Automatic welding equipment for metal processing

By designing protective bucket covers and protective gas tanks in welding equipment, combining automatic cleaning and automatic control of inert gas, the problems of welding slag drop and inert gas waste are solved, and efficient welding process and good welding results are achieved.

CN119703497AInactive Publication Date: 2025-03-28洪湖市洪武金属结构有限公司

Patent Information

Application Number
CN202411106168.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the welding process of existing welding equipment, the welding slag drop range is large, and the welding slag is prone to adhere to the surface of the welding gun head, resulting in high cleaning pressure; at the same time, the control switch system of inert gas is independent of the welding system, which makes it difficult for the gas to synchronize the switch with the welding system, and there is a waste problem.

Method used

An automatic welding equipment for metal processing was designed, using a protective bucket cover to limit the welding slag, and the automatic cleaning of the welding gun head was achieved through an electric telescopic rod; at the same time, an inert gas was used to rush into the protective bucket cover during the welding process to reduce oxidation, and the solenoid valve was controlled by touching the switch to realize automatic charging and discharging of the inert gas.

Benefits of technology

It effectively limits the drop range of welding slag, simplifies the cleaning process after welding, reduces welding oxidation, improves welding effect, and realizes the efficient use of inert gas, reducing waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses automatic welding equipment for metal machining, and relates to the technical field of metal welding, the automatic welding equipment comprises a base, a fixed plate is fixedly mounted on the outer wall of the top of the base, a movable plate is slidably connected to the outer wall of the top of the base, and a welding assembly is arranged at the middle end of the top of the base; a second electric telescopic rod is controlled to be started, a welding gun head can be pushed to penetrate through a protection hopper cover, and butt-jointed metal pipes are welded; by means of the arranged protection hopper cover, welding slag generated by welding can be limited, the welding slag is prevented from falling off in a large range, and on the other hand, the cleaning assembly can conveniently clean the welding slag; meanwhile, the protection gas tank is arranged, inert gas can be injected into the protection hopper cover in the welding process, and therefore the situation of welding oxidation is reduced, and the welding effect is guaranteed; and meanwhile, after welding is completed, when the welding gun head is drawn back, the welding gun head can pass through the through opening, the surface of the welding gun head is scraped through the through opening, and therefore automatic cleaning of the surface of the welding gun head is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of metal welding, in particular to automatic welding equipment for metal processing. Background Art

[0002] Metal pipe welding is a process for connecting two or more metal pipes. It is widely used in construction, machinery manufacturing, petrochemical and other industries. The choice of welding method depends on factors such as the type of pipe, the diameter of the pipe, the required strength and cost. Common welding methods include gas welding, arc welding, resistance welding, laser welding, tungsten inert gas welding and plasma arc welding. Most existing welding equipment does not limit the welding slag generated by welding, resulting in a large range of welding slag falling.

[0003] After searching, the Chinese patent with publication number CN218575224U discloses a metal tube welding tool and a metal tube welding device, including: a base, two fixing parts, two driven gears, two driving gears, a rotating shaft and a welding machine. When the above-mentioned metal tube welding tool and metal tube welding device are actually used, the two chucks are rotatably connected with the fixing parts one by one. When the rotating shaft is rotated, the rotating shaft drives the two driving gears to rotate synchronously, the two driving gears drive the corresponding driven gears to rotate synchronously, and the two driven gears drive the corresponding chucks to rotate synchronously. When the two chucks rotate synchronously, they drive the two corresponding clamped metal tubes to rotate synchronously and coaxially. In this way, the two metal tubes to be welded have higher synchronization when rotating, and then the uniformity of the weld thickness can be better when the two metal tubes are welded by the welding machine, so as to improve the welding quality.

[0004] Based on the above search and combined with the prior art, we found that:

[0005] During the welding process of current welding equipment, the welding slag generated during welding has a large falling range due to the lack of restrictions. During welding, the welding slag is also easily attached to the surface of the welding gun, which leads to a high subsequent cleaning pressure. On the other hand, inert gas is currently introduced during the welding process to reduce the degree of welding oxidation, but the control switch system of the inert gas is independent of the welding system. Therefore, in actual operation, the inert gas is not easy to be switched on and off synchronously with the welding system. For example, the inert gas is generally introduced first, and then the welding operation is performed, which will result in a certain waste of inert gas, so there are limitations. Summary of the invention

[0006] The object of the present invention is to provide an automatic welding device for metal processing to solve the problems raised in the above background technology.

[0007] The technical solution of the present invention is: an automatic welding device for metal processing, comprising a base, a fixed plate is fixedly installed on the top outer wall of the base and a movable plate is slidably connected, and a welding assembly is arranged at the top middle end of the base;

[0008] The welding assembly comprises a pair of fixed brackets fixedly mounted on the outer wall of the top of the base, and an extension ring plate is rotatably mounted inside the fixed brackets, and an inner rotating cylinder is fixedly mounted on the inner side walls of the two extension ring plates, and an arc-surface inner ring plate is fixedly mounted on the inner peripheral wall of the inner rotating cylinder, and a symmetrically arranged electric telescopic rod 1 and an electric telescopic rod 2 are fixedly mounted on the inner rotating cylinder and the arc-surface inner ring plate, and a plurality of fixed vertical rods distributed at equal distances are fixedly mounted at the inner peripheral wall of the inner rotating cylinder near the electric telescopic rod 2, and a protective bucket cover is fixedly mounted on the ends of the plurality of fixed vertical rods, a through opening is opened at the center of the top circle of the protective bucket cover, and the inner diameter of the through opening is adapted to the outer diameter of the welding gun head, wherein a protective gas tank is arranged on one side of the two fixed vertical rods, and a pair of fixed hoop frames are fixedly mounted on the outer peripheral walls of the two protective gas tanks, and the fixed hoop frames are fixedly connected to adjacent fixed vertical rods;

[0009] A cleaning assembly is provided at the end of the extension rod of the electric telescopic rod 1;

[0010] Both the fixed plate and the movable plate are provided with tooling components.

[0011] Preferably, the top ends of the two protective gas tanks are fixedly connected with an inflation pipe, and a one-way air valve is fixedly installed on the inflation pipe, the bottom ends of the two protective gas tanks are fixedly connected with an air outlet bottom pipe, and the end of the air outlet bottom pipe is connected to the inside of the protective bucket cover, the two air outlet bottom pipes are fixedly installed with an electromagnetic valve, and the bottom end of the protective bucket cover is fixedly installed with evenly distributed sealing brushes.

[0012] Preferably, a support platform is fixedly mounted on the base, and a control panel is fixedly mounted on the support platform, recesses are provided on both sides of the inner circumferential wall of the through opening, and touch switches are fixedly mounted in the two recesses, and the solenoid valve is electrically connected to the control panel via the touch switch.

[0013] Preferably, a collecting box is placed on one side of the top outer wall of the base close to the extension ring plate, a servo motor is fixedly installed between the two fixed brackets, and a worm gear 2 is fixedly installed on the output shaft of the servo motor, a worm gear end 2 is fixedly provided on the outer peripheral wall of the inner rotating cylinder, and the worm gear 2 and the worm gear end 2 are meshed with each other, and the lead angle between the worm gear 2 and the worm gear end 2 is smaller than the friction angle.

[0014] Preferably, a pair of hydraulic rods are fixedly mounted on the base, and the extension rod ends of the two hydraulic rods are fixedly connected to one side of the movable plate.

[0015] Preferably, the cleaning assembly includes a cavity plate fixedly mounted on one end of the electric telescopic rod, and a cleaning brush head is slidably mounted on the top of the cavity plate, an end plate is fixedly mounted on the bottom end of the cleaning brush head, and the end plate is an annular structure, a plurality of guide rods are fixedly mounted on the end plate, and the guide rods are distributed in an annular array, guide tubes are fixedly mounted on the upper and lower inner walls of the cavity plate, and a small vibration motor is fixedly mounted on the bottom end of the end plate.

[0016] Preferably, the guide rod is slidably connected to the guide tube, a vibration spring is sleeved on the outer side of the guide rod, and two ends of the vibration spring are fixedly connected to the end plate and the guide tube respectively.

[0017] Preferably, the tooling assembly includes a tooling cylinder fixedly mounted on a fixed plate and a movable plate, and the two tooling cylinders are coaxially arranged, a top frame is fixedly mounted on one side of the outer peripheral wall of the two tooling cylinders, and a drive motor is fixedly mounted on one side of the top frame, a torque sensor is fixedly mounted on the output shaft of the drive motor, and a worm gear is fixedly mounted on the other side of the torque sensor.

[0018] Preferably, a rotating plate is rotatably mounted on the outer circumferential wall of the two tooling barrels, a worm gear end one is fixedly provided on the outer circumferential wall of the rotating plate, and the worm gear end one and the worm one are meshed with each other, and the lead angle between the worm gear end one and the worm one is smaller than the friction angle.

[0019] Preferably, an outer wall on one side of the rotating plate is fixedly provided with evenly distributed rack ring ends, and a plurality of equally distributed threaded push rods are threadedly connected to the two tooling cylinders, and driven gears are fixedly installed at the ends of the threaded push rods, and the driven gears are meshed with the rack ring ends.

[0020] The present invention provides an automatic welding device for metal processing by improvement, which has the following improvements and advantages compared with the prior art:

[0021] First, the present invention controls and starts the electric telescopic rod 2, which can push the welding gun head through the protective bucket cover and perform welding on the butted metal pipe; the protective bucket cover can be used to limit the welding slag generated by welding to prevent the welding slag from falling on a large scale, and on the other hand, it is also convenient for the cleaning components to clean it; at the same time, the protective gas tank can be used to flush inert gas into the protective bucket cover during welding, thereby reducing welding oxidation and ensuring the welding effect; at the same time, after welding is completed, the welding gun head can pass through the through port when it is withdrawn, and the through port can be used to scrape the surface of the welding gun head, thereby realizing automatic cleaning of the surface of the welding gun head;

[0022] Secondly, when the welding gun head passes through the through opening, the outer wall of the welding gun head can contact the touch switch, thereby connecting the circuit of the solenoid valve and opening the solenoid valve, so that the gas inside the protective gas tank can pass into the protective bucket cover through the gas outlet bottom pipe; and when the welding gun head is in the process of retraction, it can contact the touch switch again, thereby controlling the closing of the solenoid valve, thereby realizing the automatic charging and discharging of the inert gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall first-view stereoscopic structure of the present invention;

[0025] Figure 2 It is a schematic diagram of the overall second viewing angle stereoscopic structure of the present invention;

[0026] Figure 3 It is a side view structural schematic diagram of the present invention;

[0027] Figure 4 It is a schematic diagram of the three-dimensional structure of the tooling barrel of the present invention;

[0028] Figure 5 It is a schematic diagram of the cutaway structure of the inner rotating drum and the arc-surface inner ring plate of the present invention;

[0029] Figure 6 For the present invention Figure 5 The enlarged structural diagram at A in the middle;

[0030] Figure 7 For the present invention Figure 6 The enlarged structural diagram at B in the middle;

[0031] Figure 8 It is a schematic diagram of the fixing bracket structure of the present invention;

[0032] Fig. 9 It is a schematic diagram of the three-dimensional structure of the protective gas tank of the present invention.

[0033] Reference numerals:

[0034] 1. Base; 101. Fixed plate; 102. Movable plate; 103. Hydraulic rod; 2. Collecting box; 3. Fixed bracket; 301. Inner rotating drum; 302. Extended ring plate; 303. Arc inner ring plate; 304. Servo motor; 305. Worm 2; 306. Worm gear end 2; 307. Fixed vertical rod; 4. Tooling cylinder; 401. Threaded rod; 402. Driven gear; 403. Top frame; 404. Driving motor; 405. Torque sensor; 406. Worm 1; 5. Rotating plate; 501. Worm gear End one; 502, rack ring end; 6, support platform; 601, control panel; 7, electric telescopic rod one; 8, electric telescopic rod two; 801, welding gun head; 9, protective gas tank; 901, fixed hoop frame; 902, air outlet bottom pipe; 903, solenoid valve; 10, protective bucket cover; 11, sealing brush; 12, touch switch; 13, through port; 14, cavity plate; 15, cleaning brush head; 16, end plate; 17, guide tube; 18, guide rod; 19, vibration spring; 20, inflation tube; 21, one-way air valve. DETAILED DESCRIPTION

[0035] The present invention is described in detail below, and the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] The present invention provides an automatic welding device for metal processing through improvement. The technical solution of the present invention is:

[0037] like Figures 1 to 9 As shown, an embodiment of the present invention provides an automatic welding device for metal processing, including a base 1, a fixed plate 101 is fixedly installed on the top outer wall of the base 1 and a movable plate 102 is slidably connected, and a welding assembly is arranged at the top middle end of the base 1; the arranged welding assembly is used for performing circular welding on the metal pipe.

[0038] The welding assembly includes a pair of fixed brackets 3 fixedly mounted on the top outer wall of the base 1, and an extension ring plate 302 is rotatably mounted inside the fixed brackets 3, and an inner rotating cylinder 301 is fixedly mounted on the inner side walls of the two extension ring plates 302, and an arc-surface inner ring plate 303 is fixedly mounted on the inner peripheral wall of the inner rotating cylinder 301, and a symmetrically arranged electric telescopic rod 1 7 and an electric telescopic rod 2 8 are fixedly mounted on the inner rotating cylinder 301 and the arc-surface inner ring plate 303, and a plurality of fixed vertical rods 307 distributed at equal distances are fixedly mounted on the inner peripheral wall of the inner rotating cylinder 301 near the electric telescopic rod 2 8, and a protective bucket cover 10 is fixedly mounted on the ends of the plurality of fixed vertical rods 307, and a through hole 13 is opened at the center of the top of the protective bucket cover 10 , and the inner diameter of the through port 13 is adapted to the outer diameter of the welding gun head 801, wherein a protective gas tank 9 is provided on one side of the two fixed vertical rods 307, and a pair of fixed hoop frames 901 are fixedly installed on the outer peripheral walls of the two protective gas tanks 9, and the fixed hoop frames 901 are fixedly connected to the adjacent fixed vertical rods 307; through the above structure, the electric telescopic rod 28 is controlled to start, so as to push the welding gun head 801 through the protective bucket cover 10 and perform welding on the butted metal pipe; the protective bucket cover 10 is provided to limit the welding slag generated by welding; at the same time, the protective gas tank 9 is provided to flush inert gas into the protective bucket cover 10 during welding, thereby reducing the situation of welding oxidation and ensuring the welding effect;

[0039] Meanwhile, after welding is completed, when the welding gun tip 801 is withdrawn, it can pass through the through opening 13 and use the through opening 13 to scrape the surface of the welding gun tip 801 , thereby achieving automatic cleaning of the surface of the welding gun tip 801 .

[0040] A cleaning component is provided at the end of the extension rod of the electric telescopic rod 7; the cleaning component is used to wipe and clean the weld after welding.

[0041] Both the fixed plate 101 and the movable plate 102 are provided with tooling components, and the provided tooling components are used to clamp and fix the metal pipe.

[0042] As a further solution of the present invention, the top ends of the two protective gas tanks 9 are fixedly connected with an inflation pipe 20, and a one-way gas valve 21 is fixedly installed on the inflation pipe 20, the bottom ends of the two protective gas tanks 9 are fixedly connected with an air outlet bottom pipe 902, and the end of the air outlet bottom pipe 902 is connected to the inside of the protective bucket cover 10, and an electromagnetic valve 903 is fixedly installed on the two air outlet bottom pipes 902, and the bottom end of the protective bucket cover 10 is fixedly installed with evenly distributed sealing brushes 11; the provided sealing brushes 11 can improve the sealing between the protective bucket cover 10 and the surface of the metal tube and reduce the escape of inert gas; when the protective gas tank 9 is actually used, an external inflation system can be used to flush inert gas into the interior of the protective gas tank 9 through the inflation pipe 20.

[0043] Furthermore, a support platform 6 is fixedly installed on the base 1, and a control panel 601 is fixedly installed on the support platform 6. Recesses are provided on both sides of the inner wall of the through opening 13, and touch switches 12 are fixedly installed in the two recesses. The solenoid valve 903 is electrically connected to the control panel 601 through the touch switch 12.

[0044] Through the above structure, when the welding gun head 801 passes through the opening 13, the outer wall of the welding gun head 801 can contact the touch switch 12, thereby connecting the circuit of the solenoid valve 903 and opening the solenoid valve 903, so that the gas inside the protective gas tank 9 can pass into the protective bucket cover 10 through the gas outlet bottom pipe 902; and when the welding gun head 801 is in the process of retraction, it can contact the touch switch 12 again, thereby controlling the closing of the solenoid valve 903, thereby realizing the automatic charging and discharging of the inert gas.

[0045] As a further solution of the present invention, a collecting box 2 is placed on one side of the top outer wall of the base 1 close to the extension ring plate 302, a servo motor 304 is fixedly installed between the two fixed brackets 3, and a worm 305 is fixedly installed on the output shaft of the servo motor 304, a worm gear end 306 is fixedly arranged on the outer peripheral wall of the inner rotating drum 301, and the worm 305 and the worm gear end 306 are meshed with each other, and the lead angle between the worm 305 and the worm gear end 306 is smaller than the friction angle; this arrangement can improve the rotation stability of the inner rotating drum 301.

[0046] Through the above structure, when the servo motor 304 is controlled to start, it can drive the inner rotating cylinder 301 to rotate after being driven by the worm 305 and the worm wheel end 306, thereby realizing circumferential welding.

[0047] As a further solution of the present invention, a pair of hydraulic rods 103 are fixedly installed on the base 1, and the extension rod ends of the two hydraulic rods 103 are fixedly connected to one side of the movable plate 102; the movable plate 102 can be driven by the set hydraulic rods 103, thereby realizing the docking of the metal pipes to be welded.

[0048] As a further solution of the present invention, the cleaning component includes a cavity plate 14 fixedly mounted on the end of an electric telescopic rod 7, and a cleaning brush head 15 is slidably mounted on the top of the cavity plate 14, an end plate 16 is fixedly mounted on the bottom end of the cleaning brush head 15, and the end plate 16 is an annular structure, a plurality of guide rods 18 are fixedly mounted on the end plate 16, and the guide rods 18 are distributed in an annular array, guide tubes 17 are fixedly mounted on the upper and lower inner walls of the cavity plate 14, and a small vibration motor is fixedly mounted on the bottom end of the end plate 16.

[0049] Furthermore, the guide rod 18 is slidably connected to the guide tube 17 , and a vibration spring 19 is sleeved on the outer side of the guide rod 18 , and two ends of the vibration spring 19 are fixedly connected to the end plate 16 and the guide tube 17 respectively.

[0050] Through the above structure, when performing welding operation, the electric telescopic rod 7 can be controlled to start, and the cavity plate 14 can be pushed to move upward, so that the cleaning brush head 15 can contact the weld to achieve cleaning of the weld; at the same time, when the small vibration motor is controlled to start, it can cooperate with the set vibration spring 19 to drive the cleaning brush head 15 to vibrate, thereby achieving the purpose of improving the cleaning effect of the metal pipe weld.

[0051] As a further solution of the present invention, the tooling assembly includes a tooling cylinder 4 fixedly mounted on the fixed plate 101 and the movable plate 102, and the two tooling cylinders 4 are coaxially arranged, a top frame 403 is fixedly mounted on one side of the outer peripheral wall of the two tooling cylinders 4, and a drive motor 404 is fixedly mounted on one side of the top frame 403, a torque sensor 405 is fixedly mounted on the output shaft of the drive motor 404, and a worm 406 is fixedly mounted on the other side of the torque sensor 405.

[0052] Furthermore, a rotating plate 5 is rotatably mounted on the outer peripheral wall of the two tooling barrels 4, and a worm gear end 501 is fixedly arranged on the outer peripheral wall of the rotating plate 5, and the worm gear end 501 and the worm 406 are meshed with each other, and the lead angle between the worm gear end 501 and the worm 406 is smaller than the friction angle.

[0053] Through the above structure, when the driving motor 404 is controlled to start, the rotating plate 5 can be driven to rotate through the transmission action of the worm 406 and the worm wheel end 501; at the same time, the torque sensor 405 is set to effectively control the pressing force of the subsequent threaded pressing rod 401 to avoid excessive pressing force, thereby causing damage to the surface of the metal pipe.

[0054] Furthermore, a uniformly distributed rack ring end 502 is fixedly provided on the outer wall of one side of the rotating plate 5, and a plurality of equally distributed threaded push rods 401 are threadedly connected to the two tooling cylinders 4, and the ends of the threaded push rods 401 are fixedly installed with driven gears 402, and the driven gears 402 are meshed with the rack ring end 502; it should be noted that a rubber push head is fixedly installed on the end of each threaded push rod 401.

[0055] Through the above structure, when the rotating plate 5 rotates, it can drive the multiple threaded push rods 401 to rotate synchronously through the transmission action of the rack ring end 502 and the driven gear 402, and use the multiple threaded push rods 401 to press and fix the metal pipe.

[0056] The specific working method is: when in use, two metal pipes to be welded are placed inside two tooling barrels 4, and the driving motor 404 is controlled to start, and the rotating plate 5 is driven to rotate through the transmission action of the worm 406 and the worm wheel end 501; when the rotating plate 5 is rotating, the transmission action of the rack ring end 502 and the driven gear 402 drives the multiple threaded push rods 401 to rotate synchronously, and the multiple threaded push rods 401 are used to press and fix the metal pipes, and the torque sensor 405 is set to effectively control the subsequent pressing force of the threaded push rods 401 to avoid excessive pressing force, thereby causing damage to the surface of the metal pipe;

[0057] After completion, the movable plate 102 is driven by the hydraulic rod 103, so as to achieve the docking of the metal pipes to be welded; the electric telescopic rod 8 is controlled to start, the welding gun head 801 is pushed through the protective bucket cover 10, and the butted metal pipes are welded; the protective bucket cover 10 is used to limit the welding slag generated by welding; at the same time, the protective gas tank 9 is set to flush inert gas into the protective bucket cover 10 during the welding process, so as to reduce the oxidation of welding and ensure the welding effect; at the same time, after the welding is completed, the welding gun head 801 passes through the through port 13 when it is withdrawn, and the through port 13 is used to scrape the surface of the welding gun head 801, so as to achieve automatic cleaning of the surface of the welding gun head 801;

[0058] When the welding gun head 801 passes through the opening 13, the outer wall of the welding gun head 801 abuts against the touch switch 12, thereby connecting the circuit of the electromagnetic valve 903 and opening the electromagnetic valve 903, so that the gas inside the protective gas tank 9 passes into the protective bucket cover 10 through the gas outlet bottom pipe 902; and when the welding gun head 801 is in the process of retracting, it abuts against the touch switch 12 again, thereby controlling the closing of the electromagnetic valve 903, thereby realizing the automatic charging and discharging of the inert gas;

[0059] When performing welding operations, the electric telescopic rod 7 can be controlled to start, and the cavity plate 14 can be pushed to move upward, so that the cleaning brush head 15 can contact the weld to achieve cleaning of the weld; at the same time, when the small vibration motor is controlled to start, the vibration spring 19 is provided to drive the cleaning brush head 15 to vibrate, thereby achieving the purpose of improving the cleaning effect of the metal pipe weld.

[0060] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic welding device for metal processing, comprising a base (1), a fixed plate (101) fixedly mounted on the top outer wall of the base (1) and a movable plate (102) slidably connected thereto, characterized in that: A welding assembly is provided at the top middle end of the base (1); The welding assembly comprises a pair of fixed brackets (3) fixedly mounted on the outer wall of the top of the base (1), and an extension ring plate (302) is rotatably mounted inside the fixed brackets (3), and an inner rotating cylinder (301) is fixedly mounted on the inner side walls of the two extension ring plates (302), and an arc surface inner ring plate (303) is fixedly mounted on the inner peripheral wall of the inner rotating cylinder (301), and a symmetrically arranged electric telescopic rod 1 (7) and an electric telescopic rod 2 (8) are fixedly mounted on the inner rotating cylinder (301) and the arc surface inner ring plate (303), and the inner peripheral wall of the inner rotating cylinder (301) is close to the electric telescopic rod 2 (8). A plurality of fixed vertical rods (307) distributed at equal distances are fixedly installed at the positions, and a protective bucket cover (10) is fixedly installed at the ends of the plurality of fixed vertical rods (307), a through opening (13) is opened at the center of the top circle of the protective bucket cover (10), and the inner diameter of the through opening (13) is adapted to the outer diameter of the welding gun head (801), wherein a protective gas tank (9) is provided on one side of two of the fixed vertical rods (307), and a pair of fixed hoop frames (901) are fixedly installed on the outer peripheral walls of the two protective gas tanks (9), and the fixed hoop frames (901) are fixedly connected to adjacent fixed vertical rods (307); The extension rod end of the electric telescopic rod 1 (7) is provided with a cleaning assembly; Both the fixed plate (101) and the movable plate (102) are provided with tooling components.

2. The automatic welding equipment for metal processing according to claim 1, characterized in that: The top ends of the two protective gas tanks (9) are fixedly connected to an inflation pipe (20), and a one-way air valve (21) is fixedly installed on the inflation pipe (20); the bottom ends of the two protective gas tanks (9) are fixedly connected to an air outlet bottom pipe (902), and the end of the air outlet bottom pipe (902) is connected to the inside of the protective bucket cover (10); the two air outlet bottom pipes (902) are fixedly installed with an electromagnetic valve (903); and the bottom end of the protective bucket cover (10) is fixedly installed with evenly distributed sealing brushes (11).

3. The automatic welding equipment for metal processing according to claim 2, characterized in that: A support platform (6) is fixedly mounted on the base (1), and a control panel (601) is fixedly mounted on the support platform (6). Notches are provided on both sides of the inner wall of the through opening (13), and touch switches (12) are fixedly mounted in the two notches. The solenoid valve (903) is electrically connected to the control panel (601) via the touch switch (12).

4. The automatic welding equipment for metal processing according to claim 1, characterized in that: A collecting box (2) is placed on one side of the top outer wall of the base (1) close to the extension ring plate (302), a servo motor (304) is fixedly installed between the two fixed brackets (3), and a worm gear (305) is fixedly installed on the output shaft of the servo motor (304), a worm gear end (306) is fixedly arranged on the outer peripheral wall of the inner rotating cylinder (301), and the worm gear (305) and the worm gear end (306) are meshed with each other, and the lead angle between the worm gear (305) and the worm gear end (306) is smaller than the friction angle.

5. The automatic welding equipment for metal processing according to claim 1, characterized in that: A pair of hydraulic rods (103) are fixedly mounted on the base (1), and the extension rod ends of the two hydraulic rods (103) are fixedly connected to one side of the movable plate (102).

6. The automatic welding equipment for metal processing according to claim 1, characterized in that: The cleaning assembly comprises a cavity plate (14) fixedly mounted on the end of one end of an electric telescopic rod (7), and a cleaning brush head (15) is slidably mounted on the top of the cavity plate (14), an end plate (16) is fixedly mounted on the bottom end of the cleaning brush head (15), and the end plate (16) is an annular structure, a plurality of guide rods (18) are fixedly mounted on the end plate (16), and the guide rods (18) are distributed in an annular array, guide tubes (17) are fixedly mounted on the upper and lower inner walls of the cavity plate (14), and a small vibration motor is fixedly mounted on the bottom end of the end plate (16).

7. The automatic welding equipment for metal processing according to claim 6, characterized in that: The guide rod (18) is slidably connected to the guide tube (17), a vibration spring (19) is sleeved on the outer side of the guide rod (18), and two ends of the vibration spring (19) are respectively fixedly connected to the end plate (16) and the guide tube (17).

8. The automatic welding equipment for metal processing according to claim 1, characterized in that: The tooling assembly comprises a tooling cylinder (4) fixedly mounted on a fixed plate (101) and a movable plate (102), and the two tooling cylinders (4) are coaxially arranged, a top frame (403) is fixedly mounted on one side of the outer peripheral wall of the two tooling cylinders (4), and a driving motor (404) is fixedly mounted on one side of the top frame (403), a torque sensor (405) is fixedly mounted on the output shaft of the driving motor (404), and a worm gear (406) is fixedly mounted on the other side of the torque sensor (405).

9. The automatic welding equipment for metal processing according to claim 8, characterized in that: A rotating plate (5) is rotatably mounted on the outer peripheral walls of the two tooling barrels (4), a worm wheel end (501) is fixedly arranged on the outer peripheral wall of the rotating plate (5), and the worm wheel end (501) and the worm gear (406) are meshed with each other, and the lead angle between the worm wheel end (501) and the worm gear (406) is smaller than the friction angle.

10. The automatic welding equipment for metal processing according to claim 9, characterized in that: The outer wall of one side of the rotating plate (5) is fixedly provided with evenly distributed rack ring ends (502), and the two tooling cylinders (4) are threadedly connected with a plurality of threaded push rods (401) distributed at equal distances, and the ends of the threaded push rods (401) are fixedly installed with driven gears (402), and the driven gears (402) are meshed with the rack ring ends (502).

Citation Information

Patent Citations

  • Metal pipe welding tool and metal pipe welding device

    CN218575224U

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