inner wall of the slider 33, a second motor 35 is installed at one end of the screw rod 34, and the second motor 35 is connected to an external power supply through a wire; by setting the sensing component, when the filter membrane 8 is damaged or a lot of impurities are attached to the surface, the air pressure sensor 31 can sense that the air pressure on the side of the filter membrane 8 close to the dissolution chamber 1 is higher than the normal value or lower than the normal value, and at this time the air pressure sensor 31 can send a signal to control the two The second motor 35 is started, so that the second motor 35 on the side of the filter membrane 8 to be replaced drives the filter membrane 8 to leave the filter chamber 3 through the screw rod 34, the slider 33, the sliding shell 32, the bearing plate 7 and the rotating fixed disk 9, and drives the filter membrane 8 to move into the filter chamber 3 through the second motor 35 on the side of the spare component through the screw rod 34, the slider 33, the sliding shell 32, the bearing plate 7 and the rotating fixed disk 9, so as to complete the replacement of the filter membrane 8, thereby avoiding the problem that when the filter membrane 8 is damaged or a large amount of impurities are attached to the surface, it is difficult for the staff to replace the filter membrane 8 in time, resulting in a decrease in the filtration and separation efficiency of the leachate, thereby improving the filtration and separation efficiency of the device, wherein the first motor and the second motor 35 are both LW100.

[0039] See also Figure 2 , Figure 5 and Figure 6 As shown, one end of the connecting convex rod 14 is fixedly installed with an abutting convex tooth block 36, and the abutting convex tooth block 36 is composed of several triangular tooth blocks. The end of the connecting concave rod 13 close to the connecting convex rod 14 is provided with a matching groove; when the sensing component drives the spare component to connect with the rotating component, the groove at one end of the connecting concave rod 13 can abut against the abutting convex tooth block 36. At this time, the abutting convex tooth block 36 can drive the connecting concave rod 13 to rotate through the groove, so that the groove rotates to fit with the abutting convex tooth block 36, thereby improving the stability and reliability of the device.

[0040] See also Figure 1 , Figure 5 and Figure 6 As shown, a sealing slide cover 37 is fixedly installed on one side of the supporting plate 7, and the sealing slide cover 37 is slidably installed on the inner wall of the sealing groove 38. The sealing groove 38 is opened at the top of the filter chamber 3, and the bottom end of the sealing slide cover 37 is sleeved with sealing material; by setting the sealing slide cover 37 and the sealing groove 38, when the supporting plate 7 and the filter membrane 8 on the corresponding side are moved to one side of the filter chamber 3, the sealing effect of the filter chamber 3 can be maintained, thereby maintaining the pressure difference between the dissolution chamber 1 and the leaching liquid chamber 4.

[0041] See also Figure 4As shown, the distance between the two ends of the rotating protrusion 25 is smaller than the distance from the end of the rotating protrusion 25 close to the rotating shaft 23 to the inner side of the rotating external gear 27, and the distance between the two ends of the rotating protrusion 25 is larger than the minimum distance from the end of the rotating protrusion 25 close to the rotating shaft 23 to one side of the abutment block 26; when the knife gate valve 2 is closed and the rotating shaft 23 drives the rotating protrusion 25 to rotate through the first support plate 24 and the abutment block 26, the rotating protrusion 25 is rotated to abut against the side of the abutment block 26 close to the rotating shaft 23, thereby avoiding the problem of motion interference caused by the rotating protrusion 25 abutting against the inner side of the rotating external gear 27 when the rotating protrusion 25 rotates, and when the knife gate valve 2 needs to be opened, the first motor is reversed, so that the first motor rotates through the rotating shaft 23 and the first support plate 24 until the vacuum device 5 rotates, so that the other side of the rotating protrusion 25 can abut against the abutment block 26, thereby driving the toothed rotary switch 21 to rotate through the abutment block 26 and the rotating external gear 27 to open the knife gate valve 2.

[0042] See also Figures 1 to 3 , Figure 5 As shown, the air pressure sensor 31 first sends a signal to control the start of the first motor, controls the knife gate valve 2 to close, and then sends a signal to control the start of the second motor 35; the leachate in the filter chamber 3 can be discharged into the leachate chamber 4, and then the filter membrane 8 is replaced, avoiding the problem that when leachate remains in the filter chamber 3, the leachate easily enters the gap between the rotating fixed disk 9 and the supporting plate 7, causing pollution and corrosion to the gears on the outer wall of the rotating fixed disk 9, shortening the service life of the rotating fixed disk 9, improving the rationality and reliability of the device, and increasing the service life of the rotating fixed disk 9.

[0043] See also Figure 5 and Figure 6 As shown, the distance between the two ends of the moving track of the sealing slide cover 37 is smaller than the distance between the two ends of the sealing groove 38; the top of the sealing slide cover 37 can always slide on the top of the sealing groove 38, thereby improving the sealing of the filter chamber 3 and further improving the working efficiency of the device.

[0044] Working principle: When the leachate needs to be filtered and decomposed, the leachate is discharged into the dissolution chamber 1 through the liquid inlet. At this time, the air in the dissolution chamber 1 can be discharged by using an inert gas through the ventilation component, and the ultrasonic device 6 is turned on at the same time to accelerate the repeated dissolution of soluble components in the soil, thereby facilitating subsequent filtration. At the same time, the vacuum device 5 is turned on to reduce the air pressure in the leachate chamber 4, thereby generating an air pressure difference between the leachate chamber 4 and the dissolution chamber 1;

[0045] After the air in the dissolution chamber 1 is completely exhausted, the first motor is started, and the support base 22 is driven to rotate by a click, the support base 22 drives the rotating shaft 23 to rotate, the rotating shaft 23 drives the first support plate 24 to rotate, the first support plate 24 drives the rotating protrusion 25 to rotate, the rotating protrusion 25 abuts against the abutment block 26, so that the rotating protrusion 25 drives the abutment block 26 to rotate, the abutment block 26 drives the rotating outer gear 27 to rotate, and the rotating outer gear 27 drives the toothed rotary switch 21 to rotate, so that the toothed rotary switch 21 opens the knife gate valve 2, and at the same time drives the gear plate 19 to drive the fourth bevel gear 18 to rotate, and the fourth bevel gear 18 drives the third The bevel gear 17 rotates, the third bevel gear 17 drives the driving rod 16 to rotate, the driving rod 16 drives the first synchronous belt 15 to rotate, the first synchronous belt 15 drives the connecting convex rod 14 to rotate, the connecting convex rod 14 drives the abutting convex tooth block 36 to rotate, the abutting convex tooth block 36 drives the connecting concave rod 13 to rotate, the connecting concave rod 13 drives the second bevel gear 12 to rotate, the second bevel gear 12 drives the first bevel gear 11 to rotate, the first bevel gear 11 drives the rotating gear 10 to rotate, the rotating gear 10 drives the rotating fixed disk 9 to rotate, the rotating fixed disk 9 drives the filter membrane 8 to rotate, so that each side of the filter membrane 8 is evenly in contact with the leachate, thereby improving the working efficiency of the filter membrane 8;

[0046] When the surface of the filter membrane 8 is damaged or a large amount of impurities are attached to the surface of the filter membrane 8, when the air pressure sensor 31 detects that the air pressure on the side of the filter membrane 8 close to the dissolution chamber 1 is higher than normal or lower than normal, the air pressure sensor 31 sends a signal to control the first motor to start in reverse, so that the first motor controls the knife gate valve 2 to close. At this time, the air pressure sensor 31 sends a signal to control the second motor 35 of the standby component to start, so that the second motor 35 controls the screw rod 34 to rotate, and the screw rod 34 drives the slider 33 to move toward the filter chamber 3, the slider 33 drives the sliding housing 32 to move, the sliding housing 32 drives the bearing plate 7 to move, the bearing plate 7 drives the rotating fixed disk 9 to move, and the rotating fixed disk 9 drives the filter membrane 8 to move. The filter membrane 8 of the spare component moves into the filter chamber 3, and at the same time, the slider 33 drives the connecting concave rod 13 to move, so that the connecting concave rod 13 moves to fit with the abutting convex tooth block 36, so that the first motor drives the rotating component in the spare component to operate through the driving gear plate 19, the fourth bevel gear 18, the third bevel gear 17, the driving rod 16, the first synchronous belt 15, the connecting convex rod 14 and the second synchronous belt 20. At the same time, the air pressure sensor 31 sends a signal to control the start of the second motor 35 of the component to be replaced, so that the second motor 35 drives the filter membrane 8 to move away from the filter chamber 3 through the screw rod 34, the slider 33, the sliding shell 32, the bearing plate 7 and the rotating fixed disk 9, so as to facilitate the staff to replace it.

[0047] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0048] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.

Claims

1. A leachate filtering and separation device, characterized in that: The invention comprises a dissolution chamber (1); a liquid inlet is fixedly installed on one side of the dissolution chamber (1); a knife gate valve (2) is fixedly installed on the other side of the dissolution chamber (1); a ventilation mechanism is arranged at the top of the dissolution chamber (1); a filter chamber (3) is fixedly installed on one side of the knife gate valve (2); a filter component and a sensor component are arranged on the inner wall of the filter chamber (3); an leaching liquid chamber (4) is fixedly installed on one side of the leaching liquid chamber (4); a vacuum device (5) and a liquid outlet are fixedly installed on one side of the dissolution chamber (1) and the leaching liquid chamber (4); and an ultrasonic device (6) is fixedly installed on one side of each of the dissolution chamber (1) and the leaching liquid chamber (4); The ventilation mechanism comprises an air inlet and an air outlet fixedly mounted on the top of the dissolution chamber (1); The filter assembly comprises a bearing plate (7) slidably mounted on the inner wall of the filter chamber (3), and a rotating assembly and a filter membrane (8) are arranged on the inner side of the bearing plate (7).

2. The leachate filtering and separation device according to claim 1, characterized in that: The rotating assembly comprises a rotating fixed disk (9) arranged on the inner side of the carrying plate (7), a rotating gear (10) is meshedly mounted on the top end of the rotating fixed disk (9), a first bevel gear (11) is fixedly mounted on one side of the rotating gear (10), a second bevel gear (12) is meshedly mounted on one side of the first bevel gear (11), a connecting concave rod (13) is fixedly mounted on one side of the second bevel gear (12), a connecting convex rod (14) is slidably mounted on one side of the connecting concave rod (13), and the connecting convex rod (14) is slidably mounted on one side of the connecting concave rod (13). A first synchronous belt (15) is sleeved on the outer wall of one end of the rod (14); a driving rod (16) is sleeved on the other end of the first synchronous belt (15); a third bevel gear (17) is fixedly mounted on one end of the driving rod (16); a fourth bevel gear (18) is meshedly mounted on the bottom end of the third bevel gear (17); a driving gear plate (19) is fixedly mounted on the bottom end of the fourth bevel gear (18); a first motor is mounted on the bottom end of the driving gear plate (19); and the first motor is connected to an external power source via a wire.

3. The leachate filtering and separation device according to claim 2, characterized in that: The filter assembly and the rotating assembly are provided with the same spare assembly, and the spare assembly and the rotating assembly are connected via a second synchronous belt (20).

4. The leachate filtering and separation device according to claim 2, characterized in that: The driving gear plate (19) comprises a supporting base (22) connected to the output end of the first motor, a rotating shaft (23) is fixedly mounted on the top of the supporting base (22), a first supporting plate (24) and a second supporting plate (28) are symmetrically fixedly mounted on both sides of the rotating shaft (23), a rotating protrusion (25) is rotatably mounted on one side of the first supporting plate (24), one end of the rotating protrusion (25) is abutted against an abutment block (26), and the abutment block (26) is fixedly mounted on the inner side of a rotating external gear (27), the rotating external gear (27) is connected to the supporting base (22) via a bearing, the rotating protrusion (25) and the second supporting plate (28) are connected via a spring (29), a guiding protection rod (30) is fixedly mounted on one side of the second supporting plate (28), and one end of the spring (29) is wound around the outer wall of the guiding protection rod (30).

5. The leachate filtering and separation device according to claim 1, characterized in that: The sensing component comprises an air pressure sensor (31) arranged on the inner wall of the filter chamber (3); a sliding shell (32) is fixedly mounted on the top of the supporting plate (7); a slider (33) is fixedly mounted on one side of the sliding shell (32); a screw rod (34) is threadedly mounted on the inner wall of the slider (33); a second motor (35) is mounted on one end of the screw rod (34); and the second motor (35) is connected to an external power source via a wire.

6. The leachate filtering and separation device according to claim 2, characterized in that: One end of the connecting convex rod (14) is fixedly mounted with an abutting convex tooth block (36), and the abutting convex tooth block (36) is composed of a plurality of triangular tooth blocks. One end of the connecting concave rod (13) close to the connecting convex rod (14) is provided with a matching concave groove.

7. The leachate filtering and separation device according to claim 1, characterized in that: A sealing slide cover (37) is fixedly mounted on one side of the carrier plate (7), and the sealing slide cover (37) is slidably mounted on the inner wall of a sealing groove (38). The sealing groove (38) is opened at the top of the filter chamber (3), and the bottom end of the sealing slide cover (37) is sleeved with sealing material.

8. The leachate filtering and separation device according to claim 4, characterized in that: The distance between the two ends of the rotating protrusion (25) is smaller than the distance from the end of the rotating protrusion (25) close to the rotating shaft (23) to the inner side of the rotating external gear (27), and the distance between the two ends of the rotating protrusion (25) is larger than the minimum distance from the end of the rotating protrusion (25) close to the rotating shaft (23) to one side of the abutment block (26).

9. The leachate filtering and separation device according to claim 5, characterized in that: The air pressure sensor (31) first sends a signal to control the first motor to start, controls the knife gate valve (2) to close, and then sends a signal to control the second motor (35) to start.

10. The leachate filtering and separation device according to claim 7, characterized in that: The distance between the two ends of the moving track of the sealing slide cover (37) is smaller than the distance between the two ends of the sealing groove (38).

Citation Information

Patent Citations

  • Soil leachate filtering equipment

    CN221038299U