Polishing equipment for gear deburring
By designing a gear deburring grinding equipment, and using the shaft rod and hydraulic rod mechanism to accurately adjust the position of the gear and grinding roller, the problem of difficult burrs at the gear rim in the prior art is solved, and an automated and efficient grinding process is realized.
Patent Information
- Application Number
- CN202510215455.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-02-26
AI Technical Summary
The existing gear grinding device cannot effectively remove burrs at the gear rim, resulting in cumbersome operation, time-consuming and labor-intensive, high labor intensity and low grinding efficiency.
A gear deburring grinding equipment is designed, and the gear position is defined through the shaft, and the internal ring gear and grinding roller positions are adjusted by using the hydraulic rod mechanism, so that the grinding roller can rotate in the gap at the gear rim, and automatically polishing the burrs at the gear rim.
It realizes efficient grinding of burrs at the gear rim without manual operation, improves grinding efficiency, reduces labor intensity, and is convenient and fast to operate.
Smart Images

Figure CN119703224A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of gear processing, and in particular relates to a gear deburring grinding device. Background Art
[0002] Gears are mechanical components with teeth on the rim that can continuously mesh to transmit motion and power. In the production process of gears, in order to ensure the reliability of the gear quality, the processed gears need to be polished to remove the burrs on their surfaces. The current polishing devices generally polish the end faces of the gears, but cannot polish the teeth on the rims of the gears. Workers need to hold the polishing equipment to polish the teeth on the rims of the gears one by one, which is cumbersome, time-consuming, labor-intensive, and has low polishing efficiency. Summary of the invention
[0003] In order to solve the above problems, the present invention provides a gear deburring grinding device.
[0004] The present invention is implemented as follows: a gear deburring grinding device comprises a base plate, a plurality of column rods are vertically and evenly fixedly arranged on the outer edge of the upper end of the base plate, a cross plate is horizontally fixedly arranged on the upper end of the column rod to ensure the stability and reliability of the cross plate position, a shaft rod is vertically arranged on the upper end of the base plate to limit the position of the gear, a first screw rod is vertically fixedly arranged at the middle position of the upper end of the shaft rod, the gear is tightly sleeved on the shaft rod, a locking nut is tightly sleeved on the first screw, and the locking nut is tightened to ensure the stability of the gear position, and an inner tooth is horizontally arranged on the base plate outside the gear A ring, a gap is left between the inner gear ring and the gear to limit the position of the grinding roller, a plurality of first hydraulic rod mechanisms are evenly and horizontally fixedly arranged on the bottom plate outside the inner gear ring, one end of the first hydraulic rod mechanism faces the shaft rod, a clamping block is fixedly arranged on the end of the first hydraulic rod mechanism, one end of the clamping block is against the outer wall of the inner gear ring, and the clamping block moves horizontally under the action of the first hydraulic rod mechanism to limit the position of the inner gear ring, which not only ensures the stability of the position of the inner gear ring, but also facilitates the adjustment of the gap width between the inner gear ring and the gear to ensure the uniformity of the gap width. A column is vertically fixed at the lower end of the cross plate and located on the outer side of the inner gear ring to ensure the stability of the column position, a second hydraulic rod mechanism is horizontally arranged on the side of the column close to the gear, a first block is arranged between the column and the second hydraulic rod mechanism, one end of the first block is hinged to the second hydraulic rod mechanism, which not only ensures the reliable connection between the second hydraulic rod mechanism and the first block, but also enables one end of the second hydraulic rod mechanism to rotate horizontally along the first block, a clamping block is fixedly arranged on the other end of the first block, and a connected sliding groove and cavity are vertically opened in the middle position of one side of the column close to the first block, the width of the sliding groove is smaller than the width of the cavity, and the length and width of the clamping block are the same as the length and width of the cavity The length and width are the same, one side of the first block passes through the slide slot and the block is arranged in the cavity, which not only ensures the reliable connection between the first block and the column and prevents the separation of the first block and the column, but also enables the first block and the block to move smoothly along the slide slot and the cavity in the vertical direction, and at the same time avoids the horizontal deviation of the first block. A support plate is horizontally fixedly arranged at the lower end of the column and directly below the first block to reliably support the third hydraulic rod mechanism, and a third hydraulic rod mechanism is vertically fixedly arranged at the upper end of the support plate, and the upper end of the third hydraulic rod mechanism is fixedly connected to the first block, and the first block, the block and the second hydraulic rod mechanism perform lifting and lowering movements under the action of the third hydraulic rod mechanism. A second block is fixedly provided at the end of the second hydraulic rod mechanism, a flat plate is horizontally fixedly provided at the lower end of the second block, a motor is vertically fixedly provided at the lower end of the flat plate to ensure the stability of the motor position, a transmission shaft of the motor is connected to one end shaft of the grinding roller, the motor drives the grinding roller to rotate, the lower end of the grinding roller is provided in the gap between the inner gear ring and the gear, the width of the gap between the inner gear ring and the gear is the same as the diameter of the grinding roller, the grinding roller rotates to grind the teeth at the gear rim, and with the extension and rotation of the second hydraulic rod mechanism, the grinding roller moves along the gap to complete the grinding of the burrs at the gear rim.
[0005] Preferably, a second screw is vertically fixed in the middle position of the lower end of the shaft rod, and a threaded hole is opened on the base plate. The second screw rod corresponds to the position of the threaded hole and the threads thereof match. The second screw rod is arranged in the threaded hole, which not only ensures a reliable connection between the second screw rod and the base plate, thereby ensuring the stability of the shaft rod position, but also enables the shaft rod to be replaced according to different gear specifications, thereby ensuring the limiting effect of the shaft rod on the gear.
[0006] Preferably, a clamping groove is provided in the middle of the clamping block close to the inner gear ring, and the curvature of the clamping groove is the same as the curvature of the outer wall of the inner gear ring, thereby ensuring reliable connection between the clamping block and the outer wall of the inner gear ring.
[0007] Preferably, a rubber pad is fixedly provided in the clamping groove to ensure a tight connection between the clamping block and the outer wall of the inner gear ring.
[0008] Preferably, the width of the slide groove is the same as the width of the first block, so as to avoid the first block from shifting in the horizontal direction.
[0009] Preferably, the length of the shaft is less than the thickness of the gear, ensuring that the locking nut can be tightly pressed against the gear.
[0010] The beneficial effects of the present invention are as follows: the position of the gear is limited by the shaft rod, the position of the inner gear ring is limited by the first hydraulic rod mechanism and the clamping block, the position of the grinding roller is adjusted by the second hydraulic rod mechanism and the third hydraulic rod mechanism, so that the lower end of the grinding roller is set in the gap between the inner gear ring and the gear, the motor is started, the grinding roller rotates, and the teeth at the gear rim are ground. With the extension and rotation of the second hydraulic rod mechanism, the grinding roller moves along the gap to complete the grinding of the burrs at the gear rim. No manual operation is required, which is convenient and fast, saves time and effort, is safe and reliable, and improves the grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the top view of the structure on the bottom plate of the present invention; Figure 3 is a schematic diagram of the top view of the connection structure between the first block and the column; In the figure: 1. bottom plate; 2. column; 3. cross plate; 4. shaft; 5. first screw; 6. gear; 7. locking nut; 8. inner ring; 9. first hydraulic rod mechanism; 10. clamping block; 11. column; 12. second hydraulic rod mechanism; 13. first block; 14. clamping block; 15. slide groove; 16. cavity; 17. support plate; 18. third hydraulic rod mechanism; 19. second block; 20. flat plate; 21. motor; 22. grinding roller; 23. second screw; 24. threaded hole; 25. clamping groove; 26. rubber pad. DETAILED DESCRIPTION
[0012] In order to more clearly understand the technical solution of the present invention, the present invention is further described below in conjunction with the accompanying drawings.
[0013] like Figure 1-3The gear deburring and grinding equipment shown in the figure includes a base plate 1, four pillars 2 are vertically and evenly fixed on the outer edge of the upper end of the base plate 1, and a cross plate 3 is horizontally fixed on the upper end of the pillar 2 to ensure that the position of the cross plate 3 is stable and reliable, and an axle rod 4 is vertically arranged on the upper end of the base plate 1 to limit the position of the gear 6, and a first screw rod 5 is vertically fixed in the middle position of the upper end of the axle rod 4 to tightly sleeve the gear 6 on the axle rod 4, and a locking nut 7 is tightly sleeved on the first screw 5, and the locking nut 7 is tightened to ensure the stability of the position of the gear 6, and the length of the axle rod 4 is lower than the thickness of the gear 6 to ensure that the locking nut 7 can be tightly abutted against the gear 6. An inner gear ring 8 is horizontally arranged on the bottom plate 1 outside the gear 6, and a gap is left between the inner gear ring 8 and the gear 6 to limit the position of the grinding roller 22. Four first hydraulic rod mechanisms 9 are horizontally and evenly fixedly arranged on the bottom plate 1 outside the inner gear ring 8. One end of the first hydraulic rod mechanism 9 faces the shaft rod 4. A clamping block 10 is fixedly arranged on the end of the first hydraulic rod mechanism 9. One end of the clamping block 10 is against the outer wall of the inner gear ring 8. The clamping block 10 moves horizontally under the action of the first hydraulic rod mechanism 9 to limit the position of the inner gear ring 8, which not only ensures the stability of the position of the inner gear ring 8, but also facilitates the adjustment of the gap width between the inner gear ring 8 and the gear 6 to ensure the uniformity of the gap width. A clamping groove 25 is opened in the middle position of the clamping block 10 near the inner gear ring 8. The curvature of the clamping groove 25 is the same as the curvature of the outer wall of the inner gear ring 8, ensuring the reliable connection between the clamping block 10 and the outer wall of the inner gear ring 8. A rubber pad 26 is fixedly disposed in the clamping groove 25 to ensure a tight connection between the clamping block 10 and the outer wall of the inner gear ring 8 . A column 11 is vertically fixed at the lower end of the cross plate 3 and located on the outer side of the inner gear ring 8 to ensure the stability of the position of the column 11. A second hydraulic rod mechanism 12 is horizontally arranged on the side of the column 11 close to the gear 6. A first block 13 is arranged between the column 11 and the second hydraulic rod mechanism 12. One end of the first block 13 is hinged to the second hydraulic rod mechanism 12, which not only ensures the reliable connection between the second hydraulic rod mechanism 12 and the first block 13, but also enables one end of the second hydraulic rod mechanism 12 to rotate horizontally along the first block 13. A clamping block 14 is fixedly arranged on the other end of the first block 13. A connected slide groove 15 and a cavity 16 are vertically opened in the middle position of the column 11 close to the first block 13. The width of the slide groove 15 is smaller than the width of the cavity 16, and the width of the slide groove 15 is the same as the width of the first block 13, so as to avoid the displacement of the first block 13 in the horizontal direction.The length and width of the block 14 are the same as those of the cavity 16. One side of the first block 13 passes through the slide groove 15 and the block 14 is arranged in the cavity 16, which not only ensures the reliable connection between the first block 13 and the column 11 and prevents the separation of the first block 13 and the column 11, but also enables the first block 13 and the block 14 to move smoothly in the vertical direction along the slide groove 15 and the cavity 16, while also avoiding the horizontal deviation of the first block 13. A support plate 17 is horizontally fixedly arranged at the lower end of the column 11 and directly below the first block 13, which reliably supports the third hydraulic rod mechanism 18. The third hydraulic rod mechanism 18 is vertically fixedly arranged at the upper end of the support plate 17. The upper end of the third hydraulic rod mechanism 18 is fixedly connected to the first block 13. The first block 13, the block 14 and the second hydraulic rod The mechanism 12 performs lifting and lowering movements under the action of the third hydraulic rod mechanism 18. A second block 19 is fixedly provided at the end of the second hydraulic rod mechanism 12. A flat plate 20 is horizontally fixedly provided at the lower end of the second block 19. A motor 21 is vertically fixedly provided at the lower end of the flat plate 20 to ensure the stability of the position of the motor 21. The transmission shaft of the motor 21 is connected to one end shaft of the grinding roller 22. The motor 21 drives the grinding roller 22 to rotate. The lower end of the grinding roller 22 is arranged in the gap between the inner gear ring 8 and the gear 6. The width of the gap between the inner gear ring 8 and the gear 6 is the same as the diameter of the grinding roller 22. The grinding roller 22 rotates to grind the teeth at the rim of the gear 6. As the second hydraulic rod mechanism 12 expands and contracts and rotates, the grinding roller 22 moves along the gap to complete the grinding of the burrs at the rim of the gear 6.
[0014] A second screw rod 23 is vertically fixed in the middle position of the lower end of the shaft rod 4, and a threaded hole 24 is opened on the base plate 1. The second screw rod 23 corresponds to the position of the threaded hole 24 and the threads thereof match. The second screw rod 23 is arranged in the threaded hole 24, which not only ensures the reliable connection between the second screw rod 23 and the base plate 1, thereby ensuring the stability of the position of the shaft rod 4, but also enables the shaft rod 4 to be replaced according to the different specifications of the gear 6, thereby ensuring the limiting effect of the shaft rod 4 on the gear 6.
[0015] During operation, the first block 13 and the second hydraulic rod mechanism 12 are driven upward by the third hydraulic rod mechanism 18, the gear 6 is sleeved on the shaft rod 4, the locking nut 7 is tightened, the inner gear ring 8 adjusted in position is clamped by the first hydraulic rod mechanism 9 and the clamping block 10, the first block 13 and the second hydraulic rod mechanism 12 are driven downward by the third hydraulic rod mechanism 18, and the position of the second hydraulic rod mechanism 12 is adjusted at the same time, so that the lower end of the grinding roller 22 is located in the gap between the inner gear ring 8 and the gear 6, the motor 21 is started, the grinding roller 22 rotates, and the teeth at the rim of the gear 6 are ground. With the extension and rotation of the second hydraulic rod mechanism 12, the grinding roller 22 moves along the gap to complete the grinding of the burrs at the rim of the gear 6.
[0016] The above description is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
Claims
1. A gear deburring grinding device, comprising a bottom plate, a plurality of poles are vertically and evenly fixed on the outer edge of the upper end of the bottom plate, and a horizontal plate is horizontally fixed on the upper end of the pole, characterized in that: A shaft is vertically arranged at the upper end of the bottom plate, a first screw is vertically fixedly arranged at the middle position of the upper end of the shaft, the gear is tightly sleeved on the shaft, a locking nut is tightly sleeved on the first screw, an inner gear ring is horizontally arranged on the bottom plate outside the gear, a gap is left between the inner gear ring and the gear, a plurality of first hydraulic rod mechanisms are horizontally and evenly fixedly arranged on the bottom plate outside the inner gear ring, one end of the first hydraulic rod mechanism faces the shaft, a clamping block is fixedly arranged at the end of the first hydraulic rod mechanism, one end of the clamping block is pressed against the outer wall of the inner gear ring, A column is vertically fixed at the lower end of the cross plate and located on the outer side of the inner gear ring, a second hydraulic rod mechanism is horizontally arranged on the side of the column close to the gear, a first block is arranged between the column and the second hydraulic rod mechanism, one end of the first block is hinged with the second hydraulic rod mechanism, a clamping block is fixedly arranged on the other end of the first block, a connected slide groove and a cavity are vertically opened in the middle position of the column close to the first block, the width of the slide groove is smaller than the width of the cavity, the length and width of the clamping block are the same as the length and width of the cavity, one side of the first block passes through the slide groove and the clamping block is arranged in the cavity, a support plate is horizontally fixed at the lower end of the column and located directly below the first block, a third hydraulic rod mechanism is vertically fixed on the upper end of the support plate, and the upper end of the third hydraulic rod mechanism is fixedly connected to the first block. A second block is fixedly provided at the end of the second hydraulic rod mechanism, a flat plate is horizontally fixedly provided at the lower end of the second block, a motor is vertically fixedly provided at the lower end of the flat plate, a transmission shaft of the motor is connected to one end shaft of the grinding roller, the lower end of the grinding roller is provided in the gap between the inner gear ring and the gear, and the width of the gap between the inner gear ring and the gear is the same as the diameter of the grinding roller.
2. The gear deburring and grinding equipment according to claim 1, characterized in that: A second screw is vertically fixedly arranged at the middle position of the lower end of the shaft rod, a threaded hole is opened on the bottom plate, the position of the second screw corresponds to the threaded hole and the thread is matched with the second screw, and the second screw is arranged in the threaded hole.
3. The gear deburring and grinding equipment according to claim 1, characterized in that: A clamping groove is provided at the middle position of one side of the clamping block close to the inner gear ring, and the curvature of the clamping groove is the same as the curvature of the outer wall of the inner gear ring.
4. The gear deburring and grinding equipment according to claim 3, characterized in that: A rubber pad is fixedly arranged in the clamping groove.
5. The gear deburring and grinding equipment according to claim 1, characterized in that: The width of the slide groove is the same as the width of the first block.
6. The gear deburring and grinding equipment according to claim 1, characterized in that: The length of the shaft is less than the thickness of the gear.
Citation Information
Patent Citations
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