Paint spraying hanger with waste gas treatment function
By designing a painting hanger with exhaust gas treatment function, using servo motors and driving gears to drive the rotation and rotation of metal parts, improve the uniformity of painting, and purify air through atomized spray heads and multi-layer water curtains, the problems of uneven painting effects and exhaust gas pollution in the existing technology are solved, and efficient and environmentally friendly painting treatment effects are achieved.
Patent Information
- Application Number
- CN202411860027.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-28
AI Technical Summary
The existing spray paint hanging tools have problems of uneven painting effect and exhaust gas pollution during the spray painting process.
A paint hanger with exhaust gas treatment function was designed. A servo motor is used to drive the hollow column tube to rotate, driving the metal parts to rotate, and driving the driving gear to rotate by driving the rack to realize the rotation of the metal parts, thereby improving the uniformity of the painting. At the same time, air purification is performed using atomization spray head and multi-layer water curtains, and double-filtering is performed through a cylindrical filter cage and activated carbon to process the waste gas.
The uniformity of the painting effect is improved, the waste gas pollution is reduced, and the environmental protection and efficiency of the painting process is ensured.
Smart Images

Figure CN119702298A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of parts processing, and in particular to a paint spraying rack with an exhaust gas treatment function. Background Art
[0002] When finely processing metal plates or metal products, the overall process includes surface cleaning, surface degreasing, surface base electroplating primer, surface topcoat spraying, and oven drying after the plates are put into storage. When spraying metal parts, in order to improve the overall spraying effect of metal parts, it is often necessary to use external spraying hangers to hang metal parts, and then cooperate with spraying equipment to spray paint the surface. However, there are still some problems when using existing spraying hangers:
[0003] 1. Uneven painting effect. When hanging metal parts that need to be processed, the existing paint hangers cannot rotate after hanging. Therefore, when spraying the paint on the side, the paint surface on the back far away from the spray head often has uneven adhesion, which affects the overall painting effect.
[0004] 2. It is easy to generate waste gas. When the existing spray paint hangers hang metal parts for spray painting, the splashed paint particles will float in the air, and the air will be polluted by the paint. The traditional way is to directly discharge it into the atmosphere, which will cause the surrounding air to be polluted and produce unnecessary polluted waste gas. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a paint spraying rack with exhaust gas treatment function.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A paint spray rack with an exhaust gas treatment function, comprising a paint spray treatment box and a servo motor, wherein a hollow column tube is rotatably mounted on the inner wall of one side of the top of the paint spray treatment box, and the hollow column tube is located on the outer wall of the paint spray treatment box and is connected to connecting pipes distributed at equal distances, and the end of the connecting pipe is connected to a hanging pillar, and the inner walls around the hanging pillar are connected to supporting air bags distributed at equal distances, a rotating shaft rod is welded to the inner wall of the hanging pillar, and the bottom of the rotating shaft rod is inserted into the bottom of the connecting pipe, and a driving gear is welded to the outer wall of the bottom of the rotating shaft rod;
[0008] A driving rack is meshed on one side of the driving gear, and an electric telescopic rod is fixed to the outer wall of the same side of the driving rack by screws, a first atomizing nozzle is arranged on the inner wall of one side of the paint spraying treatment box, and a feed pipe is installed on the inner wall of the first atomizing nozzle, an air intake pipe is connected to one side of the bottom of the paint spraying treatment box, and the end of the air intake pipe is connected to a purification box, second atomizing nozzles are installed on the inner walls of both sides of the purification box, and a drain pipe is connected to the inner wall of one side of the bottom of the purification box, a ventilation pipe is connected to the inner wall of one side of the purification box, and the end of the ventilation pipe is connected to a cylindrical shell, and an exhaust pipe is arranged between the cylindrical shell and the paint spraying treatment box.
[0009] As a further solution of the present invention: a rectangular installation groove is provided on an inner wall of one side of the paint spraying treatment box, and a sealed box door is hinged on the inner wall of the rectangular installation groove, and a handle is welded on the outer wall of the sealed box door.
[0010] As a further solution of the present invention: an inner wall on one side of the top of the hollow column tube is connected to an inflation tube, and an air valve core is installed on the inner wall of the inflation tube.
[0011] As a further solution of the present invention: a first bevel gear is welded at the axis center of the top of the hollow column tube, and a second bevel gear is meshed along a vertical side of the top of the first bevel gear, and a servo motor is connected to the axis center of one side of the second bevel gear.
[0012] As a further solution of the present invention: the top outer wall of the purification box is penetrated with water curtain grooves distributed at equal distances, and a water storage tank is welded to the top outer wall of the purification box, and the water storage tank is filled with purified filtrate.
[0013] As a further solution of the present invention: a cylindrical filter box is installed on the inner wall of the cylindrical shell, and an exhaust fan is installed at the axis of the cylindrical filter box.
[0014] As a further solution of the present invention: the cylindrical filter box is a mesh structure, and the interior of the cylindrical filter box is filled with activated carbon.
[0015] As a further solution of the present invention: the electric telescopic rod, the servo motor and the exhaust fan are all connected to a PLC controller via signal lines, and the PLC controller is connected to an external power supply via wires.
[0016] Compared with the prior art, the present invention provides a spray paint rack with exhaust gas treatment function, which has the following beneficial effects:
[0017] 1. The paint spraying hanger of this design hangs the metal parts to be processed on the hanging pillar, and first uses the servo motor to drive the hollow column tube to rotate, so as to drive the metal parts to rotate. During the rotation process, when spraying paint, the driving rack is used to drive the driving gear to rotate, so as to drive the metal parts to rotate, so as to make the paint spraying more uniform and improve the painting effect.
[0018] 2. After the metal parts are hung and placed, the paint hanger designed in this way uses support airbags to fill the gap between the parts and the hanging pillars to improve the overall stability and avoid unnecessary shaking during rotation. This not only makes the contact surface soft, but also can assist in fixation.
[0019] 3. The paint spraying rack of this design, when treating the exhaust gas generated during the painting process, first passes the exhaust gas through multiple layers of water curtains and is sprayed with the help of an atomizing nozzle, so that the paint particles in the air can be purified, and the purified air passes through the filter box containing activated carbon again, so that the exhaust gas can be purified by a variety of purification methods.
[0020] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a paint spray rack with exhaust gas treatment function proposed by the present invention;
[0022] Figure 2 This is a side view of the overall structure of a paint spray rack with exhaust gas treatment function proposed by the present invention;
[0023] Figure 3 This is a cross-sectional view of the overall structure of a paint spray rack with exhaust gas treatment function proposed by the present invention;
[0024] Figure 4 This is a partial structural schematic diagram of a paint spray rack with exhaust gas treatment function proposed by the present invention;
[0025] Figure 5 This is a partial structural enlarged schematic diagram of a paint spray rack with exhaust gas treatment function proposed by the present invention.
[0026] In the figure: 1. paint treatment box; 2. hollow column tube; 3. connecting pipe; 4. hanging pillar; 5. supporting airbag; 6. rotating shaft; 7. driving gear; 8. driving rack; 9. electric telescopic rod; 10. first atomizing nozzle; 11. feeding pipe; 12. charging pipe; 13. air valve core; 14. first bevel gear; 15. second bevel gear; 16. servo motor; 17. purification box; 18. water curtain groove; 19. water storage tank; 20. second atomizing nozzle; 21. drain pipe; 22. ventilation pipe; 23. cylindrical shell; 24. cylindrical filter box; 25. exhaust fan; 26. exhaust pipe; 27. intake pipe. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0028] Embodiment 1:
[0029] A spray paint rack with exhaust gas treatment function, in this embodiment, as Figure 1-5 As shown, it includes a paint spraying treatment box 1 and a servo motor 16, a hollow column tube 2 is rotatably installed on the inner wall of one side of the top of the paint spraying treatment box 1, and the hollow column tube 2 is located on the outer wall of the paint spraying treatment box 1 and is connected to connecting pipes 3 distributed at equal distances, and the end of the connecting pipe 3 is connected to a hanging support 4;
[0030] The inner wall around the hanging pillar 4 is connected with supporting airbags 5 distributed at equal distances. The inner wall of the hanging pillar 4 is welded with a rotating shaft 6, and the bottom of the rotating shaft 6 is inserted into the bottom of the connecting pipe 3. The outer wall of the bottom of the rotating shaft 6 is welded with a driving gear 7;
[0031] A driving rack 8 is meshed with one side of the driving gear 7, and an electric telescopic rod 9 is fixed to the outer wall of the same side of the driving rack 8 by screws. A first atomizing nozzle 10 is arranged on the inner wall of one side of the paint spraying treatment box 1, and a feeding pipe 11 is installed on the inner wall of the first atomizing nozzle 10. An air intake pipe 27 is connected to one side of the bottom of the paint spraying treatment box 1, and the end of the air intake pipe 27 is connected to the purification box 17;
[0032] The inner walls on both sides of the purification box 17 are both installed with second atomizing nozzles 20, and the inner wall on one side of the bottom of the purification box 17 is connected to a drain pipe 21, and the inner wall on one side of the purification box 17 is connected to a vent pipe 22, and the end of the vent pipe 22 is connected to a cylindrical shell 23, and an exhaust pipe 26 is provided between the cylindrical shell 23 and the paint spraying treatment box 1;
[0033] After the metal parts to be processed are hung on the hanging pillar 4, the servo motor 16 is used to drive the hollow column tube 2 to rotate, so as to drive the metal parts to rotate. During the rotation process, when spraying paint, the driving rack 8 is used to drive the driving gear 7 to rotate, so as to drive the metal parts to rotate, so as to make the spraying paint more uniform and improve the spraying paint effect.
[0034] A rectangular installation groove is provided on the inner wall of one side of the paint spraying treatment box 1, and a sealed box door is hinged on the inner wall of the rectangular installation groove, and a handle is welded on the outer wall of the sealed box door. An inner wall on one side of the top of the hollow column tube 2 is connected to an inflation tube 12, and an air valve core 13 is installed on the inner wall of the inflation tube 12;
[0035] A first bevel gear 14 is welded at the top axis of the hollow column tube 2, and a second bevel gear 15 is meshed with the top of the first bevel gear 14 along a vertical side, and a servo motor 16 is connected to the axis of one side of the second bevel gear 15. The top outer wall of the purification box 17 is penetrated by water curtain grooves 18 distributed at equal distances, and a water storage tank 19 is welded to the top outer wall of the purification box 17. The water storage tank 19 is filled with purified filtrate;
[0036] After the metal parts are suspended, in order to improve the overall stability and avoid unnecessary shaking during rotation, the support airbag 5 is used to fill the gap between the parts and the hanging pillar 4, which not only makes the contact surface soft but also can assist in fixation.
[0037] When the present embodiment is used, the spray paint hanger is first assembled, and the liquid to be purified is poured into the water tank 19, and the second atomizing nozzle 20 is connected to an external water pump for pumping and spraying. When spray painting is required, the metal parts to be sprayed are hung on the hanging support 4. After completion, the external air pump is connected to the inflation tube 12 to inflate the hollow column tube 2, and the support airbag 5 is used to fix the inner wall of the metal parts. After fixing, the first atomizing nozzle 10 is used to continuously spray paint, and the servo motor 16 is started, so that the servo motor 16 drives the hollow column tube 2 to move. Rotation drives the metal parts to revolve, and when the metal parts are close to the first atomizing nozzle 10 during the revolution, the electric telescopic rod 9 is used to drive the driving rack 8 to move back and forth, thereby driving the driving gear 7 to rotate, and the driving gear 7 will drive the rotating shaft 6 to rotate, thereby driving the metal parts to rotate, so that the paint can be distributed more evenly, and the exhaust gas generated by spraying paint will be sucked into the purification box 17 by the exhaust fan 25, and purified through the water curtain, and the purified air will pass through the cylindrical filter box 24 again, so that it can be purified and dried, realizing double filtration, thereby realizing exhaust gas treatment.
[0038] Embodiment 2:
[0039] A spray paint rack with exhaust gas treatment function, such as Figure 1-5 As shown, this embodiment makes the following supplements on the basis of embodiment 1: a cylindrical filter box 24 is installed on the inner wall of the cylindrical housing 23, and an exhaust fan 25 is installed at the axis of the cylindrical filter box 24, the cylindrical filter box 24 is a mesh structure, and the inside of the cylindrical filter box 24 is filled with activated carbon, the electric telescopic rod 9, the servo motor 16 and the exhaust fan 25 are connected to the PLC controller through a signal line, and the PLC controller is connected to an external power supply through a wire;
[0040] When this embodiment is used, when treating the exhaust gas generated during the painting process, the exhaust gas is first passed through the multi-layer water curtain and sprayed with the help of an atomizing nozzle, so that the paint particles in the air can be purified, and the purified air is again passed through the cylindrical filter box 24 containing activated carbon, so that a variety of purification methods can be used to purify the exhaust gas.
[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A paint spray rack with exhaust gas treatment function, comprising a paint spray treatment box (1) and a servo motor (16), characterized in that: A hollow column tube (2) is rotatably mounted on the inner wall of one side of the top of the paint spraying treatment box (1), and the hollow column tube (2) is located on the outer wall of the paint spraying treatment box (1) and is connected to a connection tube (3) distributed at an equal distance, and the end of the connection tube (3) is connected to a hanging pillar (4), and the inner wall around the hanging pillar (4) is connected to support air bags (5) distributed at an equal distance, and a rotating shaft rod (6) is welded to the inner wall of the hanging pillar (4), and the bottom of the rotating shaft rod (6) is inserted into the bottom of the connection tube (3), and a driving gear (7) is welded to the outer wall of the bottom of the rotating shaft rod (6); A driving rack (8) is meshed on one side of the driving gear (7), and an electric telescopic rod (9) is fixed to the outer wall of the same side of the driving rack (8) by screws; a first atomizing nozzle (10) is arranged on the inner wall of one side of the paint spraying treatment box (1), and a feeding pipe (11) is installed on the inner wall of the first atomizing nozzle (10); an air inlet pipe (27) is connected to one side of the bottom of the paint spraying treatment box (1), and the end of the air inlet pipe (27) is connected to a purification box (17); second atomizing nozzles (20) are installed on both sides of the inner wall of the purification box (17), and a drainage pipe (21) is connected to the inner wall of one side of the bottom of the purification box (17); a ventilation pipe (22) is connected to the inner wall of one side of the purification box (17), and the end of the ventilation pipe (22) is connected to a cylindrical shell (23); an exhaust pipe (26) is arranged between the cylindrical shell (23) and the paint spraying treatment box (1).
2. The paint spray rack with exhaust gas treatment function according to claim 1, characterized in that: A rectangular installation groove is arranged on the inner wall of one side of the paint spraying treatment box (1), and a sealed box door is hingedly connected to the inner wall of the rectangular installation groove, and a handle is welded to the outer wall of the sealed box door.
3. The paint spray rack with exhaust gas treatment function according to claim 1, characterized in that: The inner wall of one side of the top of the hollow column tube (2) is connected to an air filling tube (12), and an air valve core (13) is installed on the inner wall of the air filling tube (12).
4. The paint spray rack with exhaust gas treatment function according to claim 1, characterized in that: A first bevel gear (14) is welded at the axis center of the top of the hollow column tube (2), and a second bevel gear (15) is meshed along one vertical side of the top of the first bevel gear (14), and a servo motor (16) is connected to one axis center of the second bevel gear (15).
5. The paint spray rack with exhaust gas treatment function according to claim 1, characterized in that: The top outer wall of the purification box (17) is penetrated by water curtain grooves (18) distributed at equal distances, and a water storage tank (19) is welded to the top outer wall of the purification box (17), and the water storage tank (19) is filled with purified filtrate.
6. The paint spray rack with exhaust gas treatment function according to claim 1, characterized in that: A cylindrical filter box (24) is installed on the inner wall of the cylindrical housing (23), and an exhaust fan (25) is installed at the axis of the cylindrical filter box (24).
7. The paint spray rack with exhaust gas treatment function according to claim 6, characterized in that: The cylindrical filter mesh box (24) is a mesh structure, and the interior of the cylindrical filter mesh box (24) is filled with activated carbon.
8. The paint spray rack with exhaust gas treatment function according to claim 6, characterized in that: The electric telescopic rod (9), the servo motor (16) and the exhaust fan (25) are all connected to a PLC controller via signal lines, and the PLC controller is connected to an external power source via a wire.