Metal heat treatment shaping device

By designing the correction mechanism and detection mechanism of the metal heat treatment shaping device, the problem of deformation of metal materials during the heat treatment process is solved, and the improvement of material quality and stability and safety of the production process are achieved.

CN119702768AInactive Publication Date: 2025-03-28HEBEI MINGYI RADIATOR CO LTD
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Patent Information

Application Number
CN202510007671.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the heat treatment process, metal materials have deformation due to factors such as temperature, collision and extrusion, which affects the quality of the material. It is difficult for the prior art to effectively correct and monitor these deformations.

Method used

A metal heat treatment shaping device is designed, including a correction mechanism and a detection mechanism. The correction mechanism corrects the deformation of the metal material through the coordination of the correction wheel and the impact block; the detection mechanism monitors and alarms the deformation of the metal material in real time through the setting of the power-on sheet and the alarm.

Benefits of technology

Effectively correct the deformation of metal materials during heat treatment and improve material quality; promptly alarm and monitor deformation conditions to ensure the stability and safety of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a metal heat treatment shaping device, and relates to the technical field of control of workpiece shaping. The metal heat treatment shaping device comprises a frame body, the top of the frame body is fixedly connected with a starting device, the outer wall of the starting device is rotatably connected with a rotating wheel, the outer wall of the rotating wheel is fixedly connected with a first rotating rod, and the inner bottom of the frame body is rotatably connected with a guide wheel. According to the metal heat treatment shaping device, correction wheels are rotatably arranged, attached to a metal material and can roll along with the metal material, it is ensured that the correction wheels can be driven to ascend when protruding deformation of the metal material occurs, a second bearing is arranged at the position, deviating from the circle center, of a circular plate, and therefore when the circular plate rotates to the bottom, a connecting arm can be driven to descend; it is ensured that the round plate continuously drives the impact block to descend in the continuous rotating process, the position of the control device is adjusted, and the electrifying piece is slightly higher than the position of the top of the electrifying plate.
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Description

Technical Field

[0001] The invention relates to the technical field of controlling workpiece shaping, and in particular to a metal heat treatment shaping device. Background Art

[0002] Metal heat treatment is a process that changes the structure and performance of metal materials by heating, keeping warm and cooling them. Its purpose is to improve the strength, hardness, toughness, wear resistance, corrosion resistance and other properties of metal materials to meet the use requirements of metal materials in different engineering fields. Shaping is required after heat treatment.

[0003] Cited by China Publication No. CN202322718265.2, the patent discloses a metal heat treatment shaping device, which relates to the field of metal shaping technology. The metal heat treatment shaping device includes a support base, a demoulding mechanism and a disassembly mechanism. A pressing punch is arranged above the support base, and a movable plate is arranged above the support base; the demoulding mechanism is arranged at the top of the support base, and the demoulding mechanism is used to quickly demold the metal; the disassembly mechanism is arranged above the support base, and the disassembly mechanism includes a hollow block, a limiting groove, a connecting plate, a sliding rod, a partition plate and an insertion rod. A hollow block is fixedly installed at the bottom of the movable plate, a limiting groove is provided on one side of the pressing punch, a sliding rod is slidably installed on one side of the connecting plate, one end of the sliding rod passes through the connecting plate and is fixedly installed with a partition plate, and an insertion rod is fixedly installed on one side of the partition plate, and one end of the insertion rod passes through the hollow block and extends to the inside of the limiting groove;

[0004] The above patent allows for quick disassembly and replacement of molds, allowing the device to flexibly produce metal products of different shapes. However, during the heat treatment process, metal materials will experience a certain amount of deformation due to factors such as temperature, collision and extrusion, and these deformations will reduce the quality of the metal materials. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a metal heat treatment shaping device to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A metal heat treatment shaping device, comprising a frame, a starting device is fixedly connected to the top of the frame, a rotating wheel is rotatably connected to the outer wall of the starting device, a first rotating rod is fixedly connected to the outer wall of the rotating wheel, a guide wheel is rotatably connected to the inner bottom of the frame, and a correction mechanism is fixedly connected to the inner bottom of the frame;

[0007] The correction mechanism comprises:

[0008] A limiting plate, the limiting plate is fixedly connected to the inner bottom of the frame;

[0009] A limiting sleeve, wherein the limiting sleeve is sleeved on the outer wall of the limiting plate, and the outer wall of the limiting sleeve is fixedly connected to the first bearing;

[0010] A correction wheel, the correction wheel being rotatably connected to the first bearing;

[0011] Springs are respectively fixedly connected between the limiting sleeve and the inner bottom of the limiting plate.

[0012] Preferably, an impact mechanism is fixedly connected to the outer wall of the frame, and the impact mechanism comprises a limiting groove, the limiting groove is fixedly connected to the outer wall of the frame, and the inner wall of the limiting groove is slidably connected to a limiting rod.

[0013] Preferably, an impact block is fixedly connected to the outer wall of the limiting rod, and the impact block is in movably contact with the correction wheel.

[0014] Preferably, the outer wall of the impact block is rotatably connected to a connecting arm, and the top of the connecting arm is rotatably connected to a second bearing.

[0015] Preferably, a circular plate is rotatably connected to the outer wall of the second bearing, and a second rotating rod is fixedly connected to the outer wall of the circular plate.

[0016] Preferably, a belt is sleeved on the outer wall of the second rotating rod and the outer wall of the first rotating rod, and the outer wall of the second rotating rod is rotatably connected to a third bearing.

[0017] Preferably, a vibration ring is fixedly connected to the top of the limiting plate, a vibration wheel is fixedly connected to the outer wall of the second rotating rod at the position of the vibration ring, and the vibration ring is in active contact with the vibration wheel.

[0018] Preferably, a detection mechanism is fixedly connected to the inner bottom of the frame, and the detection mechanism comprises a vertical plate, and the bottom of the vertical plate is fixedly connected to the inner bottom of the frame.

[0019] Preferably, a bolt hole is provided on the outer wall of the vertical plate, a bolt is connected to the inner thread of the bolt hole, and a bracket is fixedly connected to the outer wall of the bolt.

[0020] Preferably, a control device is fixedly connected to the outer wall of the bracket, an alarm is fixedly connected to the outer wall of the control device, two power-carrying plates are fixedly connected to the bottom of the control device, a power-carrying plate is fixedly connected to the outer wall of the limit sleeve, and the outer wall of the power-carrying plate is in active contact with the outer wall of the power-carrying plate.

[0021] The present invention provides a metal heat treatment shaping device, which has the following beneficial effects:

[0022] 1. The metal heat treatment shaping device, through the rotatable setting of the correction wheel, fits on the metal material and can roll with the metal material, ensuring that it will be driven to rise when encountering a convex deformation of the metal material. The second bearing is set at a position deviating from the center of the circular plate, so when the circular plate rotates to the bottom, it will drive the connecting arm to descend, ensuring that the impact block will continue to be driven to descend during the continuous rotation of the circular plate, and continuously impact and correct when encountering deformation of the metal material. When the correction wheel rises due to the deformation of the metal material, the descending impact block will collide with the correction wheel, and the metal material will be corrected during the collision process, ensuring the correction effect of the metal material.

[0023] 2. The metal heat treatment shaping device adjusts the position of the control device so that the power-on piece is slightly higher than the top of the power-on plate. The bolt is located in the bolt hole and rotates to fix the bolt to the bracket and the bolt hole, thereby ensuring the position of the control device. When the power-on piece is located high, an alarm will be generated only when the deformation of the metal material is large. The alarm degree can be effectively adjusted. When the power-on plate rises, the power-on piece extends between the two power-on plates. The two power-on pieces are located in the power-on plates, so the two power-on pieces are connected. At this time, the control device will control the alarm to start, and the alarm starts to alarm, thereby ensuring that an alarm can be generated in time when deformation of the metal material is detected.

[0024] 3. The metal heat treatment shaping device will collide with the correction wheel when the impact block descends, causing the residue on the metal material to fall off during the impact, ensuring that the residue remaining on the metal material is cleaned up. When the second rotating rod rotates, the vibration wheel will also be driven to rotate. The collision between the vibration wheel and the vibration ring will drive the vibration of the frame, and then drive the vibration of the metal material, ensuring that the residual iron filings on the metal material fall off. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the axial side stereoscopic structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the back three-dimensional structure of the present invention;

[0027] Figure 3 It is a bottom-up three-dimensional structural schematic diagram of the present invention;

[0028] Figure 4 It is a schematic diagram of the local structure of the correction wheel of the present invention;

[0029] Figure 5 For the present invention Figure 4 The enlarged structural diagram of the middle B part;

[0030] Figure 6 It is a schematic diagram of the local structure of the impact block of the present invention;

[0031] Figure 7It is a schematic diagram of the local structure of the vibration wheel of the present invention;

[0032] Figure 8 For the present invention Figure 3 Schematic diagram of the enlarged structure of part A in the middle.

[0033] In the figure: 1. frame; 2. starting device; 3. rotating wheel; 4. guide wheel; 5. first rotating rod; 6. correction mechanism; 61. correction wheel; 62. spring; 63. limit plate; 64. first bearing; 65. limit sleeve; 7. impact mechanism; 71. second bearing; 72. round plate; 73. connecting arm; 74. impact block; 75. limit rod; 76. limit groove; 77. second rotating rod; 78. third bearing; 79. belt; 8. detection mechanism; 81. alarm; 82. power-on plate; 83. control device; 84. bolt; 85. bracket; 86. vertical plate; 87. bolt hole; 88. power-on plate; 9. vibration ring; 10. vibration wheel. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0035] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0036] Embodiment 1

[0037] See also Figure 1-7 The present invention provides a technical solution: a metal heat treatment shaping device, comprising a frame 1, a starting device 2 is fixedly connected to the top of the frame 1, a rotating wheel 3 is rotatably connected to the outer wall of the starting device 2, a first rotating rod 5 is fixedly connected to the outer wall of the rotating wheel 3, a guide wheel 4 is rotatably connected to the inner bottom of the frame 1, and a correction mechanism 6 is fixedly connected to the inner bottom of the frame 1;

[0038] Correction mechanism 6 includes:

[0039] A limiting plate 63, the limiting plate 63 is fixedly connected to the inner bottom of the frame 1;

[0040] A limiting sleeve 65, the limiting sleeve 65 is sleeved on the outer wall of the limiting plate 63, and the outer wall of the limiting sleeve 65 is fixedly connected to the first bearing 64;

[0041] A correction wheel 61, the correction wheel 61 is rotatably connected to a first bearing 64, and the correction wheel 61 rolls on the square metal material;

[0042] The spring 62 is fixedly connected between the limiting sleeve 65 and the inner bottom of the limiting plate 63 .

[0043] The outer wall of the frame 1 is fixedly connected with a striking mechanism 7 , which includes a limiting groove 76 . The limiting groove 76 is fixedly connected to the outer wall of the frame 1 , and the inner wall of the limiting groove 76 is slidably connected with a limiting rod 75 .

[0044] An impact block 74 is fixedly connected to the outer wall of the limiting rod 75 , and the impact block 74 is in active contact with the correction wheel 61 .

[0045] The outer wall of the impact block 74 is rotatably connected to a connecting arm 73 , and the top of the connecting arm 73 is rotatably connected to a second bearing 71 .

[0046] A circular plate 72 is rotatably connected to the outer wall of the second bearing 71 , and a second rotating rod 77 is fixedly connected to the outer wall of the circular plate 72 .

[0047] A belt 79 is sleeved on the outer wall of the second rotating rod 77 and the outer wall of the first rotating rod 5 , and a third bearing 78 is rotatably connected to the outer wall of the second rotating rod 77 .

[0048] When in use, two rows of guide wheels 4 are arranged on the frame 1, and the metal material is placed in the two rows of guide wheels 4. The spacing between the two rows of guide wheels 4 can be set according to the size of the metal material. At this time, the limit sleeve 65 is located on the limit plate 63 and moves, and the correction wheel 61 is lowered onto the metal material. When the metal material is pushed to move, the correction wheel 61 follows and rolls. The elastic length of the spring 62 is smaller than the height of the metal material, so the correction wheel 61 is attached to the metal material under the elastic pull of the spring 62. When encountering a protrusion of the metal material, the correction wheel 61 will rise, driving the limit sleeve 65 located on the limit plate 63 to rise. The impact block 74 is arranged above the correction wheel 61. When the rotating wheel 3 rotates, it will drive the rotation of the first rotating rod 5. The belt 79 is sleeved on the first rotating rod 5 and the second rotating rod 77. The second bearing 71 is arranged on the circular plate 72 at a position deviating from the center of the circle, so when the circular plate 72 rotates to the bottom, the connecting arm 73 will be driven down, and the connecting arm 73 is rotatably connected to the impact block 74 and the circular plate 72 respectively, so the descent of the connecting arm 73 drives the impact block 74 to descend, and the two sides of the impact block 74 are arranged in the limiting groove 76 by the limiting rod 75, thereby limiting the range of movement of the impact block 74, and when the correction wheel 61 rises due to the deformation of the metal material, the descent of the impact block 74 will collide with the correction wheel 61, and the metal material will be corrected during the collision.

[0049] Embodiment 2

[0050] See also Figure 1-8 Based on the first embodiment, the present invention provides a technical solution:

[0051] The inner bottom of the frame 1 is fixedly connected with a detection mechanism 8 . The detection mechanism 8 includes a vertical plate 86 . The bottom of the vertical plate 86 is fixedly connected to the inner bottom of the frame 1 .

[0052] The outer wall of the vertical plate 86 is provided with a bolt hole 87 , the inner thread of the bolt hole 87 is connected with a bolt 84 , and the outer wall of the bolt 84 is fixedly connected with a bracket 85 .

[0053] The outer wall of the bracket 85 is fixedly connected to the control device 83, the outer wall of the control device 83 is fixedly connected to the alarm 81, the bottom of the control device 83 is fixedly connected to two power-carrying plates 82, the outer wall of the limiting sleeve 65 is fixedly connected to the power-carrying plate 88, and the outer wall of the power-carrying plate 88 is in active contact with the outer wall of the power-carrying plate 82.

[0054] During use, when the correction wheel 61 is placed on the metal material, the position of the limit sleeve 65 is the position of the power-on plate 88. The position of the control device 83 is adjusted so that the power-on plate 82 is slightly higher than the top of the power-on plate 88. Then the bolt 84 is rotated in the bolt hole 87 so that the bolt 84 fixes the bracket 85 and the bolt hole 87, thereby limiting the position of the control device 83 and the power-on plate 82. When the correction wheel 61 encounters a position where the metal material is deformed, the correction wheel 61 rises at this time, which will drive the power-on plate 88 to rise. The power-on plate 88 is an elastic metal material. When the power-on plate 88 rises, the power-on plate 82 extends between the two power-on plates 88. The two power-on plates 82 are located in the power-on plate 88, so the two power-on plates 82 are connected. At this time, the control device 83 will control the alarm 81 to start, and the alarm 81 starts the alarm.

[0055] Embodiment 3

[0056] See also Figure 1-8 , the present invention provides another technical solution:

[0057] A metal heat treatment shaping device comprises a frame 1, a starting device 2 is fixedly connected to the top of the frame 1, a rotating wheel 3 is rotatably connected to the outer wall of the starting device 2, a first rotating rod 5 is fixedly connected to the outer wall of the rotating wheel 3, a guide wheel 4 is rotatably connected to the inner bottom of the frame 1, and a correction mechanism 6 is fixedly connected to the inner bottom of the frame 1;

[0058] Correction mechanism 6 includes:

[0059] A limiting plate 63, the limiting plate 63 is fixedly connected to the inner bottom of the frame 1;

[0060] A limiting sleeve 65, the limiting sleeve 65 is sleeved on the outer wall of the limiting plate 63, and the outer wall of the limiting sleeve 65 is fixedly connected to the first bearing 64;

[0061] A correction wheel 61, the correction wheel 61 is rotatably connected to a first bearing 64;

[0062] The spring 62 is fixedly connected between the limiting sleeve 65 and the inner bottom of the limiting plate 63 .

[0063] The outer wall of the frame 1 is fixedly connected with a striking mechanism 7 , which includes a limiting groove 76 . The limiting groove 76 is fixedly connected to the outer wall of the frame 1 , and the inner wall of the limiting groove 76 is slidably connected with a limiting rod 75 .

[0064] An impact block 74 is fixedly connected to the outer wall of the limiting rod 75 , and the impact block 74 is in active contact with the correction wheel 61 .

[0065] The outer wall of the impact block 74 is rotatably connected to a connecting arm 73 , and the top of the connecting arm 73 is rotatably connected to a second bearing 71 .

[0066] A circular plate 72 is rotatably connected to the outer wall of the second bearing 71 , and a second rotating rod 77 is fixedly connected to the outer wall of the circular plate 72 .

[0067] A belt 79 is sleeved on the outer wall of the second rotating rod 77 and the outer wall of the first rotating rod 5 , and a third bearing 78 is rotatably connected to the outer wall of the second rotating rod 77 .

[0068] The top of the limiting plate 63 is fixedly connected with a vibration ring 9 , and the outer wall of the second rotating rod 77 is fixedly connected with a vibration wheel 10 at the position of the vibration ring 9 , and the vibration ring 9 is in active contact with the vibration wheel 10 .

[0069] When in use, two rows of guide wheels 4 are arranged on the frame 1, and the metal material is placed in the two rows of guide wheels 4. The spacing between the two rows of guide wheels 4 can be set according to the size of the metal material. At this time, the limit sleeve 65 is located on the limit plate 63 and moves, and the correction wheel 61 descends to the metal material. When the metal material is pushed to move, the correction wheel 61 follows and rolls. The elastic length of the spring 62 is smaller than the height of the metal material, so the correction wheel 61 is attached to the metal material under the elastic pull of the spring 62. When encountering residual iron filings on the metal material, a bulge is caused. The bulge causes the correction wheel 61 to rise, driving the limit sleeve 65 located on the limit plate 63 to rise. The impact block 74 is arranged above the correction wheel 61. When the rotating wheel 3 rotates, it will drive the rotation of the first rotating rod 5. The belt 79 is sleeved on the first rotating rod 5 and the second rotating rod 77, so the rotation of the first rotating rod 5 will drive the rotation of the second rotating rod 77. The rotation of the second rotating rod 77 drives the circular plate 72 to rotate through the limit position of the third bearing 78. The second bearing 71 is set at a position deviated from the center of the circular plate 72, so when the circular plate 72 rotates to the bottom, it will drive the connecting arm 73 to descend. The connecting arm 73 is rotatably connected to the impact block 74 and the circular plate 72 respectively, so the descent of the connecting arm 73 drives the impact block 74 to descend. The two sides of the impact block 74 are set in the limit groove 76 through the limit rod 75, thereby limiting the movable range of the impact block 74. When the correction wheel 61 rises due to the lifting of the residual iron filings of the metal material, the descent of the impact block 74 will collide with the correction wheel 61, causing the residue on the metal material to fall off during the collision. In addition, when the second rotating rod 77 rotates, it will also drive the vibration wheel 10 to rotate. The collision of the vibration wheel 10 with the vibration ring 9 will drive the vibration of the frame 1, thereby driving the vibration of the metal material, causing the residual iron filings on the metal material to fall off.

[0070] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A metal heat treatment shaping device, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected to a starting device (2), the outer wall of the starting device (2) is rotatably connected to a rotating wheel (3), the outer wall of the rotating wheel (3) is fixedly connected to a first rotating rod (5), the inner bottom of the frame (1) is rotatably connected to a guide wheel (4), and the inner bottom of the frame (1) is fixedly connected to a correction mechanism (6); The correction mechanism (6) comprises: A limiting plate (63), wherein the limiting plate (63) is fixedly connected to the inner bottom of the frame (1); A limiting sleeve (65), the limiting sleeve (65) being sleeved on the outer wall of the limiting plate (63), the outer wall of the limiting sleeve (65) being fixedly connected to the first bearing (64); a correction wheel (61), wherein the correction wheel (61) is rotationally connected to a first bearing (64); A spring (62), wherein the spring (62) is respectively fixedly connected between the limiting sleeve (65) and the inner bottom of the limiting plate (63).

2. A metal heat treatment shaping device according to claim 1, characterized in that: The outer wall of the frame (1) is fixedly connected to a striking mechanism (7), the striking mechanism (7) comprising a limiting groove (76), the limiting groove (76) being fixedly connected to the outer wall of the frame (1), and the inner wall of the limiting groove (76) being slidably connected to a limiting rod (75).

3. A metal heat treatment shaping device according to claim 2, characterized in that: An impact block (74) is fixedly connected to the outer wall of the limiting rod (75), and the impact block (74) is in active contact with the correction wheel (61).

4. A metal heat treatment shaping device according to claim 3, characterized in that: The outer wall of the impact block (74) is rotatably connected to a connecting arm (73), and the top of the connecting arm (73) is rotatably connected to a second bearing (71).

5. A metal heat treatment shaping device according to claim 4, characterized in that: The outer wall of the second bearing (71) is rotatably connected to a circular plate (72), and the outer wall of the circular plate (72) is fixedly connected to a second rotating rod (77).

6. A metal heat treatment shaping device according to claim 5, characterized in that: The outer wall of the second rotating rod (77) and the outer wall of the first rotating rod (5) are sleeved with a belt (79), and the outer wall of the second rotating rod (77) is rotatably connected to a third bearing (78).

7. A metal heat treatment shaping device according to claim 6, characterized in that: A vibration ring (9) is fixedly connected to the top of the limiting plate (63), and a vibration wheel (10) is fixedly connected to the outer wall of the second rotating rod (77) at a position of the vibration ring (9), and the vibration ring (9) is in active contact with the vibration wheel (10).

8. A metal heat treatment shaping device according to claim 7, characterized in that: A detection mechanism (8) is fixedly connected to the inner bottom of the frame (1); the detection mechanism (8) comprises a vertical plate (86); the bottom of the vertical plate (86) is fixedly connected to the inner bottom of the frame (1).

9. A metal heat treatment shaping device according to claim 8, characterized in that: The outer wall of the vertical plate (86) is provided with a bolt hole (87), the inner thread of the bolt hole (87) is connected to a bolt (84), and the outer wall of the bolt (84) is fixedly connected to a bracket (85).

10. A metal heat treatment shaping device according to claim 9, characterized in that: The outer wall of the bracket (85) is fixedly connected to a control device (83), the outer wall of the control device (83) is fixedly connected to an alarm (81), the bottom of the control device (83) is fixedly connected to two power-carrying sheets (82), the outer wall of the limit sleeve (65) is fixedly connected to a power-carrying plate (88), and the outer wall of the power-carrying plate (88) is in active contact with the outer wall of the power-carrying sheet (82).

Citation Information

Patent Citations

  • Metal heat treatment shaping device

    CN221064287U