Welding device for goods shelf processing and production
By designing a welding device including support unit and shaping unit, and synchronously fixing the shelf columns and cross beams, the problems of cumbersome and inefficient welding operations in the prior art are solved, efficient and accurate shelf welding is achieved, and welding quality is improved.
Patent Information
- Application Number
- CN202510023812.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2045-01-07
AI Technical Summary
The prior art requires multiple local splicing and welding when welding racks, and the operation process is cumbersome and inefficient. The position of the components needs to be adjusted repeatedly after welding to avoid increasing internal stress and affecting the welding quality.
A welding device including a support unit and a shaping unit is designed, and the shelf columns and cross beams are synchronized by first-stage, second-stage and three-stage drive components to achieve precise splicing and welding of the overall frame.
The device can complete the positioning and splicing of the overall outer frame of the shelf at one time, which facilitates welding, improves the efficiency and quality of shelf welding, and avoids the increase in internal stress caused by fine-tuning of position.
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Figure CN119703473A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding devices, and in particular to a welding device for shelf processing and production. Background Art
[0002] Shelves generally refer to racks for storing goods. Shelves are storage equipment used to store finished items. According to their uses, they can be divided into supermarket shelves, storage shelves, display shelves, and storage shelves are divided into light shelves, medium shelves, heavy shelves, etc.
[0003] Publication number CN 118650342 A discloses a welding device for manufacturing steel pipe shelves. During the welding process, the shelf crossbar is kept vertically set in the transition sleeve, and no manual support is required, which improves the welding efficiency. The transition sleeve can be rotated to be set horizontally and vertically. The transition sleeve when set horizontally is convenient for inserting and loading the shelf crossbar, which is convenient and easy to operate. Publication number CN 118357622 A discloses a shelf crossbeam welding device. Two movable plates move relative to each other, driving two fixed rods to move. The two fixed rods drive the hinged rods to move, driving the slider to slide on the inner wall of the cross arc groove, and the slider drives the support rod to move. Under the joint action of the support rod and the slide rod, the two clamping plates are close to each other to clamp and fix the front and rear sides of the shelf crossbeam. On the basis of the fixing mechanism fixing the shelf crossbeam, the shelf crossbeam is further fixed, so that the shelf crossbeam is not easy to deviate during welding, thereby improving the quality of welding.
[0004] A shelf usually includes four shelf columns and several shelf beams. When welding the shelf, it is necessary to weld several shelf beams to the shelf columns in sequence. Although the two prior arts disclosed above are convenient for clamping and fixing the shelf columns and the shelf beams, thereby facilitating welding of the shelf columns and the shelf beams, the prior arts disclosed above all clamp and fix a certain shelf column and a certain shelf beam at a time. After welding, the shelf columns and the shelf beams need to be removed, and then the other shelf beams and shelf columns need to be welded. Since each welding is only performed on one of the shelf columns and the shelf beams, only part of the shelf can be welded each time. Afterwards, multiple shelves that have been welded need to be assembled and welded again, so that the parts of multiple shelves are welded together as a whole to complete the welding of the shelves. The overall operation process is cumbersome and inefficient. Summary of the invention
[0005] (I) Purpose of the invention
[0006] In view of this, the purpose of the invention is to propose a welding device for shelf processing and production. The technical problem to be solved is that the existing technology clamps and fixes a certain shelf column and a certain shelf beam at a time. After welding, the shelf column and the shelf beam need to be removed, and then the other shelf beams and shelf columns are welded. Since each welding is only performed on one of the shelf columns and the shelf beam, only part of the shelf can be welded each time, and then multiple shelves with partially welded shelves need to be assembled and welded again, so that the parts of multiple shelves are welded together as a whole to complete the welding of the shelves. The overall operation process is cumbersome and inefficient.
[0007] (II) Technical solution
[0008] In order to achieve the above technical purpose, the invention provides a welding device for shelf processing and production:
[0009] The invention relates to a method for arranging the racks for mounting a plurality of racks on the support frame, wherein the plurality of racks have the plurality of first and second support frames, wherein the plurality of racks have the plurality of first and second support frames having a plurality of first and second support frames. Two second mounting beams are fixed together between the first and second mounting beams, a second vertical plate is fixed on the second mounting beam, a second U-shaped plate is fixed on the top of the second vertical plate, a third inner concave plate is arranged in the second U-shaped plate, a third resistance plate is slidably connected in the third inner concave plate, a third storage cavity for the second beam of the shelf to pass through is formed between the inner wall of the third resistance plate and the second U-shaped plate, a primary driving component for driving the second inner concave plate to move is arranged on one side of the first vertical plate, when the second inner concave plate moves, the second resistance plate can clamp the shelf column in the second storage cavity, a secondary driving component for driving the first inner concave plate to move is arranged on one side of the first U-shaped plate, when the first inner concave plate moves, the first resistance plate can clamp the first beam of the shelf in the first storage cavity, a tertiary driving component for driving the third inner concave plate to move is arranged on one side of the second U-shaped plate, when the cylinder moves, the third resistance plate can clamp the second beam of the shelf in the third storage cavity, and when the primary driving component works, the secondary driving component and the tertiary driving component can be driven to work synchronously.
[0010] Preferably, a movable sleeve is slidably connected to the outside of one side plate of the outer frame, a vertical plate is fixed on the top of the movable sleeve, a horizontal plate is fixed on the top of the vertical plate, a welding device is arranged under the horizontal plate, a first spring is fixed on the welding device, and one end of the first spring away from the welding device is fixed to the horizontal plate.
[0011] Preferably, vertical poles are fixed at two corners of the top of the outer frame, and a limiting rod is fixed between the two vertical poles. The limiting rod passes through the vertical plate, and the vertical plate slides outside the limiting rod.
[0012] Preferably, a chassis is provided below the outer frame, a plurality of first connecting rods are fixed to the outer side of the chassis, an end of the first connecting rod away from the chassis is fixed to the corresponding supporting foot, a hydraulic cylinder is installed on the chassis, a disc is fixed to the extended end of the hydraulic cylinder, a plurality of second connecting rods are fixed to the outer side of the disc, a support plate is fixed to the end of the second connecting rod away from the disc, and the plurality of support plates are respectively used to support corresponding shelf columns.
[0013] Preferably, the first-stage drive assembly includes an extension plate fixed to the bottom of the first vertical plate, a first tooth plate is fixed on the extension plate, the top of the first tooth plate and the bottom of the first U-shaped plate are fixed, a movable plate is slidably connected to the outer side of the first tooth plate, first hinge seats are fixed on both sides of the movable plate, a second hinge seat is fixed on the top of the second concave plate, and a rotating rod is hinged between the first hinge seat and the corresponding second hinge seat.
[0014] Preferably, the top and bottom of the second concave plate are provided with a first travel groove, the top and bottom of the second contact plate are fixed with a first convex column, the first convex column slides in the corresponding first travel groove, a second spring is arranged in the second concave plate, one end of the second spring abuts against the inner wall of the second concave plate, the other end of the second spring abuts against the second contact plate, limiting grooves are provided on the inner walls on both sides of the rectangular frame, limiting blocks are fixed on both sides of the second concave plate, and the limiting blocks slide in the corresponding limiting grooves.
[0015] Preferably, the movable plate is provided with a through groove for the first tooth plate to slide, and the movable plate is also provided with an inner cavity, and the inner cavity and the through groove are communicated, a second tooth plate is slidably connected in the inner cavity, the second tooth plate is meshed with the first tooth plate, a pull rod is fixed on one side of the second tooth plate, the pull rod passes through the movable plate and slides in the movable plate, a fifth spring is sleeved on the outside of the pull rod, one end of the fifth spring is against the second tooth plate, and the other end of the fifth spring is against the inner wall of the inner cavity.
[0016] Preferably, a straight pipe is fixed on the first U-shaped plate, one end of the straight pipe is fixed to and connected with a connecting pipe, a bent pipe is fixed to the second U-shaped plate, one end of the bent pipe away from the second U-shaped plate is fixed to and connected with the connecting pipe, a cylinder is fixed on the extension plate, a third piston is sealingly and slidably connected inside the cylinder, a piston rod is fixed to the top of the third piston, a pressure plate is fixed to the top of the piston rod, one end of the pressure plate is fixed to the movable plate, an L-shaped air pipe is fixed to the bottom of the cylinder and connected, the L-shaped air pipe passes through the second vertical plate and is fixed to and connected with the corresponding connecting pipe.
[0017] Preferably, the secondary drive assembly includes a first piston sealingly sliding in a straight tube, a first push rod is fixed to one side of the first piston, one end of the first push rod is fixed to the first inner concave plate, second travel grooves are provided on both sides of the first inner concave plate, second convex columns are fixed on both sides of the first contact plate, the second convex columns are slidably fitted in the corresponding second travel grooves, a third spring is arranged in the first inner concave plate, one end of the third spring is abutted against the inner wall of the first inner concave plate, and the other end of the third spring is abutted against the first contact plate.
[0018] Preferably, the three-stage driving assembly includes a second piston which is sealed and slides in the curved tube, a second push rod is fixed to one side of the second piston, one end of the second push rod is fixed to the third inner concave plate, third travel grooves are provided on both sides of the third inner concave plate, third bosses are fixed on both sides of the third resistance plate, the third bosses are slidably fitted in the corresponding third travel grooves, a fourth spring is arranged in the third inner concave plate, one end of the fourth spring is against the inner wall of the third inner concave plate, and the other end of the fourth spring is against the third resistance plate.
[0019] (III) It can be seen from the above technical solutions that this application has the following beneficial effects compared with the prior art:
[0020] The present invention places four shelf columns in the corresponding second storage cavities in sequence, then places the first shelf beam in the first storage cavity, and then places the second shelf beam in the third storage cavity, and then pulls the pull rod to drive the second tooth plate to move. When the second tooth plate and the first tooth plate are separated, the movable plate is moved down to drive the rotating rod to rotate. When the rotating rod rotates, it drives the second concave plate and the second contact plate to move, so that the second contact plate clamps the shelf column in the second storage cavity, that is, the position of the shelf column is fixed.
[0021] Furthermore, in the present invention, when the movable plate moves downward, it drives the pressing plate, the piston rod, and the third piston to move downward. When the third piston moves downward, it squeezes the air in the cylinder into the L-shaped air pipe, so that the air in the L-shaped air pipe is squeezed into the connecting pipe, and the air in the connecting pipe is squeezed into the curved pipe and the straight pipe. When part of the air is squeezed into the straight pipe, the air will squeeze the first piston and drive the first piston, the first push rod, the first concave plate, and the first contact plate, so that the first contact plate clamps the first crossbeam of the shelf in the first storage cavity, and when part of the air is squeezed into the curved tube, the air will squeeze the second piston and drive the second piston, the second push rod, the third concave plate, and the third contact plate to move, so that the third contact plate clamps the second crossbeam of the shelf in the third placement cavity. In the storage cavity, that is, when the movable plate moves downward, the effect it produces is not only to make the second contact plate clamp the shelf column in the second storage cavity, but also to make the first contact plate clamp the first beam of the shelf in the first storage cavity, and to make the third contact plate clamp the second beam of the shelf in the third storage cavity, that is, the shelf column, the first beam of the shelf, and the second beam of the shelf can be fixed simultaneously and synchronously. When the shelf column, the first beam of the shelf, and the second beam of the shelf are fixed simultaneously and synchronously, the splicing of the entire frame of the shelf is completed, and the overall welding can be carried out without multiple local splicing and welding. The device can complete the positioning and splicing of the entire outer frame at one time, which is convenient for welding work and improves the efficiency of shelf welding.
[0022] Furthermore, the shelf columns, the first crossbeam of the shelf, and the second crossbeam of the shelf can be fixed simultaneously and synchronously, which can achieve precise docking without repeatedly adjusting any of the components to cause deformation and dislocation of the overall structure, especially during the welding process. Since the temperature of the welding part is high and there is internal stress, if the position of a component is fine-tuned and welded again at this time, the internal stress of the overall structure will further increase, reducing the stability of the overall structure of the shelf. Therefore, this solution can avoid fine-tuning the position of any component during welding, thereby avoiding the increase of internal stress of the overall structure after welding due to fine-tuning, and thus can improve the overall welding quality of the shelf. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0024] Figure 1 A schematic diagram of the structure of a welding device for shelf processing and production provided by the invention;
[0025] Figure 2A schematic structural diagram of another perspective of a welding device for shelf processing and production provided by the invention;
[0026] Figure 3 A schematic diagram of the partial structure of a welding device for shelf processing and production provided by the invention;
[0027] Figure 4 Provided for the invention Figure 3 The structural diagram at A in the middle;
[0028] Figure 5 A partial structural cross-sectional view of a welding device for shelf processing and production provided by the invention;
[0029] Figure 6 Provided for the invention Figure 5 The structural diagram at D in the middle;
[0030] Figure 7 A partial structural cross-sectional view of a welding device for shelf processing and production provided by the invention;
[0031] Figure 8 Provided for the invention Figure 7 The structural diagram at B in the middle;
[0032] Fig. 9 A partial structural cross-sectional view of a welding device for shelf processing and production provided by the invention;
[0033] Fig.10 Provided for the invention Fig. 9 Schematic diagram of the structure at C in the middle;
[0034] Fig.11 A partial structural cross-sectional view of a welding device for shelf processing and production provided by the invention;
[0035] Fig.12 Provided for the invention Fig.11 Schematic diagram of the structure at E in the middle.
[0036] Description of the drawings: 100, support unit; 101, outer frame; 102, support foot; 103, first mounting beam; 104, rectangular frame; 105, shelf column; 106, first shelf beam; 107, second shelf beam; 108, vertical plate; 109, horizontal plate; 110, welding equipment; 111, first spring; 112, moving sleeve; 113, chassis; 114, first connecting rod; 115, hydraulic cylinder; 116, disc; 117, first Second connecting rod; 118, support plate; 119, vertical rod; 120, limiting rod; 121, second mounting beam; 122, second vertical plate; 123, second U-shaped plate; 200, shaping unit; 201, first vertical plate; 202, first U-shaped plate; 203, first inner concave plate; 204, first contact plate; 205, first storage cavity; 206, second inner concave plate; 207, second contact plate; 208, second storage cavity; 209, limiting groove; 21 0, limit block; 211, extension plate; 212, first tooth plate; 213, moving plate; 214, first hinge seat; 215, second hinge seat; 216, rotating rod; 217, first boss; 218, first stroke groove; 219, second spring; 220, inner cavity; 221, second tooth plate; 222, pull rod; 223, cylinder; 224, curved pipe; 225, straight pipe; 226, connecting pipe; 227, L-shaped gas pipe; 228, third Spring; 229, second travel groove; 230, second convex column; 231, first push rod; 232, first piston; 233, third concave plate; 234, third contact plate; 235, fourth spring; 236, third convex column; 237, third travel groove; 238, second push rod; 239, second piston; 240, third storage chamber; 241, piston rod; 242, pressure plate; 243, through groove; 244, fifth spring; 245, third piston. DETAILED DESCRIPTION
[0037] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.
[0038] Reference Figure 1-12 :
[0039] Embodiment 1
[0040] A welding device for shelf processing and production, comprising a support unit 100 and a shaping unit 200, wherein the support unit 100 comprises an outer frame 101, wherein the four corners of the bottom of the outer frame 101 are all fixed with support feet 102, wherein two first mounting beams 103 are fixed inside the outer frame 101, wherein a rectangular frame 104 is fixed on one side of the first mounting beam 103, wherein two shelf columns 105 are slidably connected inside the rectangular frame 104, wherein a first shelf crossbeam 106 is arranged between two shelf columns 105 in the same rectangular frame 104, wherein different rectangular frames are provided between the first and second mounting beams 103, wherein the first and second mounting beams 103 are provided between the first and second mounting beams 105, wherein the first and second mounting beams 106 are provided between the first and second mounting beams 105, wherein the first and second mounting beams 103 are provided between the first and second mounting beams 103 ... A second shelf crossbeam 107 is provided between two shelf columns 105 in the rectangular frame 104. The shaping unit 200 includes two first vertical plates 201, which are respectively fixed on the corresponding first mounting beams 103. Two second inner concave plates 206 are slidably connected in the rectangular frame 104. A second abutment plate 207 is slidably connected in the second inner concave plate 206. A second storage cavity 208 for the shelf column 105 to pass through is formed between the second abutment plate 207 and the inner wall of one side of the rectangular frame 104.
[0041] A first U-shaped plate 202 is fixed on the top of the first vertical plate 201, a first inner concave plate 203 is arranged in the first U-shaped plate 202, a first abutment plate 204 is slidably connected in the first inner concave plate 203, a first storage cavity 205 for the first crossbeam 106 of the shelf to pass through is formed between the first abutment plate 204 and the inner wall of one side of the first U-shaped plate 202, two second mounting beams 121 are fixed between the two first mounting beams 103, a second vertical plate 122 is fixed on the second mounting beam 121, a second U-shaped plate 123 is fixed on the top of the second vertical plate 122, a third inner concave plate 233 is arranged in the second U-shaped plate 123, a third abutment plate 234 is slidably connected in the third inner concave plate 233, a third storage cavity 240 for the second crossbeam 107 of the shelf to pass through is formed between the third abutment plate 234 and the inner wall of one side of the second U-shaped plate 123;
[0042] A primary driving assembly for driving the second inner concave plate 206 to move is provided on one side of the first vertical plate 201. When the second inner concave plate 206 moves, the second contact plate 207 can clamp the shelf column 105 in the second storage cavity 208. A secondary driving assembly for driving the first inner concave plate 203 to move is provided on one side of the first U-shaped plate 202. When the first inner concave plate 203 moves, the first contact plate 204 can clamp the first beam 106 of the shelf in the first storage cavity 205. A tertiary driving assembly for driving the third inner concave plate 233 to move is provided on one side of the second U-shaped plate 123. When the cylinder 223 moves, the third contact plate 234 can clamp the second beam 107 of the shelf in the third storage cavity 240. When the primary driving assembly is working, it can synchronously drive the secondary driving assembly and the tertiary driving assembly to work.
[0043] Among them, a moving sleeve 112 is slidably connected to the outside of one side plate of the outer frame 101, a vertical plate 108 is fixed on the top of the moving sleeve 112, a horizontal plate 109 is fixed on the top of the vertical plate 108, a welding device 110 is arranged below the horizontal plate 109, a first spring 111 is fixed on the welding device 110, and one end of the first spring 111 away from the welding device 110 is fixed to the horizontal plate 109, and vertical poles 119 are fixed at the two corners of the top of the outer frame 101, and a limiting rod 120 is fixed between the two vertical poles 119, and the limiting rod 120 passes through the vertical plate 108, and the vertical plate 108 is positioned at the bottom of the horizontal plate 109. Sliding on the outside of the limit rod 120, a chassis 113 is arranged under the outer frame 101, and a plurality of first connecting rods 114 are fixed on the outside of the chassis 113, and one end of the first connecting rod 114 away from the chassis 113 is fixed to the corresponding supporting foot 102, and a hydraulic cylinder 115 is installed on the chassis 113, and a disc 116 is fixed to the extended end of the hydraulic cylinder 115, and a plurality of second connecting rods 117 are fixed on the outside of the disc 116, and a support plate 118 is fixed to one end of the second connecting rod 117 away from the disc 116, and the plurality of support plates 118 are respectively used to support the corresponding shelf columns 105.
[0044] Furthermore, the primary drive assembly includes an extension plate 211 fixed to the bottom of the first vertical plate 201, a first tooth plate 212 is fixed on the extension plate 211, the top of the first tooth plate 212 is fixed to the bottom of the first U-shaped plate 202, a moving plate 213 is slidably connected to the outer side of the first tooth plate 212, first hinge seats 214 are fixed on both sides of the moving plate 213, a second hinge seat 215 is fixed on the top of the second concave plate 206, a rotating rod 216 is hinged between the first hinge seat 214 and the corresponding second hinge seat 215, and the top and bottom of the second concave plate 206 are provided with There is a first travel groove 218, and first bosses 217 are fixed on the top and bottom of the second contact plate 207. The first boss 217 slides in the corresponding first travel groove 218. A second spring 219 is arranged in the second concave plate 206. One end of the second spring 219 abuts against the inner wall of the second concave plate 206, and the other end of the second spring 219 abuts against the second contact plate 207. Limiting grooves 209 are provided on the inner walls on both sides of the rectangular frame 104. Limiting blocks 210 are fixed on both sides of the second concave plate 206, and the limiting blocks 210 slide in the corresponding limiting grooves 209.
[0045] When in use, first place the four shelf columns 105 in turn into the corresponding second storage chamber 208, so that the bottom of the shelf column 105 fits with the top of the support plate 118, then place the first shelf beam 106 into the first storage chamber 205, and then place the second shelf beam 107 into the third storage chamber 240, and then pull the pull rod 222 to drive the second tooth plate 221 to move toward the inner chamber 220, at this time, the second tooth plate 221 will compress the fifth spring 244, and when the second tooth plate 221 and the first tooth plate 212 are separated, the movable plate 213 can be lowered. When the movable plate 213 moves downward, it will drive the rotating rod 216 to rotate. When the rotating rod 216 rotates, it will drive the second inner concave plate 206 and the second contact plate 207 to move, so that the second contact plate 207 clamps the shelf column 105 in the second storage cavity 208, and then release the pull rod 222. At this time, under the rebound force of the fifth spring 244, the second tooth plate 221 and the first tooth plate 212 are engaged, that is, the movable plate 213, the rotating rod 216, the second inner concave plate 206, and the second contact plate 207 are fixed, so that the positions of multiple shelf columns 105 are fixed.
[0046] Embodiment 2
[0047] A welding device for shelf processing and production, based on the first embodiment, a through groove 243 for the first tooth plate 212 to slide is provided in the movable plate 213, an inner cavity 220 is also provided in the movable plate 213, and the inner cavity 220 and the through groove 243 are connected, a second tooth plate 221 is slidably connected in the inner cavity 220, the second tooth plate 221 is meshed with the first tooth plate 212, a pull rod 222 is fixed on one side of the second tooth plate 221, the pull rod 222 passes through the movable plate 213 and slides in the movable plate 213, a fifth spring 244 is sleeved on the outer side of the pull rod 222, and one end of the fifth spring 244 is against the second tooth plate 221, and the other end of the fifth spring 244 is against the inner wall of the inner cavity 220, the first U-shaped plate A straight pipe 225 is fixed on 202, and a connecting pipe 226 is fixed to one end of the straight pipe 225 and is connected to the straight pipe 226. A bent pipe 224 is fixed on the second U-shaped plate 123, and one end of the bent pipe 224 away from the second U-shaped plate 123 is fixed to and connected to the connecting pipe 226. A cylinder 223 is fixed on the extension plate 211, and a third piston 245 is sealingly and slidably connected inside the cylinder 223. A piston rod 241 is fixed to the top of the third piston 245, and a pressure plate 242 is fixed to the top of the piston rod 241. One end of the pressure plate 242 is fixed to the movable plate 213. An L-shaped air pipe 227 is fixed to the bottom of the cylinder 223 and is connected to the L-shaped air pipe 227. The L-shaped air pipe 227 passes through the second vertical plate 122 and is fixed to and connected to the corresponding connecting pipe 226.
[0048] In addition, the secondary drive assembly includes a first piston 232 that slides in a sealed manner in the straight tube 225, a first push rod 231 is fixed to one side of the first piston 232, one end of the first push rod 231 is fixed to the first inner concave plate 203, second travel grooves 229 are provided on both sides of the first inner concave plate 203, second bosses 230 are fixed on both sides of the first contact plate 204, the second bosses 230 are slidably fitted in the corresponding second travel grooves 229, a third spring 228 is arranged in the first inner concave plate 203, one end of the third spring 228 is against the inner wall of the first inner concave plate 203, and the other end of the third spring 228 is against the first contact plate 204.
[0049] In addition, the three-stage driving assembly includes a second piston 239 that slides in a sealed manner in the curved tube 224, a second push rod 238 is fixed to one side of the second piston 239, one end of the second push rod 238 is fixed to the third inner concave plate 233, third travel grooves 237 are provided on both sides of the third inner concave plate 233, third bosses 236 are fixed on both sides of the third contact plate 234, the third bosses 236 are slidably fitted in the corresponding third travel grooves 237, a fourth spring 235 is arranged in the third inner concave plate 233, one end of the fourth spring 235 is against the inner wall of the third inner concave plate 233, and the other end of the fourth spring 235 is against the third contact plate 234.
[0050] When in use, when the movable plate 213 moves downward, it drives the pressing plate 242 downward, and when the pressing plate 242 moves downward, it drives the piston rod 241 and the third piston 245 downward, and when the third piston 245 moves downward, it squeezes the air in the cylinder 223 into the L-shaped air pipe 227, and the air in the L-shaped air pipe 227 is squeezed into the connecting pipe 226, and the air in the connecting pipe 226 is squeezed into the curved pipe 224 and the straight pipe 225. When part of the air in the connecting pipe 226 is squeezed into the straight pipe 225, the air in the straight pipe 225 squeezes the first piston 232 and drives the first piston 232 to move. When the first piston 232 moves, it drives the first push rod 231 to move, and then drives the first inner concave plate 203 and the first contact plate 204, so that the first contact plate 204 clamps the first crossbeam 106 of the shelf in the first storage cavity 205;
[0051] When part of the air in the connecting tube 226 is squeezed into the curved tube 224, the air in the curved tube 224 squeezes the second piston 239 and drives the second piston 239 to move. When the second piston 239 moves, it drives the second push rod 238 to move. When the second push rod 238 moves, it drives the third inner concave plate 233 and the third contact plate 234 to move, so that the third contact plate 234 clamps the second cross beam 107 of the shelf in the third storage cavity 240. That is, when the moving plate 213 moves downward, not only the second contact plate 207 clamps the shelf column 105, but also the second contact plate 207 clamps the shelf column 105. In the second storage cavity 208, the first contact plate 204 clamps the first shelf beam 106 in the first storage cavity 205, and the third contact plate 234 clamps the second shelf beam 107 in the third storage cavity 240, that is, the shelf column 105, the first shelf beam 106, and the second shelf beam 107 can be fixed synchronously. At this time, the shelf column 105, the first shelf beam 106, and the second shelf beam 107 form the overall frame of the shelf, and then the welding device 110 can be pulled down to perform welding;
[0052] After the welding of the first crossbeam 106, the second crossbeam 107 and the column 105 of the same layer is completed, the movable plate 213 is moved upward, so that the second contact plate 207 no longer clamps the column 105, and the first contact plate 204 no longer clamps the first crossbeam 106 of the shelf, and the third contact plate 234 no longer clamps the second crossbeam 107 of the shelf, and then the hydraulic cylinder 115 extends to drive the disc 116, the second connecting rod 117, and the support plate 118 to move upward, thereby driving the welded column 105, the first crossbeam 106 of the shelf, and the second crossbeam 107 of the shelf to move upward as a whole, and then the first crossbeam 106 and the second crossbeam 107 of the shelf that need to be newly welded are placed in the corresponding first storage cavity 205 and the third piston 245, and then the movable plate 213 is moved downward, so that the column 105 and the newly replaced first crossbeam 106 and the second crossbeam 107 of the shelf can be fixed synchronously again, and welding can be performed again.
[0053] The exemplary implementation scheme of the present disclosure is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present disclosure, various modifications and variations can be made to the above-mentioned specific embodiments, and various technical features and structures proposed in the present disclosure can be combined in various ways without exceeding the protection scope of the present disclosure, which is determined by the attached claims.
Claims
1. A welding device for shelf processing and production, characterized in that: include: A support unit (100) comprises an outer frame (101), wherein four corners of the bottom of the outer frame (101) are all fixed with support feet (102), two first mounting beams (103) are fixed inside the outer frame (101), a rectangular frame (104) is fixed on one side of the first mounting beam (103), two shelf columns (105) are slidably connected inside the rectangular frame (104), a first shelf crossbeam (106) is arranged between two shelf columns (105) in the same rectangular frame (104), and a second shelf crossbeam (107) is arranged between two shelf columns (105) in different rectangular frames (104); A shaping unit (200) comprises two first vertical plates (201), the two first vertical plates (201) are respectively fixed on corresponding first mounting beams (103), two second inner concave plates (206) are slidably connected in the rectangular frame (104), a second contact plate (207) is slidably connected in the second inner concave plate (206), a second storage cavity (208) for the shelf column (105) to pass through is formed between the second contact plate (207) and the inner wall of one side of the rectangular frame (104), a first U-shaped plate (202) is fixed on the top of the first vertical plate (201), a first inner concave plate (203) is arranged in the first U-shaped plate (202), a first contact plate (204) is slidably connected in the first inner concave plate (203), and the first contact plate (204) is slidably connected in the first inner concave plate (204), and the second contact plate (207) and the inner wall of one side of the rectangular frame (104) form a second storage cavity (208) for the shelf column (105) to pass through. A first storage cavity (205) for the first cross beam (106) of the shelf to pass through is formed between a contact plate (204) and an inner wall of one side of the first U-shaped plate (202); two second mounting beams (121) are fixed between the two first mounting beams (103); a second vertical plate (122) is fixed on the second mounting beam (121); a second U-shaped plate (123) is fixed on the top of the second vertical plate (122); a third concave plate (233) is arranged in the second U-shaped plate (123); a third contact plate (234) is slidably connected in the third concave plate (233); a third storage cavity (240) for the second cross beam (107) of the shelf to pass through is formed between the third contact plate (234) and an inner wall of one side of the second U-shaped plate (123); A primary drive assembly for driving the second concave plate (206) to move is provided on one side of the first vertical plate (201); when the second concave plate (206) moves, the second contact plate (207) can clamp the shelf column (105) in the second storage cavity (208); a secondary drive assembly for driving the first concave plate (203) to move is provided on one side of the first U-shaped plate (202); when the first concave plate (203) moves, the first contact plate (204) can clamp the first crossbeam (106) of the shelf in the first storage cavity (205); a tertiary drive assembly for driving the third concave plate (233) to move is provided on one side of the second U-shaped plate (123); when the cylinder (223) moves, the third contact plate (234) can clamp the second crossbeam (107) of the shelf in the third storage cavity (240); when the primary drive assembly is in operation, the secondary drive assembly and the tertiary drive assembly can be driven to operate synchronously.
2. A welding device for shelf processing and production according to claim 1, characterized in that: A movable sleeve (112) is slidably connected to the outside of one side plate of the outer frame (101); a vertical plate (108) is fixed to the top of the movable sleeve (112); a horizontal plate (109) is fixed to the top of the vertical plate (108); a welding device (110) is arranged below the horizontal plate (109); a first spring (111) is fixed to the welding device (110); and one end of the first spring (111) away from the welding device (110) is fixed to the horizontal plate (109).
3. A welding device for shelf processing and production according to claim 2, characterized in that: Vertical poles (119) are fixed at two corners of the top of the outer frame (101), and a limiting rod (120) is fixed between the two vertical poles (119). The limiting rod (120) passes through the vertical plate (108), and the vertical plate (108) is located outside the limiting rod (120) and slides.
4. A welding device for shelf processing and production according to claim 1, characterized in that: A chassis (113) is arranged below the outer frame (101), a plurality of first connecting rods (114) are fixed on the outer side of the chassis (113), one end of the first connecting rod (114) away from the chassis (113) is fixed to the corresponding supporting foot (102), a hydraulic cylinder (115) is installed on the chassis (113), a disc (116) is fixed on the extended end of the hydraulic cylinder (115), a plurality of second connecting rods (117) are fixed on the outer side of the disc (116), a support disc (118) is fixed on the end of the second connecting rod (117) away from the disc (116), and the plurality of support discs (118) are respectively used to support corresponding shelf columns (105).
5. A welding device for shelf processing and production according to claim 1, characterized in that: The primary drive assembly comprises an extension plate (211) fixed to the bottom of the first vertical plate (201), a first tooth plate (212) being fixed on the extension plate (211), the top of the first tooth plate (212) being fixed to the bottom of the first U-shaped plate (202), a movable plate (213) being slidably connected to the outer side of the first tooth plate (212), first hinge seats (214) being fixed on both sides of the movable plate (213), a second hinge seat (215) being fixed on the top of the second concave plate (206), and a rotating rod (216) being hingedly connected between the first hinge seat (214) and the corresponding second hinge seat (215).
6. A welding device for shelf processing and production according to claim 1, characterized in that: The second concave plate (206) is provided with a first travel groove (218) at the top and bottom, the second contact plate (207) is fixed with a first convex column (217) at the top and bottom, the first convex column (217) is slidably fitted in the corresponding first travel groove (218), a second spring (219) is arranged in the second concave plate (206), one end of the second spring (219) is against the inner wall of the second concave plate (206), and the other end of the second spring (219) is against the second contact plate (207), the inner walls on both sides of the rectangular frame (104) are provided with limiting grooves (209), and limiting blocks (210) are fixed on both sides of the second concave plate (206), and the limiting blocks (210) are slidably fitted in the corresponding limiting grooves (209).
7. A welding device for shelf processing and production according to claim 5, characterized in that: The movable plate (213) is provided with a through groove (243) for the first tooth plate (212) to slide, and the movable plate (213) is also provided with an inner cavity (220), and the inner cavity (220) and the through groove (243) are connected, and a second tooth plate (221) is slidably connected in the inner cavity (220), and the second tooth plate (221) and the first tooth plate (212) are meshed with each other, and a pull rod (222) is fixed on one side of the second tooth plate (221), and the pull rod (222) passes through the movable plate (213) and slides in the movable plate (213), and a fifth spring (244) is sleeved on the outer side of the pull rod (222), and one end of the fifth spring (244) is against the second tooth plate (221), and the other end of the fifth spring (244) is against the inner wall of the inner cavity (220).
8. A welding device for shelf processing and production according to claim 7, characterized in that: A straight tube (225) is fixed on the first U-shaped plate (202), one end of the straight tube (225) is fixed to and connected with a connecting tube (226), a curved tube (224) is fixed on the second U-shaped plate (123), one end of the curved tube (224) away from the second U-shaped plate (123) is fixed to and connected with the connecting tube (226), a cylinder (223) is fixed on the extension plate (211), and a sealing sliding connection is formed inside the cylinder (223). A third piston (245) is provided, a piston rod (241) is fixed on the top of the third piston (245), a pressure plate (242) is fixed on the top of the piston rod (241), one end of the pressure plate (242) is fixed to the movable plate (213), an L-shaped air pipe (227) is fixed to the bottom of the cylinder (223) and is connected, the L-shaped air pipe (227) passes through the second vertical plate (122) and is fixed and connected to the corresponding connecting pipe (226).
9. A welding device for shelf processing and production according to claim 8, characterized in that: The secondary drive assembly comprises a first piston (232) sealingly sliding in a straight tube (225); a first push rod (231) is fixed to one side of the first piston (232); one end of the first push rod (231) is fixed to a first inner concave plate (203); second travel grooves (229) are provided on both sides of the first inner concave plate (203); second convex columns (230) are fixed to both sides of the first contact plate (204); the second convex columns (230) are slidably fitted in corresponding second travel grooves (229); a third spring (228) is provided in the first inner concave plate (203); one end of the third spring (228) is abutted against an inner wall of the first inner concave plate (203); and the other end of the third spring (228) is abutted against the first contact plate (204).
10. A welding device for shelf processing and production according to claim 9, characterized in that: The three-stage drive assembly comprises a second piston (239) sealingly sliding in the curved tube (224); a second push rod (238) is fixed on one side of the second piston (239); one end of the second push rod (238) is fixed to the third inner concave plate (233); third travel grooves (237) are provided on both sides of the third inner concave plate (233); third convex columns (236) are fixed on both sides of the third contact plate (234); the third convex columns (236) are slidably matched in the corresponding third travel grooves (237); a fourth spring (235) is arranged in the third inner concave plate (233); one end of the fourth spring (235) is against the inner wall of the third inner concave plate (233); and the other end of the fourth spring (235) is against the third contact plate (234).
Citation Information
Patent Citations
Goods shelf cross beam welding device
CN118357622A
Welding equipment for manufacturing steel pipe goods shelf
CN118650342A
Welding tool and method of medium carbon steel hollow step bar
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CN214770013U