A tension roller set load distribution method and related apparatus
By combining logarithmic and exponential functions with basic parameters to calculate the force values and load distribution coefficients of each roller in the tension roller group, the problem of torque imbalance in the tension roller group was solved, the balanced distribution of roller group torque was achieved, and the stability of the production line was improved.
Patent Information
- Application Number
- CN202510004646.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-01-02
AI Technical Summary
In the existing load distribution method for tension roller sets, the torque of each roller is unbalanced, resulting in high output torque of high-power motors, which easily leads to slippage and affects the stable operation of the production line.
The force values and load distribution coefficients of each roller in the tension roller group are determined by using calculation methods based on basic parameters, logarithmic functions, and exponential functions, and the torque setpoint distribution is optimized.
This achieves balanced torque output from each roller, reduces slippage and belt breakage alarms, and improves the operational stability of the production line.
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Figure CN119702711B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of cold-rolled strip finishing equipment in the metallurgical industry, and in particular to a method for load distribution of tension rollers and related equipment. Background Technology
[0002] During the operation of the tension roller assembly, torque control is achieved through the tension roller assembly itself. Therefore, it is necessary to assign an appropriate torque setting to each roller to achieve effective tension control.
[0003] The existing method for determining the load distribution factor is based on the power of each roll and the strip wrap angle. Specifically, it's based on the rated power of each roll motor in the tension roll group and the strip wrap angle. The effective wrap angle of each roll is calculated by dividing the wrap angle by 360°. The rated power of each roll motor is multiplied by the effective wrap angle to obtain the effective power of each roll. The ratio of the effective power of each roll to the total effective power of the tension roll group yields the load distribution factor.
[0004] However, existing load distribution methods involve the rated power of each roller, meaning that motors with higher power output torque, and the output torque is unbalanced among the motors, with the motor with higher power always outputting the most force. In other words, when the tension in the tension areas on both sides of the tension roller changes, the load distribution coefficient of the tension roller cannot be adapted accordingly. If the tension setting value of the tension roller is too large, this can easily lead to slippage during the operation of the roller group.
[0005] Therefore, it is necessary to propose a load distribution method for tension roller groups to solve the above problems. Summary of the Invention
[0006] The summary section introduces a series of simplified concepts, which will be further explained in detail in the detailed description section. This summary section is not intended to limit the key and essential technical features of the claimed technical solution, nor is it intended to determine the scope of protection of the claimed technical solution.
[0007] This application specifically includes the following aspects:
[0008] Firstly, this application proposes a method for load distribution of tension rollers, including:
[0009] Obtain the basic parameters of the current tension roller group;
[0010] Based on the aforementioned basic parameters, combined with logarithmic and exponential functions, the force values of each roller in the current tension roller group are calculated.
[0011] Based on the force value of each roller in the current tension roller group and the basic parameters, a load distribution coefficient of each roller in the current tension roller group is calculated to distribute the torque setting value of each roller in the current tension roller group.
[0012] In a feasible implementation, the basic parameters include a strip wrapping angle of a tension roller, a tension setting value of an inlet side area of a tension roller group, and a tension setting value of an outlet side area of the tension roller group.
[0013] In a feasible implementation, based on the basic parameters, the force value of each roller in the current tension roller group is calculated by combining a logarithmic function and an exponential function, including:
[0014] According to the tension setting value of the inlet side area of the tension roller group and the tension setting value of the outlet side area of the tension roller group, a target logarithmic function value is obtained;
[0015] According to the logarithmic function value and the strip wrapping angle of the current roller, a target exponential function value is obtained;
[0016] According to the exponential function value and the force value of the previous roller of the current roller, the force value of the current roller is obtained.
[0017] In a feasible implementation, based on the basic parameters, the force value of each roller in the current tension roller group is calculated by combining a logarithmic function and an exponential function, and the specific formula is:
[0018] ;
[0019] wherein, is the tension setting value of the inlet side area of the tension roller group, is the tension setting value of the outlet side area of the tension roller group, is the force of the first roller in the tension roller group, is the force of the second roller in the tension roller group, is the force of the (n-2)th roller in the tension roller group, is the force of the (n-1)th roller in the tension roller group, is the force of the nth roller in the tension roller group, is the strip wrapping angle of the first roller in the tension group, is the strip wrapping angle of the second roller in the tension group, is the strip wrapping angle of the (n-1)th roller in the tension group, is the strip wrapping angle of the nth roller in the tension group.
[0020] In a feasible implementation, based on the force value of each roller in the current tension roller group and the basic parameters, a load distribution coefficient of each roller in the current tension roller group is calculated, including:
[0021] According to the tension setting value of the tension roller group entrance side area and the force value of each roller in the current tension roller group, a first difference value is calculated;
[0022] According to the tension setting value of the tension roller group entrance side area and the tension setting value of the tension roller group exit side area, a second difference value is calculated;
[0023] Based on the first difference value and the second difference value, the load distribution coefficient of each roller is obtained.
[0024] In a possible implementation, the load distribution coefficient of each roller in the current tension roller group is calculated based on the force value of each roller in the current tension roller group and the basic parameter, and the specific formula is as follows:
[0025] ;
[0026] wherein, is the load distribution coefficient of the first roller in the tension roller group, is the load distribution coefficient of the second roller in the tension roller group, is the load distribution coefficient of the (n-1)th roller in the tension roller group, is the load distribution coefficient of the nth roller in the tension roller group, is the force of the first roller in the tension roller group, is the force of the second roller in the tension roller group, is the force of the (n-2)th roller in the tension roller group, is the force of the (n-1)th roller in the tension roller group, is the tension setting value of the tension roller group entrance side area, is the tension setting value of the tension roller group exit side area.
[0027] In a possible implementation, the torque setting value of each roller in the current tension roller group is distributed, including:
[0028] The load distribution coefficient of each roller in the current tension roller group is assigned to the tension control system to perform tension distribution.
[0029] In a second aspect, the application provides a tension roller group load distribution system, applied to the tension roller group load distribution method in any of the above embodiments, including:
[0030] The basic parameter acquisition module is configured to acquire the basic parameter of the current tension roller group;
[0031] The roller force calculation module is configured to calculate the force value of each roller in the current tension roller group based on the basic parameter, the logarithmic function and the exponential function;
[0032] The roller load distribution coefficient calculation module is configured to calculate the load distribution coefficient of each roller in the current tension roller group based on the force value of each roller in the current tension roller group and the basic parameter, and to distribute the torque setting value of each roller in the current tension roller group.
[0033] In a third aspect, an electronic device is provided, which comprises a memory, a processor, and a computer program stored in the memory and executable on the processor, and the processor is configured to implement the steps of the tension roller group load distribution method according to any one of the first aspect when executing the computer program.
[0034] In a fourth aspect, a computer readable storage medium is provided, which stores a computer program, and the computer program is executable on a processor to implement the steps of the tension roller group load distribution method according to any one of the first aspect.
[0035] In summary, the tension roller group load distribution method provided by the present application can distribute the load of each roller in the tension roller group, so that the optimized load distribution coefficient of each roller is applied to the control program, the torque output of each roller is more balanced, and the optimized load distribution coefficient does not cause slipping and belt breakage alarm failure. The running stability of the production line is improved, and the number of process shutdowns caused by slipping of the production line is reduced.
[0036] The tension roller group load distribution method provided by the present application, other advantages, objects and characteristics of the present application will be embodied in part through the following description, and part will be understood by those skilled in the art through research and practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0037] Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The accompanying drawings are included to provide a description of preferred embodiments, and are not meant to limit the present specification. Moreover, the same reference numerals are used throughout the various drawings to designate identical elements. In the drawings:
[0038] Figure 1 A tension roller group load distribution method flowchart provided by an embodiment of the present application;
[0039] Figure 2 A tension roller force diagram provided by an embodiment of the present application;
[0040] Figure 3 A functional module diagram of a tension roller group load distribution system provided by an embodiment of the present application;
[0041] Figure 4 An electronic device structure diagram of a tension roller group load distribution provided by an embodiment of the present application. DETAILED DESCRIPTION
[0042] In order to better understand the technical solutions provided by the embodiments of the present specification, the technical solutions of the embodiments of the present specification will be described in detail below through the accompanying drawings and specific embodiments. It should be understood that the embodiments of the present specification and the specific features in the embodiments are detailed descriptions of the technical solutions of the present specification, and are not limitations of the technical solutions of the present specification. In the case of no conflict, the technical features in the embodiments of the present specification and the embodiments can be combined with each other.
[0043] In this document, the terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or equipment including the element. The term "more than two" includes two or more than two.
[0044] The present application provides a tension roller group load distribution method. The original load distribution method involves the rated power of each roller, that is, the motor output torque is large when the power is large, and the output torque between the motors is unbalanced. The power of the motor with large power is always particularly large, and if the tension setting value of the tension roller is large, the problem of easy slipping phenomenon occurs. The present application is based on Euler formula, . In the application of calculating the friction force between the tension roller and the strip steel, it is embodied that the friction force Where f is the applied external force, k is the friction coefficient, ɑ is the wrap angle of the strip steel on the tension roller, and e is the natural logarithm.
[0045] Specifically, in the tension control equipment of the tension leveling machine area, the No. 7 tension roller of the No. 7 galvanizing line is a tension roller group consisting of four rollers, and it is the tension control equipment for the tension leveling machine area. During the operation of the production line, the currently used No. 7 tension roller group has a problem in load distribution, resulting in excessive torque output from roller No. 2, while the torque distribution to rollers No. 1, No. 3, and No. 4 is insufficient. This situation causes roller No. 2 to slip very easily during operation, triggering an alarm and ultimately causing the production line to stop. To solve this problem, this application provides a load distribution method for the tension roller group, which redistributes the torque settings of each roller in the tension roller group, that is, through design and calculation, the load distribution coefficient of each roller in the tension roller group is obtained. The purpose of this is to achieve a balanced output of each roller and eliminate the occurrence of roller slippage accidents caused by unreasonable load distribution.
[0046] Please see Figure 1 This is a schematic flowchart of a tension roller load distribution method provided in an embodiment of this application, which may specifically include:
[0047] S110: Obtain the basic parameters of the current tension roller group.
[0048] In some examples, the basic parameters include the strip wrap angle of the tension roll, the tension setting value of the inlet side region of the tension roll group, and the tension setting value of the outlet side region of the tension roll group.
[0049] For example, such as Figure 2 As shown, the strip wrap angle α of each roll and the tension setting value of the inlet side region of the tension roll group are known. ), tension setting value of the outlet side area ( ) and other parameters are used to calculate the stress on each roller. / / ... / / n is the number of rollers in the tension roller group, and n≥2.
[0050] S120. Based on the basic parameters and combined with logarithmic and exponential functions, the force values of each roller in the current tension roller group are calculated.
[0051] For example, based on the application of Euler's formula in the calculation of friction between tension roll and strip, combining the logarithmic function y=ln(x) and the exponential function y=exp(x)=ex, using parameters such as the strip wrap angle and the tension setting values of the front / rear regions of the tension roll group, the ratio of the tension setting value of the inlet side region to the tension setting value of the outlet side region of the tension roll group is logarithmically calculated (y=ln(x)), and then multiplied by the proportion of the strip wrap angle of this roll. The product is then exponentially calculated (y=exp(x)=ex). The product of the result and the force on the front roll is the force situation of this roll.
[0052] S130、based on the force value of each roller in the current tension roller group and the basic parameter, the load distribution coefficient of each roller in the current tension roller group is calculated to distribute the torque setting value of each roller in the current tension roller group.
[0053] For example, according to the force calculation result of each roller, the difference between the tension setting value of the tension roller group inlet side region and the force of each roller itself The difference between the tension setting value of the tension roller group inlet side region and the tension setting value of the outlet side region is divided by the difference between the tension setting value of the tension roller group inlet side region and the tension setting value of the outlet side region. The quotient obtained is the load distribution coefficient of each roller.
[0054] In some examples, based on the basic parameter, the force value of each roller in the current tension roller group is calculated by combining the logarithmic function and the exponential function, including:
[0055] According to the tension setting value of the tension roller group inlet side region and the tension setting value of the outlet side region, a target logarithmic function value is obtained;
[0056] According to the logarithmic function value and the strip angle of the current roller, a target exponential function value is obtained;
[0057] According to the exponential function value and the force value of the previous roller of the current roller, the force value of the current roller is obtained.
[0058] For example, the ratio of the tension setting value of the tension roller group inlet side region to the tension setting value of the outlet side region is / The logarithmic function (y=ln(x)) is taken on the above ratio. The value obtained by taking the logarithmic function is multiplied by the proportion of the strip angle of this roller. The exponential function (y=exp(x)=ex) is taken on the product obtained. The product of the result obtained and the force of the previous roller is the force of this roller. The specific calculation formula is as follows (1).
[0059] In some examples, based on the basic parameter, the force value of each roller in the current tension roller group is calculated by combining the logarithmic function and the exponential function, and the specific formula is:
[0060] (1);
[0061] Wherein, is the tension setting value of the tension roller group inlet side region, is the tension setting value of the tension roller group outlet side region, is the force of the No. 1 roller in the tension roller group, is the force of the No. 2 roller in the tension roller group, is the force of the No. (n-2) roller in the tension roller group, The force on roller (n-1) within the tension roller group. The force on roller n within the tension roller group. The wrap angle of the strip on roll 1 within the tension group. The wrap angle of the strip on roll number 2 within the tension group. The wrap angle of the strip on roll n-1 within the tension group. This refers to the wrap angle of the strip on roll n within the tension group.
[0062] In some examples, based on the force values of each roller in the current tension roller group and the basic parameters, the load distribution coefficient of each roller in the current tension roller group is calculated, including:
[0063] The first difference is calculated based on the tension setting value of the inlet side region of the tension roller group and the force value of each roller in the current tension roller group;
[0064] The second difference is calculated based on the tension setting value of the inlet side region of the tension roller group and the tension setting value of the outlet side region of the tension roller group;
[0065] Based on the first difference and the second difference, the load distribution coefficient of each roller is obtained.
[0066] For example, based on the force conditions of each roller calculated using equation (1) above, the load distribution coefficient of each roller in the tension roller group is calculated as follows: / / ... / / ,in + +...+ + =1. Specifically: Calculate the tension setpoint in the inlet area of the tension roller group and the force on each roller itself. The first difference. Calculate the second difference between the tension set value in the inlet side region and the tension set value in the outlet side region of the tension roller group. The quotient obtained by dividing the first difference by the second difference is the load distribution coefficient of each roller, and the specific calculation formula is as follows (2).
[0067] In some examples, the load distribution coefficient of each roller in the current tension roller group is calculated based on the force values of each roller in the current tension roller group and the basic parameters. The specific formula is as follows:
[0068] (2);
[0069] in, This is the load distribution coefficient for roller number 1 within the tension roller group. This is the load distribution coefficient for roller number 2 within the tension roller group. a load distribution coefficient of a (n-1)th roller in the tension roller set, a load distribution coefficient of an nth roller in the tension roller set, a force borne by a 1st roller in the tension roller set, a force borne by a 2nd roller in the tension roller set, a force borne by a (n-2)th roller in the tension roller set, a force borne by a (n-1)th roller in the tension roller set, a tension setting value of a region on an inlet side of the tension roller set, a tension setting value of a region on an outlet side of the tension roller set.
[0070] In some examples, the torque setting values of the rollers in the current tension roller set are distributed, including:
[0071] The load distribution coefficients of the rollers in the current tension roller set are assigned to the tension control system to perform tension distribution.
[0072] For example, the tension distribution application is performed by assigning the load distribution coefficients to the tension control program.
[0073] In summary, the tension roller set load distribution method provided by the present application involves only the tension setting values before and after the tension roller set and the wrap angle of the strip on each roller. The application of the Euler formula in the calculation of the friction force between the tension roller and the strip is different from the traditional tension roller set load distribution. After implementation, the torque of each roller is more balanced, and slipping is less likely to occur. The tension roller set load distribution method provided by the present application has innovation and practicality. After optimization, the load distribution coefficients of each roller are applied to the control program, and the torque output of each roller is more balanced than before. After optimization, there is no slipping phenomenon and strip breakage alarm failure. The running stability of the production line is improved, and the number of process shutdowns caused by slipping is significantly reduced.
[0074] It should be noted that the above examples are only the best examples, and are not limited to the embodiments of the present application.
[0075] Further, the present application also provides a tension roller set load distribution system, which is applied to any one of the tension roller set load distribution methods described above, and specifically as shown in Figure 3 a functional module schematic diagram of the tension roller set load distribution system provided by the present application, which includes:
[0076] The basic parameter acquisition module 21 is used to acquire the basic parameters of the current tension roller set.
[0077] The roller force calculation module 22 is used to calculate the force values of the rollers in the current tension roller set based on the basic parameters, the logarithmic function, and the exponential function.
[0078] The roller load distribution coefficient calculation module 23 is configured to calculate the load distribution coefficient of each roller in the current tension roller set based on the force value of each roller in the current tension roller set and the basic parameter, and distribute the torque setting value of each roller in the current tension roller set.
[0079] As shown in Figure 4 The electronic device 300 is used to implement the method for distributing the load of the tension roller set, and the processor 310 executes the computer program 321 to implement the steps of any method for distributing the load of the tension roller set.
[0080] The electronic device is used to implement the method for distributing the load of the tension roller set, and the person skilled in the art can understand the specific implementation of the electronic device and various changes of the electronic device based on the method described in the embodiment of the present application. Therefore, how the electronic device implements the method in the embodiment of the present application is not described in detail, and the electronic device used to implement the method in the embodiment of the present application belongs to the scope of protection of the present application.
[0081] In the specific implementation process, the computer program 321 can implement Figure 1 any embodiment in the corresponding embodiment.
[0082] It should be noted that in the above embodiments, the description of each embodiment has its own emphasis, and the parts not described in detail in an embodiment can be referred to the related description of other embodiments.
[0083] Those skilled in the art should understand that the embodiments of the present application can be provided as a method, a system, or a computer program product. Therefore, the present application can be in the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Moreover, the present application can be in the form of a computer program product implemented on one or more computer readable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer readable program code.
[0084] The computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer-implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart Figure 1 one or more flows and / or blocks. Figure 1 one or more flows and / or blocks.
[0085] The computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer-implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart Figure 1 one or more flows and / or blocks. Figure 1 one or more flows and / or blocks.
[0086] The computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer-implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart Figure 1 one or more flows and / or blocks. Figure 1 one or more flows and / or blocks.
[0087] The computer program instructions can also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer-implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart
[0088] The computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on the computer, the processes or functions according to the embodiments of the present application are generated in whole or in part. The computer can be a general-purpose computer, a special-purpose computer, a computer network, or other programmable devices. The computer instructions can be stored in a computer-readable storage medium or transmitted from one computer-readable storage medium to another computer-readable storage medium, for example, the computer instructions can be transmitted from one website, computer, server or data center to another website, computer, server or data center through wired (for example, coaxial cable, optical fiber, digital subscriber line (DSL)) or wireless (for example, infrared, wireless, microwave, etc.) mode. The computer-readable storage medium can be any available medium that the computer can store or be integrated into a data storage device such as a server, data center, etc. containing one or more available media sets. The available media can be a magnetic medium (for example, a floppy disk, a hard disk, a magnetic tape), an optical medium (for example, a DVD), or a semiconductor medium (for example, a solid state disk (SSD)), etc.
[0089] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working processes of the above-described system, device and unit can refer to the corresponding processes in the foregoing method embodiments, which will not be repeated here.
[0090] In several embodiments provided in the present application, it should be understood that the disclosed devices, apparatuses and methods can be implemented in other ways. For example, the apparatus embodiments described above are only schematic. The division of the units is only a logical function division. In actual implementation, additional division can be made, for example, a plurality of units or components can be combined or integrated into another system, or some features can be omitted or not executed. In addition, the coupling or direct coupling or communication connection between the units or components shown or discussed can be indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.
[0091] The units described as separate components can or can not be physically separated, and the components shown as units can or can not be physical units, that is, they can be located in one place or distributed on a plurality of network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the embodiments.
[0092] In addition, each of the function units in each of the embodiments of the present application can be integrated in one processing unit, or each unit can be physically present separately, or two or more units can be integrated in one unit. The integrated unit can be realized in the form of hardware or in the form of a software function unit.
[0093] When the integrated unit is realized in the form of a software function unit and sold or used as an independent product, it can be stored in a computer readable storage medium. Based on such understanding, the technical solutions of the present application, essentially or in other words, the part that contributes to the prior art or the whole or part of the technical solutions can be embodied in the form of a software product. The computer software product is stored in a storage medium, and includes several instructions to cause a computer device (which can be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods in each of the embodiments of the present application. The foregoing storage medium includes: a U disk, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk, and various media that can store program codes.
[0094] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of each embodiment of the present application.
[0095] Although the preferred embodiments of the present application have been described, those skilled in the art can make additional changes and modifications to the embodiments once they know the basic inventive concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.
[0096] Obviously, those skilled in the art can make various modifications and changes to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and changes of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and changes.
Claims
1. A method for load distribution of tension rollers, characterized in that, include: Obtain the basic parameters of the current tension roller group; Based on the aforementioned fundamental parameters and combining logarithmic and exponential functions, the force values of each roller in the current tension roller group are calculated; the specific formula for calculating the force values of each roller in the current tension roller group based on the aforementioned fundamental parameters and combining logarithmic and exponential functions is as follows: ; in, This is the tension setting value for the inlet side region of the tension roller assembly. This is the tension setting value for the outlet side region of the tension roller assembly. This refers to the force applied to roller number 1 within the tension roller group. This refers to the force applied to roller number 2 within the tension roller group. The force on roller (n-2) within the tension roller group. The force on roller (n-1) within the tension roller group. The force on roller n within the tension roller group. The wrap angle of the strip on roll 1 within the tension group. The wrap angle of the strip on roll number 2 within the tension group. The wrap angle of the strip on roll n-1 within the tension group. The wrap angle of the strip on roll n within the tension group; Based on the force values of each roller in the current tension roller group and the basic parameters, the load distribution coefficient of each roller in the current tension roller group is calculated to distribute the torque setting value of each roller in the current tension roller group.
2. The load distribution method for tension rollers according to claim 1, characterized in that, The basic parameters include the strip wrap angle of the tension roller, the tension setting value of the inlet side area of the tension roller group, and the tension setting value of the outlet side area of the tension roller group.
3. The load distribution method for tension roller group according to claim 2, characterized in that, Based on the aforementioned fundamental parameters and combining logarithmic and exponential functions, the force values of each roller in the current tension roller group are calculated, including: The target logarithmic function value is obtained based on the tension setting value of the inlet side region and the tension setting value of the outlet side region of the tension roller group; The target exponential function value is obtained based on the logarithmic function value and the current strip wrap angle of the roll; The force value of the current roller is obtained by combining the value of the exponential function with the force value of the roller preceding the current roller.
4. The load distribution method for tension roller group according to claim 2, characterized in that, Based on the force values of each roller in the current tension roller group and the basic parameters, the load distribution coefficient of each roller in the current tension roller group is calculated, including: The first difference is calculated based on the tension setting value of the inlet side region of the tension roller group and the force value of each roller in the current tension roller group; The second difference is calculated based on the tension setting value of the inlet side region of the tension roller group and the tension setting value of the outlet side region of the tension roller group; Based on the first difference and the second difference, the load distribution coefficient of each roller is obtained.
5. The load distribution method for tension roller group according to claim 4, characterized in that, Based on the force values of each roller in the current tension roller group and the basic parameters, the load distribution coefficient of each roller in the current tension roller group is calculated, and the specific formula is as follows: ; in, This is the load distribution coefficient for roller number 1 within the tension roller group. This is the load distribution coefficient for roller number 2 within the tension roller group. This is the load distribution coefficient for roller number (n-1) within the tension roller group. This is the load distribution coefficient for roller n within the tension roller group. This refers to the force applied to roller number 1 within the tension roller group. This refers to the force applied to roller number 2 within the tension roller group. The force on roller (n-2) within the tension roller group. The force on roller (n-1) within the tension roller group. This is the tension setting value for the inlet side region of the tension roller assembly. This is the tension setting value for the outlet side area of the tension roller assembly.
6. The load distribution method for tension roller group according to claim 1, characterized in that, The torque setpoints of each roller in the current tension roller group are allocated, including: The load distribution coefficient of each roller in the current tension roller group is assigned to the tension control system for tension distribution.
7. A tension roller load distribution system, applied to the tension roller load distribution method according to any one of claims 1 to 6, characterized in that, include: The basic parameter acquisition module is used to acquire the basic parameters of the current tension roller group; The force calculation module for each roller is used to calculate the force value of each roller in the current tension roller group based on the basic parameters combined with logarithmic and exponential functions. The specific formula for calculating the force value of each roller in the current tension roller group based on the basic parameters combined with logarithmic and exponential functions is as follows: ; in, This is the tension setting value for the inlet side region of the tension roller assembly. This is the tension setting value for the outlet side region of the tension roller assembly. This refers to the force applied to roller number 1 within the tension roller group. This refers to the force applied to roller number 2 within the tension roller group. The force on roller (n-2) within the tension roller group. The force on roller (n-1) within the tension roller group. The force on roller n within the tension roller group. The wrap angle of the strip on roll 1 within the tension group. The wrap angle of the strip on roll number 2 within the tension group. The wrap angle of the strip on roll n-1 within the tension group. The wrap angle of the strip on roll n within the tension group; The load distribution coefficient calculation module is used to calculate the load distribution coefficient of each roller in the current tension roller group based on the force value of each roller in the current tension roller group and the basic parameters, so as to distribute the torque setting value of each roller in the current tension roller group.
8. An electronic device, comprising: The memory and processor are characterized in that the processor is used to implement the steps of the tension roller load distribution method as described in any one of claims 1-6 when executing a computer program stored in the memory.
9. A computer-readable storage medium having a computer program stored thereon, characterized in that, When the computer program is executed by the processor, it implements the steps of the tension roller load distribution method as described in any one of claims 1-6.
Citation Information
Patent Citations
Dynamic load distributing system and method for tension roller group of rewinding withdrawal and straightening machine
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