Intelligent fastener precision forming and detecting integrated device

Abstract

The invention relates to the technical field of intelligent fastener precision forming and detection integrated devices, and discloses an intelligent fastener precision forming and detection integrated device. The detection device case is used for installing other accessories, the inner ring rotary disc is arranged in a rotating mode, the motor drives the inner ring rotary disc, and an outer ring fixing disc is fixedly arranged on the detection device case. Bayonets are formed in the outer ring of the inner ring rotary disc at intervals and used for driving bolt fasteners to move under the condition that the inner ring rotary disc and the outer ring fixed disc rotate in a matched mode. The device is simple in structure, capable of detecting through continuous work and removing unqualified products, higher in efficiency and higher in automation degree.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent fastener precision molding and detection integrated device, in particular to an intelligent fastener precision molding and detection integrated device. Background Art

[0002] The existing mold forming device has certain drawbacks when in use. The temperature and pressure in the precision fastener forming process are not easy to control, resulting in uneven quality of precision fastener forming. The whole set of equipment uses too many motors, resulting in cumbersome installation and maintenance processes. At the same time, the noise pollution generated is large, which brings certain adverse effects during the operation process. For this reason, we propose a forming device for precision fastener production.

[0003] This case is proposed to solve or improve the shortcomings or deficiencies of the prior art. Summary of the invention

[0004] The present invention is achieved by adopting the following technical solutions:

[0005] An integrated device for precision molding and testing of intelligent fasteners, comprising:

[0006] The detection device chassis is used to install other accessories, and also includes a rotatable inner ring rotating disk and a motor driving the inner ring rotating disk. An outer ring fixing disk is fixed on the detection device chassis, and bayonet holes are provided at intervals on the outer ring of the inner ring rotating disk to drive the bolt fasteners to move when rotating in coordination with the outer ring fixing disk;

[0007] A detection support arm and a push rod inserted on the top of the detection support arm, a spring is sleeved on the outside of the push rod, the lower end of the push rod is against the upper end of the bolt fastener, and a diameter detection sleeve for detecting the diameter of the bolt fastener is fixed on the detection device chassis. When the bolt fastener can pass through the inner hole of the diameter detection sleeve, the bolt fastener is a qualified part, otherwise it is an unqualified part;

[0008] The unqualified parts discharge channel and the qualified parts discharge channel are used to discharge unqualified bolt fasteners and qualified bolt fasteners respectively.

[0009] In a preferred embodiment, a bracket is fixed to the detection device chassis by bolts, and slide clamps are fixed to the bracket symmetrically on the left and right, and an oblique slide for the bolt fastener to slide into the bayonet is formed between the slide clamps, and a guide limiting top plate is fixed to the bracket, and the upper end of the bolt fastener abuts against the lower end of the guide limiting top plate to ensure the stability of the bolt fastener during the sliding process.

[0010] In a preferred embodiment, a driving motor is fixedly provided on the detection device chassis, and the driving motor drives a rotatable cam disposed on the detection device chassis to rotate through a synchronous transmission component. A swing arm is hingedly provided on the cam, and a diameter detection sleeve is hingedly provided at the other end of the swing arm.

[0011] In a preferred embodiment, a slide rail is fixedly provided on the detection arm, and a diameter detection slider is slidably provided on the slide rail. The diameter detection slider is connected to the diameter detection sleeve by bolts, so that the diameter detection sleeve slides linearly up and down under the guidance of the diameter detection slider. When the bayonet moves one of the bolt fasteners to the detection station, the cam rotates to push the diameter detection sleeve upward, and the upper end of the bolt fastener is supported by the lower end of the push rod and the spring. If the diameter detection sleeve can be fitted onto the outside of the bolt fastener under the drive of the cam, the diameter of the bolt fastener meets the requirements.

[0012] In a preferred embodiment, a linear motor and a shift plate driven by the linear motor are fixedly mounted on the outer ring fixed disk. When the bolt fastener is detected to be unqualified, the shift plate is actuated to push the bolt fastener out of the bayonet so that it falls out of the unqualified part discharge channel.

[0013] In a preferred embodiment, a guide block and a through discharge port are fixedly provided on the outer ring fixed disk, and the discharge port is located directly above the qualified parts discharge channel. When the bolt fasteners meet the requirements, the bolt fasteners fall into the discharge port under the obstruction of the guide block and are discharged through the qualified parts discharge channel.

[0014] In a preferred embodiment, a controller is fixedly provided in the chassis of the detection device for controlling electrical equipment on the chassis of the detection device.

[0015] In a preferred embodiment, a safety indicator light controlled by the controller is fixedly provided on the chassis of the detection device.

[0016] The advantages and positive effects of the present invention are:

[0017] 1. The structure is simple, and it can detect through continuous work, and unqualified products can be eliminated, which is more efficient and more automated. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0019] Figure 1 It is a schematic diagram of the structure of the present invention;

[0020] Figure 2It is a schematic diagram of the structure of the present invention;

[0021] Figure 3 It is a structural schematic diagram of the present invention.

[0022] Markings in the figure: 10. Detection device chassis; 11. Safety indicator light; 12. Slideway clamp; 13. Bolt fasteners; 14. Controller; 15. Inner ring turntable; 16. Bayonet; 17. Detection arm; 18. Spring; 19. Cam; 20. Discharge channel for unqualified parts; 21. Discharge channel for qualified parts; 22. Drive motor; 23. Synchronous transmission component; 24. Guide limit top plate; 25. Bracket; 26. Slide rail; 27. Slider for diameter detection; 28. Diameter detection sleeve; 29. ​​Linear motor; 30. Dial plate; 31. Outer ring fixed plate; 32. Guide block; 33. Discharge port. DETAILED DESCRIPTION

[0023] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0024] The embodiments of the present invention are further described in detail below with reference to the accompanying drawings:

[0025] If there are terms involving directional indications or positional relationships in the embodiments of the present application (such as up, down, left, right, front, back, inside, outside, top, bottom, center, vertical, horizontal, longitudinal, transverse, length, width, counterclockwise, clockwise, axial, radial, circumferential, etc.), such terms are only used to explain the relative positional relationship, movement, etc. between the components under a certain specific posture (as shown in the accompanying drawings); if the specific posture changes, the directional indication or positional relationship will also change accordingly. In addition, the terms "first", "second", etc. involved in the embodiments of the present application are only used for the purpose of convenience of description and cannot be understood as indicating or implying relative importance.

[0026] like Figure 1-3 As shown, the intelligent fastener precision forming and detection integrated device described in the present invention includes:

[0027] The detection device chassis 10 is used to install other accessories, and also includes a rotatable inner ring rotating disk 15 and a motor driving the inner ring rotating disk 15. An outer ring fixing disk 31 is fixedly provided on the detection device chassis 10. Bayonet 16 is provided at intervals on the outer ring of the inner ring rotating disk 15 to drive the bolt fastener 13 to move when rotating in coordination with the outer ring fixing disk 31.

[0028] The detection arm 17 and the push rod inserted on the top of the detection arm 17, the spring 18 is sleeved on the outside of the push rod, the lower end of the push rod is against the upper end of the bolt fastener 13, and the diameter detection sleeve 28 for detecting the diameter of the bolt fastener 13 is fixed on the detection device chassis 10. When the bolt fastener 13 can pass through the inner hole of the diameter detection sleeve 28, the bolt fastener 13 is a qualified part, otherwise it is an unqualified part;

[0029] The unqualified parts discharge channel 20 and the qualified parts discharge channel 21 are used to discharge unqualified bolt fasteners 13 and qualified bolt fasteners 13 respectively.

[0030] In a preferred embodiment, a bracket 25 is fixed to the detection device chassis 10 by bolts, and slide clamps 12 are fixed to the bracket 25 symmetrically on the left and right, and an oblique slide for the bolt fastener 13 to slide into the bayonet 16 is formed between the slide clamps 12, and a guide limiting top plate 24 is fixed to the bracket 25, and the upper end of the bolt fastener 13 is abutted against the lower end of the guide limiting top plate 24 to ensure the stability of the bolt fastener 13 during the sliding process.

[0031] In a preferred embodiment, a driving motor 22 is fixedly provided on the detection device chassis 10, and the driving motor 22 drives a rotatable cam 19 disposed on the detection device chassis 10 to rotate through a synchronous transmission component 23. A swing arm is hingedly provided on the cam 19, and a diameter detection sleeve 28 is hingedly provided at the other end of the swing arm.

[0032] In a preferred embodiment, a slide rail 26 is fixedly provided on the detection arm 17, and a diameter detection slider 27 is slidably provided on the slide rail 26. The diameter detection slider 27 is connected to the diameter detection sleeve 28 by bolts, so that the diameter detection sleeve 28 slides linearly up and down under the guidance of the diameter detection slider 27. When the bayonet 16 moves one of the bolt fasteners 13 to the detection station, the cam 19 rotates to push the diameter detection sleeve 28 upward, and the upper end of the bolt fastener 13 is supported by the lower end of the push rod and the spring 18. If the diameter detection sleeve 28 can be mounted on the outside of the bolt fastener 13 under the drive of the cam 19, the diameter of the bolt fastener 13 meets the composite requirements.

[0033] In a preferred embodiment, a linear motor 29 and a shift plate 30 driven by the linear motor 29 are fixedly mounted on the outer ring fixing plate 31. When the bolt fastener 13 is detected to be unqualified, the shift plate 30 is actuated to push the bolt fastener 13 out of the bayonet 16 so that it falls out of the unqualified part discharge channel 20.

[0034] In a preferred embodiment, a guide block 32 and a through discharge port 33 are fixedly provided on the outer ring fixed plate 31, and the discharge port 33 is located directly above the qualified part discharge channel 21. When the bolt fastener 13 meets the requirements, the bolt fastener 13 falls into the discharge port 33 under the obstruction of the guide block 32 and is discharged through the qualified part discharge channel 21.

[0035] In a preferred embodiment, a controller 14 is fixedly installed in the detection device chassis 10 for controlling the electrical equipment on the detection device chassis 10 .

[0036] In a preferred embodiment, a safety indicator light 11 controlled by the controller 14 is fixedly provided on the detection device chassis 10 .

[0037] It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive, and therefore the present invention is not limited to the embodiments described in the specific implementation manners. Any other implementation manners derived by those skilled in the art based on the technical solutions of the present invention also fall within the scope of protection of the present invention.

Claims

1. An intelligent fastener precision molding and detection integrated device, comprising: The detection device chassis (10) is used to install other accessories, and also includes a rotatable inner ring rotating disk (15) and a motor driving the inner ring rotating disk (15); an outer ring fixing disk (31) is fixedly provided on the detection device chassis (10); and bayonet holes (16) are provided at intervals on the outer ring of the inner ring rotating disk (15) for driving the bolt fasteners (13) to move when rotating in coordination with the outer ring fixing disk (31); A detection support arm (17) and a push rod inserted on the top of the detection support arm (17); a spring (18) is sleeved on the outside of the push rod; the lower end of the push rod abuts against the upper end of the bolt fastener (13); a diameter detection sleeve (28) for detecting the diameter of the bolt fastener (13) is fixedly provided on the detection device chassis (10); when the bolt fastener (13) can pass through the inner hole of the diameter detection sleeve (28), the bolt fastener (13) is a qualified part; otherwise, it is an unqualified part; The unqualified parts discharge channel (20) and the qualified parts discharge channel (21) are used to discharge unqualified bolt fasteners (13) and qualified bolt fasteners (13) respectively.

2. According to claim 1, the intelligent fastener precision molding and detection integrated device is characterized by: A bracket (25) is fixedly provided on the detection device chassis (10) by bolts, and a slideway clamp (12) is fixedly provided on the bracket (25) symmetrically. An oblique slideway is formed between the slideway clamps (12) for the bolt fastener (13) to slide into the bayonet (16), and a guide limit top plate (24) is fixedly provided on the bracket (25). The upper end of the bolt fastener (13) abuts against the lower end of the guide limit top plate (24) to ensure the stability of the bolt fastener (13) during the sliding process.

3. The intelligent fastener precision molding and detection integrated device according to claim 2 is characterized in that: A drive motor (22) is fixedly provided on the detection device chassis (10), and the drive motor (22) drives a rotatable cam (19) disposed on the detection device chassis (10) to rotate via a synchronous transmission component (23). A swing arm is hingedly provided on the cam (19), and a diameter detection sleeve (28) is hingedly provided at the other end of the swing arm.

4. The intelligent fastener precision molding and detection integrated device according to claim 3 is characterized by: A slide rail (26) is fixedly provided on the detection support arm (17), and a diameter detection slider (27) is slidably provided on the slide rail (26). The diameter detection slider (27) is connected to the diameter detection sleeve (28) by bolts, so that the diameter detection sleeve (28) slides linearly up and down under the guidance of the diameter detection slider (27). When the bayonet (16) moves one of the bolt fasteners (13) to the detection station, the cam (19) rotates to push the diameter detection sleeve (28) upward, and the upper end of the bolt fastener (13) is supported by the lower end of the push rod and the spring (18). If the diameter detection sleeve (28) can be mounted on the outside of the bolt fastener (13) under the drive of the cam (19), the diameter of the bolt fastener (13) meets the requirements.

5. The intelligent fastener precision molding and detection integrated device according to claim 4, characterized in that: A linear motor (29) and a shift plate (30) driven by the linear motor (29) are fixedly mounted on the outer ring fixing plate (31); when the bolt fastener (13) is detected to be unqualified, the shift plate (30) is actuated to push the bolt fastener (13) out of the bayonet (16) to cause it to fall out of the unqualified part discharge channel (20).

6. The intelligent fastener precision molding and detection integrated device according to claim 5, characterized in that: A guide block (32) and a through discharge port (33) are fixedly provided on the outer ring fixed disk (31), and the discharge port (33) is located directly above the qualified part discharge channel (21). When the bolt fastener (13) meets the requirements, the bolt fastener (13) falls into the discharge port (33) under the obstruction of the guide block (32) and is discharged through the qualified part discharge channel (21).

7. The intelligent fastener precision molding and detection integrated device according to claim 6, characterized in that: A controller (14) is fixedly arranged in the detection device chassis (10) for controlling electrical equipment on the detection device chassis (10).

8. The intelligent fastener precision molding and detection integrated device according to claim 7, characterized in that: A safety indicator light (11) controlled by the controller (14) is fixedly provided on the detection device chassis (10).

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